Professional Documents
Culture Documents
r----
!&WARNING!
Servicing and replacement of MARINE CRITICAL PARTS must be carried out by persons trained and
experienced with marine gasoline engine-generator safety_!equirements!
PSP-1
lntroduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentíoned in the descriptíon or page heading, parts are inter-
changeable between models. Throughout thís catalog left and right sídes are determinad by facing the engine end
(front) of the set.
r,
1
\
lndex
2
lndex
Components, Remote Water Separator, 71 Exhaust, Cooling System Wet and Dry, 77
Components, Starter, 19 Extension, Mounting Base, 98
r
Components, Starter (12V) , 19 Fan, Generator, 115
( Components, Starter (24V), 20 Filter, Fuel, 62 , 64 , 131
Connection, Bulkhead, 95 , 96 Filter, Oil, 55, 56, 131
Connection, Front Bulkhead Battery, 108 Fitting, Oil Filter Connector, 55
Connector, Barbed Hose (1/4-18 x 3/8"), 62 Flange, lnjection Pump Sleeve, 34
Connector, Barbed Hose (1/4-18 x 5/16"), 62 Flange, Water, 51
Connector, Bulkhead, 64 Flange, Water Pump, 57
Connector, Female Bulkhead, 62 Flywheel, 18
Connector, Fuel System Male, 62
Connector, Hose, 64 Gasket, Air Bleeder Screw, 42
Connector, lnverted Male, 62 Gasket, Bearing Case, 21 , 22 , 23 , 24
Connector, Male, 64 Gasket, i3earing Case Cover, 21 , 22 , 23
Contact, Relay, 121 Gasket, Cap Nut, 52
Control, Box, 118, 120 Gasket, Case Cover, 24
Controls, 122 Gasket, Cylinder Block Plug, 9 , 1O , 11
Cooling, Keel, 78 Gasket, Cylinder Head, 37 , 38
Cord Glow, Plug, 43 Gasket, Cylinder Head Cover, 52 , 53 , 54
Cord , Glow Plug , 39, 42 Gasket, Delivery Valve, 34
Cover, 32 Gasket, Exhaust, 94
Cover, Access, 109 , 112 Gasket, Exhaust Manifold, 94
Cover, Alternator Bearing (24V) , 60 Gasket, Eye Joint, 32
Cover, Bearing Case, 21 , 22 , 23 Gasket, Fork Lever Shaft Cover, 29 , 30 , 31
Cover, Box Control, 120 Gasket, Gearcase, 55
Cover, Control Box, 118 Gasket, Heat Exchanger End Cover, 74
Cover, Cylinder Head, 52 , 53 , 54 Gasket, Hale Cover, 32 , 36
r"\
4 ~
lndex
".
Manifold, lntake, 90 Plate, Raw Water Pump Wear, 79 , 80
Meter, Hour, 123, 124, 126 Plate, Speed Control, 27
Mixer, Elbow (Wet), 94 Plug, 34
Mount, Engine, 98 Plug, Cylinder Block, 9, 10, 11
r Mounting, Printed Circuit Board, 116 Plug, Cylinder Head, 37 , 38
Muffler, 69 Plug, Fuel Filter Drain, 62
Muffler, Exhaust , 95 , 96 Plug, Gearcase, 55
Plug, Glow, 39 , 40 , 41 , 42 , 43 , 44
O'Ring, Cylinder Block Pipe Pin, 10 Plug, Oil Pan, 87 , 88 , 89
O'Ring, Cylinder Head , 37 , 38 Plug, Rear Housed Hole, 95 , 96
O'Ring, Gearcase, 55 , 56 Plug, Vent, 71
O'Ring, Gearcase Oil Fill Cover, 55 Plug, Water Flange, 51
O'Ring, Head Cover Oil Fill Cover, 52 Plunger, Pump, 34
O'Ring, Heat Exchanger Cover, 74 Pulley, Fan, 58 , 59
O'Ring, Hole Cover, 55 Pulley, Fan Drive, 58 , 59
O'Ring, lnjection Pump, 34 Pump, Fue!, 62 , 64
O'Ring, Oil Filter Cover, 55, 56 Pump, Fue! (Begin Spec C), 63 , 67
O'Ring, Oil Pickup Tube, 87 , 88 Pump, Fuel (Spec A), 61
O'Ring, Oil Pump Drive Gear, 13, 15 Pump, lnjection, 32 , 34 , 35 , 36
O'Ring, Raw Water Pump, 79 , 80 Pump, Water, 57 , 77 , 78
5
lndex
'
Seal, Raw Water Pump Mechanical, 79 , 80 Standoff, lnsulator, 118 ""
Seal, Valve Stem, 48, 49, 50 Starter (24V), 20 .---...
Seal, Water Pump Mechanical, 57
Seal, Weather, 103, 104, 106
Starter (Mounting), 18
Stator, Exciter, 115
e-·
... ~
Seal, Weather (15 .6'), 110, 113 Stator, Generator, 115
Seat, lnjection Pump Spring, 34 Stay, Alternator, 58 , 59 ,,,......._,
Seat, Pressure Valve, 55 , 56 Stopper, Camshaft, 16 , 17
Seat, Raw Water Pump Seal, 79 , 80
Sender, Low Coolant, 94
Stopper, Fuel Camshaft, 25 --...
Strainer, Water Pickup, 69
Sender, Oil Pressure, 85 , 86 Strap, Bond, 90, 107, 108, 118
Sender, Water Temperature, 51 Strap, Heat Exchanger Mounting, 74 !
Separator, Remote Fuel/Water, 70 Stud, 94
Separator, Remote Fuel/Water Separator, 70 Switch, Pressure, 76
Separator, Remote Water, 71 Switch, Remote Control Panel Rocker (S11), 125
Separator, Water, 69 Switch, Rocker, 124
Set, Piston Ring, 12, 14 Switch, Rocker (S11), 126
Shaft, Fork Lever, 29 , 30 , 31 Switch, Rocker, SPDT, 123
Shaft, Governor, 25 Switch, Starter Magnetic (12V), 19
Shaft, Governor Weight, 25 Switch, Starter Magnetic (24V), 20
Shaft, ldle Gear, 16 , 17 Switch, Temperature (Wet), 94
Shaft, Raw Water Pump, 79 , 80 System, Cooling, 75
Shaft, Rocker Arm, 48 , 49 , 50 System, Oil, 85, 86
Shaft, Stop Lever, 27
Shield, Breather Oil, 52 Tank, Coolant, 84
Shield, Engine Sound, 109, 112 Tank, Coolant Recovery, 84
Shield, Sound, Panel Engine, 111 , 114 Tappet, Camshaft, 16 , 17
Shield, Sound, Panel, Engine, 110, 113 Tappet, lnjection Pump, 34
Shim, lnjection Pump, 32 , 34 , 36 Tee, Street, 64
Shim, lnjection Pump (.30mm), 32, 36 Thermostat, 51
Sleeve, Air lntake, 90 , 91 Tranfer, Fuel, 63
Sleeve, Crankshaft, 13, 15 Transfer, Fuel , 64 n
Sleeve, Governor, 25 Tube, Exhaust, 94
Sleeve, lnjection Pump Control, 34 Tu be, Exhaust (Wet), 94
Spacer, Raw Water Pump, 79 , 80 Tube, Front Housed Exhaust, 95 , 96
Spring, Alternator Brush (24V), 60 Tube, Low Pressure Switch, 76
Spring, Brush (24V), 20 Tube, Oil Pickup, 87, 88, 89
Spriny, Delivery Valve, 34
Spring, Governor, 29, 30, 31 Valve, 48 , 49 , 50
Spring, Governor Start, 29 , 30 , 31 Valve, Delivery, 34
Spring, lnjection Pump Plunger, 34 Valve, Vacuum Relief, 83
Spring, Nozzle, 46
Spring, Pressure, 55 Water Pump, 76
Spring, Rocker Arm, 48 , 50 Water Separator/Muffler, 69
Spring, Speed Control Plate Return, 27 Weight, Governor, 25
Spring, Valve, 48, 49, 50
6
Cylinder Block MDKBL
1
~---
20
22
23
21
26
(_
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
8 "
MDKBL/M/N
r"
r--
2
",(
:e 100-3811-01
100-3811-02
100-3945-01
100-3945-02
12V
24V
MDKBM (Spec B)
12V
24V
MDKBN (Spec A)
13
14
15
16
185-5843
185-7420
185-2115
185-6469
185-7212
185-2102
2
2
2
1
1
1
SpecA
Begin Spec B
*Pin, Pipe
*Pin, Pipe
*Plug
*Pin, Start Spring
100-3812-01 12V 17 185-6471 1 *Plug
100-3812-02 24V 18 185-6472 1 *Bush, Governor Gear
MDKBN (Spec B-0) 19 185-5845 1 *Plug
100-3946-01 12V 20 185-2338 1 *Gasket
100-3946-02 24V 21 185-5490 1 Cock Assy, Drain
Block, Cylinder (lncludes Parts 22 185-2572 1 *Bolt, Flange
Marked *) 23 185-2284 1 *Gasket
MDKBM 24 185-6889 1 Cap, Sealing
185-7245 SpecA 25 185-2095 1 O'Ring (Spec A)
MDKBN 26 185-6866 1 lndicator, Oil Level
185-7302 1 SpecA 27 185-7212 1 Plug
2 185-5484 6 *Cap, Sealing 28 184-0072 1 Plug Square Head
3 185-2412 1 *Cap, Sealing 29 184-0071 1 Cover, Solenoid
4 185-2188 4 *Plug 30
5 185-6856 1 *Plug 31 800-6548 2 Bolt, Hex Socket Head
6 185-6468 3 *Plug 32 185-2380 2 Washer Spring
7 185-2233 2 *Plug 33 185-7223 1 Cover, Hydraulic Pump
r- 8 185-6121 3 *Plug, .Expansion
9 185-6040 1 *Plug, Expansion
1o 185-5486 2 *Pin, Straight * - Parts lncluded in Cylinder Block.
