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© 2002 aprilia s.p.a. - Noale (VE) 3!&%49 7!2.).'3 4%#(.)#!,

The following precautionary warnings are ★ The operations preceded by this


used throughout this manual in order to symbol must be repeated also on
convey the following messages: the opposite side of the vehicle.
If not expressly indicated otherwise, for the
aSafety warning. When you find this
symbol on the vehicle or in the
reassembly of the units repeat the disas-
sembly operations in reverse order.
manual, be careful to the potential risk
of personal injury. Non-compliance with The terms “right” and “left” are referred to
the indications given in the messages the rider seated on the vehicle in the nor-
preceded by this symbol may result in mal riding position.
grave risks for your and other people’s
safety and for the vehicle!
First edition: june 2002, february 2003,
may 2003 7!2.).'3 02%#!54)/.3
'%.%2!, !$6)#%
aWARNING
Indicates a potential hazard which may Before starting the engine, carefully read
result in serious injury or even death. this manual and in particular the section
“SAFE DRIVE”.
Your and other people’s safety depends
aCAUTION not only on your quickness of reflexes and
Indicates a potential hazard which may on your agility, but also on what you know
result in minor personal injury or dam- about the vehicle, on its efficiency and on
age to the vehicle. your knowledge of the basic information for
Produced and printed by: “SAFE DRIVE”. Therefore, get a thorough
editing division knowledge of the vehicle, in such a way as
Soave (VERONA) - Italy
Tel. +39 - 045 76 11 911 NOTE The word “NOTE” in this manual to be able to drive in the traffic safely.
Fax +39 - 045 76 12 241 precedes important information or instruc-
E-mail: customer@stp.it
www.stp.it tions.
On behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54
www.aprilia.com

2 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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NOTE This manual must be considered The user of the vehicle in these countries In this manual the various versions are in-
as an integral part of the vehicle and must must: dicated by the following symbols:
always accompany it, even in case of re- – contact an aprilia Official Dealer to have
sale. z 125 cm3 model
the non-homologated components re-
placed with others homologated for use { 150 cm3 model
aprilia has carried out this manual with the
maximum attention, in order to supply the in the country in question; | 250 cm3 model
user with correct and updated information. – carry out the required periodical inspec-
tions. e automatic light switching version
(Automatic Switch-on Device)
However, since aprilia constantly im-
proves the design of its products, there NOTE Soon after purchasing the vehicle, m optional
may be slight discrepancies between the write down the identification data indicated VERSION:
characteristics of your vehicle and those on the SPARE PARTS IDENTIFICATION
described in this manual. LABEL in the table here below. The label is I Italy S Singapore
For any clarification concerning the infor- stuck to the left tube of the frame and to read U United Kingdom s Slovenia
mation contained in this manual, do not it it is necessary to remove the left inspection
cover, see p. 52 (REMOVING THE RIGHT a Austria i Israel
hesitate to contact your aprilia Official
Dealer. AND LEFT INSPECTION COVERS). p Portugal ¬ South Korea
For control and repair operations not ex- F Finland M Malaysia
pressly described in this publication, for the
purchase of aprilia genuine spare parts, B Belgium c Chile
accessories and other products, as well as d Germany H Croatia
for specific advice, contact exclusively
f France A Australia
aprilia Official Dealers and Service Cent-
ers, which guarantee prompt and accurate E Spain u United States
of America
assistance.
Thank you for choosing aprilia. We wish G Greece Ä Brazil
you a nice ride. O Holland R South Africa
All rights as to electronic storage, repro- These data indicate:
Y Switzerland n New Zealand
duction and total or partial adaptation, with – YEAR = year of manufacture (Y, 1, 2, ...);
any means, are reserved for all Countries. – I.M. = modification code (A, B, C, ...); D Denmark C Canada
NOTE In some countries the antipollu- – COUNTRY CODES = homologation J Japan
tion and noise regulations in force require country (I, UK, A, ...).
periodical inspections. and are to be supplied to the aprilia Offi-
cial Dealer as reference data for the pur-
chase of spare parts or specific accesso-
ries of the model you have acquired.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 3


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4!",% /& #/.4%.43
SAFE DRIVE ......................................................... 5 DEPARTURE AND DRIVE................................35 CHECKING THE ELECTROLYTE LEVEL........ 59
BASIC SAFETY RULES ..................................... 6 RUNNING-IN.....................................................37 RECHARGING THE BATTERY........................ 59
CLOTHING ......................................................... 9 STOPPING........................................................37 INSTALLING THE BATTERY ........................... 59
ACCESSORIES ................................................ 10 PARKING ..........................................................37 CHANGING THE FUSES ................................. 60
LOAD ................................................................ 10 POSITIONING THE VEHICLE VERTICAL ADJUSTING OF THE
ON THE STAND................................................38 HEADLIGHT BEAM .......................................... 61
ARRANGEMENT
•+ SUGGESTIONS TO PREVENT THEFT ...........39 •+ HORIZONTAL ADJUSTMENT
OF THE MAIN ELEMENTS
ARRANGEMENT
................. 12
MAINTENANCE...................................................39 OF THE HEADLIGHT BEAM - .................... 61
Ì REGULAR SERVICE BULBS .............................................................. 62
•+
OF THE MAIN ELEMENTS ......................... 14
INTERVALS CHART .................... 40-41 CHANGING THE DASHBOARD BULBS
ARRANGEMENT
REGULAR SERVICE AND THE CLOCK BATTERY ........................... 62
OF THE INSTRUMENTS/CONTROLS ............... 16
INSTRUMENTS AND INDICATORS .................. 16 INTERVALS CHART Ì ........................... 42-43 CHANGING THE FRONT DIRECTION
INDICATOR BULBS ......................................... 62
IDENTIFICATION DATA ...................................44
INSTRUMENTS AND INDICATORS TABLE.... 17 CHANGING THE HEADLIGHT BULBS ............ 63
CHECKING THE ENGINE OIL LEVEL
MAIN INDEPENDENT CONTROLS ................... 18 AND TOPPING UP............................................45 CHANGING THE REAR LIGHT BULB ............. 64
CONTROLS ON THE LEFT SIDE AIR CLEANER ..................................................46 CHANGING THE NUMBER PLATE BULB ....... 64
OF THE HANDLEBAR...................................... 18 SPEED VARIATOR AIR CLEANER ..................47 TRANSPORT ...................................................... 65
CONTROLS ON THE RIGHT SIDE CHECKING THE BRAKE PAD WEAR..............48 DRAINING THE FUEL TANK ........................... 65
OF THE HANDLEBAR...................................... 19 CHECKING THE STAND ..................................49 CLEANING .......................................................... 66
IGNITION SWITCH........................................... 20 CHECKING THE SWITCHES ...........................49 LONG PERIODS OF INACTIVITY.................... 67
STEERING LOCK............................................. 20 INSPECTING THE FRONT TECHNICAL DATA ............................................. 68
AUXILIARY EQUIPMENT ................................... 21 AND REAR SUSPENSIONS.............................50
LUBRICANT CHART ........................................ 72
DIGITAL CLOCK............................................... 21 ADJUSTING THE REAR SUSPENSION ..........50
Importers......................................................74-75
BAG HOOK....................................................... 21 CHECKING THE STEERING............................51
WIRING DIAGRAM -
ANTI-THEFT HOOK ......................................... 22
UNLOCKING / LOCKING THE SADDLE.......... 22
CHECKING THE ENGINE FULCRUM AXIS.....51
REMOVING THE RIGHT AND LEFT
Leonardo 125 _ - Leonardo 150 _ ........... 76
WIRING DIAGRAM KEY -
CRASH HELMET / GLOVE COMPARTMENT . 22
TOOL KIT ......................................................... 23
INSPECTION COVERS ....................................52
REMOVING THE FRONT PART
Leonardo 125 _ - Leonardo 150 _ .......... 77
WIRING DIAGRAM -
REAR MUDGUARD EXTENSION .................... 23 OF THE FAIRING..............................................52
Leonardo 125 - Leonardo 150 .......................... 78
MAIN COMPONENTS......................................... 24 REMOVING THE REAR-VIEW MIRRORS .......53
WIRING DIAGRAM KEY -
FUEL................................................................. 24 REMOVING THE FRONT COVER ...................53
Leonardo 125 - Leonardo 150 .......................... 79
LUBRICANTS ................................................... 25 REMOVING THE FRONT INNER SHIELD .......54
WIRING DIAGRAM -
BRAKE FLUID-recommendations..................... 26
DISC BRAKES.................................................. 26
IDLING ADJUSTMENT .....................................54
ADJUSTING
Leonardo 125 _ - Leonardo 150 _ ........... 80
WIRING DIAGRAM KEY -
COOLANT......................................................... 28
TYRES .............................................................. 30
THE ACCELERATOR CONTROL.....................55
SPARK PLUG ...................................................56
Leonardo 125 _ - Leonardo 150 _ ........... 81
WIRING DIAGRAM - Leonardo 250 ................. 82
AUTOMATIC LIGHT BATTERY..........................................................57
SWITCHING VERSION _ ............................. 31 LONG INACTIVITY OF THE BATTERY............57
REMOVING THE BATTERY COVER ...............58
WIRING DIAGRAM KEY - Leonardo 250 ......... 83
WIRING DIAGRAM - Leonardo 250 _ .......... 84
EXHAUST SILENCER ...................................... 31 WIRING DIAGRAM KEY -
INSTRUCTIONS FOR USE................................. 32 CHECKING
AND CLEANING THE TERMINALS..................58
Leonardo 250 _ ............................................ 85
PRELIMINARY CHECKING OPERATIONS ..... 32
STARTING........................................................ 33 REMOVING THE BATTERY .............................58

4 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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safe drive

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"!3)# 3!&%49 25,%3 The use of medicins, alcohol and drugs or Most road accidents are caused by the
psychotropic substances notably increases driver’s lack of experience.
To drive the vehicle it is necessary to be in
the risk of accidents. NEVER lend the vehicle to beginners and,
possession of all the requirements pre-
scribed by law (driving licence, minimum Be sure that you are in good psychophysi- in any case, make sure that the driver has
age, psychophysical ability, insurance, cal conditions and fit for driving and pay all the requirements for driving.
state taxes, vehicle registration, number particular attention to physical weariness
plate, etc.). and drowsiness.
Gradually get to know the vehicle by driv-
ing it first in areas with low traffic and/or pri-
vate areas.

6 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always keep both hands on the handlebars
tional and local road regulations. hicle or make you lose control. and both feet on the footboard (or on the
Avoid abrupt movements that can be dan- Avoid riding in the slipstream created by footrests), in the correct driving posture.
gerous for yourself and other people (for preceding vehicles in order to increase Avoid standing up or stretching your limbs
example: rearing up on the back wheel, your speed. while driving.
speeding, etc.), and give due consideration
to the road surface, visibility and other driv-
ing conditions.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 7


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COOLER
OIL

The driver should pay attention and avoid Use only the vehicle’s specific fuels and lu- If the vehicle has been involved in an acci-
distractions caused by people, things and bricants indicated in the "LUBRICANT dent, make sure that no damage has oc-
movements (never smoke, eat, drink, read, CHART"; check all oil, fuel and coolant lev- curred to the control levers, pipes, wires,
etc.) while driving. els regularly. braking system and vital parts.
If necessary, have the vehicle inspected by
an aprilia Official Dealer, who should care-
fully check the frame, handlebars, suspen-
sions, safety parts and all the devices that
you cannot check by yourself.
Always remember to report any malfunc-
tion to the technicians to help them in their
work.
Never use the vehicle when the amount of
damage it has suffered endangers your
safety.

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ONLY ORIGINALS

A12
345

Never change the position, inclination or Any modification of the vehicle and/or the #,/4().'
colour of: number plate, direction indica- removal of original components can com-
Before starting, always wear a correctly
tors, lights and horns. promise vehicle performance levels and
fastened crash helmet. Make sure that it is
Any modification of the vehicle will result in safety or even make it illegal.
homologated, in good shape, of the right
the invalidity of the guarantee. We recommend respecting all regulations size and that the visor is clean.
and national and local provisions regarding
Wear protective clothing, preferably in light
the equipment of the vehicle.
and/or reflecting colours.
In particular, avoid all modifications that in- In this way you will make yourself more vis-
crease the vehicle’s performance levels or ible to the other drivers, thus notably re-
alter its original characteristics. ducing the risk of being knocked down, and
Never race with other vehicles. you will be more protected in case of fall.
Avoid off-road driving. This clothing should be very tight-fitting
and fastened at the wrists and ankles.
Strings, belts and ties should not be hang-
ing loose; prevent these and other objects
from interfering with driving by getting en-
tangled with moving parts or driving mech-
anisms.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 9


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Do not keep objects that can be dangerous !##%33/2)%3 Make sure that the equipment is well fas-
in case of fall, for example pointed objects tened to the vehicle and not dangerous
The owner of the vehicle is responsible for
like keys, pens, glass vials etc. in your during driving. Do not install electrical de-
the choice, installation and use of any ac-
pockets (the same recommendations also vices and do not modify those already ex-
cessory.
apply to passengers). isting to avoid electrical overloads, be-
Avoid installing accessories that cover cause the vehicle could suddenly stop or
horns or lights or that could impair their there could be a dangerous current short-
functions, limit the suspension stroke and age in the horn and in the lights.
the steering angle, hamper the operation of aprilia recommends the use of "aprilia
the controls and reduce the distance from genuine accessories".
the ground and the angle of inclination in
turns.
,/!$
Avoid using accessories that hamper ac-
cess to the controls, since this can prolong Be careful and moderate when loading
reaction times during an emergency. your luggage. Keep any luggage loaded as
Big fairings and windshields installed on close as possible to the center of gravity of
the vehicle may produce aerodynamic forc- the vehicle and distribute the load uniform-
es that affect the stability of the vehicle, es- ly on both sides, in order to reduce umbal-
pecially when riding at high speed. ance to the minimum. Furthermore, make
sure that the load is firmly secured to the
vehicle, especially during long trips.

10 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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KG!

Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed
ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag.
and forks: the vehicle might respond more Do not carry bags which protrude too much When the vehicle is overloaded, its stability
slowly in turns and its manoeuvrability from the luggage-rack or which cover the and its manoeuvrability can be compro-
could be unavoidably impaired. lights, horn or indicators. mised.
Do not place bags that are too bulky on the Do not carry animals or children on the
vehicle sides, because they could hit peo- glove compartment or on the luggage-
ple or obstacles, making you lose control of rack.
the vehicle.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 11


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!22!.'%-%.4 /& 4(% -!). %,%-%.43 •+

+%9
1) Expansion tank 6) Passenger left footrest 11) Anti-theft hook (for the aprilia “Body-
2) Coolant expansion tank plug 7) Crash helmet compartment Guard” armored cable &)
3) Rear brake reservoir 8) Saddle lock 12) Centre stand
4) Bag hook 9) Air cleaner 13) Side stand
5) Left inspection cover 10) Speed variator air cleaner cover 14) Spark plug

12 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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+%9
1) Passenger grab rail 6) Filler cap 11) Right inspection cover
2) Engine oil filling/level cap 7) Front brake reservoir 12) Passenger right footrest
3) Fuse carrier 8) Horn
4) Battery 9) Fuel tank
5) Ignition switch/steering lock 10) Fuel tank flap

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 13


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+%9
1) Expansion tank 6) Passenger left footrest 11) Speed variator air cleaner cover
2) Coolant expansion tank plug 7) Crash helmet compartment 12) Centre stand
3) Rear brake reservoir 8) Saddle lock 13) Side stand
4) Bag hook 9) Passenger grab rail
5) Left inspection cover 10) Air cleaner

14 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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+%9
1) Anti-theft hook (for the aprilia “Body- 6) Filler cap 12) Spark plug
Guard” armored cable &) 7) Front brake reservoir 13) Passenger right footrest
2) Engine oil filling/level cap 8) Horn
3) Fuse carrier 9) Fuel tank
4) Battery 10) Fuel tank flap
5) Ignition switch/steering lock 11) Right inspection cover

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 15


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+%9 +%9
1) Electrical controls on the left side of the handlebar 1) • + Red engine oil pressure warning light ( j )
2) Rear brake lever 1) Ì Red engine oil change warning light ( j )
3) Left rear-view mirror 2) Green left direction indicator warning light ( k )
4) Instruments and indicators 3) Total kilometres odometer
5) Right rear-view mirror 4) Speedometer
6) Front brake lever 4) Speedometer – km/h scale only ^
7) Throttle grip 5) Green right direction indicator warning light ( l )
8) Electrical controls on the right side of the handlebar 6) Blue high beam warning light ( a )
9) Ignition switch/steering lock ( n - m - s ) 7) Amber low fuel warning light ( g )
8) Fuel level indicator ( g )
9) Digital clock function and setting push buttons
10) Digital clock
11) Coolant temperature indicator ( h )

16 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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Description Function
Right direction indicator
warning light l It blinks when the right direction indicator is on.
Left direction indicator
warning light k It blinks when the left direction indicator is on.
It comes on every time the ignition switch is brought to position “n” and the engine is not running, thus testing
the correct operation of the bulb. If during this phase the lamp does not turn on, it must be replaced.
• + Engine oil The warning light must go off when the engine is running.
pressure warning light j
a CAUTION If the warning light comes on during the normal running of the engine, this
means that the oil pressure in the circuit is insufficient. In this case, immedi-
ately stop the engine and contact your APRILIA Official Dealer.
It comes on, for about three seconds, whenever the ignition switch is brought to position “n” and the engine is
not running, thus testing the correct operation of the bulb. If it does not come on or if it does not go out after three
Ì Engine oil change seconds, contact an aprilia Official Dealer.
warning light j
a CAUTION The warning light comes on during the normal operation of the engine after
the first 1000 km (625 mi) and successively every 3000 km (1875 mi) and re-
mains on until the engine oil has been changed. In this case, contact an APRILIA Official Dealer.
Total kilometres odometer It indicates the total number of kilometres covered.
Speedometer It indicates the driving speed.

High beam warning light a It comes on when the headlight is in “high beam” position or when the high beam signaller is operated (PASSING
Ì
k

).
Low fuel warning light g It comes on when the quantity of fuel left in the tank is about 1,8 L • + (1,5 L Ì).
It indicates the approximate fuel level in the tank.
Fuel level indicator g When the pointer reaches the red area, the quantity of fuel left in the tank is about 1,8 L • + (1,5 L Ì).
In this case, top up as soon as possible, see p. 24 (FUEL).
Digital clock Hour, date and seconds can be shown on the display, see p. 21 (DIGITAL CLOCK).
It indicates the approximate temperature of the coolant in the engine.
When the pointer starts moving beyond level "Min", the temperature is sufficient for driving the vehicle.
Coolant temperature The normal running temperature range is indicated by the central area of the scale.
indicator h If the pointer reaches the red area, stop the engine and check the coolant level, see p. 28 (COOLANT).

a CAUTION If the maximum allowed temperature is exceeded (red area "Max" of the
scale), the engine may be seriously damaged.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 17


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NOTE The electrical parts work only when the ignition switch is
in position “n”.

1) HORN PUSH BUTTON ( f )


The horn is activated when the "f" push button is pressed.

2) DIRECTION INDICATOR SWITCH ( c )


To indicate the turn to the left, move the switch to the left; to
indicate the turn to the right, move the switch to the right.
To turn off the direction indicator, press the switch on its cen-
tre.

3) • + DIMMER SWITCH ( b - a )
(_ not provided, _ provided for those countries where
the engine stop switch “m - n ” is required)
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.

3) Ì DIMMER SWITCH ( b - a ) / HIGH BEAM SIGNAL-


LER PUSH BUTTON (PASSING )
k

(_ not provided, _ provided for those countries where


the engine stop switch “m - n ” is required)
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.
The high beam signaller is operated by pressing the dimmer
switch to position (PASSING ), independently of the posi-
k

tion of the light switch ( o - p - • ).


NOTE When the dimmer switch is released, the high beam
signaller is disconnected.

18 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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NOTE The electrical parts work only when the ignition switch is
in position "n".
1) LIGHT SWITCH ( o - p - • ) (_ not provided)

a CAUTION
Before operating the light switch, make sure that the dim-
mer switch ( b - a ) is in position “ b”.
When the light switch is in position “•”, the lights are off; when
the switch is in position “p”, the parking lights and the dash-
board light are on; when the switch is in position “o”, the
parking lights, the dashboard light and the low beam are on.
The high beam can be operated by means of the dimmer
switch (a - b).
1a) DIMMER SWITCH ( b - a ) _
(_ not provided for those countries where the engine a CAUTION
stop switch “m - n ” is required) With stopped engine and ignition switch in position “n”,
When it is in position “ b ” the parking lights, the dashboard the battery may run down.
light and the low beam are always on. When the vehicle has come to a halt, stop the engine, and
When it is in position “ a ”, the high beam comes on. move the ignition switch to position “m”.
1b) ENGINE STOP SWITCH (n - m) 2) START PUSH BUTTON ( r )
(in the countries where required) When the start push button “r” is pressed, the starter makes
the engine run. For the starting, see p. 33 (STARTING).
a WARNING
Do not operate the engine stop switch “n - m” in running
conditions.
This is a safety or emergency switch. With the switch in po-
sition “n”, it is possible to start the engine; the engine can
be stopped by moving the switch to position “m”.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 19


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Key
Position Function
removal
The steer- It is possible
ing is to remove the

s locked.
It is neither
possible to
key.

Steering start the


lock engine, nor
to switch on
the lights.
Neither the It is possible

m
engine, nor to remove the
)'.)4)/. 37)4#( 34%%2).' ,/#+ the lights key.
can be
The ignition switch (1) is positioned on the
right side, near the steering column.
a WARNING switched on.
Never turn the key to position "s" in run-

n
The engine It is not possi-
NOTE The key (2) operates the ignition ning conditions, in order to avoid losing and the ble to remove
switch/steering lock, the saddle lock and control of the vehicle. lights can be the key.
the fuel tank flap. switched on.
OPERATION
Two keys are supplied together with the
To lock the steering:
vehicle (one spare key).
◆ Turn the handlebar completely leftwards.
NOTE Do not keep the spare key on the ◆ Turn the key (2) to position "m" and
vehicle. press it.
◆ Release the key and turn it to position
"s".
◆ Extract the key.

20 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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!58),)!29 %15)0-%.4

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◆ Press the push button (2) once: date and
Function description:
◆ Normal display: hours and minutes.
time will be displayed alternately. a WARNING
◆ Month: press the push button (2) again
Do not hang excessively bulky bags or
◆ Date display: press the push button (1) and the month will be displayed on the parcels to the hook, as this may seri-
once to display month and day. left (the rest disappears).
◆ Second display: press the push button Press the push button (1) to set the de- ously compromise the manoeuvrability
sired month. of the vehicle or the movement of your
(1) twice to display the seconds. feet.
◆ Day: press the push button (2) again and
the day will be displayed on the right.
NOTE To replace the clock battery, con- Press the push button (1) to set the de-
The bag hook (3) is positioned on the front
tact an aprilia Official Dealer. sired day. part of the inner shield
◆ Time: press the push button (2) again Max. allowed weight: 1,5 kg
and the time will be displayed on the left
with letter "A" or "P" (A = AM, P = PM).
◆ Minutes: press the push button (2) again
and the minutes will be displayed on the
right. Press the push button (1) to set the
desired minutes.
Now the clock is set.
Press the push button (2) and then the
push button (1), successively the push but-
ton (1) again to return to normal functioning.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 21
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The anti-theft hook (1) is positioned on one
side of the vehicle, near the passenger ◆ Insert the key (3) in the saddle lock (4). Thanks to the crash helmet/glove compart-
footrest: ◆ Rotate the key (3): ment, you no longer have to carry the
– • + left side. – • + anticlockwise rotation. crash helmet or other objects with you eve-
– Ì right side. – Ì clockwise rotation.
ry time you park the vehicle.
To prevent the vehicle from being stolen, it The compartment is positioned under the
◆ Raise the saddle.
is advisable to secure it with the aprilia saddle; to reach it:
“Body-Guard” armored cable & (2), avail- NOTE Before lowering and locking the ◆ Raise the saddle, see beside (UNLOCK-
able at any aprilia Official Dealer. saddle, make sure that you have not left ING / LOCKING THE SADDLE).
the key in the crash helmet/glove compart-
a CAUTION ment.
aWARNING
Do not use the hook to lift the vehicle or ◆ To lock the saddle, lower and press it Do not load the crash helmet/glove
for any purpose other than securing the (without exerting too much pressure), compartment too much.
vehicle once it has been parked. thus making the lock snap shut.
Maximum allowed weight:
aWARNING – • + 4 kg
Before leaving, make sure that the sad- – Ì 5 kg
dle is properly locked.

22 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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4//, +)4 2%!2 -5$'5!2$ %84%.3)/. ◆ Unscrew and remove the nuts (3).
◆ Remove the reflector (4).
The tool kit (1) is fixed under the saddle, in- The rear mudguard extension (2) is provid- ◆ Unscrew and remove the nut (5).
side the crash helmet/glove compartment. ed as standard equipment and can be in- ◆ Withdraw the screw (6).
stalled if the vehicle is used on wet roads, ◆
To reach it: Position the rear mudguard extension (2)
since it reduces the reach of the water
◆ Raise the saddle, see p. 22 (UNLOCK- inside the number plate holder support
spray caused by the rear wheel.
ING / LOCKING THE SADDLE). (7).
NOTE The vehicle is supplied with the ◆ Position the reflector (4) and tighten the
The tool kit includes: rear mudguard extension (2) already in- relevant nuts (3).
– 4 mm hexagon spanner; stalled in the countries where this is re- ◆ Insert the screw (6) and tighten the rele-
– • + 16 mm spark plug socket span- quired for the homologation. vant nut (5).
◆ Make sure that the rear mudguard exten-
ner;
– Ì 18 mm spark plug socket spanner; For the installation of the rear mud- sion (2) is positioned correctly.
guard extension, proceed as follows:
– socket spanner rod;
– 8/10 mm socket spanner; ◆ Raise the saddle, see p. 22 (UNLOCK-
– double-ended, cross-/cut-headed ING / LOCKING THE SADDLE).
screwdriver; ◆ Take the rear mudguard extension (2)
– square pin spanner; out of the crash helmet/glove compart-
– tool case. ment together with the screws and rele-
vant nuts provided for the fastening.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 23


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-!). #/-0/.%.43

&5%,

aWARNING
The fuel used for internal combustion
engines is extremely inflammable and
in particular conditions it can become
explosive. It is important to carry out
the refuelling and the maintenance op-
erations in a well-ventilated area, with
the engine off. Do not smoke while refu-
elling or near fuel vapours, in any case
avoid any contact with naked flames,
sparks and any other heat source to
prevent the fuel from catching fire or
from exploding. Further, prevent fuel DO NOT DISPOSE OF FUEL IN THE EN- To reach the filler cap, proceed as follows:
from flowing out of the fuel filler, as it VIRONMENT. ◆ Insert the key (1) in the fuel flap lock (2),
could catch fire when getting in contact positioned between the footrest plat-
with the red-hot surfaces of the engine. KEEP AWAY FROM CHILDREN.
forms.
In case some fuel has accidentally been
spilt, make sure that the area is com- • + Use only leaded (4 Stars U) or ◆ Turn the key clockwise, pull it and open
unleaded premium grade petrol, min. O.N. the fuel flap.
pletely dry before starting the vehicle. ◆ Unscrew the filler cap (3).
Since petrol expands under the heat of 95 (N.O.R.M.) and 85 (N.O.M.M.).
the sun and due to the effects of sun ra- Ì Use only premium grade unleaded pet-
diation, never fill the tank to the brim. rol, min. O.N. 91 (N.O.R.M.) and 81
Screw the cap carefully after refuelling. (N.O.M.M.).
Avoid any contact of the fuel with the
skin and the inhalation of vapours; do FUEL TANK CAPACITY
not swallow fuel or pour it from a recep- (reserve included):
tacle into another by means of a tube. – • + 9,5 L
– Ì 9,6 L

