Professional Documents
Culture Documents
Series CPE
Yale
electric
Mod. CPE/F
Capacity 1600 kg - 5000 kg
Yale
electric
Trolley
Travel motor
Electric control
Suspension pin
retainer
Suspension pin
Centre traverse
Roll pin
Chain hoist
Buffer
Chain end stop
Load chain 11 x 31
Buffer
Bottom block
Pendant control
Safety latch
Load hook
Fig. 1
Motor
[kg]
Number
of chain
falls
[kW]
Lifting
speed(s)
[m/min]
Capacity
Model
FEM
group
Beam
widths
[mm]
Min.
curve
radius
Travel
speed(s)
[m/min]
Motor
[kW]
Motor
rating ED
%
CPE
CPEF
16-8
16-8
1600
40
40 / 20
2,3
2,3 / 0,52
8
8/2
1 Am
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
20-8
20-8
2000
25
25 / 15
2,8
2,8 / 0,7
8
8/2
1 Bm
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
25-5
25-5
2500
40
40 / 20
2,3
2,3 / 0,52
5
5 / 1,25
1 Am
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
30-5
30-5
3000
25
25 / 15
2,8
2,8 / 0,7
5
5 / 1,25
1 Bm
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
32-4
32-4
3200
40
40 / 20
2,3
2,3 / 0,52
4
4/1
1 Am
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
40-4
40-4
4000
25
25 / 15
2,8
2,8 / 0,7
4
4/1
1 Bm
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
CPE
CPEF
50-2
50-2
5000
40
40 / 20
2,3
2,3 / 0,52
2,5
2,5 / 0,6
1 Am
98 -180
or
180 - 300
1800
11
11 / 2,8
0,37
0,3 / 0,09
40
40 / 20
Yale
electric
TABLE OF CONTENTS
1.
GENERAL INFORMATION
PAGE
1. GENERAL INFORMATION
Attention: All users must read these operating instructions
carefully prior to the initial operation. These instructions
are intended to acquaint the user with the hoist / trolley and
enable hime to use it to the full extent of its intended
capabilities.
The operating instructions contain important information
on how to handle the hoist / trolley in a safe, correct and
economic way. Acting in accordance with these instructions
helps to avoid dangers, reduce repair costs and downtime
and to increase the reliability and lifetime of the hoist / trolley.
2. OPERATING INSTRUCTIONS
2.1 Correct operation
Maximum capacity
Danger zones
Attaching the hoist / trolley
Temperature range
Regulations
Maintenance / repair
2.2 Incorrect operation
2.3 Initial operation
Inspection before initial operation
Inspection before starting work
Inspection of load chain
Inspection of chain end stop
Inspection of chain reeving
Inspection of suspension and load hooks
Attaching the load
Inspect the traverse (for trolleys)
Check adjustment of trolley width
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
5
5
5
5
3. ASSEMBLY
3.1 Inspection before assembly
3.2 Electric chain hoist with hook suspension
(Standard version)
3.3 Electric chain hoist with trolley
Assembly of the trolley
2.4 Electrical connection
Preparation
Mains supply connection
5
5
5
5
6
6
6
6
4.
2. OPERATING INSTRUCTIONS
5.
OPERATION
Installation, service, operation
Traversing the trolley
Attaching the load
Lifting / lowering the load
Emergency stop
7
7
7
7
7
7
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
SERVICE
Daily checks
Regular inspections, service and testing
Load chain
Lubricating the load chain
Inspecting the load chain for wear
Replace the load chain
1-strand design
2-strand design
Load and suspension hooks
Trolleys
Electric chain hoist in general
Overload protection device
Gearbox
Check oil level
Oil change
Disassembly and reassambly
Maintenance of the motor
Motor
Disc brake
Maximum capacity
The Yale electric chain hoist model CPE is designed to lift
and lower loads up to the rated capacity. The lifting capacity
indicated on the hoist / trolley is the maximum safe working
load which must not be exceeded.
Danger zones
Do not lift or transport loads
while personnel are in the
danger zone.
Do not allow personnel to pass
under a suspended load (see
Fig. 2)
After lifting or tensioning, a load
must not be left unattended for
a longer period of time.