~
,,.--...,.
1
\_
r
r
9
MDKBLJM/N
"
Cylinder Block MDKBM and MDKBN (Begin Spec E)
5
'~
~21
~8 ~¡
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
'I
"
,....,
~
e ,---.,
, ... \
10
MDKBL/M/N ,...........
Pistan MDKBL (Spec A-E)
1 (
r'- \
"'
,........,,
"
" 3
r
5
:e
r"
4
"'
,---..
2
Pistan MDKBM and MDKBN (Spec A-E)
6
Crankshaft MDKBM and MDKBN (Spec A-E)
11
14
MDKBLJM/N
Camshaft MDKBL
14
~e 11
1
J
,,. ,,.
/
10 . . . --~
...................... 9
13
Tappet 8 *Bolt
185-6516 6 Spec A-D 185-2387 2 SpecA-D
115-0541 6 Begin Spec E 185-2388 2 Begin Spec B
2 185-6517 6 Rod, Push 9 185-6521 1 Gear Assy, ldle (lncludes
3 Camshaft Assy (lncludes Parts Bushing)
Marked *) 10 185-6522 Bushing, ldle Gear
185-6873 SpecA-D 11 185-6523 Collar, ldle Gear
181-9120 Begin Spec B 12 185-6524 1 Collar, ldle Gear
4 185-5558 *Screw, Set 13 185-6525 1 Circlip, ldle Gear
5 185-6519 *Gear, Cam 14 185-6526 1 Shaft, ldle Gear
6 185-5560 *Key, Feather 15 185-2388 3 Bolt
7 185-6520 *Stopper, Camshaft
* - Parts lncluded in Camshaft Assy.
15
MDKBLJM/N
Camshaft MDKBM and MDKBN
(_
11
(
~/
~
16
MDKBL/M/N -----.,
,,.----.
Flywheel
"'""
r'\
(
~\
~ 8
-""
/"-,
"
F\
"
"'
/'"\
,--..
:e o
t~........-
12
17
MDKBL/M/N
Starter Components
(12V)
(_
2
18
MDKBL/M/N
Starter Components
(24V)
' (
'
............... \
10 11
9 \,~
'©w
12
19
MDKBIJM/N
Main Bearing Case (MDKBL Spec A-D)
,,.,
,...--.,..
(_. ~
20
MDKBIJM/N
Main Bearing Case (MDKBL Begin Spec E)
(
(' \
21
MDKBL./M/N
Main Bearing Case (MDKBM and MDKBN Spec A-D)
e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~
1 185- 6506 1 Case, Main Bearing 10 185- 6513 3 Bolt, Bearing Case
2 185- 6507 8 Bolt, Bearing Case 11 Case, Main Bearing
3 185-6869 1 Gasket, Bearing Case 185- 7306 MDKBN
.........,
4 185- 6870 1 Cover, Bearing Case 185- 6514 MDKBM
5 185-6510 1 Seal,Oil 12 Case, Main Bearing
6 185- 6871 1 Gasket, Bearing Case Cover 185-6515 MDKBM (Spec A)
7 185- 2391 8 Bolt 185- 7305 MDKBN (Spec A)
8 185- 2390 9 Bolt 185- 7307 MDKBM, MDKBN
9 Case, Main Bearing Begin Spec B
185- 7305 MDKBN (Spec A)
185- 6512 MDKBM (Spec A)
185- 7305 MDKBM, MDKBN
Begin Spec B ,......,
22
MDKBLJM/N
Main Bearing Case (MDKBM and MDKBN Begin Spec E)
'('.
r(
6
1
L1
1
1
1
/
(3---f
1 1 12
1
1
1
10 --l
1
1
1
1
:e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
I"'. (
\
23
MDKBL/M/N
Fuel Camshaft (Spec A)
,.,---··
~~
(
~. !'"\
~ :~ ··~
'\
Í'·. ·~
·0
5 r ..........
'
~· (j c:J
18 \ \
(j !'·.
rJ\\
\_\ 14
~
~.
\j \
~
1---
1J
)
25
15
"--... t'\
(~
17
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
24
MDKBL/M/N
Fuel Camshaft (Begin Spec B)
1 #~~
()\·~
6 ¡~ ·-~
··~
Í'\
21 \._)
2~ rº"-
~
5 '~CJ
\ 19
p r··
'
10:
¡ ~' ,0
;r9 ~..
1.9 \
A)
""
17
~e 18
25
MDKBLJM/N
----...
(
\
,---·
'
F\
e
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 185- 6759 2 Washer, Spring 6 185- 6615 *Shaft, Stop Lever
2 185-4255 2 Nut 7 185- 6894 Gasket
3 185- 7425 2 Stud 8 185- 6612 Comp. Lever, Gov
4 185- 2388 1 Bolt
5 185- 6614 1 *Spring, Return * - Parts lncluded in Control Plate Assy.
26
MDKBL/M/N
Governor Lever
12---u
11---.
~e
\
27
MDKBLJM/N
Governor (MDKBL, MDKBM and MDKBN Spec A-D)
/
('
1 2 ..
t
1.......
1
¡
~ 8
......
e
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
-
181-9149 Lever Assy, Fork (lncludes Parts 12 185-6603 Gasket
Marked *) 13 Spring, Governor
2 185-7432 *Lever, Fork (lncludes Washer MDKBL
and Bearing) 185-7377 60 Hz SpecA
3 185- 5960 2 Washer 185-7378 50 Hz SpecA
4 185-5959 2 Bearing 181 - 9152 Begin Spec B
5 185- 6163 1 *Washer, Plain MDKBM,MDKBN
6 *Shaft, Fork Lever 185-7253 50 Hz SpecA
185-6519 1 MDKBL 181-9150 Begin Spec B
181-9105 1 MDKBM, MDKBN 14 Spring, Start
7 185-6600 1 *Bearing, Miniature 185-6891 MDKBL /""""\
28
MDKBL/M/N ~
Governor (MDKBL Begin Spec E)
/
1
14
3--l ~
:..__ 8
......
