(DTS1) Quy Trình QC 2014

Phn loi
Ko s dng nh bp
Tn sn phm
Ko Lemongrass
Hng mc hng ha p dng
Ko Lemongrass
S vn bn
DLVS-C-30-01-02
Ngy ban hnh
25/01/2013 (REV.0)
S quy trnh QC
FLOW CHART
S quy trnh
Tn gi quy trnh
NVL chnh
Thu ngoi
/ph
Ngy hiu nh
21/04/2014 (REV.2)
Hng mc qun l
Cht lng
Rank
Tn thit b
Hng mc
tra
Gia cng
Nhp kho NVL chnh
B ngoi
(420J2)
dy
Kim tra bn giao
kim
Chiu rng
cng
Thnh phn ha hc
Blanking
Phng php qun l
My press
B ngoi
Hng mc qun l
V mt ngoi quan khng c vn nguy hi

2.5 T 0.05mm
Quy cch
Chu k
Thit b kim tra
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
(Khng r)
micrometer (Thc trc vi)
320 746 , 358608 1mm
Bng kt qu thnh phn ha hc
Rockwell Hardness Tester
Hm lng thnh phn
Mt li un cong, try xc, burr, du
Bng kt qu kim tra nguyn vt liu
Tape (Bng keo)
Di HRC 25
Khng c li nguy hi nh
SHEET ghi chp
Quy cch sn phm
1 ln / nm
Yu cu doanh nghip bn ngoi
LOT/ngy
Bng mt thng
(Ko)
Bn v ko
Bng tiu chun cng vic
Phn mt ct R ng nht vi mu tiu chun.

2
A
dy
V tr Piercing (xuyn)
2.5T0.05mm
T cui l ca li ng7 0.05mm
T pha cui l ca li chnh 7.5 0.05mm
Kim tra bn thnh phm

3
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
Bng kt qu kim tra blanking
(Ko)

dy
X l nhit
4
Khi x l nhit
S
(Lm ngui nhanh)
2.5T0.05mm
B ngoi
V mt ngoi quan khng b bin mu, khng b cong.
cng
Lm ngui nhanh: 561.0

(HRC)
V/C
Quy cch sn phm
(Ko)
Bng mt thng
Bng kt qu kim tra quy trnh
LOT/ngy
(Tempering)
Mi cnh
5
My mi cnh
B ngoi
Mi Buffing (burr)
6
Chiu dc
Hai pha t trung tm l 10.02 0.1mm
B ngoi
Mt mi nhn mn v khng c burr
Mi k thut Technic
7
Khng c vn nguy hi nh try xc, ng du hoc r st.

Mi k thut Technic
B ngoi

dy
Mi mt trong
Mt mi khng th v khng c burr

My mi mt
My mi b mt
Bng kt qu kim tra thng xuy
Tempering : 52.5 2.5 (HRC)
B ngoi
im bt u mi
LOT/ngy
Bng mt thng
Zig khong cch l
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
(Ko)
Quy cch sn phm
(Ko)
Quy cch sn phm
(Ko)
T trung tm l 2.4 -0.05mm

Mt mi khng th
Khng c vn nguy hi nh try xc, ng du hoc r st..
Quy cch sn phm
T cui l n hng cn
0 0.5mm
V/C
Quy cch sn phm
Khi setting
Bng mt thng
(Ko)


Zig bt u mi
dy
2.35 0.05mm
V/C
FLOW CHART
Hng mc qun l
S quy trnh
Tn gi quy trnh
NVL chnh
Thu ngoi
/ph
Cht lng
Rank
Hng mc
tra
Gia cng
Mi li
My mi li
kim
B ngoi
Hng mc qun l
Mt mi nhn mn
Phng php qun l
Tn thit b
Cc gc
im bt u mi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
Khi setting
Bng mt thng
(Ko)
75 2.5
My o gc ko
T im cui l theo hng chui ko l
Zig bt u mi
8 1mm
Mi bng
B ngoi
Mt mi nhn mn
Quy cch sn phm
LOT/ngy
Bng mt thng
My mi bng
10
Cc gc
im bt u mi
(Ko)
23 2.5
My o gc
T im cui l theo hng cn l
Zig bt u mi
11 1mm
Mi rng ca
B ngoi
Mi ging vi sn phm mu.
Quy cch sn phm
LOT/ngy
Bng mt thng
My mi rng ca
11
(Ko)

Zig bt u mi
My cleaner sng siu

m
Lm sch
B ngoi
Ra sch cht cn b.
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
My o lng un
Mu tiu chun
A
12
+ Thot v
My thot v
Banding(Un cong)
B ngoi
(Ko)
Quy cch sn phm
My Banding (My
un cong)
13
Ch s un cong
0.2 0.1mm
Dao s dng nh bp

Kim tra bn thnh phm
B ngoi
Khng c li nguy hi trn mt li nh

14
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)
dy mi k thut
Technic
T trung tm l 2.4 -0.05mm
Thc kp o kch thc
dy mi mt sau
Hai pha 10.02 0.1mm
Thc kp o kch thc
A
im bt u mi li
8 1mm
im bt u mi li rng 11 0.5mm
Mi rng ca
Ch s un cong
Mi nht nh theo mt ngang.

0.2 0.1mm
Zig bt u mi
Zig bt u mi
Bng mt thng
My o lng un
Bng kt qu kim tra bn thnh ph
FLOW CHART
Hng mc qun l
S quy trnh
Tn gi quy trnh
NVL chnh
Thu ngoi
/ph
Cht lng
Rank
Hng mc
tra
Gia cng
Nhp kho NVL chnh phun
kim
Hnh dng
(PP + TPE)
15
Phng php qun l
Tn thit b
Mu sc
Thuc tnh
Hng mc qun l
ng knh di 5mm theo dng pellet trn

Tham kho mu mu a ra
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
LOT/ngy
Bng mt thng
Bo qun theo tng mu
LOT/ngy
Bng mt thng
(nha tng hp)
Tham kho thuc tnh cc doanh nghip giao hng.

- Bo qun 2 nm mu ti nha 20x20
(Khi c vn bt thng yu cu doanh nghip bn ngoi)
To chui
16
Ln 1
My phun
Hnh dng bn ngoi
co hp,hoc BURR
Mu sc
To chui
17
Ln 2
My phun
Hnh dng bn ngoi
A
Mu sc
Kim tra hng bn thnh phm
Hnh dng bn ngoi
Khng c hin tng xon, nhn hiu b mt, ng hn.
(Ko)
Mu tiu chun
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)

Mu tiu chun
Ging vi mu tiu chun.

co hp,hoc BURR
Quy cch sn phm
co hp,hoc BURR
+ Loi b BURR
18
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)
Bng kt qu kim tra bn thnh ph

Mu tiu chun

Mu sc
Ra sch
19
Sng siu m
Nhp kho bu lng st thp

Mt li dao khng c cht cn b hoc nhim.
My ra
Hnh dng bn ngoi
Khng c hin tng xon, nhn hiu b mt, ng hn,
(Ko)
Quy cch NVL ph
Marking symbol( K hiu nhn) Dorco c r rng.

20
ng thau
Ch s
Kim tra bn giao
Nhp kho nut

ng thau
Hnh dng bn ngoi
Ch s
Kim tra bn giao
Nhp kho Washers(my ra)

SUS
Kim tra bn giao
Bng mt thng
Khi nhp kho
Bng mt thng
(Bu lng thp)
Kch thc u: 11 0.1 mm
V/C
M ng nht khng c ch no b trc.

Kch thc u: 7.6 0.1mm
Quy cch NVL ph
Khi nhp kho
(bu lng thp)
Bng mt thng
V/C
Chiu cao: 4 0.1mm

Trng thi m
22
LOT/ngy
Chiu cao: 12.7 0.1mm

Trng thi m
21
Quy cch sn phm
Hnh dng bn ngoi

B
Ch s

Bn ngoi: 13 0.1mm , dy: 0.4mm
Bn trong: Trn 6 0.1mm / Di 5 0.1mm
Quy cch NVL ph

(bu lng thp)
Khi nhp kho
Bng mt thng
V/C
FLOW CHART
Hng mc qun l
S quy trnh
Tn gi quy trnh
NVL chnh
Thu ngoi
/ph
Cht lng
Rank
Hng mc
tra
Gia cng
Lp rp
23
My lp rp
kim
B ngoi
24
2.5 1N
Lc gn kt
Hnh dng in
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
LOT/ngy
Bng mt thng
My o lng lc hot ng
Tay
(Ko)
Cng c ct khng c vn g nn phi ct.