Start moving the load only after
it has been attached correctly
Fig. 2
and all personnel are clear of
the danger zone.
8
8
8
9
9
9
9
9
9
10
10
10
10
10
10
10
11
11
11
11
Yale
electric
Temperature range
The hoist / trolley can be operated in ambient temperatures
between -10O C und +50O C. Consult the manufacturer in
case of extreme working conditions.
Note: At ambient temperatures below 0O C check the brake
is not frozen.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric hoists
must be strictly adhered to. In Germany these are VBG 8,
VBG 9, VBG 9a, ZH 1/25, ZH 1/27, and VDE 0100 resp.
VDE 0130.
Maintenance / Repair
In order to ensure correct operation, not only the operating
instructions, but also the conditions for inspection and
maintenance must be complied with. If defects are found
stop using the hoist / trolley immediately.
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 3
Fig. 4
Yale
electric
B
A
6
7
8
Fig. 9
Fig. 10
9
2
No. Description
1 Crossbar
2 Hex. nut
3 Washer
4 Centre traverse
5 Round nut
No. Description
6 Side plate
7 Trolley wheel
8 Roll pin
9 Locknut
Roll pins
3. ASSEMBLY
3.1 Inspection before assembly
- Check for transport damage
- Check for completeness
- Check that the capacity indication on hoist and bottom block
match.
B
b
3
2
Fig. 12
Beam
range
min
max
Flange
thickness
mm
max
98
180
27
180
300
27
2/1
1/1
Fig. 11
Flange
width
mm
Yale
electric
Preparation
Before beginning work on electrical components the
mains current switch must be switched OFF and secured
against unintentionally being switched back on.
Before connecting the chain hoist ensure that the
electrical data on the nameplate match the local supply
specifications.
The mains supply cable must be an insulated cable with
4 flexible leads. The ground (earth) lead must be longer
than the live leads. For wire cross-section and fusing see
table on page 7.
The length of the pendant control cable is determined by
working conditions. Attach the tension relief wire in a manner
that the pendant control cable hangs load-free.
Wiring and terminal connecting diagrams are included
with the hoist.
9.) Tighten the hex. nuts (item 2) on the second side plate.
Tighten the locknuts (item 9) fingertight and then a further
1/4 to 1/2 turn.
Attention: The locknuts must always be fitted.
4.) After removing the terminal box cover, connect the wiring
as shown on the wiring diagram label inside the terminal
box cover.
Attention: On hoists with direct control the ground/earth
wire should always be connected according to the wiring
diagram. Should the mains supply source not provide a
ground (earth) connection please consult the manufacturer.
Yale
electric
Model
Pn
[kW]
ED
[%]
Fuse
(slow)
In
[A]
I a/In
[A]
CPE 16
CPE 25
CPE 32
CPE 50
2,3
40
4,7
5,3
16*
CPE 20
CPE 30
CPE 40
2,8
25
4,7
6,4
16*
Model
Pn
[kW]
ED
[%]
Ia/In
CPEF 16
CPEF 25
CPEF 32
CPEF 50
0,58/2,3
20/40
1,8/4,4
CPE 20
CPE 30
CPE 40
0,7/2,8
15/25
1,8/4,4
In
[A]
0-50 m
50-100 m
100-150 m
1,5
2,5
2,5
1,5
2,5
Fuse
(slow)
[A]
0-50 m
50-100 m
100-150 m
3,3/5,5
16*
1,5
2,5
2,5
4,0/6,8
16*
2,5
2,5
5. OPERATION
In addition to the recommendation in section 1, following
rules must be strictly maintained to ensure the safe
operation of the hoist:
Emergency stop
All movement can be immediately halted by depressing
the red, mushroom shaped button on the pendant control.
Attention: Operating the red emergency button does NOT
automatically disconnect the mains supply to hoist or trolley.
To release the emergency stop, rotate the button in an anticlockwise direction.
Yale
electric
6. SERVICE
Service and inspections may only be carried out by a
competent person.
