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Workshop Manual: Product
Workshop Manual: Product
05/2002
Shock absorber
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4
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Workshop manual
5018 PDS 2003
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Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are working
with WP suspension products as described in this
workshop manual:
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique T number (available at
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping our
products or parts in the vice.
Always replace damaged or worn parts.
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Workshop manual
5018 PDS 2003
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Exploded view
Workshop manual
5018 PDS 2003
Product
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Disassembly & Assembling
Disassembly Shock
absorber
Take note of the rebound (REB) position.
Fully closed is turning the adjustment
screw (+) clockwise.
MCC
MCC = Mono Compression Control
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DCC
DCC = Dual Compression Control
Take note of the compression
Low-Speed position.
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Fully closed is turning the adjustment
screw clockwise.
Workshop manual
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DCC
Take note of the compression
High-Speed position.
Fully closed is turning the hexagonal (size
17) screw clockwise.
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2.
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Springring.
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Disassembly tube-side
Drain the oil out the tube.
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Remove the washer inside the screwcap, or on top of the spring inside the
bottom.
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Separation piston.
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2.
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Disassembly MCC
There is a separated workshop
manual for the DCC.
----------------------------------------------------Damping holder MCC.
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Compression side.
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- Nut M6
- piston with check-valve
- setting (shims)
- damping holder
- disk.
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- Steel ball
- spring
- adjustment needle with O-ring
- screw-cap
- O-ring
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Assembling MCC
Assemble the spring and steel ball, and
grease, also the O-ring, these with water
proof grease T159.
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groove.
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2.
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...completely downwards.
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Place a screwdriver on top of the pistonrod and lift the entire assembly onto the
screwdriver.
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2.
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2.
Push with an pin (d2) on top of the pistonrod the rebound needle out of the pistonrod.
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Rebound needle.
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Heat de mounting-fork.
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Disassembly adaptor
DU-bush
Adaptor DU-bush.
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2.
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Assembling adaptor
DU-bush
Press the DU-bush into the adaptor with
T1504 and T1209.
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2.
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Bleeding
Clamp not too tight the shock absorber
in the vice like picture.
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2.
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And out.
Repeat those handlings several times.
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Assembling spring
Assemble the washer.
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Adjustment
Turn the mounting-fork to the correct
position.
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Rebound position!
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