Hnh dng in r rng v
Tay
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
(Laser)
25
Sau khi kt hp xong, khi nm mt pha ca tay cm s khng b lan

rng ra.
Lc ct
My in
Hng mc qun l
Lc tc ng
s
In logo
Phng php qun l
Tn thit b
Nhp kho bao b

(NVL ph)
26
Trng thi in
ng gi
Khng b phn tn (Gii hn hng mu)

Ph hp trn list kim tra n phm
Khi s dng khng c vn g.
My hn kn
Trng thi hn kn
Sau khi hn kn d lc 4-5 ln cng khng b ri.
Kim tra thnh phm
Quy cch NVL ph

(Bao b)
Quy cch sn phm
Tape(bng)
(Ko)
Trng lng
Trng thi hn kn
Hnh dng bn ngoi
27
(Ko)
S dng cn xong sau khi hn kn th o lng trng lng.

Sau khi hn kn d lc 4-5 ln cng khng b ri.
Quy cch sn phm
Tay
LOT/ngy
(Ko)
Cn
Bng kt qu kim tra thnh phm
Tay
Hnh dng in r rng v
Bng mt thng
Khng b phn tn.

ng gi v biu th
Ph hp trn list kim tra n phm v

Khng c thit hi v ri nhn mc.
Khng c vn trong in m vch v trng thi gn kt.
Th nghim kim tra
Kh nng ch bin
Khi ct ba cng vi dy 0.45mm

Di 1,6kgf
Tnh n mn
Quy cch sn phm
1ln / k
My o lng lc hot ng
(Ko)
Ngm trong dung dch 0.06% Nacl v Nhit 80
Bng kt qu tnh nguy hi mt l

My o m lin tc
, m 90%, 18 ting trong my o m lin tc

Sau khi bo qun th kim tra xem c r st hay khng
Tnh kt hp
bn va p
28
Lc tc ng u k 2.5 1N
My o lng lc hot ng
Vi chiu cao 1m khi ri t do 10 ln
Bng mt thng
Sn phm khng b ph hy v tnh nng khng b mt i

bn
Sau khi hot ng lp li 1,000 ln th lc tc ng 0.4kgf
My o lng tnh bn b
(Khi hot ng lp li th mi 2,000 ln lc tc ng v
My o lng lc hot ng
lc ct tnh ra gi tr bnh qun l 5 ln)

Tnh nguy hi
Trn mt li nu pht hin ra 5 loi kim loi nng
M ngun thc n
Trong trng hp l cn th kim loi nng khng mng,

permanganat kali(dung dch tm) di 10
Lng d bay hi l di 10.
29
Nhp kho
Kim tra t cha
Kim tra xong ng du xong th cho vo nhp kho.
Th tc qun l sn phm
Bng kt qu kim tra sn phm
Bng kt qu tnh nguy hi cn
29
Ko Lemongrass
Lp
DLVS-C-30-01-02
Phng QA
Kim tra
Pro
Tech
25/01/2013 (REV.0)
21/04/2014 (REV.2)
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Bng kt qu kim tra nguyn vt liu chnh
Phng QA
Phng sn xut
Bn v ko
Tc
1200~1500 RPM
Phng sn xut
Phng QA
Phng sn xut
Nhit
980/1100/1100
Phng QA
20
Phng sn xut
Lng gas
8 3 /hr
Tc
700 100 RPM
AIR
6 1 Kg/
Phng QA
Phng sn xut

Bng kt qu kim tra thng xuyn

Tc
40 5 sec
S vng quay
1700 100 RPM
Phng QA
Phng sn xut
Phng QA
Phng sn xut

S vng quay
1750 100 RPM
AIR
6 1 Kg/
p lc
40 /
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
S ln vng quay
1750 100 RPM
Phng sn xut
AIR
6 1 Kg/
S ln vng quay
1750 100 RPM
Phng QA
AIR
6 1 Kg/
Phng sn xut
S ln vng quay
1750 100 RPM
Phng sn xut
AIR
6 1 Kg/
Nhit
60 10
Thi gian
4min
Cng sut
800~1000 HZ
AIR
6 1 Kg/

Mu tiu chun
Phng QA
Phng sn xut

Bng kt qu kim tra bn thnh phm
Phng QA
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Bo qun theo tng mu
Phng QA
Phng sn xut

Mu tiu chun
Phng sn xut

Mu tiu chun
Phng sn xut
Phng QA
Mu tiu chun
Phng sn xut
Nhit
Ln 1:80 /Ln 2:- /ln 3:60
Thi gian
theo 3min /mi ln ra
T l dung dch ra
17:1 (nc120/dung dch ra1)
Phng sn xut
Phng QA
Phng sn xut
Phng QA
Phng sn xut
PhngQA
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Phng sn xut

Chiu cao in
12
Phng sn xut
Phng QA
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Phng sn xut
Phng QA
Phng sn xut
Phng QA
Bng kt qu tnh nguy hi mt li

Phng QA
Phng qun l
Phn loi
Ko s dng nh bp
Tn sn phm
Ko A4 , A5
S quy trnh QC
FLOW CHART
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
DLVS-C-30-01-01
Ngy ban hnh
11/11/2012 (REV.0)
Ngy hiu nh
13/02/2013 (REV.2)
Hng mc
kim tra
B ngoi
(420J2)
dy
Kim tra bn giao
Chiu rng
cng
Thnh phn ha hc
Blanking( trng)
Phng php qun l
Tn thit b
Gia cng
Nhp kho NVL chnh
Loi ko A4 , A5
S vn bn
Hng mc qun l
S quy
trnh
NVL chnh /ph
Hng mc hng ha p dng
My press(my nhn)
B ngoi
Hng mc qun l
2.5 T 0.05mm
Quy cch
Chu k
Quy cch NVL chnh
Khi nhp kho
Thit b kim tra
Bng mt thng
micrometer
vi)
(Khng r)

(Thc trc
320 746 , 358608 1mm
Tape(Bng keo)
Di HRC 25
Hm lng thnh phn

Quy cch sn phm
SHEET ghi chp
1 ln / nm
LOT/ngy
Bng mt thng
(Ko)
Bn v ko
2
dy
V tr Piercing(xuyn)
2.5T0.05mm
T cui l ca li ng 5.5 0.05mm
T pha cui l ca li chnh
B ngoi
6 0.05mm
Quy cch sn phm
LOT/ngy
Bng mt thng
Kim tra bn thnh phm

(Ko)
3
dy
X l nhit
Khi x l nhit
B ngoi
(Lm ngui nhanh)
cng
2.5T0.05mm
V mt ngoi quan khng b bin mu, khng b cong.
Lm ngui nhanh: 561.0 (HRC)
V/C
Quy cch sn phm
LOT/ngy
(Ko)
Bng mt thng

(Tempering)
My mi mt sau
My mi mt sau
Tempering : 52.5 2.5 (HRC)

B ngoi

Khng c vn nguy hi nh try xc, ng du hoc
r st.
Mi b mt
My mi mt phng
Chiu dc
Hai pha t trung tm l 8.25 0.1mm
B ngoi

r st.
Mi li
My mi li
dy
2.35mm (0, -0.05mm)
dy

r st.
Cc gc
im bt u mi
55 2.5
T pha cui l theo hng cn
4.5 1mm
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)
Quy cch sn phm
LOT/ngy
Zig khong cch l
Bng mt thng
(Ko)
Quy cch sn phm
Khi setting
V/C
Bng mt thng
(Ko)

My o gc ko
Zig im bt u mi
FLOW CHART
Hng mc qun l
S quy
trnh
Tn gi quy trnh
NVL chnh /ph
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc
Mi mt trong
My mi b mt
kim tra
B ngoi
Hng mc qun l

r st.
Phng php qun l
Tn thit b
im bt u mi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
Khi setting
Bng mt thng
(Ko)
My o gc ko
12.5 0.5mm
dy
Mi li
My mi li
B ngoi
2.20 0.05mm
r st.
Cc gc
im bt u mi
V/C
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)

25 2.5
My o gc
Zig bt u mi
5.5 1mm
Mi rng ca
My mi rng ca
B ngoi
Mi thng nht theo chiu ngang.

r st.
10
im bt u mi
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)