Initial checks
Inspection and
Maintenance
during
commissioning
after 50
operating
hours
Periodical checks
after 200
operating
hours
daily
after 200
operating
hours
electrical installation
and power supply
Pendant control
and support wire
annually
Check function
of overload device
Check function
of brake
Inspect suspension
and load hook for cracks
and deformation
Check screwed
connections for tightness
Inspect trolley
components for cracks
and deformation
Oil change
Yale
electric
2-strand design
1. Remove the chain anchor bolt
The chain anchor bolt is situated on the underside of the
hoist body. With an Allen key remove the grub screw that
serves as locking device. Tap out the chain anchor bolt
with a drift from the other side.
Attention: Do not damage anchor bolt or bore.
2. Pull the load chain through the bottom block and remove
the chain end stop.
3. Fitting the new chain
Cut the second to last link open on the loose end of the
load chain to form a "C". Remove the last link and connect
the new chain. The new chain must be fitted so that the
welds on the standing links face towards the chain guide
in the housing. Operate the hoist in the lowering direction
to feed the chain through the hoist.
4. Replace chain end stop
Slide the buffer pad over the loose end of the load chain
and refit the chain end stop ensuring that at least 1 link
remains free (see Fig. 1).
5. Fitting the chain anchor bolt
Inspect the chain anchor bolt for flaws, cracks or burrs.
Enter the last link of the other load chain end into the slot in
theunderside of the hoist body. Attention: The chain must
not be twisted. Now enter the chain anchor bolt through the
side bore. Move the last link back and forth while entering
the chain anchor bolt to ensure that it is not trapped and
damaged by the anchor bolt. Secure the anchor bolt with
the grub screw.
6. Assemble the bottom block
Check the idler sheave for damage. Position the load chain
over the idler sheave ensuring that the welds on the standing
links face away. Grease the needle bearings in the bottom
block halves. Place the load hook assy in the slot provided
in one of the bottom block halves and push the complete
unit onto the idler sheave. Ensuring that the buffer pad is
situated correctly in its groove replace the second bottom
block half and secure with the screws.
Inspection
Length over 11 pitches
11 t
341
347
31
32
11,3
10,2
Length of 1 pitch
d1+d2
Mean thickness
Wear limit
[mm]
11 x t
dm =
d1 + d2
2
<
=
d2
d
= Nominal thickness
d1, d2 = Actual value
0,9 d
d1
Yale
electric
6.5 Trolleys
In particular check following parts:
Side plate
For cracks or deformation in particular around the areas of
screwed connections.
Trolley wheels
Visually check for cracks and wear on trolley wheel flanges.
Grease the transmission.
Crossbars
In particular around threaded areas for cracks.
Fasteners
Check nuts, screws and locking devices for tightness.
7. Functional test
All units with two or more chain strands must be inspected
before every operation for twisted or kinked chains. Chains
on 2-strand units may become twisted if the bottom block
is rolled over. If a strand is twisted disconnect it from the
hoist and re-thread it correctly. In some cases it may be
necessary to remove the last link.
8. Before initial operation lubricate the unloaded chain and
test all hoist functions under a no-load condition.
6.4 Load and suspension hooks
Inspect the hooks for deformation, damage, surface cracks,
wear and signs of corrosion as required but at least
annually. Adverse working conditions may dictate shorter
periods. Hooks that do not fulfill all requirements must be
replaced immediately, Welding on hooks to compensate
for wear or damage is not permissible. Hooks must be
replaced when the mouth of the hook has opened more
than 10% (Fig.14) or the nominal value of other dimensions
has decreased by 5% due to wear. Nominal dimensions
and wear limits are shown in the following table.
CPE 16 / 20
CPE 25 / 30
Inspection
CPE 32 / 40 / 50
Dim.
Nominal
value
mm
Wear
limit
mm
Nominal
value
mm
Wear
limit
mm
Hook saddle
b2
24
22,8
29,5
28
Hook saddle
h2
35
33,2
44,5
42,3
Hook opening
a2
43
47,3
54
59,4
6.8 Gearbox
The gearbox is practically maintenance-free. Service is
therefore reduced to changing the oil.
Oil change
The oil (approx. 0,3 l) is to be changed every 5 years or at
the latest after 400 operating hours.