~e
29
MDKBLJM/N
Governor (MDKBM and MDKBN Begin Spec E)
/
1
1
3-l 4
1 ~
1 11
.....
'
e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
(~
30
MDKBLJM/N
lnjection Pump (Spec A)
7J¿ ' /
6
13
{")
~f~_)
l
,,\ \
\
~:
~_)
\
~e \
"'. 1
\
'----
-~
31
MDKBL/M/N
t (Spec A)
lnjection Pump Compone ns
5 20
10
)9 ~
16
1s----@ (~
8
11:~
12
\
17
~
9
11J~
t ¡
l~ ....._
32
MDKBLJM/N
lnjection Pump Components (Spec A)
33
MDKBIJM/N
lnjection Pump (MDKBL Spec B-E)
12~0
13
10 11 (A
1 •
4 _J 10
1 ¿
11 l 1s
'
e·
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
34
MDKBL/M/N
lnjection Pump (MDKBM and MDKBN Spec 8-E)
1
(~ •
1J 9
1 \
1
1
l__,
14
,.,
~
r--'\
~(-~
,--.
REF PART QTY. PART REF PART OTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
(\
1 185- 6748 Assy, Pump lnjection 5 185-5624 3 Stud
~ 2 Shim, lnjection Pump 6 185- 5625 3 Nut
.Spec B 7 185-6759 6 Washer, Spring
,---.., 185- 6742 .20mm 8 185-6584 1 Joint
185- 6743 .25mm 9 185- 2578 1 Gasket
.Begin Spec E 10 185- 6585 1 Col lar, Joint
('\
147- 0976 1 .20mm 11 185- 6887 1 Bolt, Joint
147- 0977 1 .25mm 12 185- 5661 2 Gasket
~
3 185-6744 1 Shim, lnjection Pump (.30mm) 13 185- 5662 1 Screw
4 185-5623 3 Bolt, Hex Head Socket 14 185- 5663 1 Gasket
,,,--....
,,,...,
.......,
,.,
--.,,
35
MDKBL/M/N
Cylinder Head (MDKBL)
-~\\ 14
13
10
11 2
e- ~
(_
36
MDKBLJM/N )
.
,,---..
,...-,.
1
"'
n
\ 2
REF PART QTY. PART REF PART QTY. PART
:e NO. NO.
185- 6747
USED DESCRIPTION
8
9
10
11
NO.
185-5502
185-6479
185- 2095
USED
1
2
1
DESCRIPTION
Plug (Spec A)
Bolt, Cylinder Head
O'Ring (Spec A)
Gasket, Cylinder Head
185- 7303 MDKBN MDKBM
Begin Spec E 185- 6478 SpecA
110-4094 1 MDKBM and MDKBN 110-3967 Begin Spec B
2 185- 2188 2 *Plug MDKBN
3 185-2411 1 *Cap, Sealing 185-7304 SpecA
4 *Cap, Sealing 110- 3965 Begin Spec B
185-2413 3 MDKBM Begin Spec E
185-2413 4 MDKBN 110-3965 1 MDKBM and MDKBN
185- 2413 3 MDKBM and MDKN 12 403-4284-04 1 Bracket, Lifting
(Begin Spec E) 13 526-0399- 60 2 Washer, Flat (M8)
5 *Guide, Exhaust Valve 14 800- 3017- 18 2 Screw, Hex Head Cap
185- 6476 4 Spec A Begin Spec B (M8 X 1.25 X 16mm)
181 - 9119 4 MDKBM, MDKBN
6 *Guide, lnlet Valve
185-6475 4 SpecA * - Parts lncluded in Cylinder Head Assy.
110-3960 4 Begin Spec B
7 185- 6477 16 Bolt, Cylinder Head
37
MDKBL/M/N
Nozzle Holder and Glow Plug (Spec A)
,.--.,.
( ,.--..,
'\
38
MDKBL/M/N
Nozzle Holder and Glow Plug (MDKBL Begin Spec B)
(
,--..._ \
:c.
,,----
/'"'.
39
,.--.... MDKBLJM/N
,....,
1
13-i 15
/
(_ "
-
'
1
"
r'\
F'\
()
/ --
1
REF PART QTY PART REF PART QTY PART \~
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION "
1 185-7106 1 Assy. Pipe, Overflow 9 185-6897 1 Pipe, lnjection ~
2 185-7082 1 Screw, Air Bleeder 10 185-5612 2 Clamp, Pipe
3 185-2284 2 Gasket 11 185-2345 2 Clamp, Pipe
4 147-0978 3 Assy. Holder, Nozzle (See 12 185-2385 2 Screw, with Washer
Separate Page for 13 Glow Plug
Components) 333- 0802 3 12V
5 185-5337 3 Gasket 185-7268 3 24V
6 185-5985 3 Seal, Heat 14 185-6899 1 Cord, Glow Plug
7 185-6750 1 Pipe, lnjection 15 185-5615 3 Nut, Flange
8 185-6751 1 Pipe, lnjection
( __ ~
40
MDKBL/M/N ~
Nozzle Holder and Glow Plug {MDKBM Begin Spec B)
14
1
12
41
MDKBLJM/N
Nozzle Holder and Glow Plug (MDKBN Begin Spec B)
(_
42
MDKBLJM/N
Nozzle Holder and Glow Plug (MDKBM and MDKBN Begin Spec E)
r
43
MDKBLJM/N
Nozzle Holder Components '\
e·
~
.,,--..,,
"\
,......,,
1
1
1-1
1
,.
¡3: T=0.1 Omm
2-:\3 :T .. 0.80mm
~
'
e
44
MDKBL/M/N
Nozzle Holder Components
e·. 185-6913
185-6914
185-6915
4
4
4
.50mm
.52mm
.54mm * - Parts lncluded in Nozzle Holder Assy.
185-6916 4 .56mm
185-6917 4 .58mm
185-6918 4 .80mm
45
MDKBUM/N
Valve and Rocker Arm (Spec A)
3
2 \ /
\
4~t~ª
~ 7 '-...4
~-9
\ 10
11
:e REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
PART
DESCRIPTION
47
MDKBLJM/N
Valve and Rocker Arm MDKBL
(Begin Spec B-E)
(
..__
14
9
13
'
__,,11_.~~- '
9
/~m
®ª
@~Xo
13
~@
(( o
ºo)f/'
.-
,_.,
-~:}}Th,~ _:;/
10
(~~
PART
( ~-_/ ¿·:.
QTY
.
PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
48
MDKBL/M/N
Valve and Rocker Arm
(MDKBM and MDKBN Begin Spec B-E)
"
re-
r>
"' 1
2
185-7440
185-2184
2
4
Bolt
Washer, Plain
13
185-6682 4
Valve, Exhaust
Spec B-D
"' 3
4
185-2179
185-6693
4
8
Nut
Arm Assy, Rocker (lncludes 14
110-4022 4 Begin Spec E
Seal, Valve Stem
r 5 185-6695
Screw and Nut) 185-7300 8 Spec B-D
8 Nut 110-3974 8 Begin Spec E
6 185-6694 8 Screw, Adjusting 15 185-6683 8 Spring, Valve
0
7 185-6687 4 Bracket, Rocker Arm 16 181-9117 8 Retainer, Spring
8 185-6691 3 Spring, Rocker Arm 17 181-9036 8 Collet, Valve Spring
""' 9 185- 7441
10 185-6689
1
2
Pin, Spring
Washer, Rocker Arm Shaft
18 185-6459
19 185-6688
8
4
Cap, Valve
Stud
0 11 185- 7395 2 Washer, Plain 20 181-9100 1 Shaft, Rocker Arm
12 Valve, lnlet
r'\ 185- 6681 4 Spec B-D
110-4021 4 Begin Spec E
r
,,.--,..