T pha cui l theo hng li
Zig bt u mi
12 0.5mm
Lm sch
My cleaner sng siu m
B ngoi
Ra sch s cc cht cn b.
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
My o lng un
Mu tiu chun
A
11
+ Thot v
My thot v
Bending(Un cong)
My Bending(My un
cong)
12
B ngoi
Ch s un cong

r st..
(Ko)

r st..
Quy cch sn phm
0.2 0.1mm
(Ko)

Kim tra bn thnh phm
B ngoi
Khng c li nguy hi trn mt li nh

LOT/ngy
Bng mt thng
(Ko)
2.35mm (0, -0.05mm)
Thc kp o kch thc
dy mi mt trc
2.20 0.05mm
Thc kp o kch thc
im bt u mi li
4.5 1mm
Zig bt u mi
im bt u mi li rng
5.5 1mm
Zig bt u mi
Mi rng ca
12 0.5mm
Bng mt thng
Ch s un cong
0.2 0.1mm
My o lng un
dy mi b mt
13
Quy cch sn phm
FLOW CHART
Hng mc qun l
S quy
trnh
Tn gi quy trnh
NVL chnh /ph
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc
kim tra
Hnh dng
(PP + TPE)
14
Phng php qun l
Tn thit b
Mu sc
B
Thuc tnh
Hng mc qun l

Tham kho mu mu a ra
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
LOT/ngy
Bng mt thng
Bo qun theo tng mu
LOT/ngy
Bng mt thng
(nha tng hp)

(Khi c vn bt thng yu cu doanh nghip bn
ngoi)
Phun cn
15
Ln 1
My phun
Hnh dng bn ngoi
co hp,hoc BURR
Mu sc
Phun cn
16
Ln 2
My phun
Hnh dng bn ngoi
+ Loi b BURR
Mu sc
Kim tra hng bn thnh phm
Hnh dng bn ngoi
18
Sng siu m
B
Nhp kho bu lng st thp
ng thau
Mt li dao khng c cht cn b hoc nhim.
My ra
Hnh dng bn ngoi
Ch s
Kim tra bn giao
Nhp kho nut
Hnh dng bn ngoi
ng thau
(Ko)
Ch s
Quy cch sn phm
LOT/ngy
Bng mt thng
(Ko)
Trng thi m
SUS
Kim tra bn giao
Hnh dng bn ngoi

B

Mu tiu chun
Quy cch sn phm
(Ko)
Quy cch NVL ph
LOT/ngy
Bng mt thng
Khi nhp kho
Bng mt thng
(bu lng thp)
Kch thc u: 11 0.1 mm
V/C

Kch thc u: 7.6 0.1mm
Quy cch NVL ph
Khi nhp kho
(bu lng thp)
Bng mt thng
V/C
Chiu cao: 4 0.1mm
Nhp kho Washers(my ra)

Mu tiu chun
B
Kim tra
21
Bng mt thng
Chiu cao: 12.7 0.1mm

Trng thi m
20
LOT/ngy
Marking symbol( K hiu nhn) Dorco c r rng.

19
Quy cch sn phm

r st..
Mu sc
Ra sch
Mu tiu chun
co hp,hoc BURR
17
(Ko)
co hp,hoc BURR
Quy cch sn phm
Ch s

Bn ngoi: 13 0.1mm , dy: 0.4mm
Bn trong: Trn 6 0.1mm / Di 5 0.1mm
Quy cch NVL ph

(bu lng thp)
Khi nhp kho
Bng mt thng
V/C
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh /ph
Thu ngoi
Gia cng
Cht lng
Rank
Lp rp
22
Phng php qun l
Tn thit b
Hng mc
My lp rp
kim tra
B ngoi
Hng mc qun l
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
LOT/ngy
Bng mt thng
Lc tc ng
2.5 1N
Lc gn kt
Sau khi kt hp xong, khi nm mt pha ca tay cm
(Ko)
My o lng lc hot ng
Tay
s khng b lan rng ra.

Lc ct
In logo
23
My in
Hnh dng in
Cng c ct khng c vn g nn phi ct.

Hnh dng in r rng v
Tay
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
(Laser)
Nhp kho bao b
24
Khng b phn tn (Gii hn hng mu)

Trng thi in
(Ko)
Quy cch NVL ph
B
(NVL ph)
Khi s dng khng c vn g.
ng gi
25
My hn kn
Trng thi hn kn
Kim tra thnh phm
Sau khi hn kn d lc 4-5 ln

cng khng b ri.
Trng lng
Trng thi hn kn
S dng cn xong sau khi hn kn th o lng trng

lng
(Bao b)
Quy cch sn phm
Tape(bng)
(Ko)
Quy cch sn phm
Tay
LOT/ngy
(Ko)
Cn
Tay
cng khng b ri.

26
Hnh dng bn ngoi
Hnh dng in r rng v
Bng mt thng
Khng b phn tn
ng gi v biu th

Khng c thit hi v ri nhn mc
Khng c vn trong in m vch v trng thi gn kt.
Kim tra sn phm
Kh nng ch bin
Khi ct ba cng vi dy 0.45mm

Di 1,6kgf
Tnh n mn
Quy cch sn phm
1 ln / k
My o lng lc hot ng
(Ko)
Ngm trong dung dch 0.06% Nacl v Nhit 80
My o m lin tc
, m 90%, 18 ting trong my o m lin tc

Sau khi bo qun th kim tra xem c r st hay khng
Tnh kt hp
bn va p
27
Lc tc ng u k 2.5 1N
My o lng lc hot ng
Vi chiu cao 1m khi ri t do 10 ln
Bng mt thng
S
Sn phm khng b ph hy v tnh nng khng b mt i
bn
Sau khi hot ng lp li 1,000 ln th lc tc ng

0.4kgf
My o lng tnh bn b
(Khi hot ng lp li th mi 2,000 ln lc tc ng v
My o lng lc hot ng
lc ct tnh ra gi tr bnh qun l 5 ln)

Tnh nguy hi
Trn mt li nu pht hin ra 5 loi kim loi nng
M ngun thc n
Trong trng hp l cn th kim loi nng khng mng,

permanganat kali(dung dch tm) < 10
Lng d bay hi l di 10
28
Nhp kho
Kim tra t cha
Th tc qun l sn phm

Loi ko A4 , A5
Lp
DLVS-C-30-01-01
Phng QA
Kim tra
Pro
Tech
11/11/2012 (REV.0)
13/02/2013 (REV.2)
Hng mc kim tra
Ph trch
Hng mc kim tra
Tiu chun kim tra
Phng QA
Phng sn xut
cng ty Hyeseong
Tc
1200~1500 RPM
Phng sn xut
cng ty Hyeseong
Phng QA
Phng sn xut
cng ty Hyeseong
Nhit
980/1100/1100
Phng QA
20
Phng sn xut
Lng gas
8 3 /hr
cng ty Hyeseong
Tc
700 100 RPM
AIR
6 1 Kg/
Phng QA
Tc
40 5 sec
Phng sn xut
S vng quay
1700 100 RPM
cng ty Hyeseong
Phng QA
Phng sn xut
cng ty Hyeseong
S vng quay
1750 100 RPM
Phng sn xut
AIR
6 1 Kg/
cng ty Hyeseong
Hng mc kim tra

Ph trch
Hng mc kim tra
Tiu chun kim tra
S vng quay
1750 100 RPM
Phng sn xut
AIR
6 1 Kg/
cng ty Hyeseong
p lc
40 /
S vng quay
1750 100 RPM
Phng QA
AIR
6 1 Kg/
Phng sn xut
cng ty Hyeseong
S vng quay
1750 100 RPM
Phng sn xut
AIR
6 1 Kg/
cng ty Hyeseong
Nhit
60 10
Phng sn xut
Thi gian
4min
cng ty Hyeseong
Cng sut
800~1000 HZ
AIR
6 1 Kg/
Phng QA
Phng sn xut
cng ty Hyeseong
Phng QA
Phng sn xut
cng ty Hyeseong
Hng mc kim tra

Ph trch
Hng mc kim tra
Tiu chun kim tra
Phng QA
Phng sn xut
Ngnh cng nghip
Wonheung
Ngnh cng nghip