Disassemble the gear cover (51) by removing the cylinder
screws (52) and unscrew the screw plug (44). Place the
hoist horizontally and turn so that the oil can drain from the
fill hole into a suitable container (approx. 30 minutes).
Replenish the gearbox oil. We recommend a mineral oil
viscosity class ISO-VG 460, e.g. FINA GIRAN L 460. Finally
re-adjust the overload protection device.
Fig. 14
10
Yale
electric
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
15.
6.9 MOTOR
Motor
Under normal conditions the motor is practically maintenance-free. Every 2.1/2 years the bearings are to be
inspected, cleaned and repacked half-full with grease. We
recommend K 3 N / KL 3 N DIN 51825 / DIN 51502.
Disc brake
Service to the disc brake is reduced to checking and adjusting the brake air gap. The disc brake air gap should be
between 0,2 and 0,6 mm (this guarantees a short reaction
time and low noise emission). When the wear and tear of
the brake lining comes down to the point where the max.
possible air gap has finally been reached, it is indispensible to carry out a re-adjustment of the brake (the max.
permissible air gaps are shown in the table below).
3.1 Remove fan guard M14.
3.2 Loosen binding screws B14.
3.3 Remove O-ring B62 , insert spacer blocks B40 between
armature disc B42 und adhesive plate B16 (thickness
of the spacer blocks is to be found in the table below).
3.4 Tighten screws B31, or - in case of two shaft extensions
- nut B35 to an extent as to permit the removal of the
spacer blocks B40.
3.5 Evenly tighten the binding screws B14. Please tighten
first screw placed opposite of the fitting key (for the
permissible torque consult the table below).
3.6 Tighten screw B31 once more.
3.7 Remove spacer blocks B40.
3.8 Put on fan guard M14.
3.9 Make a test run for checking the brake funtion.
Fig. 15
Type
Nominal
Fan B43
Spacer
Air gap
brake
with brake
block
torque
lining
20,2 Nm
WS 5907
EBF
10
11
Quantity
max.
spring B9
torque
torque
plate
pin
of fitting
B40 (mm)
(mm)
colour
for B14
for B6
B16
B71
plate B11
0,6
no colour
no
M 5x80
11
7 - 9 Nm 7 + 0,5 Nm
14
25
20
26
18
29
14
17
16
13
22
12
11
23
15
10
14
11
19
14
12
Yale
electric
Cyl. screw
Cyl. screw
Brake motor - 1 speed
- 2 speeds
Planetary gear
Hex. screw
Suspension bolt
Bolt locking device
Cyl. screw
Screw plug
10
11
12
14
15
16
17
18
13
25
26
29
Screw plug
Screw plug
Screw plug
Suspension hook assy.
Safety latch kit
19
20
21
22-23
23
13
Load sheave
Roll pin
Straight pin
Straight pin
Ball bearing
Description
5
6
7
8
9
1-11
1
2
3
4
Item
No.
1
1
2
1
2
1
1
1
1
1
1
8
2
1
2
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
Qty.
0609614
0609615
9128004
0609694
0609692
-
9192000
9192003
9192002
0609393
0408671
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0609678
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
16
0609996
0609998
9128004
0600002
0609692
-
9192000
9192003
9192002
0609393
0408671
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0609678
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
20
0609456
0609457
9128004
0609695
0609692
-
9192000
9192003
9192002
0609393
0408671
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0608814
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
25
0609744
0609745
9128004
0609696
0609692
-
9192000
9192003
9192002
0609393
0408671
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0608814
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
30
0609614
0609615
9128004
0609682
0609692
0608855
9192000
9192003
9192002
0609517
0408672
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0609678
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
32
0609997
0609999
9128004
06000001
0609692
0608855
9192000
9192003
9192002
0609517
0408672
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0609678
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
40
0609456
0609457
9128004
0609511
0609692
0608855
9192000
9192003
9192002
0609517
0408672
9101660
0609388
0609448
9102150
9110007
9102253
9102254
0600116
0600117
0608814
0609374
9134001
9124169
9124111
9151106
0609449
0608972
0608974
0608976
0608978
CPE / F
50
Yale
Yale
electric
29
15
21
22
23
16
23
12
13
14
22
17
20
15
10
4
11
20
26
8
3
27
25
28
2
5
21
18
19
24
1- strand
2- strand
Fig. 17: Bottom blocks
Item
No.