TANK RESERVE:
– • + 1,8 L
– Ì 1,5 L

24 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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,5"2)#!.43 ENGINE OIL
Check the engine oil level every 1000 km
aWARNING (625 mi), see p. 45 (CHECKING THE EN-
Oil can cause serious damage to the GINE OIL LEVEL AND TOPPING UP).
skin if handled every day and for long
periods. NOTE Use high-quality oils, see p. 72
Wash your hands carefully after using (LUBRICANT CHART).
oil.
• + The use of oils with SAE classifi-
In case any maintenance operation has cation 15W, 20W or 30W (and in any
to be carried out, it is advisable to use case with density exceeding that of the
latex gloves. recommended oil) could make it diffi-
cult to start the vehicle if the ambient
KEEP AWAY FROM CHILDREN. temperature is below –5°C.
TRANSMISSION OIL
DO NOT DISPOSE OF OIL IN THE ENVI- Have the transmission oil level checked
every 6000 km (3750 mi).
a CAUTION
RONMENT.
When topping up the engine oil, never
It is necessary to have the transmission oil exceed the "MAX" level.
a CAUTION changed after the first 1000 km (625 mi)
and successively every 12000 km (7500 Ì NOTE The engine oil change warn-
Proceed with care. mi). ing light “j” positioned on the dashboard
Do not spill the oil! comes on after the first 1000 km (625 mi)
Take care not to smear any component, To check the oil level and to change the oil,
contact an aprilia Official Dealer. and successively every 3000 km (1875 mi),
the area in which you are working and signalling that it is necessary to change the
the surrounding area. Carefully remove engine oil.
any trace of oil.
It is necessary to have the engine oil
In case of leakages or malfunctions, changed after the first 1000 km (625 mi)
contact an APRILIA Official Dealer. and successively:
– • + every 6000 km (3750 mi).
– Ì every 3000 km (1875 mi).
For the oil change, contact an aprilia Offi-
cial Dealer.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 25


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"2!+% &,5)$ RECOMMENDATIONS $)3# "2!+%3
aWARNING
NOTE This vehicle is provided with front Pay special attention to the brake disc aWARNING
and rear disc brakes, with separate hy- and friction material, making sure that
draulic circuits. The brakes are the parts that most en-
they are neither dirty nor oily, especially sure your safety and for this reason
The following information refers to a single after maintenance operations or inspec-
braking system, but is valid for both. they must always be perfectly working;
tions. check them before every trip.
aWARNING Make sure that the brake pipe is neither A dirty disc soils the pads, with conse-
Sudden resistance or clearance prob- twisted nor worn out. quent reduction of the braking efficien-
lems on the brake lever may be due to KEEP AWAY FROM CHILDREN. cy. Dirty pads must be replaced, while
troubles in the hydraulic system. dirty discs must be cleaned with a high-
For any doubt regarding the perfect DO NOT DISPOSE OF THE FLUID IN quality degreaser.
functioning of the braking system and THE ENVIRONMENT.
The brake fluid must be changed every
in case you are not able to carry out the
two years by an APRILIA Official Dealer.
usual checking operations, contact
your APRILIA Official Dealer.

26 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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If the fluid does not reach at least the "MIN"
mark:

a CAUTION
When the disc pads wear out, the level
of the fluid decreases progressively to
compensate for their wear.
◆ Check the brake pad wear, see p. 48
(CHECKING THE BRAKE PAD WEAR)
and the disc wear.
If the pads and/or the disc do not need re-
placing:
◆ Contact an aprilia Official Dealer, who
NOTE This vehicle is provided with front CHECKING will provide for topping up.
and rear disc brakes, with separate hy- To check the brake fluid level, proceed as
draulic circuits. follows: a CAUTION
The following information refers to a single Check the braking efficiency.
braking system, but is valid for both.
NOTE Position the vehicle on firm and
flat ground. In case of excessive stroke of the brake
When the disc pads wear out, the brake lever or reduced efficiency of the brak-
◆ Position the vehicle on the centre stand.
fluid level in the reservoir decreases to au-
tomatically compensate for their wear. ◆ • + Remove the rear-view mirrors, ing system, contact an APRILIA Official
Dealer, since it may be necessary to
see p. 53 (REMOVING THE REAR-
The brake reservoirs are positioned under VIEW MIRRORS). bleed the system.
the handlebar cover, near the brake lever ◆ Ì Move the rubber heat protection
couplings. screen (1) downwards.
Periodically check the brake fluid level in ◆ Rotate the handlebar, so that the fluid
the reservoirs, see beside (CHECKING) contained in the brake reservoir is paral-
and the wear of the pads, see p. 48 lel to the “MIN” mark stamped on the
(CHECKING THE BRAKE PAD WEAR). glass gauge (2).
◆ Make sure that the fluid contained in the
aWARNING reservoir exc eeds the "MIN" mark
Do not use the vehicle if the braking stamped on the glass gauge (2).
system leaks fluid. MIN = minimum level.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 27


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#//,!.4

a CAUTION
Do not use the vehicle if the coolant is
below the minimum prescribed level
“MIN”.
Check the coolant level every 2000 km
(1250 mi) and after long trips; have the
coolant changed by an aprilia Official
Dealer every 2 years.

aWARNING
The coolant is noxious: do not swallow
it; if the coolant gets in contact with the The coolant is made up of 50% water and For the cooling solution use distilled water,
skin or the eyes, it can cause serious ir- 50% antifreeze. in order not to damage the engine.
ritations.
This mixture is ideal for most running tem-
If the coolant gets in contact with your peratures and ensures good protection aWARNING
skin or eyes, rinse with plenty of water against corrosion. Do not remove the expansion tank plug
and consult a doctor. If it is swallowed, It is advisable to keep the same mixture (1) when the engine is hot, since the
induce vomit, rinse mouth and throat also in the hot season, since in this way coolant is under pressure and its tem-
with plenty of water and consult a doc- losses due to evaporation are reduced and perature is high.
tor without delay. it is not necessary to top up very frequent- If it gets in contact with the skin or with
ly. clothes it may cause severe burns
DO NOT DISPOSE OF THE FLUID IN
and/or damage.
THE ENVIRONMENT. The mineral salt deposits left in the radiator
KEEP AWAY FROM CHILDREN. by evaporated water are thus reduced and
the efficiency of the cooling system re-
Be careful not to spill the coolant on the mains unchanged.
red-hot parts of the engine: it may catch
If the outdoor temperature is below 0°,
fire and send out invisible flames.
check the cooling circuit frequently and if
In case maintenance operations are to necessary increase the antifreeze concen-
be performed, it is advisable to use la- tration (up to maximum 60%).
tex gloves.
Have the coolant changed by an APRILIA
Official Dealer.

28 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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CHECKING AND TOPPING UP If not, proceed as follows: a CAUTION
◆ Loosen the filling cap (1) (by giving it two
While topping up, never exceed the
aWARNING anticlockwise turns), without removing it.
"MAX" level, otherwise the fluid will
Check the coolant level and top up the ◆ Wait a few seconds in order to release
flow out of the tank while the engine is
expansion tank with cold engine. running.
any residual pressure.
◆ Top up with coolant, see p. 72 (LUBRI-
◆ Stop the engine and wait until it has NOTE A breather pipe (3) is connected
cooled down. CANT CHART) until reaching approx.
to the cap (1). Neither force, nor discon-
the "MAX" notch
NOTE Position the vehicle on firm and nect the breather pipe (3). ◆ Put back the filling cap (1).
flat ground. ◆ Unscrew and remove the cap (1).
◆ a CAUTION
Remove the front cover, see p. 53 (RE-
MOVING THE FRONT COVER). aWARNING In case of excessive consumption of
◆ Make sure that the level of the fluid con- The coolant is noxious: do not swallow coolant and in case the tank remains
tained in the expansion tank (2) is includ- it; if the coolant gets in contact with the empty, make sure that there are no
ed between the "MIN" and "MAX" skin or the eyes, it can cause serious ir- leaks in the circuit.
marks. ritations. Have it repaired by an APRILIA Official
Do not use your fingers or any other ob- Dealer.
MIN = minimum level.
ject to check if there is enough coolant. ◆
MAX= maximum level. Put back the front cover, see p. 53 (RE-
MOVING THE FRONT COVER).

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 29


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Some types of tyres homologated for
this vehicle are provided with wear indi-
cators.
There are several kinds of wear indica-
tors.
For more information on how to check
the wear, contact your Dealer.
Visually check if the tyres are worn and
in this case have them changed.
If the tyres are old, even if not complete-
ly worn out, they may become hard and
may not ensure good road holding.
In this case, have the tyres changed.
492%3 If, on the contrary, the inflation pressure Change the tyre when it is worn out or
is too low, the tyre sides (1) are under in case of puncture on the tread side, if
This vehicle is provided with tubeless tyres.
greater stress and the tyre itself may the puncture is larger than 5 mm.
aWARNING slip on the rim or it may become loose,
with consequent loss of control of the
After repairing a tyre, have the wheels
Periodically check the tyre inflation balanced.
vehicle.
pressure at room temperature, see p. 68 Use only tyres in the size suggested by
(TECHNICAL DATA). In case of sudden braking the tyres
APRILIA, see p. 68 (TECHNICAL DATA).
could even get out of the rims. Further,
If the tyres are hot, the measurement is the vehicle could skid while turning. Do not install tyres with air tube on rims
not correct. for tubeless tyres and viceversa.
Carry out the measurement especially Check the surface and the wear of the
before and after long rides. tyres, since tyres in bad conditions can Make sure that the tyres always have
impair both the grip and the controlla- their valve sealing caps on, to prevent
If the inflation pressure is too high, the bility of the vehicle. them from suddenly going flat.
ground unevenness cannot be damp-
ened and is therefore transmitted to the
handlebar, thus compromising the driv-
ing comfort and reducing road holding
during turns.

30 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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%8(!534 3),%.#%2

aWARNING
Tampering with the noise control sys-
tem is prohibited.
Owners are warned that the law may pro-
hibit:
– the removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of
any device or element of design incorpo-
rated into any new vehicle – for the pur-
pose of noise control – prior to its sale or
Change, repair, maintenance and bal- !54/-!4)# delivery to the ultimate purchaser or
ancing operations are very important ,)'(4 37)4#().' 6%23)/. _ while it is in use; and
and should be carried out by qualified – the use of the vehicle after such device
The vehicles provided with this device can
technicians with appropriate tools. or element of design has been removed
be immediately recognized, since the
or rendered inoperative by any person.
For this reason, it is advisable to have lights come automatically on as soon as
Check the exhaust silencer and the silenc-
the above mentioned operations carried the ignition switch is turned to position
"n".
er pipes, making sure that there are nei-
out by an APRILIA Official Dealer or by a
ther signs of rust, nor holes and that the
qualified tyre repairer. For this reason the light switch “o - p - • ” exhaust system works effectively.
If the tyres are new, they may still be has been replaced with a dimmer switch
“b - a”.
If the noise produced by the exhaust sys-
covered with a slippery film: drive care- tem increases, immediately contact your
fully for the first miles. Do not oil the The lights can be switched off only by
turning the ignition switch to position "m".
aprilia Official Dealer.
tyres with unsuitable fluids.
◆ Before starting the vehicle, make sure
MINIMUM TREAD DEPTH LIMIT (2) that the dimmer switch is in position "b"
front: .............................. 2 mm (- 3 mm) (front low beam).
rear: .............................. 2 mm (- 3 mm)

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 31


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).3425#4)/.3 &/2 53%

02%,)-).!29 #(%#+).' /0%2!4)/.3


a WARNING
Component Check Page
Before departure, always carry out a
preliminary checking of the vehicle, to Front and rear Check the functioning, the idle stroke of the control le-
disc brakes vers, the fluid level and make sure there are no leaks.
make sure that it functions correctly 26, 48
Check the wear of the pads. If necessary, top up the
and safely, see the following table (PRE- brake reservoir.
LIMINARY CHECKING OPERATIONS).
The non-performance of these checking Brake levers Make sure that they work smoothly.
If necessary, lubricate the articulations. –
operations can cause severe personal
injuries or damage to the vehicle. Accelerator Make sure that it works smoothly and that it is possible
to open and close it completely, in all steering posi- 55
Do not hesitate to consult your APRILIA tions. If necessary, adjust and/or lubricate it.
Official Dealer in case there is some- Wheel/tyres Check the tyre surface, the inflation pressure, wear
thing you do not understand about the and tear and any damage. 30
functioning of some controls or in case Steering Make sure that the steering rotates smoothly, without
you suspect or discover some irregular- any clearance or slackening. 51
ities.
It does not take long to carry out a Side stand and Make sure that they work smoothly and that the spring
check-up and this operation ensures centre stand tension brings them back to their normal position. 49
you much more safety. If necessary, lubricate joints and hinges.
Fastening elements Make sure that the fastening elements are not loose.
If necessary, adjust or tighten them. –
Fuel tank Check the fuel level and top up, if necessary.
Make sure there are no leaks or occlusions in the cir- 24, 65
cuit. Make sure the filler cap is correctly tightened.
Coolant The coolant level in the expansion tank must be inclu-
ded between the "MIN" and "MAX" marks. 28, 29
Engine stop switch Make sure that it functions correctly.
(n - m) 19
Lights, warning Check the proper functioning of the acoustic and visual
lights, horn and devices.
electrical devices Change the bulbs or carry out the necessary repairs in 57 – 64
case of failure.

