Classic Cycles Technical Resources

KLX650-A1 A2 A3 Wiring Diagram

 www.ClassicCycles.org

KLX650-C1 C2 C3 C4 Wiring Diagram (US, Australia)

Classic Cycles Technical Resources
 www.ClassicCycles.org

KLX650-C1 C2 C3 C4 Wiring Diagram (Other than US, Australia)

Classic Cycles Technical Resources
 www.ClassicCycles.org

Item Standard Service Limit

Battery(KLX650C):
Type MF (Maintenance Free) Battery
Capacity 12 V 8 Ah
Voltage 12.6 V or more
Charging System(KLX650C):
Alternator type Three-phase AC
Charging voltage 14 ~ 1 5 V
(regulator/rectifier output voltage)
Alternator output voltage more than 34 V @4000 r/min (rpm)
Charging coil resistance 0.3 ~ 1.0 D (x 1 Q)
Regulator/rectifier resistance in the text
Ignition System:
Pickup coil air gap 0.4 ~ 0.6 mm
Pickup coil resistance 100 ~ 1 4 8 Q (x 1 0 Q )
Ignition coil:
3 needle arcing distance 7 mm or more
Primary winding resistance 0.14 ~ 0.22 O (x 1 Q)
Secondary winding resistance 3.8 ~ 5.8 kO (x 1 kQ)
Spark plug:
Spark plug gap 0.8 ~ 0.9 mm
Spark plug cap resistance 3.75 ~ 6.25 kQ (x 1 kQ)
Exciter coil resistance
KLX650A 90 <•* 1 7 0 Q (x 1 0 Q )
KLX650C 100 ~ 200 Q (x 10 Q)
CDI unit resistance in the text

Electric Starter System (KLX650C):

Starter motor:
Brush length 12.5 mm 6.5 mm
Commutator diameter 28 mm 27 mm
AC Lighting System (KLX650A):
Alternator type Three - phase AC
Alternator output voltage more than 36 V
AC lighting voltage 11.7 ~ 13.7 V @4000 r/min (rpm)
Lighting coil resistance 0.4 ~ 1.1 Q (x 1 Q)
Regulator resistance in the text
Capacity of headlight capacitor 3700 ~ 5700 MF
S w i t c h and Sensor (KLX650C):
Rear brake light switch timing ON after about 10 mm pedal travel
Fan switch connections
Rising temperature From OFF to ON @94 ~ 100°C
(201 ~ 212°F)
Falling temperature From On to OFF @90 ~ 93°C
( 1 9 4 - 199°F)
ON: Less than 0.5 Q
OFF: More than 1 MQ
Coolant temperature switch connections
Rising temperature From OFF to ON @ 107 ~ 113 °C
(225 ~ 236°F)
Falling temperature From ON to OFF @103 ~ 106°C
(217 ~ 223°F)
ON: Less than 0.5 O.
OFF: More than 1 MQ
 U5FB15E0.book Page 3 Tuesday, May 11, 2004 3:55 AM

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