Description
1-8
Bottom
Bottom
Bottom
Bottom
1-2
2
3
Qty.
block
block
block
block
1
1
1
1
0609684
0609993
0609677
0609909
1
1
1
0408430
0408671
0608851
Swivel
Swivel
Swivel
Swivel
1
1
1
1
0609683
0600003
0609399
0609908
5
6
7
8
9
1
1
1
1
1
0404767
9114030
9139020
0608855
0609734
10-14
10
11
12
13
14
1
2
1
1
1
1
0609995
0608867
9102019
9122032
9115014
0609734
tube
tube
tube
tube
assy.
assy.
assy.
assy.
1600
2000
2500
3000
1600
2000
2500
3000
kg
kg
kg
kg
kg
kg
kg
kg
CPE / F 16
CPE / F 20
CPE / F 25
CPE / F 30
Qty.
CPE / F 32
CPE / F 40
CPE / F 50
1
1
1
0609681
0609994
0609510
15
16
17
Swivel half
Idler sheave
Buffer
2
1
1
0609495
0609505
0601704
18
2
2
2
0609682
0600001
0609511
19
20
21
22
23
Grooved nail 3 x 4
Cyl. screw
Hex. nut
Needle bearing
Spacer
8
2
2
2
2
9128004
9102053
9115118
9153083
9121218
24-28
25
26-28
27
28
1
1
1
1
1
0408434
0408672
0404850
0404799
9114184
Item
No.
15-23
29
14
Description
6109488
Yale
electric
Item
No.
1
1
2
3
Description
15
Qty.
6109467
1
1
1
6109468
9102255
9115098
16
5900-6000 N
Pre-tension
of cup spring
Yale
electric
Yale
electric
Item
No.
Description
Qty.
Model
CPE 30-5
Item
No.
Description
Qty.
Model
CPE 30-5
3
2
1
3
3
0600253
0600254
0600255
9153043
9153090
1
2
3
4
1
1
1
1
1
0600230
0600237
0600238
0600239
9172110
27.2
28
29
30
31
5
6
7
8
9
Bearing
Stop washer
Planet gear
Needle bearing
Spacer ring
1
6
3
6
3
9150043
9153043
0600240
9153090
0600241
32
33
34
35
36
Planet gear
Bearing plate
Snap ring
Gear shaft
Ball bearing
3
1
2
1
1
0600171
0600256
9130034
0600257
9150043
10
11
13
14
15
3
1
1
1
1
0600242
9129070
0600243
9129071
0600244
37
38
39
40
41
Snap ring
Locking screw
Locking bolt
O-ring
Cup spring
2
1
1
1
4
9129029
0600258
0600259
9171169
9120041
16
17
18
19
20
O-ring
Threaded pin
Packing ring
Washer
Ball bearing
1
1
1
1
1
9171352
9114134
9172112
9121234
9151101
42
43
44
45
46
Fixing screw
O-ring
Screw plug
Seal
Ball
1
1
1
1
1
0600260
9171170
9110052
9179004
9159011
21
22
22.1
22.2
23
Pinion
Planet gear carrier assy.
Carrier disc
Planet gear shaft
Stop washer
1
1
1
3
3
0600245
0600246
0600247
0600248
9153043
47
48
50
51
52
Threaded pin
Fitting plate
Coupling
Gear box cover
Screw
1
1
1
1
4
9114136
9121056
0608879
0600262
9102019
24
25
26
27
27.1
Needle bearing
Planet gear
Pinion
Planet gear carrier assy.
Carrier disc
3
3
1
1
1
9153090
0600249
0600250
0600251
0600252
Attention: When ordering spare parts always indicate serial number and mfg. year of hoist
17
Yale
electric
Item
No.
Description
1 ..
2 ..
3 ..
4 ..
7 ..
8 ..
9 ..
Qty.
CPE
1-speed
CPEF
2-speed
Motor assy.