32 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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34!24).' ◆ Rotate the key (4) and move the ignition NOTE After a long period of inactivity,
switch to position “n”. carry out the operations described at p. 35
aWARNING (STARTING AFTER A LONG PERIOD OF
Exhaust gases contain carbon monoxide, a CAUTION INACTIVITY).
which is extremely noxious if inhaled. At this point: NOTE To avoid the excessive wear of
Avoid starting the vehicle in closed or
– • + the engine oil pressure warn- the battery, do not keep the start push but-
ton “r”“ pressed for more than five sec-
ing light “ j” (5) positioned on the
badly-ventilated rooms.
The non-observance of this warning may dashboard comes on and remains on onds (ten after a long period of inactivity).
cause loss of consciousness or even until the engine starts. If the engine does not start within this lapse
lead to death by asphyxia.
– Ì the engine oil change warning of time, wait ten seconds and press the
start push button“r” again.
Do not get on the vehicle for the starting. light “j” (5) positioned on the dash-
board comes on for approximately
Do not start the engine with the vehicle
positioned on the side stand. three seconds. a CAUTION
If it does not come on or if it does not Avoid pressing the start push button
◆ To start the vehicle, position it on the
go out after three seconds, contact an “ r ” (7) when the engine is running,
centre stand. APRILIA Official Dealer. since you may damage the starter.
◆ Make sure that the light switch (1) is in
◆ Lock at least one wheel, by pulling a
position“•”.
◆ Make sure that the dimmer switch (2) is in brake lever (6).
position “b”.
If this operation is not carried out, the
◆ Move the engine stop switch (3) to posi- start relay receives no current and there-
tion “ n ”, (in the countries where re- fore the engine does not start.
quired).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 33
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STARTING WITH FLOODED ENGINE
If the starting is not carried out properly or if
there is too much fuel in the intake ducts
and in the carburettor, the engine may get
flooded.
To clean a flooded engine:
◆ Press the start push button “r” (7) for a
few seconds (letting the engine spin
over) with completely open throttle (8)
(Pos. C).

STARTING WITH COLD ENGINE


Press the start push button “r” (7) with-
When the room temperature is low (near or

a CAUTION below 0°C), it may be difficult to start the
out accelerating and release it as soon
as the engine starts. Ì Do not underestimate the coming engine at the first attempt.
◆ If the engine does not start in three or on of the engine oil change warning In this case:
four seconds, slightly rotate the throttle light “j” (5). ◆ Keep the start push button “r” (7)
grip (8) (Pos. B), keeping the start push If the engine oil change warning light pressed for five seconds and at the
button "r" (7) pressed. “j” (5) comes on during the normal same time rotate the throttle grip (8)
operation of the engine, this means that moderately (Pos. B).
a CAUTION the engine oil must be changed as soon
as possible. If the engine starts.
• + As soon as the engine has start- For the oil change, contact an APRILIA
◆ Release the throttle grip (8) (Pos. A).
ed, the engine oil pressure warning light Official Dealer.

“j” (5) must go out. ◆
If the idling is unstable, twist the throttle
If this does not occurr, or if the warning Keep at least one brake lever pulled and grip (8) slightly and frequently.
light comes on while the engine is run- do not accelerate until you start.
ning, this means that the pressure in
the circuit is insufficient. a CAUTION
In this case, stop the engine immediate- Never leave abruptly with cold engine.
ly and contact an APRILIA Official Dealer. To reduce the emission of polluting
substances and the consumption of fu-
Do not use the vehicle with insufficient el, warm the engine up by proceeding at
engine oil, in order to avoid damaging low speed for the first miles.
the engine components.

34 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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If the engine does not start. $%0!2452% !.$ $2)6%
◆ Wait a few seconds and repeat the cold
NOTE Before departure, carefully read
START PROCEDURE. the "safe drive" chapter, see p. 5 (SAFE
◆ If necessary, remove the spark plug, see
DRIVE).
p. 56 (SPARK PLUG) and make sure
that it is not wet.
◆ If the spark plug is wet, clean and dry it.
a CAUTION
If the low fuel warning light “g” (9) posi-
Before reinstalling it: tioned on the dashboard comes on
while the vehicle is running, this means
NOTE Put a clean cloth on the cylinder, that the electric reserve is operating
and there are still • + 1,8 L (Ì 1,5L )
near the spark plug seat, in order to protect
it from oil sprays.
of fuel available. Refuel as soon as pos-
◆ Press the start push button “r” (7) and sible, see p. 24 (FUEL).
let the starter run for about five seconds To leave:
without accelerating. a WARNING ◆ Release the throttle grip (8) (pos. A), put
If you drive without passenger, make on the rear brake, then move the vehicle
STARTING AFTER A LONG PERIOD sure that the passenger footrests are down the stand.
OF INACTIVITY folded. ◆ Get on the vehicle, keeping at least one
After a long period of inactivity, if the start While riding, keep your hands on the foot on the ground in order not to lose
is not immediate, this may be due to the grips and your feet on the footrests. balance.
fact that the fuel circuit is partially empty. NEVER RIDE IN ANY POSITION OTHER ◆ Adjust the inclination of the rear-view
In this case: THAN THOSE INDICATED. mirrors correctly.
◆ Press the start push button “r” (7) for
about ten seconds, in order to ensure the
If you drive with a passenger, instruct
him/her so that he/she does not create
aWARNING
filling of the float chamber. problems during manoeuvres. With the vehicle at rest, try to get ac-
quainted with the use of the rear-view
Before leaving, make sure that the mirrors. The reflecting surface is con-
stand/stands is/are completely up. vex, therefore the objects seem to be
farther away than they actually are.
These mirrors offer a “wide-angle” view
and only experience will allow you to
evaluate the distance of the following
vehicles correctly.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 35


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aWARNING
Before beginning to turn, slow down or
brake driving at moderate and constant
speed or accelerating slightly; avoid
braking at the last moment: it would be
very easy to skid.

If the brakes are operated continuously


on downhill stretches, the friction mate-
rial may overheat, thus reducing the
braking efficiency.
Exploit the engine compression by
putting on both brakes intermittently.
◆ Never drive downhill with the engine
Release the brake lever and accelerate
by rotating the throttle grip moderately
aWARNING off!
(Pos. B); the vehicle will start moving. Avoid opening and closing the throttle
repeatedly and continuously, so that In case of wet road or scarce wheel grip
you do not accidentally lose control of (snow, ice, mud, etc.), drive slowly,
a CAUTION the vehicle. avoiding sudden brakings or manoeu-
Never leave abruptly with cold engine. If you have to brake, close the throttle vres that could make you lose grip and
To reduce the emission of polluting and put on both brakes in order to ob- fall down.
substances and the consumption of fu- tain uniform deceleration, properly ex-
Pay the utmost attention to any obsta-
el, warm the engine up by proceeding at erting pressure on the braking parts.
cle or variation of the road surface.
low speed for the first miles. By putting on the front brake only or the
Uneven roads, rails, manhole covers,
rear brake only, you reduce the braking
indications painted on the road surface,
force considerably, thus running the
building site metal plates become rather
risk of locking one wheel and conse-
slippery by rain. For this reason all
quently losing grip.
these obstacles have to be carefully
avoided, driving smoothly and bending
If you stop uphill, decelerate completely
the vehicle as little as possible.
and use the brakes only to keep the ve-
hicle steady.
The use of the engine to keep the vehi-
cle at a halt may cause the overheating
of the speed variator.

36 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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34/00).'
aWARNING
Always use the direction indicators in aWARNING
time when you intend to change lane or
If possible, avoid stopping abruptly,
direction, avoiding sharp and danger-
slowing down suddenly and braking at
ous movements.
the last moment.
Switch off the direction indicators as
soon as you have changed direction. ◆ Release the throttle grip (pos. A) and
Be extremely careful when you overtake gradually put on the brakes to stop the
other vehicles or are overtaken. vehicle.
◆ In case of a brief stop, keep at least one
In case of rain, the water cloud created
by big vehicles reduces visibility; the brake on.
air shift may make you lose control of
the vehicle.
Keep to the following indications: 0!2+).'

25..).' ). ◆ Do not open the throttle completely if the


speed is low, both during and after the
aWARNING
aWARNING running-in. Park the vehicle on firm and flat ground,
to prevent it from falling down.
After the first 1000 km (625 mi), carry ◆ 0-100 km (0-62 mi)
out the checking operations indicated During the first 100 km (62 mi) put on Neither lean the vehicle against walls,
in the column "After running-in" of the the brakes with caution, avoiding sharp nor lay it on the ground.
Regular Service Intervals Chart, see and prolonged brakings. Make sure that the vehicle and especial-
p. 40 – 42 (REGULAR SERVICE INTER- This ensures a correct bedding-in of the ly its red-hot parts do not represent a
VALS CHART), in order to avoid hurting pads on the brake disc. danger for persons and children.
yourself or other people and/or damag- ◆ 0-500 km (0-312 mi)
ing the vehicle. Do not leave the vehicle unattended
During the first 500 km (312 mi), do not
The running-in of the engine is primary to when the engine is on or the key is in-
exceed the 80% of the maximum allowed
ensure its working life and its correct func- serted into the ignition switch.
speed.
tioning. If possible, drive on hilly roads ◆ Avoid driving at constant speed for long Do not sit on the vehicle when the stand
and/or roads with many bends, so that the is down.
engine, the suspensions and the brakes distances.
undergo a more effective running-in. ◆ After the first 1000 km (625 mi), progres- ◆ Stop the vehicle, see above (STOP-
sively increase the speed until reaching PING).
NOTE Only after the first 500 km (312 the highest performance levels.
mi) of running-in it is possible to obtain the
best speed and acceleration performance
from the vehicle.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 37


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◆ ◆
Move the engine stop switch (1) to posi-
tion “ m ” (for the countries where re-
Lock the steering, see p. 20 (STEERING
LOCK) and extract the key.
aWARNING
quired). Danger of fall or overturning.
When the vehicle is straightened from
a CAUTION 0/3)4)/.).' 4(% 6%()#,% the parking position to the driving posi-
/. 4(% 34!.$ tion, the stand goes automatically up.
With stopped engine and ignition
switch in position “n”, the battery may Carefully read p. 37 (PARKING). ◆ Press the side stand (7) with your right
run down. foot and extend it completely.
◆ Incline the vehicle until the stand rests
◆ Rotate the key (2) and move the ignition CENTRE STAND
switch (3) to position “m”. ◆ Grasp the left grip (4) and the passenger
on the ground.
◆ Steer the handlebar completely left-
◆ Position the vehicle on the stand, see grab rail (5). wards.
beside (POSITIONING THE VEHICLE ◆ Push down the stand lever (6).
ON THE STAND).
SIDE STAND
aWARNING
NOTE It is not necessary to close the Make sure that the vehicle is stable.
fuel tap when the engine is off, since it is ◆ Grasp the left grip (4) and the passenger
equipped with an automatic closing sys- grab rail (5).
tem.

a CAUTION
Never leave the key in the ignition
switch.

38 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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35''%34)/.3 -!).4%.!.#%
4/ 02%6%.4 4(%&4
NEVER leave the ignition key inserted and
always use the steering lock.
aWARNING
Risk of fire.
Park the vehicle in a safe place, possibly in Keep fuel and other flammable sub-
a garage or a protected place. stances away from the electrical com-
If possible, use the appropriate aprilia ponents.
“Body-Guard” armored cable &, or an ad-
Before beginning any maintenance op-
ditional anti-theft device.
eration or any inspection of the vehicle,
Make sure that all documents are in order stop the engine, extract the key from
and the road tax has been paid. the ignition block, wait until the engine
Write down your personal data and tele- and the exhaust system have cooled
phone number in the space provided in this down and if possible lift the vehicle by
page, to facilitate the identification of the means of the proper equipment, on firm Normally, the routine maintenance opera-
owner in case of finding after theft. and flat ground. tions can be performed by the user; how-
Before proceeding, make sure that the ever, in some cases the use of specific
SURNAME:................................................ room in which you are working is prop- tools and technical expertise may be re-
erly ventilated. quired.
NAME: ....................................................... If you need assistance or technical advice,
Keep away from the red-hot parts of the
consult your aprilia Official Dealer, who
ADDRESS: ................................................ engine and of the exhaust system, in or-
der to avoid burns. can ensure you prompt and accurate serv-
Do not hold any mechanical piece or oth- icing.
...................................................................
er parts of the vehicle with your mouth: Ask your aprilia Official Dealer to test the
TELEPHONE NO.:..................................... the components are not edible and some vehicle on the road after a repair or period-
of them are noxious or even toxic. ic maintenance operation.
NOTE Very often stolen vehicles are In any case, personally carry out the “Pre-
identified thanks to the data written on the a CAUTION liminary checking operations” after any
use/maintenance manual. If not expressly indicated otherwise, for maintenance operation, see p. 32 (PRE-
the reassembly of the units repeat the LIMINARY CHECKING OPERATIONS).
disassembly operations in reverse or-
der.
In case any maintenance operation has
to be carried out, it is advisable to use
latex gloves.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 39


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2%'5,!2 3%26)#% ).4%26!,3 After run- Every 6000 Every 12000
#(!24 z { Component ning-in [1000 km (3750 mi) km (7500 mi)
OPERATIONS TO BE CARRIED OUT BY km (625 mi)] or 12 months or 24 months
THE APRILIA Official Dealer (WHICH Battery - Terminal fastening - Electrolyte
CAN BE CARRIED OUT EVEN BY THE   –
level
USER).
Spark plug   –
Key Carburettor - idling   –
 = check and clean, adjust, lubricate or Air cleaner –  –
change, if necessary; Speed change gear filter –  –
 = clean; Accelerator operation   –
 = change; Brake locking operation   –
 = adjust.
Light system   –
NOTE Carry out the maintenance oper- Stop light switches –  –
ations more frequently if you use the vehi-
cle in rainy and dusty areas or on uneven Brake fluid   –
ground. Coolant  every 2000 km (1250 mi): 
Engine oil every 1000 km (625 mi): 
Headlight beam direction - operation –  –
Wheels/tyres and inflation pressure every month: 
Suspensions   –
Engine oil pressure Warning light at every start: 
Front and rear brake pad wear  every 2000 km (1250 mi): 

40 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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OPERATIONS TO BE CARRIED OUT BY After running- Every 6000 km Every 12000 km
THE APRILIA Official Dealer. Component in [1000 km (3750 mi) or 12 (7500 mi)
(625 mi)] months or 24 months
Rear shock absorber – – 

Key
 = check and clean, adjust, lubricate or
Battery - Terminal fastening
Carburation - CO adjustment –




change, if necessary;
Transmission cables and controls   –
= clean;  