Wonheung
Phng sn xut
Ngnh cng nghip

Wonheung
Phng sn xut
Phng QA
Ngnh cng nghip
lds
Phng sn xut
1 ln:80 /2ln:- /3ln:60
Ngnh cng nghip

lds
Thi gian
Mi ln ra 3 pht
Phng sn xut
T l dung dch ra
17:1 (nc120/cht ra1)
Nhit
Phng QA
Phng sn xut
cng ty Hyeseong
Phng QA
Phng sn xut
cng ty Hyeseong
Phng QA
Phng sn xut
cng ty Hyeseong
Hng mc kim tra

Ph trch
Hng mc kim tra
Tiu chun kim tra
cng ty Hyeseong
Phng sn xut
Chiu cao in
12
Ngnh cng nghip lds

Phng sn xut
Ngnh cng nghip lds
Phng QA
Nhit
100 10
Ngnh cng nghip lds
Lng dao ng
4.5 0.5 HZ
Phng sn xut
Tc
12 2
Phng QA
Ngnh cng nghip lds
Ngnh cng nghip lds
Phng QA
Phng QA
Phng qun l
Phn loi
Dao s dng trong bp
Tn sn phm
Dao ch bin thc phm Cheon il hong
Hng mc hng ha p dng
S quy trnh QC
FLOW CHART
S quy
trnh
Tn gi quy trnh
NVL chnh
/ph
Thu ngoi
Gia cng
Nhp kho NVL chnh
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
05/09/2013 (REV.12)
Hng mc
tra
kim
B ngoi
Hng mc qun l
V mt ngoi quan khng c

vn nguy hi
Kim tra h s
My press(my nhn)
Chu k
Thit b kim tra
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Phn tch thnh phn
V/C
cng
Di HRC 25
Thc hin 1nm/ln
My o cng Rockwell
Bn ngoi
Hm lng thnh phn

dy
Khong cch
Piercing(xuyn)
SHEET ghi chp
Kt qu kim tra nguyn vt liu
(Khng r)
1.8 T 0.05mm

2
Quy cch
dy
Thnh phn ha hc
Blanking( trng)
Phng php qun l
Tn thit b
(wnr1.4116)
1
DLVS-C-10-01-01
Hng mc qun l
Cht
lng
Rank
Dao ch bin thc phm Cheon il
S vn bn
Yu cu c quan bn ngoi
Quy cch sn phm
LOT/ngy
Dao s dng trong bp
Bng mt thng
V/C
1.8 0.05mm
Ln: 6.0 0.1mm
Trung, tiu: 5.0 0.1mm
Kim tra
Bn ngoi
V mt ngoi quan khng c vn nguy hi nh

dy
Khong cch
Piercing(xuyn)
Quy cch sn phm
LOT/ngy
Dao s dng trong bp
Bng mt thng
Kt qu kim tra cng on blan
V/C
1.8 0.05mm
Thc trc vi
Ln: 6.0 0.1mm
V/C
Trung, tiu: 5.0 0.1mm

X l nhit
Khi x l nhit
B ngoi
V mt ngoi quan khng b bin mu,

khng b cong.
(Lm ngui nhanh)

4
cng
Quy cch sn phm
LOT/ngy
Bng mt thng
Dao s dng trong bp
Kt qu kim tra thng xuy
Kt qu kim tra quy trnh
Lm ngui nhanh: 57 1.0
My o cng Rockwell
Tempering : 56 1.0
My o cng Rockwell
(HRC)
Sub-Zero
(Tempering)
cng
(HRC)
Mi ln 1
My mi ln 1
dy cui li
B ngoi
0.25 0.05mm
Khng c trng hp nh
Quy cch sn phm
LOT/ngy
Dao s dng trong bp
My o lng dy cui li
Bng mt thng
cui li bin hnh v b mt mu
Mi mt sau v
My mi mt sau
6
Ranking Rounding
My Ranking Rounding
B ngoi
Mt mi pha sau khng b th v cc phn pha

sau
Quy cch sn phm
khng b mt i, s mi theo vng trn nh th

ny.
Dao s dng trong bp
LOT/ngy
Bng mt thng
Tay
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu ngoi
Gia cng
Cht
lng
Rank
Mi ln 2
Hng mc kim tra
My mi ln 2
Hng mc qun l
0.20 0.05mm
B ngoi
Phng php qun l
Tn thit b
Khng c vn nguy hi
Quy cch
Chu k
Thi gian o lng
Quy cch sn phm
LOT/ngy
Thc o dial
Dao s dng trong bp
Bng mt thng
SHEET ghi chp
v mt ngoi quan
mt li dao khng b un cong, r st.
Ra sch
8
My ra t ng
B ngoi
Ra tht sch s mt li dao.
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
LOT/ngy
V/C
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
Dao s dng trong bp
Kim tra
dy cui li
B ngoi
0.20 0.05mm
B mt dao khng c vn nguy hi nh try xc.
Quy cch sn phm
Kt qu kim tra bn thnh ph
Dao s dng trong bp
ng du hoc r st.
wheel(bnh xe)
Mi ng li dao
10
My mi ng li dao
C
B ngoi
Chiu rng mi dng
Nhp kho NVL nha
Hnh dng
(acetal)
Mu sc
11
Thuc tnh
Khng b un cong.
B mt mi ng nht
Quy cch sn phm
18 1mm
Dao s dng trong bp
Quy cch NVL chnh
Tham kho mu mu a ra
Bo qun theo tng mu
Nha tng hp

ngoi)
To chui dao
12
My to chui dao
B ngoi
Lp rp rivet
Quy cch sn phm
co hp,hoc BURR
13
Khng c hin tng xon, nhn hiu b mt, ng

hn,
Dao s dng trong bp
My riveting
B ngoi
Quy cch sn phm
Khi lp rp khng b ph hng

Dao s dng trong bp
Mi b mt cn dao
14
My mi b mt
B mt cn khng b th rp
Mi ln 3
Bnh xe KF
My mi ln 3
(Loi b BURR )
Quy cch sn phm

Dao s dng trong bp
+
15
B ngoi
wheel(bnh xe) KF
B ngoi
Cui li khng c BURR .
Kh nng ch bin
Khi ct ba cng khng c vn g
Cc gc mi ln 3
30 5
Chiu rng mi dng
18 1mm
Quy cch sn phm

Dao s dng trong bp
LOT/ngy
TEST ct
My o gc
V/C
Bng mt thng
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu ngoi
Gia cng
Cht
lng
Rank
Hng mc kim tra
Kim tra
16
In
My in
Cc gc mi ln 3
Cc gc 305, chiu rng mi pha trc v sau phi

thng nht.
Phun

hn,b trng, khng thnh hnh
Ra sch
B mt li dao khng c vn nguy hi nh un

cong, r st
Hnh dng in
Hnh dng in r rng v

Khng b phn tn
Tn s cao
Quy cch
Chu k
Thi gian o lng
Quy cch sn phm
LOT/ngy
My o gc
Dao s dng trong bp
SHEET ghi chp
Kt qu kim tra bn thnh ph
Bng mt thng
hoc cha mi, burr
Ngoi quan
(In n mn)
18
Hng mc qun l
Kh nng ch bin
Mi cn
17
Phng php qun l
Tn thit b
Trn phn mt li, c, phn lng
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Dao s dng trong bp

Quy cch sn phm
Hnh dng bn ngoi

My ra
19
Nhp kho bao b
khng b r, try xc,vt bn

Trng thi in
(NVL ph)
20
ng gi

My hn kn
Trng thi hn kn

cng khng b ri.
21
Kim tra sn phm chnh
Trng lng
Ghi chp trng lng theo sn phm
Hnh dng bn ngoi
khng b r, try xc,vt bn, khng b ngng t.
ng gi v biu th
Ph hp vi quy cch n phm
Dao s dng trong bp

Quy cch NVL ph
Bao b
Quy cch sn phm
LOT/ngy
Bng mt thng
Tay
Dao s dng trong bp
Quy cch sn phm
Kt qu kim tra n phm
V/C
LOT/ngy
Dao s dng trong bp
Cn
Kt qu kim tra thnh phm
Bng mt thng
Tay
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
22
Kim tra cui cng
(KS G 3207)
Hnh dng bn ngoi
Cn c theo tiu chun dao KS G 3207
KS G 3207
Ch s
tin hnh kim tra sn phm 1 nm/ln.
Quy cch sn phm
V/C
Dao s dng trong bp
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
ng gi v biu th
Sau khi kim tra xong nu khng c vn g lc b

kim tra.
Tay cm cng lin kt cho n ngy kim tra ti.