Stator
Rotor
Bearing plate, A-side
Bearing plate, B-side
1
1
1
1
1
0600116
0600185
0600186
0600187
0600188
0600117
0600196
0600197
0600187
0600188
Fan cover
Terminal box assy.
(board, box, box cover
box seal)
Rectifier
1
1
0600189
0600190
0600189
0600190
0600110
0600110
1
1
1
0600113
0600112
0600194
0600113
0600112
0600194
0600195
0600195
16 ..
17 ..
18 ..
Armature disc
Brake fan
Fitting parts set for mounting
the brake ( brake spring, O-ring,
cap screw, washers, fitting key)
19 ..
Attention: When ordering spare parts always indicate serial number and mfg. year of hoist
18
Yale
electric
21
19
18
1
9
11
10
12
12
3
5
32
28
30
1
24
15 + 18
29
7
17
29
16
22
6
24
15
27
Item
Item
1
1
4
1
4/8*
0609810
0609792
9108018
0609558
9107005
15
16
17
18
19
1
1
4
2
2
0719737
9190126
9107032
0609808
9190128
6/7*
2
1
1
1
0609811
0609812
0609813
0609814
0609815
Name tag 4
Name tag L1
Name tag L2
Name tag L3
Name tag PE
1
1
1
1
1
0609816
0609817
0609818
0609819
0609820
Name tag
Name tag F5
Name tag F6
3
1
1
0609821
0609822
0609823
Description
Qty.
No.
1
2
3
4
5
Housing
Mounting plate
Screw
Reversing starter
Screw
6
7
8
9
10
Transformer
Fine-wire fuse
Screw
Fuse carrier
Fine-wire fuse
11
12
Terminal
PE conductor terminal
Name tag 1
Name tag 2
Name tag 3
Description
Qty.
Screw fitting
Screw fitting
Counter-nut
Counter-nut
Plate
3
1
1
3
1
9184082
9184081
9184085
9184086
0609788
20
21
22
23
Screw
Washer
Cyl. screw
Connecting cable (CPE only)
Connecting cable (CPEF only)
2
2
4
1*
1*
9103013
9121001
9107023
0609828
0609829
24
25
26
Rope clamp
Tension relief wire
Control cable (CPE only)
Control cable (CPEF only)
Control switch (CPE only)
2
1
1
1*
1
0605355
0609561
0606562
0609563
0609566
29
30
1
1
1
5
1
0609567
0609571
0609572
9181113
0608882
31
32
33
Hex. Screw
Washer
Contactor
1
1
1*
9101661
9121006
0609574
No.
27
28
19
Yale
electric
6
8
7
10
Item
Description
Qty.
CPE
1-speed
CPEF
2-speed
2
3
4
1
1
2
0609454
9062407
0609631
0605355
0609455
9062407
0609632
0605355
5
6
7
8
9
Screw fitting
Screw fitting
Fastener
Hex. screw
Washer
1
1
1
1
1
9184082
9184084
0608882
9101661
9121006
9184082
9184084
0608882
9101661
9121006
10
9093001
9093001
No.
1
20
Yale
electric
6
7
11
10
9
1
Item
Description
Qty.
CPE
1-speed
CPEF
2-speed
1
1
1
1
1
0609454
0609686
0609965
0609966
0609968
0609455
0609687
0609965
0609967
0609969
4
5
6
7
8
1
1
1
1
1
0609978
0609977
0609970
0609971
0609972
0609978
0609977
0609970
0609971
0609972
9
10
11
Interlocking lever
Front housing
Rear housing
1
1
1
0609973
0609974
0609975
0609973
0609974
0609975
No.
1
2
3
21
Yale
electric
4
1
Item
Description
Qty.
CPE
1-speed
CPEF
2-speed
1
1
1
1
1
0609566
0609980
0609984
0609985
0609987
0609567
0609981
0609984
0609986
0609988
0609982
0609983
No.
1
2
3
22
Yale
electric
13
12
7
10
9
8
5
7
15
10
15
11
9
5
11
10
1
14
8
9
11
3
6
10
7
Item
Description
Qty.
No.
Item
Description
Qty.
No.