Accelerator cable (adjustment) –
= change; Variator belt –  
 = adjust. Steering tube bearings and steering slack   –
Wheel bearings –  –
NOTE Carry out the maintenance oper- Brake discs   –
ations more frequently if you use the vehi- Engine oil filter   –
cle in rainy and dusty areas or on uneven General running of the vehicle   –
ground. Valve clearance   –
Speed change gear grease – – 
CO = carbon monoxide
Braking systems   –
Cooling system   –
Stop light switches –  –
Brake fluid every 6000 km (3750 mi): 
/ every 2 years: 
Coolant every 2000 km (1250 mi): 
/ every 2 years: 
Fork oil and oil seal every 12000 km (7500 mi): 
Engine oil   –
Transmission oil   
Guide pins (# 3 pieces) (rear) 
every 12000 km (7500 mi):
Front pulleys (# 2 pieces) 
every 18000 km (11250 mi):
Engine oil filter screen and magnetic screw   –
Guide rollers (# 3 pieces) (rear) every 12000 km (7500 mi): 
Speed change gear rollers and speed change
gear plastic guides
–  
Wheels/tyres and inflation pressure –  –
Inner spring cap (rear) every 12000 km (7500 mi): 
Nut, bolt, screw tightening   –
Cylinder head nut fastening  – –
Fuel pipe –  every 4 years: 
Clutch wear –  –

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 41


Downloaded from www.Manualslib.com manuals search engine
2%'5,!2 3%26)#% ).4%26!,3 Every 6000 km Every 12000 km
#(!24 | Component
After running-in
(3750 mi) or 12 (7500 mi) or 24
[1000 km (625 mi)]
OPERATIONS TO BE CARRIED OUT BY months months
THE APRILIA Official Dealer (WHICH Battery - Terminal fastening -
CAN BE CARRIED OUT EVEN BY THE   –
Electrolyte level
USER). Spark plug   
Key Carburettor - idling   –
 = check and clean, adjust, lubricate or Air cleaner –  –
change, if necessary; Speed change gear filter –  –
 = clean; Accelerator operation   –
 = change; Brake locking operation   –
 = adjust. Light system   –
NOTE Carry out the maintenance oper- Stop light switches –  –
ations more frequently if you use the vehi- Brake fluid   –
cle in rainy and dusty areas or on uneven Coolant  every 2000 km (1250 mi): 
ground.
Engine oil every 1000 km (625 mi): 
Headlight beam direction -
–  –
operation
Wheels/tyres and inflation
every month: 
pressure
Suspensions   –
Engine oil change warning light at every start: 
Front and rear brake pad wear  every 2000 km (1250 mi): 

42 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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OPERATIONS TO BE CARRIED OUT BY Every 6000 km Every 12000 km
After running-in
THE APRILIA Official Dealer. Component (3750 mi) or 12 (7500 mi) or 24
[1000 km (625 mi)]
months months
Key Rear shock absorber – – 
 = check and clean, adjust, lubricate or Battery - Terminal fastening  – –
change, if necessary; Carburation - CO adjustment –  –
 Transmission cables and controls   –


= clean;
Accelerator cable (adjustment)   –


= change;
Variator belt –  –
= adjust. Steering tube bearings and steering
slack
  –
NOTE Carry out the maintenance oper- Wheel bearings –  –
ations more frequently if you use the vehi- Brake discs   –
cle in rainy and dusty areas or on uneven
Engine oil filter  every 3000 km (1875 mi): 
ground.
General running of the vehicle   –
CO = carbon monoxide Clutch shoes –  –
Valve clearance – – 
Braking systems   –
Cooling system   –
Stop light switches –  –
Brake fluid every 2 years: 
Coolant every 2 years: 
Fork oil and oil seal every 12000 km (7500 mi): 
every 1000 km (625 mi):  /
Engine oil  every 3000 km (1875 mi): 
Transmission oil   
Center stand wheel   –
Speed change gear rollers and
speed change gear plastic guides
–  –
Wheels/tyres and inflation pressure   –
Nut, bolt, screw tightening   –
Fuel pipe –  every 4 years: 
Clutch wear –  –
Speed change gear (front pulleys
and rear pulleys)
–  
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 43
Downloaded from www.Manualslib.com manuals search engine
)$%.4)&)#!4)/. $!4! FRAME NUMBER
It is a good rule to write down the frame The frame number is stamped on the cen-
and engine numbers in the space provided tral tube of the frame. To be able to read it,
in this manual. it is necessary to remove the cover (1).
The frame number can be used for the
purchase of spare parts. Frame no.
NOTE Do not alter the identification
numbers if you do not want to incur severe
penal and administrative sanctions. In par-
ticular, the alteration of the frame number
results in the immediate invalidity of the
guarantee.
ENGINE NUMBER
The engine number is stamped near the
lower support of the rear shock absorber.

Engine no.

44 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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#(%#+).' 4(% %.').% /), ,%6%,
!.$ 4/00).' 50
Carefully read p. 25 (LUBRICANTS), p.
39 (MAINTENANCE) and p. 72 (LUBRI-
CANT CHART) .

CHECKING
NOTE Position the vehicle on firm and
flat ground.
◆ Position the vehicle on the centre stand.

a WARNING
The engine and the components of the
exhaust system become very hot and ◆ Ì Insert the plug/dipstick in the filling TOPPING UP
remain hot for some time after the en- hole (2) completely, without tightening it. ◆ Pour a small quantity of oil in the filling
◆ Withdraw the plug/dipstick (1) again and
gine has been stopped. Before handling hole (2) and wait about one minute, so
these components, wear insulating read the oil level on the dipstick itself: that the oil flows uniformly into the oil
gloves or wait until the engine and the MAX = maximum level; pan.
exhaust system have cooled down. MIN = minimum level. ◆ Check the oil level and top up if neces-

◆ The difference between "MAX" and sary.


Stop the engine and let it cool down, in ◆ Top up by adding small quantities of oil,
order to allow the oil to flow into the oil "MIN" is about:
– • + 150 cm#;
until reaching the prescribed level.
pan and to cool down. ◆ At the end of the operation, screw and
NOTE The non-performance of the oper- – Ì 500 cm#. tighten the plug/dipstick (1).
ations described above may result in the ◆ The level is correct if the oil reaches ap-
incorrect measurement of the engine oil
level.
prox. the "MAX" mark on the dipstick. aWARNING
◆ Unscrew and extract the plug/dipstick a CAUTION Do not use the vehicle with insufficient
lubrication or with contaminated or un-
(1). Never exceed the "MAX" mark, nor suitable lubricants, since this would ac-
◆ Clean the part in contact with the oil with leave the oil below the "MIN" mark, in celerate the wear of the moving parts
a clean cloth. order to avoid serious damage to the and may also cause irreparable failures.
◆ • + Tighten the plug/dipstick (1) engine.
completely, screwing it into the filling ◆ If necessary, provide for topping up.
hole (2).

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 45


Downloaded from www.Manualslib.com manuals search engine
!)2 #,%!.%2 REMOVAL ◆ Wash the filtering element (4) with clean,
◆ Position the vehicle on the centre stand. non-inflammable solvents or solvents
Carefully read p. 39 (MAINTENANCE).
◆ Unscrew and remove the five screws (1). with high volatility point, then let it dry
The air cleaner should be inspected and thoroughly.
◆ Remove:
cleaned every 6000 km (3750 mi), depend- ◆ Apply a filter oil on the whole surface of
ing on the conditions of use. – filter case cover (2); the filtering element.
– flame trap grid (3);
If the vehicle is used on dusty or wet roads,
the cleaning operations should be carried
– filtering element (4);
– • + grid (5).
Ì Periodically check if there are impuri-
out more frequently. ties in the lower part of the discharge pipe
◆ Check: (7):
To clean the filtering element it is neces- – filtering element (4);
sary to remove it from the vehicle. – filter case gasket (6); If necessary:
◆ Withdraw the pipe (7).
and change them if necessary.
◆ Empty its content into a container and
CLEANING deliver it to a salvage centre.

aWARNING
Do not use petrol or inflammable sol-
vents to wash the filtering element, in
order to avoid fires or explosions.

46 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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30%%$ 6!2)!4/2 !)2 #,%!.%2 ◆ Remove the filter cover (4) and the filter-
ing element (5).
Carefully read p. 39 (MAINTENANCE). ◆ Check the filtering element (5) and
The air cleaner should be inspected and change it if necessary.
cleaned every 6000 km (3750 mi), depend-
ing on the conditions of use. CLEANING
If the vehicle is used on dusty or wet roads,
the cleaning operations should be carried aWARNING
out more frequently. Do not use petrol or inflammable sol-
To clean the filtering element it is neces- vents to wash the filtering element, in
sary to remove it from the vehicle. order to avoid fires or explosions.
Do not use any additive or liquid to
REMOVAL clean the filtering element, in order to
◆ Position the vehicle on the centre stand. avoid the formation of moisture inside ◆ Clean the filtering element (5) by means
◆ Unscrew and remove the screws (1). the speed variator.
of a pressurized air jet.
◆ • + Unscrew and remove the screws Use only compressed air.
(2) and take the bushings (3). a CAUTION
DO NOT OIL THE FILTERING ELEMENT,
since the oil may get into the belt case
and damage the belt or make it slip.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 47


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#(%#+).' 4(% "2!+% 0!$ 7%!2 aWARNING REAR BRAKE CALIPER
Carefully read p. 26 (BRAKE FLUID-rec- Check the wear of the brake pads espe- – From below, on the rear part, for both
ommendations), (DISC BRAKES) and p. cially before every trip. pads (C).
39 (MAINTENANCE).
NOTE The following information refers to
To carry out a rapid checking of the pad aWARNING
wear, proceed as follows: The excessive wear of the friction mate-
a single braking system, but is valid for ◆ Position the vehicle on the centre stand. rial would cause the contact of the pad
both. ◆ Carry out a visual check between the metal support with the disc, with conse-
Check the brake pad wear after the first brake disc and the pads, proceeding: quent metallic noise and production of
1000 km (625 mi) and successively every sparks from the caliper; braking effi-
2000 km (1250 mi). FRONT BRAKE CALIPER • + ciency, safety and soundness of the
The wear of the brake pads depends on – On the rear part, after removing the cov- disc would thus be negatively affected.
the use, on the kind of drive and on the er (1).
road.
FRONT BRAKE CALIPER Ì
– From below, on the front part, for the left
pad (A).
– From above, on the front part, for the
right pad (B).

48 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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◆ If the thickness of the friction material #(%#+).' 4(% 34!.$ The stand (4) must rotate without hindranc-
(even of one pad only) has reduced to es.
Carefully read p. 39 (MAINTENANCE).
approximately 1,5 mm, have both pads Carry out the following checks:
changed.
aWARNING ◆ The springs (5) must not be damaged,
– Front pads (2) . FOR THE SIDE STAND ONLY. worn, rusty or weakened.
– Rear pads (3). Danger of fall or overturning. ◆ The stand must rotate freely, if neces-
When the vehicle is straightened from sary grease the joint, see p. 72 (LUBRI-
aWARNING the parking position to the driving posi- CANT CHART).
Have the pads changed by your APRILIA tion, the stand goes automatically up.
Official Dealer. NOTE The following information refers to #(%#+).' 4(% 37)4#(%3
one stand only, but is valid for both. The vehicle is provided with two switches:
– Stoplight switch on the rear brake control
lever.
– Stoplight switch on the front brake control
lever.
If you need assistance or technical advice,
consult your aprilia Official Dealer, who
can ensure you prompt and accurate serv-
icing.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 49


Downloaded from www.Manualslib.com manuals search engine
).30%#4).' 4(% &2/.4
!.$ 2%!2 3530%.3)/.3
a CAUTION
Before adjusting the spring preload, ve-
Carefully read p. 39 (MAINTENANCE). rify what type of shock absorber is in-
stalled on the vehicle:
a CAUTION
- upper adjustment;
To h av e th e fr o nt s us pen si on o il
changed, contact your APRILIA Official - lower adjustment.
Dealer, who will ensure you prompt and
accurate servicing. ADJUSTMENT OF THE REAR
SUSPENSION SPRING PRELOAD
Have the front suspension oil changed
every 12000 km (7500 mi) or every 4 Rotation Rotation
Adjusting
years. arrow A (*1) arrow A (*2)
ring
arrow B (*2) arrow B (*1)
Carry out the following checks after the first
!$*534).'
1000 km (625 mi) and successively every
4(% 2%!2 3530%.3)/. Function Spring Spring
6000 km (3750 mi): preload preload
◆ With pulled front brake lever, push the
The rear suspension is constituted by a increase decrease
pair of double-action shock absorbers
fork repeatedly downwards. (braking with compressed/extended shock Attitude The vehicle is The vehicle is
The stroke must be gentle and there absorber) fixed to the engine by means of more rigid less rigid
must be no trace of oil on the rods. silent-blocks.
◆ Check the fastening of all the compo- Recom- Smooth or Roads with
The shock absorbers are provided with a
nents and the functionality of the front metal ring with five positions, for the adjust- mended normal roads uneven
and rear suspension joints. ment of the spring preload. The standard kind of road surface
adjustment, set by the manufacturer, is
a CAUTION suitable for a driver weighing about 70 kg.
Notes Drive with
passenger
Drive without
passenger
If you notice irregularities in the opera- If your weight and needs are different, ad-
tion or if the help of a qualified techni- just the ring nut (1) with the appropriate
cian is necessary, contact your APRILIA spanner provided in the tool kit, thus set- (*1)= Rear suspension with lower adju-
Official Dealer. ting the ideal travelling conditions (see ta- stment.
ble).
(*2)= Rear suspension with upper adju-
a CAUTION stment.
Set both shock absorbers on the same
position.

50 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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#(%#+).' 4(% 34%%2).' #(%#+).'
a CAUTION 4(% %.').% &5,#25- !8)3
Carefully read p. 39 (MAINTENANCE). Make sure that the vehicle is stable.
Carefully read p. 39 (MAINTENANCE).
Occasionally check the steering slack. ◆ Shake the fork in the riding direction (see
To check the steering: figure). Periodically check the slack existing be-
tween the engine pin bushings.
◆ Position the vehicle on the centre stand.
a CAUTION
NOTE Prepare a support whose height Do not shake the fork excessively, oth- To carry out this operation, proceed as fol-
should be: erwise you may take in consideration lows:
– • + 235 mm the movement of the stand, thus ob- ◆ Position the vehicle on the centre stand.