Tnh chu nhit
23
Nhp kho
Kim tra tnh nguy hi yu cu c quan bn ngoi.
1 nm / ln
Bng mt thng
Chnh nhit , chng n mn
Tnh n mn
My test, my un
Kh nng ch bin
My kim tra tnh tc ng
bn va p
My kim tra tnh ct
Kim tra xem t cha
Th tc qun l sn phm
Kt qu kim tra sn phm
Bng kt qu tnh nguy hi mt
Dao ch bin thc phm Cheon il hong
Lp
DLVS-C-10-01-01
Phng QA
Kim tra
Pro
Tech
05/06/1995 (REV.0)
05/09/2013 (REV.12)
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Kt qu kim tra nguyn vt liu chnh
Phng QA
Phng sn xut
RPM
1800100
Phng QA
p lc AIR
6 1 Kg/
Phng sn xut
Kt qu kim tra cng on blanking
Phng QA
Phng sn xut
Kt qu kim tra thng xuyn
Nhit

Tc
980/1120/1120
Phng QA
20
Phng sn xut
700 50 RPM
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
tempering
18020/3HR
Tc quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Tn s quay
1750100
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Phng sn xut
Kt qu kim tra bn thnh phm
Phng QA
Phng sn xut
Tn s quay
1800200
Tc
20 3 SEC
p lc AIR
6 1 Kg/
Bo qun theo tng mu
Phng sn xut
Phng QA
Phng sn xut
Nhit
19010
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Phng sn xut
Phng sn xut
Phng sn xut
Tn s quay
1500200
Sand Pepper
#150
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Kt qu kim tra bn thnh phm
Phng QA
Phng sn xut
Phng sn xut
Nhit
80/ - /60
Thi gian
3pht/3pht//3pht/
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Phng sn xut
Kt qu kim tra n phm

Phng QA
Kt qu kim tra thnh phm
Phng sn xut
Phng QA
Phng sn xut
Kt qu kim tra sn phm
Phng QA

Tay cm tnh nguy hi
Bng kt qu
Phng QA
Phng qun l
Phn loi
Dao s dng nh bp
S quy trnh QC
Tn sn phm
Dao gt hoa qu Cheon il hong
FLOW CHART
S quy
trnh
Cht lng
Rank
S vn bn
DLVS-C-20-01-01
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
04/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
NVL
Thu ngoi
chnh / ph
Hng mc hng ha p dng
Phng php qun l
Tn thit b
Gia cng
Hng mc kim tra
NVL chnh
B ngoi
(STS420J2)
Hng mc qun l

vn nguy hi
Quy cch
Chu k
Thit b o
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
SHEET ghi chp
Bng kt qu kim tra nguyn v

liu chnh
(Khng r)
Phn tch thnh phn
Kim tra h s
dy
1.5 T 0.05mm
cng
Di HRC 25
Thnh phn ha hc
Blanking(t dp)
My press(my nhn)
Bn ngoi
Thc hin 1 nm/ln
Hm lng theo mi thnh phn

1.5 T 0.05mm
dy
V/C
My o cng Rockwell
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
V/C
2
Khong cch l t dp
i:3.10.1mm
Trung:3.30.1mm
Kim tra
dy
B ngoi
A
1.5 T 0.05mm
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng kt qu kim tra blankin
V/C

Khong cch l t dp)
Bng mt thng
Thc trc vi
i:3.10.1mm
Trung:3.30.1mm
X l nhit
Khi x l nhit
B ngoi
My lm ngui
cng
Nung nng
(HRC)
My mi mt sau
B ngoi

khng b cong.
Mi cnh v mi bo trn
(rounding)
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
My o cng Rockwell
Lm ngui nhanh :541.0

Tempering:531.0
Mt mi pha sau khng b th v cc phn pha sau
Quy cch sn phm
khng b mt i, s mi theo vng trn nh th ny.
Dao s dng nh bp
LOT/ngy
Bng mt thng
C
Ranking Rounding
5
My Ranking Rounding
Tay
Bng kt qu kim tra thng xu
Bng kt qu kim tra quy trn
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL
chnh /ph
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc
Mi ln 1, 2
6
Phng php qun l
Tn thit b
My mi Tujon
A
kim tra
dy cui li
B ngoi
Hng mc
qun
l
0.150.05mm
B mt mi
Quy cch
Chu k
Thit b o
Quy cch sn phm
LOT/ngy
o lng dy cui li
Dao s dng nh bp
Bng mt thng
SHEET ghi chp
Bng kt qu kim tra quy trn
Khng b sn si
My ra sch t ng
Hnh dng bn ngoi
Ra sch
dy cui li
8
Kim tra
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
o lng dy cui li
Bng kt qu kim tra bn thn

phm
LOT/ngy
Bng mt thng
Bo qun theo tng mu
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Dao s dng nh bp
B ngoi
0.150.05mm
Trn phn mt, c, pha sau dao
Quy cch sn phm

Dao s dng nh bp
khng b un cong, r st, vt bn
Hnh dng
(acetal)
Mu sc
Thuc tnh
'ng knh di 5mm theo dng pellet trn

Tham kho mu mu a ra
Quy cch NVL chnh

Nha tng hp

Phun tay cm
10
My phun
Hnh dng bn ngoi

co hp,hoc BURR
Quy cch sn phm

Dao s dng nh bp
(Mu gii hn)
Lp rp rivet
11
My riveting
Hnh dng bn ngoi
Khi lp rp riveting khng b ph hng
My mi b mt
Hnh dng bn ngoi
B mt cn khng b th rp
Quy cch sn phm
C
Dao s dng nh bp
Mt cn, pha sau v ui
12
Mi
Mi ln 3
13
(Mi cui li)
Quy cch sn phm

Dao s dng nh bp
My mi ln 3
Kh nng ch bin
Khi ct ba cng
khng c vn g
A
Cc gc mi ln 3
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
TEST ct
My o gc
305
V/C
Bng mt thng
Kim tra
14
Kh nng ch bin
Cc gc mi ln 3
Cc gc 305, chiu rng mi pha trc v sau phi thng nht.
Phun
Mi cn
Ngoi quan
Khng c hin tng xon, nhn hiu b mt, ng hn,b trng, khng
thnh hnh
hoc cha mi ,burr
B mt li dao khng c vn nguy hi nh un cong, r st
Quy cch sn phm

Dao s dng nh bp
LOT/ngy
My o gc
Bng mt thng
Bng kt qu kim tra bn thn

phm
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL
chnh /ph
Thu ngoi
Cht lng
Rank
Tn thit b
Gia cng
Hng mc kim tra
In
Phng php qun l
My in
Hnh dng in
Hng mc qun l
Hnh dng in r rng v
Quy cch
Chu k
Thit b o
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
SHEET ghi chp
C
15
(In n mn)
Ra sch
Tn s cao
Khng b phn tn
Hnh dng bn ngoi
Trn phn mt li, c, phn lng
Dao s dng nh bp
Quy cch sn phm
C
16
My ra
Nhp kho bao b

17
khng b r, try xc,vt bn
Trng thi in
Dao s dng nh bp
Quy cch NVL ph
Bng kt qu kim tra n phm
B
(NVL ph)
ng gi
18
My hn kn
Trng thi hn kn
Sau khi hn kn lc 4-5 ln
Bao b
Quy cch sn phm
V/C
LOT/ngy
Dao s dng nh bp
Kim tra sn phm chnh
Bng mt thng
cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
Tay
LOT/ngy
Dao s dng nh bp
Cn
Bng kt qu kim tra thnh ph
Bng mt thng
Tay
v hng mc biu th
19
Khng b x rch.
Trng thi hn kn
Sau khi hn kn lc 4-5 ln
A
cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
Kim tra cui cng
Hnh dng bn ngoi
KS G 3207
(KSG 3207)
Ch s
Quy cch sn phm
V/C
Dao s dng nh bp
My micrometer
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
ng gi v biu th
20
Tay cm cng lin kt

Tnh chu nhit
Nhp kho
21
cho n ngy kim tra ti.