1
2
3
4
Side plate
Side plate
Roll pin
Crossbar - beam range A
Crossbar - beam range B
1
1
4
2
2
0559163
0559167
9134120
0559169
0559170
8
9
10
11
12
Locking nut
Trolley wheel
Ball bearing
Snap ring
Identity plate
4
4
8
4
1
9115155
0508210
9151079
9129003
0559869
5
6
7
Round nut
Washer
Hex. nut
4
4
4
0559168
9121213
9115156
13
14
15
Grooved nail
Centre traverse
Roll pin
4
1
2
9128004
0559353
9134002
23
Yale
electric
1
3
2
18
14
6
7
13
4
15
12
10
11
17
16
Fig. 27: Geared trolley drive (for other parts see Fig. 26)
Item
Description
Qty.
No.
Item
Description
Qty.
No.
1
2
3
4
5
2
8
4
1
1
0508214
9151079
9129003
0508229
0719111
10
11
12
13
14
1
2
2
1
1
0558062
9101014
9115148
0719671
9134052
6
7
8
9
Lockwasher
Hex. screw
Bushing
Spacer
4
2
1
4
9122016
9101050
0102503
9121205
15
16
17
18
0558061
4307654
0404733
0559165
24
1
1
Yale
electric
20
22
4
1
2
21
15
18
12
19
17
16
23
14
10
13
11
6
9
Fig. 28: Electric trolley drive (for other parts see Fig. 26)
Item
Description
Qty.
No.
Item
Description
Qty.
No.
1
2
3
4
5
2
8
4
1
1
0508214
9151079
9129003
0719764
0719371
13
14
15
16
17
Hex. nut
Lockwasher
Spacer
Pinion
Snap ring
2
2
7
1
1
9101014
9122004
9121215
0719373
9123038
6
7
8
9
10
Drive shaft
Fitting key
Needle bearing
Snap ring
Hex screw
1
1
1
1
4
0719372
9131072
9153077
9129016
9101170
18
19
20
21
Screw fitting
Brake motor - 1 speed
- 2 speeds
Reducing sleeve
Bushing
1
1
1
1
1
9184082
0609586
0609587
0719868
0719870
11
12
Lockwasher
Roll pin
4
1
9122003
9134080
22
23
Hex. screw
Side plate
4
1
9101439
0559165
25
Yale
electric
11
15
12
16
1
13
14
2
4
3
6
10
5
Fig. 29: Pendant switch for electric hoist with electric trolley (direct and contactor control)
Description
7
Contact element em. stop
8-10 Housing assy. without
contacts and buttons
8
Front housing
9
Housing centre part
10 Rear housing
11
12
13
14
15
16
Rubber bushing
Clamping piece
Interlocking lever
Dust cap
Rubber bushing support
Emergency stop button
Qty.
Hoist 1G
Trolley 1G
Hoist 2G
Trolley 2G
Hoist 2G
Trolley 1G
Hoist 1G
Trolley 2G
Hoist 1G
Trolley 1G
Hoist 2G
Trolley 2G
Hoist 2G
Trolley 1G
Hoist 1G
Trolley 2G
1
1
1
1
1
0609610
0609686
0600022
-
0609611
0609687
0600029
-
0609832
0609687
0600022
-
0609833
0609686
0600029
-
0609612
0600032
0600033
0600032
0600033
0609613
0600034
0600034
-
0609806
0600034
0600032
0600033
0609807
0600032
0600033
0600034
-
1
1
1
1
0600023
0600024
0600023
0600024
0600030
0600031
0600030
0600031
0600030
0600031
0600023
0600024
0600023
0600024
0600030
0600031
0600023
0600024
0600023
0600024
0600030
0600031
0600030
0600031
0600030
0600031
0600023
0600024
0600023
0600024
0600030
0600031
1/2*
0609978
1
1
1
1
0600028
0600032
0600035
on request
on request
on request
1
1
2
1
1
1
0600025
0609972
0609973
0600026
0600027
0609977
1G = 1 speed; 2G = 2 speeds
26
Yale
electric
12
11
31
6
10
26
28
13
27
17
14
23
8
2
6
33
g
un
leit
Zu
18
24
32
22
16
24
30
32
9
Cable conductor
hoist
Cable conductor
trolley
29
15
23
20
16
19
Item
No.