– Ì 185 mm serving an incorrect slack. ◆ Shake the wheel transversally with re-
Repeat the previous operation more spect to the riding direction.
The support base must measure 200 x 200 than once. ◆ If any slack should be noticed, contact
mm. your aprilia Official Dealer, to restore the
◆ If you find that there is a considerable
◆ Place the support under the vehicle and optimal operating conditions.
a spongy cloth between them, so that the slack, contact your aprilia Official Dealer
front wheel can move freely and the ve- to restore the optimal steering condi-
hicle cannot fall down. tions.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 51


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2%-/6).' 4(% 2)'(4 !.$ ,%&4 2%-/6).' 4(% &2/.4 0!24
).30%#4)/. #/6%23
a CAUTION /& 4(% &!)2).'
Proceed with care.
Carefully read p. 39 (MAINTENANCE). Do not damage the tangs and/or their If you need assistance or technical advice,
◆ seats. consult your aprilia Official Dealer, who
Position the vehicle on the centre stand.
◆ can ensure you prompt and accurate serv-
Remove the right or left mat (1), by lifting Handle the plastic and painted compo- icing.
it with your hands. nents with care and avoid scraping or
◆ Unscrew and remove the screw (2) and damaging them.
take the washer.
◆ By means of a screwdriver, lift the lower
part of the inspection cover (3) with
force, until it comes out of its seat.

a CAUTION
Upon reassembly, fit the tangs correctly
in the appropriate seats.

52 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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2%-/6).' ◆Unscrew the screw (3). 2%-/6).' 4(% &2/.4 #/6%2
4(% 2%!2 6)%7 -)22/23 Screw (3) driving torque: 20 Nm (2 kgm). Carefully read p. 39 (MAINTENANCE).
Carefully read p. 39 (MAINTENANCE). ◆ Position the vehicle on the centre stand.
The following information refers to one
a CAUTION ◆ Unscrew and remove the screws (7).
Handle the plastic and painted compo-
rear-view mirror only, but is valid for both.
◆ Position the vehicle on the centre stand.
nents with care and avoid scraping or a CAUTION
damaging them.
Proceed with care.
NOTE Group the components of the left ◆ Remove the rear-view mirror (2). Do not damage the tangs and/or their
and right rear-view mirrors separately. ◆ • + Take the support (4) and the pro- seats.
◆ Remove the cover (1). tection element (5).
◆ Ì Remove the gasket (6). Handle the plastic and painted compo-
nents with care and avoid scraping or
a CAUTION damaging them.
Hold the rear-view mirror (2), to prevent ◆ Remove the front cover (8) by pulling it
it from accidentally falling down. downwards.

a CAUTION
Upon reassembly, fit the tangs correctly
in the appropriate seats.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 53


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2%-/6).' )$,).' !$*534-%.4
4(% &2/.4 )..%2 3()%,$ a CAUTION
Proceed with care. Carefully read p. 39 (MAINTENANCE).
Carefully read p. 39 (MAINTENANCE). Do not damage the tangs and/or their Adjust the idling every time it is irregular.
◆ Position the vehicle on the centre stand. seats.
◆ ★ Remove the footboard mat (1). To carry out this operation, proceed as fol-
Handle the plastic and painted compo- lows:
◆ Unscrew and remove the two fastening
nents with care and avoid scraping or ◆ Ride for a few miles until reaching the
screws (2) of the bag hook. damaging them.
◆ Remove the bag hook (3). normal running temperature, see p. 17
◆ Unscrew and remove the screw (4).
◆ Withdraw and remove the front inner (Coolant temperature indicator “ h ”),
◆ Remove the front cover, see p. 53 (RE-
shield by rotating it toward the saddle. then stop the engine.
◆ Position the vehicle on the centre stand.
MOVING THE FRONT COVER).
◆ ★ Unscrew and remove the screw (5).
a CAUTION ◆ Remove the left inspection cover, see
Upon reassembly, fit the tangs correctly p. 52 (REMOVING THE RIGHT AND
◆ ★ Unscrew and remove the screw (6).
in the appropriate seats. LEFT INSPECTION COVERS).
◆ ★ Unscrew and remove the screws (7). ◆ Connect an electronic revolution counter
◆ ★ Unscrew and remove the screw (8) to the spark plug cable.
and take the relevant washer. ◆ Start the engine.

54 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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The engine minimum rpm must be approx- ◆ Act on the throttle grip, accelerating and If this is not the case, proceed as follows:
imately the following: decelerating a few times to make sure ◆ Position the vehicle on the centre stand.
– • + 1400 ± 50 rpm; that it functions correctly and to check if ◆ Withdraw the protection element (3).
– Ì 1500 ± 100 rpm.
the idling speed is constant. ◆ Loosen the lock nut (4).
In this case the engine does not make the NOTE Do not act on the air adjusting ◆ Rotate the adjuster (5) in such a way as
rear wheel rotate. screw, to avoid variations of the carbura- to restore the prescribed value.
tion setting. ◆ After the adjustment, tighten the lock nut
If necessary: If necessary, contact your aprilia Official (4) and check the idle stroke again.
◆ • + Act on the adjusting screw (1) Dealer. ◆ Put back the protection element (3).
positioned on the carburettor.
◆ Ì Act on the adjusting screw (2) posi- a WARNING
tioned on the carburettor. !$*534).' After the adjustment, make sure that the
4(% !##%,%2!4/2 #/.42/, rotation of the handlebar does not mod-
By SCREWING IT (clockwise), you in- ify the engine idling rpm and that the
crease the engine rpm. Carefully read p. 39 (MAINTENANCE).
throttle grip returns smoothly and auto-
By UNSCREWING IT (anticlockwise), The idle stroke of the throttle grip must be matically to its original position after
you decrease the engine rpm. 2 – 3 mm, measured on the edge of the being released.
grip itself.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 55


Downloaded from www.Manualslib.com manuals search engine
◆ Energetically blow some air, in order to
prevent the removed residues from get-
ting into the engine.
If the spark plug has crackings on the in-
sulating material, corroded electrodes or
excessive deposits, it must be changed.
◆ Check the spark plug gap with a thick-
ness gauge.
The gap must be 0,6 – 0,7 mm;if neces-
sary adjust it, carefully bending the earth
electrode.
◆ Make sure that the washer is in good
conditions. With the washer on, screw
the spark plug by hand in order not to
30!2+ 0,5' To remove and clean the spark plug: damage the thread.
◆ Tighten the spark plug by means of the
Carefully read p. 39 (MAINTENANCE).
aWARNING spanner you will find in the tool kit, giving
Check the spark plug after the first 1000 Before carrying out the following opera- it half a turn to compress the washer.
km (625 mi) and successively every 6000 tions, let the engine and the exhaust si- Spark plug driving torque:
km (3750 mi). lencer cool down until they reach room 18 Nm (1,8 kgm).
• + Change the spark plug every 6000 temperature, in order to avoid burns.
km (3750 mi). ◆ Take off the spark plug cap (1).
a CAUTION
Periodically remove the spark plug and ◆ Remove all the dirt from the base of the The spark plug must be well tightened,
clean it carefully, removing carbon depos- spark plug, then unscrew it with the otherwise the engine may overheat and
its; change it if necessary. spanner you will find in the tool kit and be seriously damaged.
extract it from its seat, taking care that Use the recommended type of spark
To reach the spark plug: neither dust nor other substances enter plug only, see p. 68 (TECHNICAL DA-
◆ Remove the left inspection cover (Ì the cylinder. TA), in order not to compromise the life
◆ Make sure that there are neither carbon and performance of the engine.
right inspection cover), see p. 52 (RE-
MOVING THE RIGHT AND LEFT IN- deposits, nor corrosion marks on the ◆ Position the spark plug cap properly, so
SPECTION COVERS). electrode and on the central porcelain that it does not come off due to the vibra-
part; if necessary, clean them with the tions of the engine.
special cleaners for spark plugs, with an ◆ Put back the left inspection cover (Ì
iron wire and/or a metal brush. right inspection cover), see p. 52 (RE-
MOVING THE RIGHT AND LEFT IN-
SPECTION COVERS).

56 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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"!44%29 During the recharging or the use, make
sure that the room is properly ventilated
Carefully read p. 39 (MAINTENANCE).
and avoid inhaling the gases released
Check the electrolyte level and the tighten- during the recharging.
ing of the terminals after the first 1000 km
KEEP AWAY FROM CHILDREN.
(625 mi) and then every 6000 km (3750
mi). Do not incline the vehicle too much, in
order to avoid dangerous leaks of the
aWARNING battery fluid.
Risk of fire.
Keep fuel and other flammable sub- a CAUTION
stances away from the electrical com- Never invert the connection of the bat-
ponents. tery cables.
The electrolyte in the battery is toxic
and caustic and if it gets in contact with Connect and disconnect the battery ,/.' ).!#4)6)49
the skin it can cause burns, since it con- with the ignition switch in position “m”, /& 4(% "!44%29
tains sulphuric acid. Wear protection otherwise some components may be If the vehicle remains unused for more
clothes, a face mask and/or goggles damaged. than fifteen days, it is necessary to re-
during maintenance operations. Connect first the positive cable (+) and charge the battery, in order to prevent its
then the negative cable (–). sulphation, see p. 59 (RECHARGING THE
In case of contact with the skin, rinse Disconnect following the reverse order. BATTERY).
with plenty of water. The electrolyte is corrosive. ◆ Remove the battery, see p. 58 (REMOV-
In case of contact with the eyes, rinse Do not pour or spill it, especially on the ING THE BATTERY) and put it in a cool
with plenty of water for fifteen minutes, plastic parts. and dry place.
then consult an oculist without delay. It is important to check the charge periodi-
In case of installation of a “MAINTE-
If the electrolyte is accidentally swal- NANCE-FREE” battery, to recharge it cally (about once a month), during the win-
lowed, drink a lot of water or milk, then use a specific recharger (type with con- ter or when the vehicle remains unused, in
continue drinking milk of magnesia or stant voltage/amperage or constant order to prevent the deterioration of the
vegetable oil and consult a doctor with- voltage). battery.
out delay. The use of a traditional battery recharg- ◆ Recharge it completely with a normal

The battery gives off explosive gases; er may damage the battery. charge, see p. 59 (RECHARGING THE
keep it away from flames, sparks, ciga- BATTERY).
rettes and any other source of heat. If the battery remains on the vehicle, dis-
connect the cables from the terminals.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 57


Downloaded from www.Manualslib.com manuals search engine
2%-/6).' 4(% "!44%29 #/6%2 #(%#+).' !.$ #,%!.).' 2%-/6).' 4(% "!44%29
4(% 4%2-).!,3 ◆
Carefully read p. 57 (BATTERY). Remove the battery cover, see beside
◆ Remove the battery cover, see beside (REMOVING THE BATTERY COVER).
NOTE Position the vehicle on firm and (REMOVING THE BATTERY COVER). ◆ Disconnect first the negative (–) and then
flat ground. ◆ Make sure that the cable terminals (3) the positive cable (+).
and the battery terminals (4) are: ◆ Remove the battery breather pipe (5).
◆ Make sure that the ignition switch is in ◆
position “m”.
– in good conditions (and not corroded Remove the battery from its compart-
◆ or covered with deposits); ment and put it on a flat surface, in a cool
Raise the saddle, see p. 22 (UNLOCK-
– covered with neutral grease or Vase- and dry place.
ING / LOCKING THE SADDLE).
line.


Unscrew and remove the two screws (1).
Remove the battery cover (2). If necessary:
a WARNING
Once it has been removed, the battery
◆ Disconnect first the negative (–) and then
must be stored in a safe place and kept
the positive cable (+). away from children.
◆ Brush with a wire brush to eliminate any
sign of corrosion. ◆ Put back the battery cover, see beside
◆ Reconnect first the positive (+) and then (REMOVING THE BATTERY COVER).
the negative cable (–).
◆ Cover the terminals of the cables and of
the battery with neutral grease or Vase-
line.

58 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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2%#(!2').' 4(% "!44%29
◆ Remove the battery, see p. 58 (REMOV-
ING THE BATTERY).
◆ Remove the element plugs.
◆ Check the electrolyte level, see beside
(CHECKING THE ELECTROLYTE LEV-
EL).
◆ Connect the battery with a battery charg-
er.
◆ A recharge with an amperage equal to
1/10th of the battery capacity is recom-
mended.
◆ After the recharging operation, check the
electrolyte level again and if necessary
#(%#+).' ).34!,,).' 4(% "!44%29
top up with distilled water.
4(% %,%#42/,94% ,%6%, ◆ ◆
Put back the element plugs. Remove the battery cover, see p. 58
To check the electrolyte level, proceed as (REMOVING THE BATTERY COVER).
follows: a CAUTION ◆ Put the battery in its container.
◆ Remove the battery cover, see p. 58 Reassemble the battery only 5-10 min- ◆ Connect the battery breather pipe (1).
(REMOVING THE BATTERY COVER). utes after disconnecting the recharger,
◆ Make sure that the fluid level is included since the battery continues to produce a CAUTION
between the two “MIN” and “MAX” notch- gas for a short lapse of time.
Always connect the battery breather
es stamped on the battery side. Other- pipe, to prevent the sulphuric acid va-
wise: pours from corroding the electric sys-
◆ Remove the element plugs.
tem, painted parts, rubber elements or
a CAUTION gaskets when they exit the breather
pipe itself.
Top up with distilled water only. Do not
exceed the “MAX” mark, since the elec- ◆ Connect, in order, the positive (+) and
trolyte level increases during the re- negative (–) cable.
charge. ◆ Cover the terminals of the cables and of
◆ Top up by adding distilled water. the battery with neutral grease or Vase-
line.
◆ Put back the battery cover, see p. 58
(REMOVING THE BATTERY COVER).

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 59


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#(!.').' 4(% &53%3 To carry out the checking: ARRANGEMENT OF THE FUSES
Carefully read p. 39 (MAINTENANCE). ◆ Remove the battery cover, see p. 58 – 7,5A (2) fuse
(REMOVING THE BATTERY COVER). From the ignition switch to: ignition.
a CAUTION ◆ Extract the fuses one by one and check if – 15A (3) fuse
Do not repair faulty fuses. the filament (1) is broken. From the ignition switch to: all light loads
◆ Before replacing a fuse, try to find out the and horn.
Never use fuses different from the rec-
ommended ones. cause of the trouble, if possible. – 20A (4) fuse
◆ Then replace the damaged fuse with a From the battery to: ignition switch, volt-
The use of unsuitable fuses may dam-
age the electric system or, in case of new one having the same amperage. age regulator, electric fan.
short circuit, may even cause a fire. NOTE If you use one of the spare fuses,
NOTE If a fuse blows frequently, there put a new fuse in the appropriate seat.
probably is a short circuit or an overload in ◆ Put back the battery cover, see p. 58
the electric system. (REMOVING THE BATTERY COVER).
In this case it is advisable to consult an
aprilia Official Dealer.
If an electric component does not work or
works irregularly, or if the engine fails to
start, it is necessary to check the fuses.
Check the 7,5 A and the 15 A fuses first
and then the 20A fuse.