Bng mt thng
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha

C
Sau khi kim tra xong nu khng c vn g lc b kim tra
1 ln / nm
Th tc qun l sn phm
Bng kt qu tnh nguy hi mt l
Lp
Kim tra
DLVS-C-20-01-01
Phng QA
Pro
Tech
05/06/1995 (REV.0)
04/02/2013 (REV.11)
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Bng kt qu kim tra nguyn vt

liu chnh
Phng QA
Phng sn xut
RPM
1800100
Phng QA
p lc AIR
6 1 Kg/
Phng sn xut
Phng QA
Phng sn xut
Nhit
980/1100/1100
Phng QA
20
Phng sn xut
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
S vng quay
1750100
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Phng sn xut
Bng kt qu kim tra bn thnh

phm
Phng QA
Phng sn xut
Bo qun theo tng mu
Phng QA
Phng sn xut
Nhit
19010
Tc
8010m/s
p lc phun
705 Kg/
p lc kp
855 Kg/
Phng sn xut
Phng sn xut
Phng sn xut

phm
Tn s quay
1500200
Sand Pepper
#150
Phng sn xut
Phng QA
Phng sn xut
Phng php qun l
Hng mc kim tra

Ph trch
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Phng sn xut

Phng QA
Nhit
OFF
Bi sn
4.5 0.5 HZ
Tc
40 2
Phng sn xut
Phng QA
Phng sn xut
Phng QA
Tay cm tnh nguy hi

Bng kt qu
Phng QA
Phng sn xut
Phn loi
Dao s dng nh bp
Hng mc hng ha p dng
Dao ch bin thc phm Baek il hong
Lp
S vn bn
DLVS-C-10-02-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
S quy trnh QC
Tn sn phm
Dao ch bin thc phm Baek il hong
FLOW CHART
S quy
trnh
Cht lng
Rank
B ngoi
(STS420J2)
Kim tra tip nhn
My press(t dp)
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra nguyn

vt liu chnh
Phn tch thnh phn
V/C
Thc hin 1 nm/ln
My o cng Rockwell

dy
1.8 T 0.05mm
dy
1.8 T 0.05mm
Bn ngoi
V mt ngoi ngoi quan trn mt li khng c li nguy

hi nh
Tiu chun kim tra
Phng QA
Phng sn xut
Di HRC 25
Bn ngoi
Hng mc kim tra
(Khng r)
1.8 T 0.05mm
Kim tra
Chu k
dy
Quy cch
cng
Thnh phn ha hc
Hng mc qun l
vn nguy hi
Blanking(t dp)
Hng mc kim tra

Ph trch
Hng mc kim tra
NVL chnh
Phng php qun l
Tn thit b
Gia cng
Tech
04/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
NVL
Thu ngoi
chnh / ph
Ngy hiu nh
Kim tra
Pro
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
Phng QA
V/C
p lc AIR
6 1 Kg/
Phng sn xut
Bng mt thng
Phng QA
V/C
Phng sn xut
A
un cong, try xc, burr, du
Micrometer
Khng c li
X l nhit
Bn ngoi
khng b cong.
4
My lm ngui
cng
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
Bng kt qu kim tra thng

xuyn
My o cng Rockwell

Tempering :531.0
Nhit
980/1110/1110
Phng QA
20
Phng sn xut
Tc
700 50 RPM
Hn hp gas
8 NM/H
X l nhit(Tempering)
Mi ln 1
My mi ln 1
dy cui li
B ngoi
0.250.05mm
Cui li khng b bin hnh
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Tempering
18020/2HR
My o dy cui li

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Tn s quay
1750100
Khng b bin mu
Mi cnh v
bo trn (Rounding)
My mi cnh v
My mi bo trn(Rounding)
Bn ngoi
Quy cch sn phm
Dao s dng nh bp
LOT/ngy
Bng mt thng
Tay
Phng sn xut
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL
Thu ngoi
chnh / ph
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 2
Phng php qun l
Tn thit b
My mi ln 2
dy cui li
Hng mc qun l
0.200.05mm
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Quy cch sn phm
LOT/ngy
o lng dy cui li

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Dao s dng nh bp
A
B ngoi
Khng c vn nguy hi
v mt ngoi quan
Lm sch
8
My ra sch t ng
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
o lng dy cui li
Phng sn xut
C
Dao s dng nh bp
Kim tra
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm

phm
Phng QA
Dao s dng nh bp
Phng sn xut
ng du hoc r st.
Mi ng li
10
My mi ng li
C
Bnh xe
Khng b un cong.
B ngoi
B mt mi ng nht
Chiu rng mi
Nhp kho NVL nha
Hnh dng
(nha ABS)
Mu sc
11
181mm

Tham kho mu mu a ra
Quy cch sn phm
LOT/ngy
V/C
Dao s dng nh bp
Quy cch NVL chnh
LOT/ngy
Bng mt thng
Tn s quay
1800200
Tc
20 3 SEC
p lc AIR
6 1 Kg/
Bo qun theo tng mu
Phng sn xut
Phng QA
Nha tng hp
Phng sn xut
B
Thuc tnh

ngoi)
Phun tay cm
12
My phun
B ngoi

co hp,hoc
BURR
Quy cch sn phm
LOT/ngy
Bng mt thng
Dao s dng nh bp
(Mu gii hn)
Mi ln 3
13
My mi ln 3
Thuc tnh ct
Bnh xe KF
Bnh xe KF
(Loi b BURR )
Cc gc mi ln 3
Chiu rng mi
In
14
B ngoi
My in
Hnh dng in

Quy cch sn phm
LOT/ngy
Dao s dng nh bp
My o gc
305

xuyn
19010
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Tn s quay
1500200
Giy gip
#150
Cng ty Innova
Bng mt thng
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Cng ty Innova
C
(In n mn)
Ra sch
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Quy cch sn phm
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
C
15
Cng ty Innova
V/C
181mm
Hnh dng in r rng v
TEST ct
Nhit
My ra
Dao s dng nh bp
Cng ty Innova
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL
Thu ngoi
chnh / ph
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Nhp kho bao b

16
Phng php qun l
Tn thit b
Trng thi in
Hng mc qun l
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL ph
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Hng mc kim tra
Tiu chun kim tra
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
B
(NVL ph)
ng gi
17
My hn kn
Trng thi hn kn
Bao b
Quy cch sn phm
V/C
cng khng b ri.
Dao s dng nh bp
Kim tra sn phm chnh
Phng QA
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
Tay
LOT/ngy
Dao s dng nh bp
Cn
Bng kt qu kim tra thnh

phm
Bng mt thng
Phng sn xut
Phng QA
Phng sn xut
Tay
v hng mc biu th
18
Khng b x rch.
Trng thi hn kn
A

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
Hnh dng bn ngoi
KS G 3207
(KSG 3207)
Ch s
ng gi v biu th
19
Tay cm cng lin kt
Tnh chu nhit

kim tra
Bng mt thng
Quy cch sn phm
V/C

li
Dao s dng nh bp
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
My test, my un
Kh nng ch bin
Kim tra xem t cha
Phng QA
Tnh n mn
bn va p
Nhp kho
1 ln / nm
My kim tra tnh ct
Th tc qun l sn phm
Phng QA
C
20
Phng qun l
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
NVL
chnh
/ph
Cht lng
Rank
Gia cng
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
04/02/2013 (REV.11)
Kim tra tip nhn
Phng php qun l
B ngoi
Hng mc qun l

vn nguy hi
My press(t dp)
Quy cch
Chu k
Thit b kim tra
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
V/C
cng
Di HRC 25
Thc hin 1 nm/ln
My o cng Rockwell

Hng mc kim
tra
Tiu chun kim tra
Phng QA
Bng kt qu kim tra

nguyn vt liu chnh
Phng sn xut
Phn tch thnh phn
B ngoi
SHEET ghi chp
(Khng r)
1.5 T 0.05mm