Description
Qty.
Item
No.
Description
Qty.
Name tag
Name tag F5
Name tag F6
Wiring diagram CPE+VTE
Wiring diagram CPEF+VTE
3
1
1
1
1
0609821
0609822
0609823
0609854
0609856
1
1
1
1
1
0609855
0609853
0719680
0609612
0609806
1
1
1
1
2
0609807
0609613
0609899
9093001
0605355
1
1
1
1
9181113
0717029
0719742
9102026
9122031
1
1
4
1/2*
1
0609898
0609897
9107023
0609574
-
1
2
3
4
5
Plate
Screw
Housing
Mounting plate
Screw
1
2
1
1
4
0719732
9103005
0719722
0719721
9108018
6
7
8
9
10
Screw fitting
Counter-nut
Contactor
Screw
Transformer
4
4
2
8
1
9184082
9184086
0609558
9107005
0719760
11
12
13
14
15
Screw
Fine-wire fuse
Fuse terminal
Fine-wire fuse
Terminal
4
1
2
2
8
9107011
9190129
0609808
9190130
0609811
21
22
23
16
17
Ground terminal
Name tag 1
Name tag 2
Name tag 3
Name tag 5
2
1
1
1
1
0609812
0609813
0609814
0609815
0609848
24
25
26
27
28
Name tag 6
Name tag L1
Name tag L2
Name tag L3
Name tag PE
1
1
1
1
1
0609849
0609817
0609818
0609819
0609820
29
30
31
32
33
18
19
20
27
Yale
electric
1
3
23
4
5
28
25
24
12
22
20
g
un
leit
Zu
7
21
12
9
18
11
16
27
26
19
13
21
20
15
17
Item
No.
Description
Qty.
Item
No.
Description
Qty.
1
1
1
1
1
0609882
0609883
0609884
0609885
0719680
1
1
1
1
1
0609610
0609832
0609833
0609611
0609890
1
2
1
2
3
4
5
Plate
Screw
Housing
Screw
Carrier
1
2
1
4
1
0719741
9103005
0609878
9107023
0609877
15
6
7
8
9
10
Screw
Screwed fitting
Counter-nut
Screwed fitting
Counter-nut
2
3
3
1
1
9108018
9184082
9184086
9184088
9184087
17
18
11
12
13
Terminal
Ground terminal
Name tag 1
Name tag 2
Name tag 3
11
2
1
1
1
0609811
0609812
0609813
0609814
0609815
19
20
21
22
23
1
1
9093001
0605355
9181113
0717029
0719742
Name tag 4
Name tag 5
Name tag 9
Name tag 10
Name tag 11
1
1
1
1
1
0609816
0609848
0609872
0609873
0609874
24
25
26
27
28
Cyl. screw
Lockwasher
Cable conductor trolley
Cable conductor hoist
Power supply cable
1
1
1
1
1
9102026
9122031
0609879
0609888
---
Name tag L1
Name tag L2
Name tag PE
Name tag
1
1
1
3
0609817
0609818
0609819
0609821
1
1
9062403
9062403
9093001
15
28
Yale
electric
29
Yale
electric
Inspection Chart
by:
Regular Inspections
Date
Findings
Repair
Test
Date
* competent person
30
by *
Yale
electric
We,
Yale Industrial Products GmbH
D-42549 Velbert, Am Lindenkamp 31
hereby declare, that the design, construction and commercialized execution of the below mentioned machine complies
with the essential health and safety requirements of the EC Machinery Directive. The validity of this declaration will
cease in case of any modification or supplement not being agreed with us previously.
Furthermore, validity of this declaration will cease in case that the machine will not be operated correctly and in
accordance with the operating instructions and/or not be inspected regularly.
Machine description:
Machine type:
Serial number:
Relevant
EC Directives:
Transposed harmonised
standards in particular:
Quality assurance:
Date / Manufacturers
authorized signature:
20.09.2002
________________________
Yale
electric
Quality engineered
and performance tested recognisably
32