60 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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6%24)#!, !$*534).' /& 4(% To adjust the headlight beam: • + (/2):/.4!, !$*534-%.4
(%!$,)'(4 "%!- ◆ Turn the appropriate screw (1) with a /& 4(% (%!$,)'(4 "%!- -
To rapidly check the correct direction of the screwdriver. ◆ Remove the front inner shield, see p. 54
beam, place the vehicle on flat ground, 10 By TURNING IT CLOCKWISE, you set (REMOVING THE FRONT INNER
m away from a wall. the beam upwards. SHIELD).
Turn on the low beam, sit on the vehicle ◆ ★ Unscrew and remove the two screws
By TURNING IT ANTICLOCKWISE, you (2).
and make sure that the beam projected on
set the beam downwards.
the wall is slightly under the horizontal line NOTE Depending on the adjustment to
of the headlight (about 9/10th of the total be carried out, the screws (2) must be re-
height). placed with longer ones (supplied in kit).
◆ Position the appropriate spacers (sup-
plied in kit) between the headlight fasten-
ing points and the front outer shield, ac-
cording to the type of adjustment to be
carried out.
NOTE Use fastening screws suitable for
the selected spacers.
◆ ★ Insert and tighten the two screws (2).

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 61


Downloaded from www.Manualslib.com manuals search engine
"5,"3 #(!.').' 4(% $!3("/!2$
"5,"3 !.$ 4(% #,/#+ "!44%29
Carefully read p. 39 (MAINTENANCE).
If you need assistance or technical advice,
aWARNING consult your aprilia Official Dealer, who
Risk of fire. can ensure you prompt and accurate serv-
Keep fuel and other flammable sub- icing.
stances away from the electrical com-
ponents.
#(!.').' 4(% &2/.4
a CAUTION $)2%#4)/. ).$)#!4/2 "5,"3
Before changing a bulb, move the igni-
tion switch to position “m” and wait a Carefully read beside (BULBS).
few minutes, so that the bulb cools
To change the bulbs:
down. ◆ Extract the bulb from its seat.
Change the bulb wearing clean gloves NOTE The following information refers to NOTE Insert the bulb in the bulb socket,
or using a clean and dry cloth. one direction indicator only, but is valid for
Do not leave fingerprints on the bulb, both. making the two bulb pins coincide with the
since these may cause its overheating relevant guides on the socket.
◆ Unscrew and remove the screw (1).
and consequent breakage. ◆ Correctly install a new bulb of the same
If you touch the bulb with bare hands,
remove any fingerprint with alcohol, in
a CAUTION type.

order to avoid any damage. Proceed with care.


For the reassembly:
Do not damage the tangs and/or their
DO NOT FORCE THE ELECTRIC seats. NOTE Upon reassembly, correctly posi-
CABLES. ◆ tion the protection screen (2) in its seat.
Remove the protection screen (2).
◆ Do not invert the position of the screws (1)
NOTE Before changing a bulb, check the Unscrew and remove the screw (3).
and (3).
fuses, see p. 60 (CHANGING THE FUS-
ES). a CAUTION a CAUTION
A focal lens is positioned in the inner
Tighten the screw (1) and the screw (3)
part of the coloured screen; take care
moderately and with great care, in order
not to invert the right and left screen.
to avoid damaging the protection
◆ Remove the coloured screen (4). screen (2) and the coloured screen (4).
◆ Press the bulb (5) slightly and rotate it
anticlockwise.

62 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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#(!.').' LOW BEAM BULBS/HIGH BEAM BULBS LOW/HIGH BEAM BULBS J U
4(% (%!$,)'(4 "5,"3 (HALOGEN) ◆ Rotate the bulb socket (9) anticlockwise
and extract it from its seat.
Carefully read p. 62 (BULBS).
a CAUTION ◆ Slightly press the low/high beam bulb
The headlight contains: To extract the bulb electric connector, (10) and rotate it anticlockwise, extract it
– Two low/high beam bulbs. do not pull its electric wires. and replace it with a new one of the
– One parking light bulb (two parking light same type.
bulbs J U).
◆ Grasp the bulb electric connector (4),
pull it and disconnect it from the bulb (5).
To change the bulbs, proceed as fol- ◆ Rotate the bulb socket (6) anticlockwise
lows: and extract it from the reflector. PARKING LIGHT BULBS
◆ Remove the front cover, see p. 53 (RE- ◆
MOVING THE FRONT COVER).
Extract the bulb (5).
a CAUTION
◆ Unscrew and remove the screws (1) and For the reassembly: To extract the bulb socket, do not pull
take the washers. its electric wires.
◆ Remove the air conveyor (2) by with-
NOTE Insert the bulb (5) in the reflector,
by making the two elements (7) on the bulb ◆ Grasp the bulb socket (11), pull it and
drawing it from the upper pins. take it out of its seat.
coincide with the respective guides (8) on
NOTE Do not remove the protection ele- the reflector. ◆ Extract the parking light bulb (12) and re-
ment (3) completely, since it is fixed to the place it with a new one of the same type.
◆ Position the bulb socket (6) in the reflec-
headlight body with two rivets.
tor and rotate it clockwise.
◆ By lifting the upper fastening tang, move ◆ Connect the bulb electric connector (4).
the protection element (3) with your hands.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 63


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#(!.').' ◆ Remove the protection screen (4). #(!.').' 4(% .5-"%2 0,!4%
4(% 2%!2 ,)'(4 "5," ◆ Slightly press the bulb and rotate it anti- "5,"
clockwise.
Carefully read p. 62 (BULBS). ◆
Carefully read p. 62 (BULBS).
Remove the bulb from its seat.
The rear light contains: To change the bulb:
– A parking light/stoplight bulb (1).
NOTE Insert the bulb in the socket, mak- ◆ Unscrew and remove the screw (6).
– Two rear direction indicator bulbs (2). ing the two bulb pins coincide with the rele- ◆ Remove the light unit (7).
vant guides on the socket.
To change them:
◆ Loosen the screws (3) in such a way as
◆ Correctly install a new bulb of the same a CAUTION
type. Do not pull the electric wires to extract
to facilitate the successive reinsertion of the bulb socket.
the protection screen (4). NOTE Upon reassembly, correctly posi-
◆ Unscrew and remove the screws (5). tion the protection screen in its seat. ◆ Grasp the bulb socket (8), pull it and re-
move it from its seat.
a CAUTION a CAUTION ◆ Withdraw the bulb (9) and replace it with
While removing the protection screen, Tighten the screws (5) carefully, without a new one of the same type.
proceed carefully in order not to break exerting too much pressure, in order to
the cog. avoid damaging the protection screen.

64 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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42!.30/24

aWARNING Before proceeding, make sure that the


room in which you are working is prop-
Before transporting the vehicle, it is erly ventilated.
necessary to empty the fuel tank and Do not inhale fuel vapours.
the carburettor completely, see below Do not smoke, nor use free flames.
(DRAINING THE FUEL TANK) making
sure that both are completely dry. DO NOT DISPOSE OF FUEL IN THE EN-
VIRONMENT.
During transport the vehicle must be
kept in vertical position and be firmly ◆ Position the vehicle on the centre stand.
anchored, in order to avoid any leakage ◆ Stop the engine and wait until it has
of fuel, oil or coolant. cooled down.
◆ Prepare a container with capacity ex-
In case of failure, do not tow the vehicle, ceeding the fuel quantity present in the
but ask for assistance. tank and put it on the ground on the left
side of the vehicle. ◆ Put the free end of the pipe (1) into a re-
◆ Remove the fillercap.
$2!).).' 4(% &5%, 4!.+ ceptacle.
◆ Empty the fuel tank by means of a manu- ◆ Open the carburettor outlet by loosening
Carefully read p. 24 (FUEL). al pump or a similar system. the drain screw (2) positioned under the
float chamber.
aWARNING aWARNING
After draining the tank, tighten the filler- When all the fuel has flowed out of the car-
Risk of fire. burettor:
Wait until the engine and the exhaust si- cap.
◆ Tighten the drain screw (2) completely.
lencer have completely cooled down. To drain the carburettor completely,
Fuel vapours are noxious for your
health.
proceed as follows: a CAUTION
◆ Remove the left inspection cover, see Tighten the drain screw (2) with care, to
p. 52 (REMOVING THE RIGHT AND avoid fuel leakages from the carburettor
LEFT INSPECTION COVERS). during the refuelling.
If necessary, contact an APRILIA Official
Dealer.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 65


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#,%!.).'

a WARNING a CAUTION
After the vehicle has been washed, its Polish with silicone wax only after hav-
braking functions could be temporarily ing carefully washed the vehicle.
impaired because of the presence of Do not use polishing pastes on matt
water on the grip surfaces. Calculate paints.
long braking distances to avoid acci- Do not wash the vehicle under the sun,
dents. Brake repeatedly to restore nor- especially during the summer, when the
mal conditions. body is still warm, since if the shampoo
dries before being rinsed away, it can
Carry out the preliminary checking op-
damage the paint.
erations, see p. 32 (PRELIMINARY
CHECKING OPERATIONS). Do not use liquids at a temperature ex-
Clean the vehicle frequently if it used in ceeding 40°C to clean the plastic com-
To remove dirt and mud from the painted
particular areas or conditions, such as: ponents of the vehicle
surfaces use a low- pressure water jet,
◆ Polluted areas (cities and industrial are- carefully wet the dirty parts, remove mud Use neither high pressure water/air jets,
as). and filth with a soft car sponge impregnat- nor vapour jets on the following parts:
◆ Areas characterized by an high percent- ed with a lot of water and shampoo (2 ÷ 4% wheel hubs, controls on the right and
age of salinity and humidity (sea areas, parts of shampoo in water). on the left side of the handlebar, bear-
hot and humid climates). Then rinse with plenty of water and dry with ings, brake pumps, instruments and in-
◆ Particular conditions (use of salt and chamois leather. dicators, silencer exhaust, glove/tool kit
anti-ice chemical products on the roads To clean the outer parts of the engine use compartment, ignition switch/steering
during the winter). a degreaser, brushes and wipers. lock.
◆ Avoid leaving deposits of industrial and
Do not use alcohol, petrol or solvents to
polluting powders, tar spots, dead in- clean the rubber and plastic parts and
sects, bird droppings, etc. on the body. the saddle: use only water and mild
◆ Avoid parking the vehicle under trees,
soap.
since in some seasons residues, resins,
fruits or leaves fall down, which contain
substances that may damage the paint.
a WARNING
Do not apply protection waxes onto the
saddle, in order not to make it too slip-
pery.

66 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


Downloaded from www.Manualslib.com manuals search engine
,/.' 0%2)/$3 /& ).!#4)6)49 ◆ Turn the ignition switch to position “n” ◆ Position and tie a plastic bag on the final
and press the engine start push button pipe of the exhaust silencer, in order to
After a long period of inactivity of the vehi-
“r” for a few seconds, to distribute the prevent moisture from getting into it.
cle some precautions are necessary to ◆
oil evenly on the cylinder surfaces. Cover the vehicle avoiding the use of
avoid any problem. ◆ Remove the cloth. plastic or waterproof materials.
Further, it is important to carry out the nec- ◆ Put back the spark plug.
essary repairs and a general check up be- ◆ Remove the battery, see p. 58 (REMOV- AFTER A PERIOD OF INACTIVITY
fore the period of inactivity, since you could ING THE BATTERY) and p. 57 (LONG ◆ Uncover and clean the vehicle, see p. 66
forget to carry them out later. INACTIVITY OF THE BATTERY). (CLEANING).
Proceed as follows: ◆ Wash and dry the vehicle, see p. 66 ◆ Check the charge of the battery, see p.
◆ Empty the fuel tank and the carburettor, (CLEANING). 59 (RECHARGING THE BATTERY) and
◆ Polish the painted surfaces with wax.
s ee p . 6 5 (DR A I N IN G T HE F UE L install it, see p. 59 (INSTALLING THE
◆ Inflate the tyres, see p. 68 (TECHNICAL
TANK). BATTERY).
◆ Remove the spark plug, see p. 56 DATA). ◆ Refuel, see p. 24 (FUEL).
◆ By means of a suitable support, position ◆ Carry out the preliminary checking oper-
(SPARK PLUG).
◆ Pour a teaspoon of engine oil (5-10 cm#) the vehicle so that both tyres are raised at ions, se e p. 32 (PR ELI MI NA RY
into the cylinder. from the ground. CHECKING OPERATIONS).
◆ Place the vehicle in an unheated, not-hu-
NOTE Put a clean cloth on the cylinder,
near the spark plug seat, in order to protect
mid room, away from sunlight, with mini-
mum temperature variations.
a WARNING
it from oil sprays. Have a test ride at moderate speed in a
low-traffic area.

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 67


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4%#(.)#!, $!4!