3
Tech
Hng mc kim tra
dy
Thnh phn ha hc
Blanking(t dp)
Kim tra
Pro
Ph trch
Hng mc kim tra
(STS420J2)
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
Phng QA
V/C
p lc AIR
6 1 Kg/
Phng sn xut
Kim tra
B ngoi
X l nhit
dy
Khi x l nhit
B ngoi
A
5
My lm ngui
cng
Tempering
Mi mt phng
My mi mt phng
bo trn (Rounding)
My Rounding
Dao s dng nh bp
Bng mt thng
B ngoi
Mt mi khng th v,
B ngoi
Bng kt qu kim tra

blanking
Phng QA
V/C
Phng sn xut
My Micrometer
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
Bng kt qu kim tra

thng xuyn
My o cng Rockwell
Bng kt qu kim tra quy

trnh
Khng c vn nguy hi nh try xc, ng du

hoc r st..
My mi cnh
C
LOT/ngy
Tempering :531.0
Mi cnh v
Quy cch sn phm
1.5T 0.05mm
khng b cong.
Phng QA
Tn thit b
NVL chnh
Lp
DLVS-C-20-02-01
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Dao gt hoa qu Beak Il Hong
S vn bn
Dao gt hoa qu Beak il hong
FLOW CHART
S quy
trnh
Hng mc hng ha p dng
Quy cch sn phm
LOT/ngy
Bng mt thng
Dao s dng nh bp
Quy cch sn phm
Dao s dng nh bp
LOT/ngy
Bng mt thng
Tay
Nhit
980/1100/1100
Phng QA
20
Phng sn xut
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
Tn s quay
1750100
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Tn s quay
1750100
Phng sn xut
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
My nh bng
Mi hai mt
B ngoi
( bnh xe Buffing)
My mi hai mt
B ngoi
Hng mc qun l
B mt dao khng b try xc, ng du
dy cui li
Kim tra
B ngoi
Thit b kim tra
Quy cch sn phm
LOT/ngy
Bng mt thng
Phng sn xut
LOT/ngy
Bng mt thng
Phng sn xut
LOT/ngy
Bng mt thng
Phng QA
V/C
Phng sn xut
Mt mi khng th
Quy cch sn phm
Tiu chun kim tra
Dao s dng nh bp
0.150.05mm
Mt mi khng th
hoc r st.
Chu k
Dao s dng nh bp
SHEET ghi chp
Hng mc kim
tra
Quy cch
B mt khng b th

hoc r st.
Hng mc kim tra

Ph trch
Hng mc kim tra
nh bng b mt
Phng php qun l
Tn thit b
Quy cch sn phm

Dao s dng nh bp
B mt dao khng c cht bn.

dy cui li
Nhp kho NVL nha
Hnh dng
(nha ABS)
Mu sc
0.150.05mm

Tham kho mu mu a ra
Quy cch NVL chnh
LOT/ngy
Bng mt thng
Bo qun theo tng mu
Phng QA
Nha tng hp
Phng sn xut
Kim tra tip nhn

10
Thuc tnh

ngoi)
To chui dao
My to chui dao
B ngoi
co hp,hoc BURR
B
11
Quy cch sn phm
LOT/ngy
Bng mt thng
Nhit
Dao s dng nh bp
(Mu gii hn)
Mi ln 3
My mi ln 3
+
12

hn,
B ngoi
Thuc tnh ct

Quy cch sn phm

Dao s dng nh bp
LOT/ngy
TEST ct
My o gc
A
Bnh xe KF
(Loi b BURR )
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi
305
181mm
V/C
Bng mt thng
Bng kt qu kim tra

thng xuyn
19010
Tc
8010m/s
p lc phun
705 Kg/
p lc kp
855 Kg/
Tn s quay
1500200
Sand Pepper
#150
Cng ty Innova
Cng ty Innova
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
In
Phng php qun l
Tn thit b
My in
Hnh dng in
Hng mc qun l
Hnh dng in r rng v
Quy cch
Chu k
Thi gian o lng
Quy cch sn phm
LOT/ngy
Bng mt thng
SHEET ghi chp
Hng mc kim
tra
Tiu chun kim tra
Cng ty Innova
13
(In n mn)
Lm sch
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Nhit
OFF
Lng dao ng
4.5 0.5 HZ
Tc
40 2
14
My ra
Nhp kho bao b
15
Trng thi in
Quy cch NVL ph
LOT/ngy
Bng mt thng
B
(NVL ph)
ng gi
16
My hn kn
Trng thi hn kn
Bao b
Quy cch sn phm
LOT/ngy
Phng QA
Bng mt thng
cng khng b ri.

Dao s dng nh bp
Kim tra sn phm chnh
Bng kt qu kim tra n

phm
V/C
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
Tay
LOT/ngy
Dao s dng nh bp
Cn

phm
Bng mt thng
Phng sn xut
Phng QA
Phng sn xut
Tay
v hng mc biu th
17
Khng b x rch.
Trng thi hn kn
A
cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
Kim tra cui cng
Hnh dng bn ngoi
KS G 3207
(KSG 3207)
Ch s
Quy cch sn phm
ng gi v biu th
Tay cm cng lin kt
18
Dao s dng nh bp
Bng mt thng
Bng kt qu kim tra sn

phm
V/C
Bng kt qu tnh nguy hi

mt li
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
Phng QA
A
Tnh chu nhit
Nhp kho
19

kim tra
1 nm / ln
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha
Th tc qun l sn phm
Phng QA
C
Phng qun l
Phn loi
Dao s dng nh bp
Hng mc hng ha p dng
Dao ch bin thc phm Nan
Lp
S vn bn
DLVS-C-10-03-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
S quy trnh QC
Tn sn phm
Dao ch bin thc phm Nan
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Cht lng
Rank
B ngoi
(wnr1.4116)
Kim tra tip nhn
dy
cng
Blanking(t dp)
My press(t dp)
B ngoi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra nguyn vt

liu chnh
1.8 T 0.05mm
Phn tch thnh phn
V/C
Di HRC 25
Thc hin 1 nm/ln
dy
1.8 T 0.05mm
dy
1.8 T 0.05mm
B ngoi
V mt ngoi ngoi quan trn mt li khng c li

nguy hi nh
Hng mc kim tra
Tiu chun kim tra
Phng QA
(Khng r)
Phng sn xut
Kim tra
Hng mc qun l
vn nguy hi
A
Thnh phn ha hc
Hng mc kim tra

Ph trch
Hng mc kim tra
Nhp kho NVL chnh
Phng php qun l
Tn thit b
Gia cng
Tech
04/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Ngy hiu nh
Kim tra
Pro
My o cng Rockwell
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Quy cch sn phm

Dao s dng nh bp
Bng mt thng
RPM
1800100
Phng QA
V/C
p lc AIR
6 1 Kg/
Phng sn xut
Bng mt thng
LOT/ngy
Phng QA
V/C
Phng sn xut
my Micrometer
Khng c li
Khi x l nhit
B ngoi
V mt ngoi quan khng b bin mu, khng b

cong.
X l nhit
Quy cch sn phm
Dao s dng nh bp
(Lm ngui nhanh)
cng
LOT/ngy
Bng mt thng

xuyn
My o cng Rockwell
Nhit
Tc
980/1120/1120
Phng QA
20
Phng sn xut
700 50 RPM
(HRC)
Sub-Zero
Tempering
cng
Tempering : 561.0
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
Tn s quay
1750100
Phng QA
Phng sn xut
(HRC)
Mi ln 1
My mi ln 1
dy cui li
B ngoi
0.250.05mm
Cui li khng b bin hnh
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
My o lng dy cui li

xuyn
Bng mt thng
Khng b bin mu
Mi cnh v
My mi cnh
B ngoi
Cnh dao khng b th v cnh dao khng b mt gc
Quy cch sn phm
LOT/ngy
Bng mt thng
C
6
bo trn (Rounding)
My Rounding
mi bo trn.
Dao s dng nh bp
Tay
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Tn s quay
1750100
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
My mi ln 2
dy cui li
B ngoi
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 2
Phng php qun l
Tn thit b
Hng mc qun l
0.200.05mm
Khng c vn nguy hi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Quy cch sn phm
LOT/ngy
Thc o dial

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Dao s dng nh bp
v mt ngoi quan
Ra sch
8
My ra sch t ng
B ngoi
Mt dao cn phi ra tht sch s.
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
Phng sn xut
C
Dao s dng nh bp
Kim tra
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm

phm
Phng QA
Dao s dng nh bp
Phng sn xut
ng du hoc r st.
Ht thy tinh
10
My ht thy tinh
Bnh xe
Khng b un cong.
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
Loi wiselect
Phng sn xut
C
Chiu rng ht thy tinh
Kim tra
11
B ngoi
181mm
Cha thc hin

Quy cch sn phm
LOT/ngy
Bng mt thng
Phng QA
V/C
Phng sn xut
C
Chiu rng mi dng
Hnh dng
PP
Mu sc
181mm
Dao s dng nh bp
Quy cch NVL chnh
Tham kho mu mu a ra
LOT/ngy
Bng mt thng
Bo qun theo tng mu
Phng QA
Nha tng hp
Phng sn xut
+
12
Santoprene
Thuc tnh