49
MDKBL/M/N
Water Flange
( '
5
~
* and 6 7
~\
~~-
. >
~ - ,
4--
/ /
( 2
1
1-;
1
t...
ijd~~~ ~...._. e
-~( .
/ :-
. ....-: \ :?-'
-·.J.~..: \\
.,;1 ' . \ ~
w
~.,._j~:
_ ¿\~;-L
·<")i 14
\13
.
.
. \J..,·
'
.
0-) \._. (¡ (
50
MDK8L/M/N
Cylinder Head Cover (Spec A)
( 13--9
( 2
)
1
8
6~
7_¡
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
51
MDKBLJM/N
r
Cylinder Head Cover
MDKBL(Begin Spec 8-E) )
(
r --
\
"'
,....,
r--.,
5
~
G;}-s
- g
i}
.-.,.
( -
l
\
"----
52
MDKBL/M/N
r-
" '\
(
i-s
;"""'\
,..,,
"'
r'\
{"\ 14--
:e
53
MDKBL/M/N
Gearcase (MDKBL, MDKBM and MDKBN Spec A-D)
(/2 i ~
l J
lr(j~
1
i 1
1
13
(·"
)
M
'
l
24~
...... '
\~ j
25~
'
\ / ' \\
' 1
\,.,.,,,,.,..-.,,..,..,u.. 0
2
3
14
/
15
17 20 8
54
MDKBLJM/N
Gearcase (MDKBL, MDKBM and MDKBN Begin Spec E)
/
(
r-- ·
l 17
2 18
1
14 28
27 15
29
16 14
26
24 22
23
17
2
3 13
21 2 12
16
19 5
4 2 7
6
30~ 10 11
25 9
8
2
17
".r ( - 20
18
55
MDKBLJM/N
Captive Water Pump Components
( __
56
MDKBLJM/N
Alternator
(12V)
!
,.-.,\
57
MDKBLJM/N
Alternator
(24V)
58
MDKBL./M/N
Alternator Components
(24V)
f\.·
(
\ '-
59
MDKBLJM/N
Fuel Pump
(Spec A)
32} 31
/
3 "-._
"" 24 25
60
MDKBLJM/N
Fuel Pump
(Spec A)
/
r- \. REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
61
MDKBLJM/N
Fuel Pump Fuel
C)Transfer
(Spec
FRONT
BULKHEAD
24
,,..
(_
26
~
62
MDKBL/M/N
r
:e
63
MDKBLJM/N
Fuel Transfer
(Begin Spec D}
Front Bulkhead
Front Connection
.--..._
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
(_
64
MDKBLJM/N
Fuel Pump
{Begin Spec D)
:13
/
Í
!
12 !
:14
L~9
1.
!
~///~~
--- - ......-
L ------ 6
---- -----
' /
v'
( __ ,
66
MDKBL/M/N
Fuel Pump
(Begin Spec D)
r/
l'·
67
MDKBLJM/N
Water Separator/Muffler
3
~
5, 7' 8
68
MDKBL/M/N
Remete Water Separator
o o
69
MDKBLJM/N
Remate Water Separator Components
~/
5
4
/
l
70
MDKBL./M/N
r Governor Actuator
r
,-.. (
\
2 ~/
\?
REF PART QTY. PART
NO. NO. USED DESCRIPTION
Actuator, Governor
306-5006-01 1 (12V)
306-5006-02 1 (24V)
2 725-1027 2 Screw, Slotted Head Cap
(M6 X 1 X 16mm)(1 /32")
3 526-0063 2 Washer, Copper
4 184-0071 1 Gasket, Solenoid Cover
" (
\
71
MDKBL/M/N
"
(' Heat Exchanger
" /
( 3
r--... '
...--,.
"
8~
('
"
,.---
-
r'
2
3
4
130-4985-03
130-7489-02
800-0317
130-5169
509-0351
1
2
1
1
1
SpecA-D
Spec E
*Screw, Hex Head (5/16-18)
*Cover, End
*O'Ring
10
11
12
130-4739-03
862-0026-54
850-0114-53
1
2
2
Bracket (90mm)
Bracket, Heat Exchanger
Nut, Hex (M6 x 1mm)
Washer, Lock (M6)
,,.....,_ ,
('-- -
73
MDKBL/M/N
Cooling System (Spec A-C)
l.
74
MDKBL/M/N
r
503-2089-02
503-2207
(Heat Exchange Wet Exhaust
MDKBM and MDKBN)
(Keel Cooling Wet all models)
Hose, Coolant (Heat Exchange
11 800- 3017-19 Screw, Hex Head (M8 x 20mm)
(Heat Exchange Wet and Dry
Exhaust Keel Cooling Wet
Exhaust)
Wet and Dry Exhaust Keel 12 800-3017- 22 Screw, Hex Head (M8 x 35mm)
Cooling Wet Exhaust) (Heat Exchange Wet and Dry
3 503-2195 Hose, Coolant (Ali Options) Exhaust Keel Cooling Wet
,..-
4 503-2196 Hose, Coolant (Heat Exchange Exhaust)
Wet and Dry Exhaust) 13 862-0026- 55 Nut, Hex (M8)(Heat Exchange
r. 5 503-2197 Hose, Coolant (Heat Exchange Wet and Dry Exhaust Keel
Wet and Dry Exhaust Keel Cooling Wet Exhaust)
Cooling Wet Exhaust) 14 850- 0114- 54 2 Washer, Lock (M8)
0 6 Clamp, Hose (Heat Exchange Wet and Dry
SpecA Exhaust Keel Cooling Wet
r 503-1137 10 Heat Exchange Dry Exhaust)
and Wet 15 130-5387-01 Tube, Low Pressure Switch
503-1137 8 Keel Cooling Wet (Heat Exchange Wet and Dry
503- 1137 2 Keel Cooling Dry Exhaust Keel Cooling Wet
Spec C Exhaust)
r 503- 1137 8 Heat Exchange Dry 16 503-2230 Hose, Coolant (Spec A)
,,--.,.
andWet (Heat Exchange Wet and Dry
503-1137 6 Keel Cooling Wet Exhaust Keel Cooling Wet
503- 1137 2 Keel Cooling Dry Exhaust)
r- 7 518- 0548-05 1 Clamp, Hose (Ali Options) 17 502-1354 Reducer, Hose Connector
8 185- 6579 1 Gasket, Water Pump (Heat (Keel Cooling Wet Exhaust)
Exchange Wet and Dry 18 309- 0667 Switch, Pressure (12 and 24V
~e Exhaust Keel Cooling Wet Gnd 12v lso)
Exhaust 19 Exchanger, Heat (See Heat
,#"\
9 Water Pump (See Separate Exchanger Page for Details)
Page for Components)
132-0358 SpecA * - For Heat Exchanger Service Parts See Heat Exchanger
" 132-0459 SpecC Previous Page
rv.
"r--..
('..
(
~ \
75
MDKBL/M/N
Cooling System Wet and Dry Exhaust (Begin Spec O)
~
( ...---...
13
~
_......,
~12
i
j
(_
76
MDKBLJM/N
Keel Cooling (Begin Spec D)
r
r
.,
r
1
,,.-
,C
f
,.......
í'(
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77
MDKBLJM/N
Raw Water Pump Components
(Spec A-8)
(
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3
4/ /
8 /
7
78
MDKBLJM/N
Raw Water Pump Components
(Begin Spec C)
"
í'
,.........
"
F')
"
F'\
,--..
,,--.._,
:e
" 3
" 1
" 2
~
8
r'.
13
?
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~(
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,......,.