Description • + Ì
Max. length 1830 mm 1865 mm
Max. length
(rear mudguard extension included ) 1920 mm 1955 mm
Max. width 740 mm 770 mm
DIMENSIONS Max. height (front part of the fairing included) 1410 mm 1410 mm
Seat height 800 mm 780 mm
Distance between centres 1310 mm 1325 mm
Min. ground clearance 170 mm 135 mm
Weight ready for starting 139 kg 150 kg

Type one-cylinder, 4-stroke engine with overhead camshaft


Number of valves 4 2
Number of cylinders 1
Total displacement 124,91 cm# 150,95 cm# 249,78 cm#
Bore / stroke 56,4 mm / 50,0 mm 62,0 mm / 50,0 mm 69,0 mm / 66,8 mm
Compression ratio 12,5 ± 0,5 : 1 10 ± 0,5 : 1
ENGINE Starting electric
Engine idling rpm 1400 ± 50 rpm 1500 ± 100 rpm
Clutch automatic, dry centrifugal clutch
Change gear automatic

Lubrication system wet sump lubrication, forced circulation with mechanical pump; oil level
check by means of a graduated dipstick
Cooling liquid cooling, forced circulation with centrifugal pump

Speed change gear automatic stepless


Primary V-belt
TRANSMISSION Secondary gears
minimum 27,176 minimum 15,808
Total engine/wheel ratio maximum 8,152 maximum 5,539

68 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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Description • + Ì
Fuel (reserve included) 9L 9,5 L
Fuel reserve 1,8 L 1,5 L
Engine oil
- engine oil change only 1050 cm# 1200 cm#
- engine oil and engine oil filter change 1100 cm# ––
- change for engine overhaul 1150 cm# 1400 cm#
CAPACITIES Transmission oil 100 cm# 250 cm#
Coolant
(50% water + 50% antifreeze with ethylene glycol) 1,2 L 1,3 L

Front fork oil 148 cm# (for each rod)


Seats 2
Vehicle max. load (driver + luggage) 105 kg
Vehicle max. load (driver + passenger + luggage) 180 kg 200 kg

Model MIKUNI BS 26 - 91 MIKUNI BS 26 TEI KEI 5GM1A;


TEI KEI 5SE-1A
– alternative KEIHIN CVK 26 –

CARBURETTOR
Model C MIKUNI BS 26 - 61
TEI KEI 5GM1A;
TEI KEI 5SE-1A

Choke tube –– equivalent diameter


28 mm
Choke tube (Mikuni) equivalent diameter 22,2 mm ––
Choke tube (Keihin) equivalent diameter 25 mm ––

Type vacuum pump

FUEL SUPPLY
Leaded (4 StarsU ) or unleaded premium grade premium grade unlea-
petrol according to the DIN 51600 ded petrol, min. O.N.
Fuel
standard, min. O.N. 95 (N.O.R.M.) 91 (N.O.R.M.) and 81
and 85 (N.O.M.M.) (N.O.M.M.).

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 69


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Description • + Ì
Type one beam at the front, split in two overlapping cradles at the rear,
in steel tubes with high yield point
FRAME Steering inclination angle 26° 28°
Fore stroke 85 mm 100 mm

Front hydraulically operated telescopic fork


Stroke 90 mm
SUSPENSIONS two hydraulic shock absorbers with double effect and preload adjustment
Rear
with five positions
Wheel stroke 104 mm 90 mm

Front disc brake - Ø 220 mm - with hydraulic transmission


BRAKES disc brake - Ø 190 mm - disc brake - Ø 220 mm
Rear with hydraulic transmission - with hydraulic trans-
mission

Type in light alloy


WHEEL RIMS Front 3,00 x 12”
Rear 3,50 x 12”

Type Tubeless
FRONT 130 / 70 - 12” 56 L

- alternatively 120 / 70 - 12” 51 P 130 / 70 - 12” 56 P


130 / 70 - 12” 62 L
REAR 140 / 70 - 12” 60 J 140 / 70 - 12” 60L 130 / 70 - 12” 62 L
- alternatively –– –– 130 / 70 - 12” 62 P
TYRES STANDARD INFLATION PRESSURE
Front 190 kPa (1,9 bar)
Rear 190 kPa (1,9 bar) 210 kPa (2,1 bar)
INFLATION PRESSURE WITH PASSENGER
Front 200 kPa (2,0 bar) 210 kPa (2,1 bar)
Rear 220 kPa (2,2 bar) 240 kPa (2,4 bar)

70 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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Description • + Ì
Type C.D.I. / Inductive C.D.I. / Inductive;
C.D.I. / 3A5-AP
IGNITION minimum 10°
at 1500 rpm
Spark advance 8° ± 2° - before T.D.C. at 1600 rpm
maximum 32°
at 5000 rpm

Standard NGK CR8E VX NGK DR8EA


SPARK PLUG
Spark plug gap 0,6 – 0,7 mm

Battery 12 V - 12 Ah
ELECTRIC Fuses 20 - 15 - 7,5 A
SYSTEM
Generator (with permanent magnet) 12 V - 180 W 12 V - 200 W

Low/high beam 12 V - 35 / 35 W
Low/high beam JU 12 V - 35 / 35 W
Front parking light 12 V - 3 W
BULBS Direction indicators 12 V - 10 W
Rear parking light/stoplight 12 V - 5/21 W
Number plate 12 V - 5 W
Dashboard lighting 12 V - 1,2 W

Direction indicators 12 V - 2 W
•+
Engine oil pressure 12 V - 2 W –
Engine oil change Ì – 12 V - 2 W
WARNING LIGHTS
Low beam 12 V - 2 W
High beam 12 V - 2 W
Low fuel 12 V - 2 W

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 71


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,5"2)#!.4 #(!24

Engine oil (recommended): 0


SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACING, SAE 5W - 40.
As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
CCMC G-4, A.P.I. SG. specifications.
Transmission oil (recommended): 0
F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90.
As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
A.P.I. GL4 specifications.
Fork oil (recommended): 0 F.A. 5W or 0 F.A. 20W fork oil;
as an alternative FORK 5W or FORK 20W.
If you need an oil with intermediate characteristics in comparison with the 0 F.A. 5W and 0 F.A. 20W or FORK 5W and
FORK 20W, these can be mixed as indicated below:
SAE 10W = 0 F.A. 5W 67% of the volume, + 0 F.A. 20W 33% of the volume or
FORK 5W 67% of the volume + FORK 20W 33% of the volume.
SAE 15W = 0 F.A. 5W 33% of the volume, + 0 F.A. 20W 67% of the volume or
FORK 5W 33% of the volume + FORK 20W 67% of the volume.
Bearings and other lubrication points (recommended): • + 0 BIMOL GREASE 481 or GREASE SM 2;
Ì 0 AUTOGREASE MP or GREASE 30.
As an alternative to the recommended product, use high-quality grease for rolling bearings, working temperature range -30°C.... +140°C,
dripping point 150°C... 230°C, high protection against corrosion, good resistance to water and oxidation.
Protection of the battery poles: neutral grease or vaseline.

aWARNING @

Use new brake fluid only.


Brake fluid (recommended): 0 F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (compatible DOT 4).

a WARNING
Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35°C at least.
Engine coolant (recommended): 0 ECOBLU –40°C or COOL.

72 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 73
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)MPORTERS

74 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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)MPORTERS

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 75


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7)2).' $)!'2!- ,EONARDO  _ ,EONARDO  _
(vehicle modification code “A” and “B” indicated in the SPARE PARTS IDENTIFICATION LABEL, see p. 3)

76 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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7)2).' $)!'2!- +%9 ,EONARDO  _ ,EONARDO  _
(vehicle modification code “A” and “B” indicated in the SPARE PARTS IDENTIFICATION LABEL, see p. 3)

1) Generator 31) Front right direction indicator


2) Ignition coil 32) Low/high beam bulb
3) Starter 33) Front parking light
4) Voltage regulator 34) Front left direction indicator
5) Fuses 35) Engine oil pressure warning light
6) Battery 36) Multiple connectors
7) Start relay 37) Spark plug
8) Front stoplight switch 38) Automatic starter
9) Rear stoplight switch 39) Complete headlight
10) Coolant temperature thermistor 40) Fuel level indicator
11) Engine oil pressure sensor 41) Fan
12) Low beam warning light 42) CDI
13) Fuel level sensor 43) Thermal switch
14) Rear left direction indicator 44) Pick up
15) Rear light
16) Rear right direction indicator
17) Blinking #!",% #/,/523
18) Ignition switch Ar orange
19) Dimmer switch Az light blue
21) Complete dashboard B blue
22) Horn push button Bl white
23) Dashboard bulbs G yellow
24) Low fuel warning light Gr gray
25) Direction indicator switch M brown
26) Start push button N black
27) Coolant temperature instrument R red
28) High beam warning light V green
29) Direction indicator warning light Vi violet
30) Horn Ro pink

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7)2).' $)!'2!- ,EONARDO  ,EONARDO 

78 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


Downloaded from www.Manualslib.com manuals search engine
7)2).' $)!'2!- +%9 ,EONARDO  ,EONARDO 
1) Generator 31) Front right direction indicator
2) Ignition coil 32) Low/high beam bulb
3) Starter 33) Front parking light
4) Voltage regulator 34) Front left direction indicator
5) Fuses 35) Engine oil pressure warning light
6) Battery 36) Multiple connectors
7) Start relay 37) Spark plug
8) Front stoplight switch 38) Automatic starter
9) Rear stoplight switch 39) Complete headlight
10) Coolant temperature thermistor 40) Fuel level indicator
11) Engine oil pressure sensor 41) Fan
12) Right direction indicator warning light 42) CDI
13) Fuel level sensor 43) Thermal switch
14) Rear left direction indicator 44) Pick up
15) Rear light 45) Number plate light
16) Rear right direction indicator 46) Anti-theft device installation point
17) Blinking
18) Ignition switch #!",% #/,/523
19) Light switch
20) Dimmer switch Ar orange
21) Complete dashboard Az light blue
22) Horn push button B blue
23) Dashboard bulbs Bl white
24) Low fuel warning light G yellow
25) Direction indicator switch Gr gray
26) Start push button M brown
27) Coolant temperature instrument N black
28) High beam warning light R red
29) Left direction indicator warning light V green
30) Horn Vi violet
Ro pink

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 79


Downloaded from www.Manualslib.com manuals search engine
7)2).' $)!'2!- ,EONARDO  _ ,EONARDO  _

80 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


Downloaded from www.Manualslib.com manuals search engine
7)2).' $)!'2!- +%9 ,EONARDO  _ ,EONARDO  _
1) Generator 31) Front right direction indicator
2) Ignition coil 32) Low/high beam bulb
3) Starter 33) Front parking light
4) Voltage regulator 34) Front left direction indicator
5) Fuses 35) Engine oil pressure warning light
6) Battery 36) Multiple connectors
7) Start relay 37) Spark plug
8) Front stoplight switch 38) Automatic starter
9) Rear stoplight switch 39) Complete headlight
10) Coolant temperature thermistor 40) Fuel level indicator
11) Engine oil pressure sensor 41) Fan
12) Right direction indicator warning light 42) CDI
13) Fuel level sensor 43) Thermal switch
14) Rear left direction indicator 44) Pick up
15) Rear light 45) Number plate light
16) Rear right direction indicator 46) Anti-theft device installation point
17) Blinking
18) Ignition switch
19) Bridge #!",% #/,/523
20) Dimmer switch Ar orange
21) Complete dashboard Az light blue
22) Horn push button B blue
23) Dashboard bulbs Bl white
24) Low fuel warning light G yellow
25) Direction indicator switch Gr gray
26) Start push button M brown
27) Coolant temperature instrument N black
28) High beam warning light R red
29) Left direction indicator warning light V green
30) Horn Vi violet
Ro pink

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 81


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7)2).' $)!'2!- ,EONARDO 

82 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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7)2).' $)!'2!- +%9 ,EONARDO 
1) Generator 31) Front right direction indicator
2) Ignition coil 32) Low/high beam bulb
3) Starter 33) Front parking light
4) Voltage regulator 34) Front left direction indicator
5) Fuses 35) Engine oil change warning light
6) Battery 36) Multiple connectors
7) Start relay 37) Spark plug
8) Front stoplight switch 38) Automatic starter
9) Rear stoplight switch 39) Complete headlight
10) Coolant temperature thermistor 40) Fuel level indicator
11) Engine oil change warning light disconnection push button 41) Fan
12) Right direction indicator warning light 42) CDI
13) Fuel level sensor 43) Thermal switch
14) Rear left direction indicator 44) Pick up
15) Rear light 45) Number plate light
16) Rear right direction indicator 46) Starter thermometric switch
17) Blinking 47) Anti-theft device installation point
18) Ignition switch
19) Light switch #!",% #/,/523
20) Dimmer switch/PASSING
21) Complete dashboard Ar orange
22) Horn push button Az light blue
23) Dashboard bulbs B blue
24) Low fuel warning light Bl white
25) Direction indicator switch G yellow
26) Start push button Gr gray
27) Coolant temperature instrument M brown
28) High beam warning light N black
29) Left direction indicator warning light R red
30) Horn V green
Vi violet
Ro pink

use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 83


Downloaded from www.Manualslib.com manuals search engine
7)2).' $)!'2!- ,EONARDO  _

84 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


Downloaded from www.Manualslib.com manuals search engine
7)2).' $)!'2!- +%9 ,EONARDO  _
1) Generator 31) Front right direction indicator
2) Ignition coil 32) Low/high beam bulb
3) Starter 33) Front parking light
4) Voltage regulator 34) Front left direction indicator
5) Fuses 35) Engine oil change warning light
6) Battery 36) Multiple connectors
7) Start relay 37) Spark plug
8) Front stoplight switch 38) Automatic starter
9) Rear stoplight switch 39) Complete headlight
10) Coolant temperature thermistor 40) Fuel level indicator
11) Engine oil change warning light disconnection push button 41) Fan
12) Right direction indicator warning light 42) CDI
13) Fuel level sensor 43) Thermal switch
14) Rear left direction indicator 44) Pick up
15) Rear light 45) Number plate light
16) Rear right direction indicator 46) Starter thermometric switch
17) Blinking 47) Anti-theft device installation point
18) Ignition switch 48) Engine oil warning light unit control
19) Throttle valve position sensor
20) Dimmer switch #!",% #/,/523
21) Complete dashboard Ar orange
22) Horn push button Az light blue
23) Dashboard bulbs B blue
24) Low fuel warning light Bl white
25) Direction indicator switch G yellow
26) Start push button Gr gray
27) Coolant temperature instrument M brown
28) High beam warning light N black
29) Left direction indicator warning light R red
30) Horn V green
Vi violet
Ro pink

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./4%

!3+ &/2 '%.5).% 30!2% 0!243 /.,9

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use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250 87
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aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle.

– Do not dispose of oil, fuel, polluting substances and components in the envi-
ronment.

– Do not keep the engine running if it isn’t necessary.

– Avoid disturbing noises.

– Respect nature.

88 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250


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