79
,...., MDKBLJM/N
Raw Water lnlet
(Spec C)
REAR
BULKHEAD ~
IJ
FRONT
BU LKHEAD
(
\~
( __-........._ ..
'
80
MDKBL/M/N
,....,
/'. Raw Water lnlet
(Begin Spec D)
...-----
,.
"""' 2
REAR
BU LKHEAD
F"'
¡
"
"
r;,
1
,...-,.,
""'
"
/""' FRON T
BULK HE AD
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"
~
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4 /
" 1
81
MDKBUM/N
Vacuum Relief Valve
-----1
~4
~
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ,,.-....,
541-0876-01 Kit, Siphon Break 5 502-1463 1 Connector, Hose
1 503-2728-01 Hose, Coolant 6 503-0977 2 *Clamp, Hose
2 504-0223 Valve, Check 7 508- 1102 2 *Grommet, Rubber
3 502-1425- 02 Cap, Tube ,-...
4 503- 2309 2 Clamp, Hose * - Parts not shown, loose in kit.
,....,
82
MDKBUM/N
Coolant Recovery Tank
r
/
,--J
/ 2
/
4
4
4-~
_,-- e _
()
,---,, -
83
MDKBL/M/N
Oil System (Spec A-C)
- ,
\
....---..
( __ ,.--..,,,
,.-.,
84
MOK8L/M/N
~
Oil System (Begin Spec D)
i ¡
j 1
,qr::_:-:;
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,--,,
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2
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,,....__
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85
MDK8L/M/N
"
Oil Pan MDKBL (Spec A-E) ,.,..-._
,.---.,
\
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86
MDKBL/M/N
,-----.
,,,---..
Oil Pan MDKBM and MDKBN(Spec A-D)
" /
1
1
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87
r> MDKBL/M/N
Oil Pan MDKBM and MDKBN(Begin Spec E)
\¡t'J
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2
e
4
88
MDKBL/M/N \
é>
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" REF PART / __,..r~Ref -~l,..PART QTY. PART
NO. NO. NO. NO. USED DESCRIPTION
~
a-~~s e
~------~-- -~ 7~
"' '~!):;>;~~¿_,,. .
·oo,,.¡':}1#
/
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f/í ,fl
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o '•l·
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, >. ·, ,'.'\ ~
,--,,,.,_./··,.,...>-:~ l¡g \ ·~ ~
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90
MDKBL/M/N
Exhaust Manifold
e
é\
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18
_.. 22
( _.~
92
MDKBLJM/N
,,--.
f\ Exhaust Manifold
e
185-6699 6 MDKBL 25 *Tube, Exhaust
185-6699 8 MDKBM, MDKBN 155-3233 1 MDKBL (27")
5 155-3261-02 1 Mixer, Elbow (Wet) 155-3256 1 MDKBM, MDKBN (30.5")
r 1 + Gasket, Exhaust 26 508-0115 1 *Grommet
6 185-6853
7 850-0114-54 4 Washer, Lock (M8) 27 193-0468 1 Sender, Low Coolant
Í' 8 815-0916 4 Screw, Socket Head Cap 28 502-0029-06 1 Bushing, Reducer 3/4 to 1/4"
(MDKBM and MDKBN)
,. 9 309-0295-01 1
(M8 x 1 .25 x 25mm)(Wet)
Switch, Temperature (Wet)
10 815-0862 2 Screw, Pan Head XREC
,..,,
"'
r""
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,----..,
r"""\
"
,--....
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f'
93
MDKBL/M/N
r'
Bulkhead Exhalist
(Begin Spec B)
1
REAR
BULK HEAD
2
8
l
Jdy~. (-
1
94
MDKBLJM/N
Bulkhead Exhaust
(Begin Spec O)
155-2030 Muffler, Exhaust (Not Shown) 6 155-4417 1 Tube, Front Housed Exhaust
1 404- 0057 1 Connection, Bulkhead 7 503- 2573 1 Hose, Front Exhaust
2 800-6395-01 4 Screw, Hex Head Sems 8 517- 0138-09 1 Plug, Rear Housed Hole
(M6 X 1.o X 16mm) 9 517-0131-02 4 Plug, Hole
3 Hose, Rear Exhaust 10 Cover, Hose Clamp
503-2581 MDKL 503-2823 8 Front, Housed
503-2572 MDKBM and MDKBN 503-2823 4 Rear, Housed and Unhoused
4 Clamp, Hose
503-1142 8 Front, Housed
503-1142 4 Rear, Housed and Unhoused * - Not noted if covers all three models.
5 Hose, Front Housed Exhaust
503-2575-01 MDKBL
503-2575-02 MDKBM and MDKBN
1
''-
95
MDKBL/M/N
----,
......,,,
lsolation Ground
(--
1
1
' ----
,,...,
¡
¡
í
6
i r 7
@~
4
~
541 - 0822 Kit, lsolated Ground 12V 10 862- 0026- 30 4 *Nut, Hex (5/16- 24)
(lncludes Parts Marked+ and 11 338- 4200- 02 1 *Harness, Ground
1nstructions) 12 Washer, ET Lock (5/16")
(12V lsolated Gnd Only Parts 853-2010 1 12 and 24 Volt Ground
lncluded Marked *) 853-2010 2 12Volt lsolated Ground
1 333- 0732-02 *Bracket, Solenoid 13 337-3466- 01 1 Strap, Bond
2 +Sender, Water Temp (See Water 14 Washer, ET Lock (5/16")
Flange Page) 526-2120 2 12 and 24 Volt Ground
3 + Sender, Oil Pressure (See 526-2120 1 12Volt lsolated Ground
Oil System Page) 15 800- 0026 1 Screw, Hex Head Cap
4 307- 1617 1 *Relay, Solenoid (12V) (5/16- 18 X 3/4")
5 526- 0399- 58 2 *Washer, Flat (M6) 16 Screw, Hex Head Cap
6 850- 0114-53 2 *Washer, Split Lock (M6) (M1 o X 1.25 X 20mm)
7 862- 0026- 54 2 *Nut, Hex (M6) 800-3030 1 12 and 24 Volt Ground
8 870- 0131-01 4 *Nut, ET Hex (#10- 32) (12V) 800- 3030 3 + 12Volt lsolated Ground
9 853- 0016 2 *Washer, ET Lock (5/16") 17 338- 4159 1 + Harness, lsolated Ground
e
96
MDKBLJM/N
Mounting Base
,r--.
~C.
"
r-
r'\
;--.
97
MDKBL/M/N
"
Belt Guard
2
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
98
MDKBL/M/N
Generator Sound Shield Housing
(Spec A)
6
10
2
10
_____.---2
~ '
.
1
~ I 9
13
~
( 15
11
10
/éJ
21 (
"-..._ _
11 3
/
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1 6 7\
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~ 8
"-.... 1
" "-....
....---,,
/".
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,.....
2
4
ººº~~ºº
ººº
ººººººº
00000ºº
~
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ººººººº
. ºº
G
3
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f'
5
~
¡--
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,,....._, REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~
,.,--,.
"
101
MDKBL/M/N
'
¡----'\
Generator Baffle
(Spec A) '\
(
'-- -
102
MDKBLJM/N
Generator Baffle
(Spec C)
103
r MDKBL/M/N
Generator Sound Shield Housing
(Begin Spec D)
9
11
3
~
104
MDKBL/M/N \
Generator Baffle
(Begin Spec O)
:e
105
MDKBL/M/N
Rear Bulkhead Battery Connection
(Begin Spec D)
(
.n'
.ii ii
'
''
---
Rear Bulkhead
1
¡//
2
¡°'
l
106
MDKBL/M/N
Front Bulkhead Battery Connection
(Begin Spec D)
FRONT
2 4
3 /
\o I /
ED o /
/
/
107
MDKBLJM/N
Engine Sound Shield (Spec A-C)
5~ 5
1----
(_ '
e
108
MDKBL/M/N
Engine Panel Sound Shield (Spec A-C)
""'
~e
,,...,,. -
3
r
109
MDKBL/M/N
Engine Panel Sound Shield (Spec A-C)
11
e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
405-6958 Kit, Front Panel (lncludes Parts 10 405-6521-03 >Panel, Roof Extension
Marked *) 11 Screw, Hex Sems Stainless
405-6960 Kit, Panel Duct (lncludes (M6 X 1 X 16mm)
lnsulation and Panel) 821-6006-01 17 MDKBL
405-6961-01 Kit, Roof Extension Panel 821-6006- 01 24 MDKBM, MDKBN
(lncluded Catch & Rivets +) 12 405-4445- 03 1 >+Panel, Roof End lnsulation
405-6961 - 02 Kit, Roof Extension Panel 13 405-6523-03 1 +Panel, Roof End
(lncluded Catch & Rivets >) 14 405-6811 3 >lnsulation, Panel Roof
1 818-0231-01 8 >+*Rivet, Pop Extension (MDKBM, MDKBN)
2 406-1032 4 >+*Catch, Door 15 800-6033 Screw, Hex Head Cap
3 *Panel, Front (M6 x 1x 16mm) (Spec A)
405-6513-03 SpecA 16 853-2006 1 Washer, ET (M6) (Spec A)
405-8825-03 Spec C 17 850-2056 3 Washer, Lock (M6)(Spec A)
4 517-0138-07 *Plug, Hale 18 Nut, Hex (M6)
5 517-0138-04 *Plug, Hale 860-2057 3 SpecA ----
6 517-0138-09 *Plug, Hale (Spec A) 185- 6699-02 3 Spec C ......._
7 508-0021 *Grommet, Rubber
8 lnsulation, Duct
405-6700 SpecA * - Parts lncluded in Front Panel Kit.
9
405-9616 Spec C
Panel, Duct
+> - Parts lncluded in Roof Extension Panel Kit. (_ ~
405- 6515-03 SpecA
405- 9615-03 SpecC
11 o "'
MDKBLJM/N
'
Engine Sound Shield (Spec D)
~(
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111
MDKBLJM/N
~
~
Engine Panel Sound Shield (Spec D-E)
,----,
e
,
3
'\
(_
2
e
112
MDKBLJM/N "'.
Engine Panel Sound Shield (Spec D-E)
r
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,,---
11
F"
..--,.
3--
,...
11-f
,,--. 1
,. . C
,.....
PART REF PART QTY. PART
" REF
NO.
PART
NO.
QTY.
USED DESCRIPTION NO. NO. USED DESCRIPTION
r-
8 Rivet, Pop (MDKBM and MDKBN)
818-0231-01 Spec D 11 Screw, Hex Sems Stainless
2 406- 1032 4 Catch, Door (M6X1X16mm)
3 404-0012-03 Panel, Front 800-6395- 01 19 MDKBL
4 517-0138-07 1 Plug, Hale 800-6395- 01 26 MDKBM, MDKBN
5 517-0138- 04 1 Plug, Hale 12 405- 4445-03 1 Panel, Roof End lnsulation
6 517-0136 1 Plug, Hale 13 404-0014-03 1 Panel, Roof End
7 508- 0021 1 Grommet, Rubber 14 405-6811 3 lnsulation, Panel Roof
8 405- 9616 1 lnsulation, Duct Extension (MDKBM, MDKBN)
"' 9 404- 0017-03 1 Panel, Duct 15 185-6699- 02 3 Nut, Hex (M6}
10 404- 0015-03 1 Panel, Roof Extension
,---,
,...
,,---
113
MDKBLJM/N
Generator
PCB Mounting
(
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r--
r--
r-
r' (
\
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,---.._
115
/'\
MDKBUM/N
Control Box (Spec A-C)
2
e
4
3
.
26
a 21---1) 1
! 1
-- ------ -- ------ -- ,
'
6 20 ~ --
\ i.' ~
r ¡¡ -~--
j
1
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1 :
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14
(
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IS!-15
.y-16 !
18
-- 17
5
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1
:L__,1__ _
1 -- - - - --
1$...--:15 : 1
' 1 ~22
' 23
~5 '
9/~
./
1
15
11
116
MDKBL/M/N
_....,,_
Control Box (Spec A-C)
,.........
/
REF PART QTY. PART REF PART QTY. PART
"' ( NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
,-...
1 319-5503-03 Control, Box 20 821-6006-01 6 Screw, Hex Head Sems
2 319-4370-03 Cover, Control Stainless (M6 x 1 x 16mm)
3 319-4404 Cover, Control 21 800-6062 3 Screw, Hex Head Cap
,......._ 4 332-3750 Guide, Card (M8 X 1.25 X 45mm)
5 508-1105-01 1 Grommet; Remote 22 850-2058 3 Washer, Split Lock Stainless
6 870-2228 6 Clip, Nut (M8)
7 Standoff, lnsulator 23 860-2058 3 Nut, Hex Stainless
332-2370 2 Neg Gnd Single Phase (M8 x 1.25mm)
"' 332-2370
332-2370
3
3
Neg Gnd Three Phase
ISO Gnd Single Phase
24 Screw, Hex Flange
(1 /4-20 X 3/8")
0 332-2370 4 ISO Gnd Three Phase 821-0009 2 Neg Gnd Single Phase
8 337-2795 1 Strap, Bond 821-0009 3 Neg Gnd Three Phase
9 Washer, Lock (1 /4") 821-0009 3 ISO Gnd Single Phase
856-0006 4 Neg Gnd 821-0009 4 ISO Gnd Three Phase
856- 0006 3 ISO Gnd 25 856-0008 2 Washer, EIT(5/16")
10 Screw, Brass (1 /4-20 x 1.25") 26 337-3508 1 Strap, Bond
,.........
810-0155 2 Neg Gnd 27 338-4491 1 Harness, Accessory (NIM)
810-0155 1 ISO Gnd 28 PCB (NIM)
11 800-3017-18 1 Screw, Hex Head Cap 327-1444-01 1 J1939
,,........ (M8 X 1.25 X 16mm) 327-1444-02 1 * SmartCraft
12 853- 0016 2 Washer, Lock 29 870-2062 4 Nut, Nylon Lock (M5)
r'\
13 Screw, Hex Head Cap 30 800-6002 4 Screw, Hex Head Sems
(1/4-20 X .375") (M5 X .8 X 10mm)
,...._. 800- 0310-01 2 Single Phase 31 Breaker, Circuit
800-0310-01 3 Three Phase MDKBL
14 Washer, Flat (1/4-20) 320-1689-04 30Amps
,-. . ( 526-0399-13
526-0399-13
2
3
Single Phase
Three Phase
320-1689-05
320-1689-12
35Amps
55Amps
,......... 15 Nut, Hex Brass (1 /4-20) MDKBM
871-0016 5 Neg Gnd 320-1689-06 40Amps
871-0016 3 ISO Gnd 320- 1689-07 45Amps
¡--...
16 Washer, Flat Brass (1/4") MDKBN
526-0052 4 Neg Gnd 320-1689-08 50Amps
f' 526-0052 3 ISO Gnd 320-1689-09 55Amps
17 508-1105 1 Grommet, Remote 320-1689-12 70Amps
,-... 18 517-0136 1 Plug, Hole
19 Screw, Pan Head XREC
,.---... (6-32 X .31)
815-0550-01 4 Single Phase
815-0550-01 6 Three Phase
,,-...
r-
,.---...
,...._,
"
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117
MDKBL/M/N
Control Box (S pee D)
e--
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15 r-·
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1€12
r\
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13
'
18
"'--~
11 .
"$
(~
118
MDKBLJM/N
Control Box (Spec D)
:e
12 & 24V 320-1689-12 1 55Amps
821-0009 6 Neg GNO 3 Phase 12 & 24V . MOKBM
ISO GNO 1 Phase 12 & 24V 320-1689-06 40Amps
821-0009 8 ISO GNO 3 Phase 320-1689-07 45Amps
12 & 24V MOKBN
14 856-0006 4 Washer, ETIT Locking (1/4") 320-1689-08 50Amps
15 871-0016 5 Nut, Hex (1 /4-20") 320-1689-09 55Amps
16 810-0155 2 Screw, Round Head 320-1689-12 70Amps
(1/4- 20UNC X 1.25")
17 337-2795 1 Strap, Bond
18 853-0016 2 Washer, ET Locking (5/16")
19 821-6003-01 1 Screw, Hex Head Sems
(M8X1.25 X 16mm)
~(
119
MOKBL/M/N
Control Panel Components
(
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
Assy, Engine Panel ( Spec D 6 821 - 6001-03 2 Screw, Hex Head Sems
See Control Panel for Parts) (M5x.8x16mm)
300- 6362- 01 1 12V (Non NIM)
300- 6362-02 1 24V 7 Harness, Control
2 818-1150- 03 4 Rivet, Orive Plastic (Std) 338- 4213 N/A
3 300-6363-02 1 Assy, Control (Spec D) 338- 4414 Non Nim
4 800- 6002 2 Screw, Hex Head Cap 338- 4414 Nim
(M5 X .8 X 1Omm) 8 Relays
(NIM) 307- 2767 2 12V
5 870- 2062 2 Nut, Nylon Lock (M5) 307-2819 2 24V
(NIM) 9 323- 1563 2 Contact, Relay ~
,......
"'\
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,...-..
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,.--.._
120
MDKBL/M/N
,.-._
(
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6
F\
,,---,_ ~11
. 10
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REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
f"
300- 5944-03 Kit, Control (Kit lncludes 7 526- 0399- 05 2 *Washer, Flat (#6)
f" Parts Marked *) 8 800-0309- 10 2 *Screw, Hex Head Mach
1 319-5544- 02 *Panel, Display (#6- 32UNC- 2A X ,250")
,---... 2 98-8323 *Label, lnformation 9 814- 2155- 01 4 *Screw, Flange Head XREC
3 *Controls (M3.5 x 9.5mm)
300- 5885 SpecA- C 10 856-0003 *Washer, ETIT Lock (#1 O")
,,-..
300- 6393 Spec D 11 870- 0131 *Nut, Sems ET (#10-32")
4 302- 2048 Hourmeter
,--... 5 Breaker, Circuit
SpecA-C * - All Parts lncluded in Control Kit and lnstruction Sheet.
320-1140
"e_
r
6
320- 2361
320-1862- 01
320- 2362
Spec D
Breaker, Circuit
SpecA- C
Spec D
,,---...
121
,,---... MDKBLJM/N
Control Panel Components
(Breaker Switch Option Spec A-C)
3 '1
!\
"
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REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ,,---..,
/~11 10
:e
('
r 3
123
MDKBL/M/N
Remate Control Panel
511
124
MDKBL/M/N
Remate Control Panel
w / Hour Meter
~9~
~10
511
@J
!
7
10
/
~
P4
125
MDKBLJM/N
Control Harness (Spec A-C)
8
7
~
"
"'
$3
'"'
(
(
0 \.
14,15
S3
127
MDKBLJM/N
------
~
Wiring Harnesses
(
.-· "
~" ~
/"\
4 8
(
\_. .. (\
~~12/
9~1~
10
128
MDKBIJM/N
Wiring Harnesses
:e NO. NO.
338-3167
338-3168
USED
1
1
DESCRIPTION
14
15
16
17
NO.
323- 1541
323-1492
323- 1543
323- 1542
USED
1
AR
1
2
DESCRIPTION
129
MDKBLJM/N
.-,,.
r\
Labels / Kits
~
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
(- ~
',
98-8601 Label, lnformation Sheet 98- 8714 2 Label, Logo (Cummins Onan)
(lncludes Labels Marked*) '\
98-8715 2 Label, (Cummins C)
4 *Label, Warning 98- 8717 1 Label,Logo (Cummins Onan C)
1
1
*Label, lnformation (No Step)
*Label, Warning (Coolant)
98- 8699
98-8700
1
1
Label, lnformation (Rear)
Label, lnformation (Front)
""
1 *Label, lnformation (Coolant) \
1 *Label, lnformation (Oil Fill) 100-3478-02 Kit, Cruise lncludes
1 *Label, lnformation (Lifting) Ali of The Following ltems:
98-8687 1 Label, lnformation Sheet 149-2106 2 Filter, Fuel
(lncludes Labels Marked+) 185-5835 2 Filter, Oil
1 + Label, 1nformation 132-0379 2 Kit Pump, Service
1 + Label, 1nformation (Service) 185- 6934 2 Belt
3 + Label Warning 130-4434 2 Pencil, Zinc
1 +Label lnformation (No Step) 417-0223 2 Box, Cruise Kits
1 + Label Danger
1 +Label, Warning (Coolant) 98-8387 Label, lnformation (Reconnect))
1 + Label, lnformation (Ground)
(_
130
Numerical lndex
Part No. Page Part No. Page Part No. Page Part No. Page
!
~\
131
Numerical lndex
~
/'\
Part No. Page Part No. Page Part No. Page Part No. Page /
(
\ '·
185-5478,88
185-5714,57
185-5716,57
(_ ,,.......
181-9119, 37' 38 185-5484, 9' 10' 11 185-5741, 55' 56
132
Numerical lndex
/
{ Part No. Page Part No. Page Part No. Page Part No. Page
,..---.. \
133
Numerical lndex
,...,,
Part No. Page Part No. Page Part No. Page Part No. Page , ,- -'
(_
185-6621,39 185-6745, 14 185-6887, 34 ' 35 ' 36 185-7069, 55 ' 56 ' 90
185-6624, 39 ' 42 ' 43 ' 185-6746, 14 185-6888, 34 ' 35 185-7082, 39' 41 '43' "'
44 44
185-6747,38 185-6889, 10
185-6630,59 185-7104, 18' 19
185-6748, 32 ' 34 ' 36 185-6891, 29 ' 30
185-6631, 58' 59 185-7105, 18' 20
185-6749, 32 ' 35 185-6894,27
185-6633, 58 ' 59 185-7106, 39' 41
185-6750, 39 ' 40 ' 41 ' 185-6896,40
185-6665, 51 ' 55 42' 43' 44 185-7110, 94' 94
185-6897, 40 '41 '42'
185-6666,51 185-6751, 39' 40' 41' 43' 44 185-7212, 9' 10' 11
185-6667,51 42' 43' 44
185-6899, 39 ' 40 ' 41 185-7213,87
185-6671,57 185-6759, 9 ' 27 ' 32 ' 35
,36,55,56 185-6900,46 185-7214,87
185-6672,57 185-6762, 87 ' 88 185-6901,46 185-7215,87
185-6673,57 185-6781,51 185-6902,46 185-7216, 55' 56
185-6674,57 185-6785, 58 ' 59 185-6903,46 185-7217, 18
185-6677' 57 ' 90 185-6786, 58 ' 59 185-6904,46 185-7218, 18
185-6681, 48' 49' 50 185-6816,60 185-6905,46 185-7219, 18
185-6682, 48 ' 49 ' 50 185-6820,60 185-6906,46 185-7221,18
185-6683, 48 ' 49 ' 50 185-6845, 32 ' 35 185-6907,46 185-7222, 18
185-6685,48 185-6853,94 185-6908,46 185-7223, 9' 10
./
185-6686,48
185-6687, 48' 50
185-6854,94
185-6856, 9' 10' 11
185-6909,46
185-6910,46
185-7225, 59 ' 60
185-7226,59
l
185-6688, 48 ' 49 ' 50 185-6857,9 185-6911, 46 185-7227,59
185-6689, 48 ' 49 ' 50 185-6863, 55 ' 56 185-6912,46 185-7228,60
185-6690,48 185-6864, 55 ' 56 ' 185-6913,46 185-7229,60
185-6691 ' 48 ' 49 ' 50 185-6865,21 185-6914,46 185-7230,19
185-6692,48 185-6867,52 185-6915,46 185-7231,19
185-6693, 48 '49' 50 185-6868, 52 ' 53 185-6916,46 185-7232,19
185-6694, 48 ' 49 ' 50 185-6869, 21 ' 23 185-6917,46 185-7233,19
185-6695, 48 ' 49 ' 50 185-6870,23 185-6918,46 185-7234,19
185-6697,49 185-6871, 21 ' 23 185-6922,51 185-7235, 19
185-6699,94 185-6873,16 185-6923,48 185-7236, 19
185-6700, 90 185-6875, 25 ' 26 185-6925,94 185-7237,20
185-6701,90 185-6876,25 185-6926,90 185-7238,20
185-6707,34 185-6927,90 185-7239,20
185-6877' 25 ' 26 ,......_
185-6721,52 185-6930,28 185-7240,20
185-6878, 25 ' 26
185-6739, 32 ' 35 185-6879,25 185-6931,28 185-7245,10 r-,
134
Numerical lndex
Part No. Page Part No. Page Part No. Page Part No. Page
185-7253,29 185-7426, 53, 54' 56 300-6362-02, 121 , 124 320-1689-06, 118 ' 120
185-7265, 39 , 43 , 44 185-7429, 13, 15 300-6363-02, 121 320-1689-07, 118, 120
185-7266, 39, 42, 43, 185-~430 , 13 300-6393, 122 320-1689-08, 118 , 120
44
185-7432, 30, 31 300-6396, 116 320-1689-09, 118 , 120
185-7268, 39 , 41
185-7439,49 302-2002, 126 320-1689-12, 118, 120
185-7269,58
185-7440,50 302-2048, 122 , 123 , 124 320-1862-01, 122, 123
185-7270,58
185-7441, 49, 50 320-2361 , 122 124
l
185-7271,58 304-0796,62
185-9188,54 320-2362, 122 ' 124
185-7272,58 304-0797,62
185-6866, 9 ' 1o 323-1491, 125 130
l
185-7273, 58 , 59 304-0831-03,62
191-2252,20 323-1492, 125' 126, 130
185-7296,20 304-0832,64
191-2275-02, 18
185-7297,51 306-5006-01, 72 323-1541, 126' 130
193-0244, 85 ' 86
185-7298,51 306-5006-02, 72 323-1542, 127, 128, 130
193-0318,51
185-7299,57 307-1617,97
193-0430-01, 85 ' 86
185-7300, 48 , 49 , 50 307-2767, 121 323-1543, 125 126 , 130
l
193-0457-01,51
185-7302,10 307-2819, 121
193-0468,94 323-1544, 127 128, 130
l
220-4600-03, 115
185-7311, 12' 14 309-0667, 76 323-1625, 128
232-2826, 115
185-7312, 15 319-4368-06, 123 323-1626, 128
232-4204, 22, 24
185-7313,28 319-4370-03, 118 323-1708, 127, 128
232-4226,24
185-7372,9 319-4404, 118, 120 323-1765, 127, 128
234-1068-03, 115
r 185-7373,37 319-4467-02, 123 323-1791, 127, 128
300-4686-01,94
185-7374,37 319-5503-03, 118 323-1792, 127, 128
300-5040,51
185-7375,37 319-5544-02,122 327-1444-01, 118
300-5041,51
185-7376, 13 319-6227-03,120 327-1444-02, 118
300-5476-05,123
185-7377,29 319-6228-03, 120 327-1659-01, 120
300-5476-06, 123
185-7378,29 319-6871-02, 124 327-1659-02, 120
300-5725-01, 125
185-7395, 49 , 50 319-6873, 124 327-1686-03, 120
300-5725-02, 125
185-7404,42 319-6990,125 332-0142, 101
300-5727-01, 126
185-7420, 9, 10 319-6992, 126 332-1554, 101
300-5727-02,126
185-7421, 87, 89 320-1140, 122, 123 332-2112, 101
300-5885, 122
185-7423, 55' 56 320-1689-04, 118 , 120 332-2112-01, 101
300-5944-03,122
185-7425, 27, 55' 56 320-1689-05, 118 , 120 332-2370, 118, 120
300-6362-01, 121 , 124
135
Numerical lndex
Part No. Page Part No. Page Part No. Page Part No. Page
e ~
332-2890, :125' 126 403-6785-02,98 405-6709, 109 ' 112 502-0029-06,94 ,.......,_
332-3408, 101 404-0012-03, 114 405-6797, 110 502-0041,62
332-3750, 118' 120 404-0914-03, 114 405-6811, 111 '114 502-0055, 62' 64' 68 ~
136
Numerical lndex
Part No. Page Part No. Page Part No. Page Part No. Page
~e
510-0163,25 526-2100,120 802-2544,10
503-2580, 81 ' 82 510-0264, 15 526-2120, 97' 107' 108 810-0155, 90' 101 '118'
503-2581, 95 ' 96 511-0211, 131 526-2291, 90' 91 120
503-2588-03, 64 ' 65 517-0131-02, 82' 96 526-2340,98 813-0100,100
503-2588-04,64 517-0133, 106 813-0112, 62
541-0588,109
r 503-2728-01,83 517-0136, 105' 114' 118 541-0589, 109 814-2155-01, 122
503-2790,91 '120 815-0181,115
541-0590,99
503-2808, 65' 68 517-0136-01,65 815-0194,18
541-0599,94
503-2823, 82' 96 517-0138-04, 111 '114 815-0550-01, 118
541-0822,97
503-2883-01,68 517-0138-05,120 815-0550-03, 120
541-0853,64
503-2883-07,68 517-0138-07, 82' 104' 815-0843,115
111 '114 541-0876-01,83
503-2883-08,68 541-0941-01, 125 815-0862,94
517-0138-08,106, 120
503-2908, 77 815-0910, 125' 126
517-0138-09, 95 '96' 541-0941-02, 125
503-2916-01, 78 111 725-1027, 72 815-0916,94
503-2916-02, 78 517-0392-19, 112 815-0917-04, 115
800-0026,97
503-2935-02,65 517-0418,87 817-0441,89
800-0309-10,122, 123,
504-0223,83 518-0515, 62' 64' 65 124 818-0231-01, 98' 100'
505-0395, 85' 86 518-0548-05, 76' 77' 78 800-0310-01, 118 102' 104' 111 ' 114' 120
505-1485,62 800-0317, 74
818-0231-02, 106
505-1489, 62' 64 520-1002-06,115 800-0573,98
818-0239-03, 109, 112
505-1490, 62 ' 64 ' 68 520-1004-02, 115 800-2054, 115
818-1150-03, 121
505-2252, 55 ' 56 526-0003,94 800-3017-02, 99
821-0009, 118' 120
526-0029, 107 ' 108
137
Numerical lndex
.~
'\
Part No. Page
F\
121
821-6002-02, 62 '64' 68 870-2065-02, 107 ' 108 '
. ' 74 ' 90 ' 91 ' 99
821-6003-01, 120
111 ' 1.14
870-2228, 118
"
r\
862-0026-30,97 ,-..'
862-0026-54, 74' 97
862-0026-55, 62 ' 64 ' 68 -----,
'76' 77' 78
870-0131, 100' 122' 123
'124
.-...,
870-0131-01,97' 115
870-0550-09,98
( __
138
e~
Cummins Onan
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
Cummins®, Onan ®, the "C'' lago, and "Performance you rely on.''
are trademarks of Cummins lnc.
(_
©201 O Cummins Power Generation, lnc. Ali rights reserved. ®