(Khi c vn bt thng yu cu doanh nghip
bn ngoi)
To chui dao
13
(to chui 2 ln)
My to chui dao
B ngoi

hn,
co hp,hoc
BURR
Quy cch sn phm
LOT/ngy
Bng mt thng
Nhit
Dao s dng nh bp
(Mu gii hn)
Mi ln 3
+
14
Bnh xe KF
(Loi b BURR )
My mi ln 3
B ngoi
Thuc tnh ct
A
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi

305
181mm
Khng b tn x.
Quy cch sn phm

Dao s dng nh bp
LOT/ngy
TEST ct
My o gc
V/C
Bng mt thng
Bn kt qu kim tra thng

xuyn
19010
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Tn s quay
1500200
Sand Pepper
#150
Phng sn xut
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Ra sch
Hng mc kim tra

Ph trch
Hng mc kim tra
In
Phng php qun l
Tn thit b
My in
Hnh dng in
Hng mc qun l
Hnh dng in r rng v
Quy cch
Chu k
Thit b kim tra
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
15
(In n mn)
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Quy cch sn phm
Phng sn xut
16
My ra
Nhp kho bao b

Trng thi in
Dao s dng nh bp
Quy cch NVL ph
LOT/ngy
Bng mt thng
Phng sn xut
17
(NVL ph)
ng gi

B
My hn kn
Trng thi hn kn
18
Bao b
Quy cch sn phm
V/C
LOT/ngy
Phng QA
Bng mt thng
cng khng b ri.

Dao s dng nh bp
Kim tra sn phm chnh
Trng lng
Hnh dng bn ngoi
ng gi v biu th
19
Quy cch sn phm
Tay
LOT/ngy
Dao s dng nh bp
Cn
Bng mt thng
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Phng sn xut
Phng QA
Phng sn xut
Tay
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
20
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
(KSG 3207)
Hnh dng bn ngoi

Ch s
ng gi v biu th
Tay cm cng lin kt
21
Tnh chu nhit

Sau khi kim tra xong nu khng c vn g lc
b kim tra.
KS G 3207
Bng mt thng
Quy cch sn phm
V/C

li
Dao s dng nh bp
My micrometer
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu

22
My test, my un
Kh nng ch bin
Kim tra xem t cha
Phng QA
Tnh n mn
bn va p
Nhp kho
1 ln / nm
My kim tra tnh ct

Th tc qun l sn phm
Phng QA
Phng qun l
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Thu
ngoi
Lp
DLVS-C-20-03-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
Gia cng
Cht
lng
Rank
Phng php qun l
Ph trch
Hng mc kim tra
B ngoi
(STS420J2)
Hng mc qun l
Quy cch
Chu k
Thi gian o lng
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
1.5 T 0.05mm
Phn tch thnh phn
V/C
Di HRC 22
Thc hin 1 nm/ln
My o cng Rockwell

vn nguy hi
Kim tra h s
Tech
Hng mc kim tra
Tn thit b
NVL chnh
Kim tra
Pro
04/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Dao gt hoa qu Nan
S vn bn
Dao gt hoa qu Nan
FLOW CHART
S quy
trnh
Hng mc hng ha p dng
dy
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Phng QA

vt liu chnh
(Khng r)
Phng sn xut
cng ty Hyeseong
A
cng
Thnh phn ha hc
Blanking(t dp)
My press(t dp)
dy
B ngoi
1.5 T 0.05mm
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
Phng QA
V/C
p lc AIR
6 1 Kg/
Phng sn xut
Kim tra
dy
B ngoi
A
X l nhit
1.5 T 0.05mm
Khi x l nhit
Mi cnh v
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
B ngoi

khng b cong.
cng ty Hyeseong
(Lm ngui nhanh)
cng
Tempering
(HRC)
My mi cnh
B ngoi
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
My Micrometer
cng ty Hyeseong
Bng mt thng

xuyn
My o cng Rockwell

trnh
Tempering :531.0
Quy cch sn phm
LOT/ngy
Phng QA
Phng sn xut
Cnh khng b th v cc phn cnh
Bng kt qu kim tra

blanking
V/C
Bng mt thng
Nhit
980/1100/1100
Phng QA
20
Phng sn xut
Tc
700 50 RPM
cng ty Hyeseong
Hn hp gas
8 NM/H
Tempering
18020/2HR
Tn s quay
1750100
Phng sn xut
C
bo trn (Rounding)
5
My Rounding
khng b mt i, mi bo trn.
Dao s dng nh bp
Tay
cng ty Hyeseong
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu
ngoi
Gia cng
Cht
lng
Rank
Mi ln 1.2
6
My mi Tujon
Ra sch
Hng mc kim tra

Ph trch
Hng mc kim tra
Phng php qun l
Tn thit b
dy cui li
B ngoi
My ra sch t ng
B ngoi
Hng mc qun l
0.150.05mm
B mt mi khng b sn si, g gh.
Mt dao cn phi ra tht sch s.
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Quy cch sn phm
LOT/ngy
My o lng dy cui li

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng

trnh
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
Phng sn xut
C
Dao s dng nh bp
Kim tra
dy cui li
0.150.05mm
dy cui li
Quy cch sn phm
Bng kt qu kim tra bn

thnh phm
Phng QA
Dao s dng nh bp
Phng sn xut

Hnh dng
PP
Mu sc

Tham kho mu mu a ra.
Quy cch NVL chnh
LOT/ngy
Bng mt thng
Bo qun theo tng mu
Phng QA
Nha tng hp
Phng sn xut
+
9
Santoprene
Thuc tnh

To chui dao
10
(to chui 2 ln)
My to chui
B ngoi

co hp,hoc BURR
Quy cch sn phm
LOT/ngy
Bng mt thng
Nhit
Dao s dng nh bp
(Mu gii hn)
Mi ln 3
11
My mi ln 3
Thuc tnh ct
Bnh xe KF
B ngoi
Bnh xe KF
(Loi b BURR )
Cc gc mi ln 3
Chiu rng mi
In
My in
Hnh dng in
Khi ct ba cng khng c vn g.
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
p lc kp
855 Kg/
1500200
Sand Pepper
#150
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
Bn kt qu kim tra thng

xuyn
Phng sn xut
Phng sn xut
V/C
181mm
Hnh dng in r rng v
705 Kg/
Tn s quay
TEST ct
My o gc
305
8010m/s
p lc phun
Bng mt thng
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
12
(In n mn)
Ra sch
13
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Quy cch sn phm
Phng sn xut
C
My ra
Nhp kho bao b
14

Trng thi in
Dao s dng nh bp
Quy cch NVL ph
LOT/ngy
Bng mt thng
Phng sn xut
Bn kt qu kim tra bn in n
B
(NVL ph)
ng gi
15
19010
Tc
My hn kn
B
Trng thi hn kn

cng khng b ri.
Bao b
Quy cch sn phm
Dao s dng nh bp
V/C
LOT/ngy
Phng QA
Phng sn xut
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu
ngoi
Gia cng
Cht
lng
Rank
Kim tra sn phm hon

thnh
Phng php qun l
Hng mc kim tra
Tn thit b
Ph trch
Hng mc kim tra
Trng lng
Hng mc qun l
Hnh dng bn ngoi
ng gi v biu th
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Quy cch sn phm
LOT/ngy
Cn

phm
Dao s dng nh bp
Bng mt thng
Hng mc kim tra
Tiu chun kim tra
Phng QA
Phng sn xut
Tay
v hng mc biu th
Khng b x rch.
16
Trng thi hn kn

cng khng b ri.
A
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
Hnh dng bn ngoi
KS G 3207
(KSG 3207)
Ch s
Quy cch sn phm
ng gi v biu th
Tay cm cng lin kt
Tnh chu nhit

17
Sau khi kim tra xong nu khng c vn g lc b kim

tra
Dao s dng nh bp
1 ln / nm
Bng mt thng

phm
V/C

li
My Micrometer
Tnh nguy hi ca chui dao
My o cng Rockwell
Bng kt qu
Phng QA
Nhp kho
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha
Th tc qun l sn phm
Phng QA
C
18
Phng qun l
Phn loi
Dao s dng nh bp
Hng mc hng ha p dng
Dao ch bin thc phm Tullip
Lp
S vn bn
DLVS-C-10-04-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
S quy trnh QC
Tn sn phm
Dao ch bin thc phm Tullip
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Tn gi quy trnh
Thu ngoi
Gia cng
Cht
lng
Rank
B ngoi
My press(t dp)
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra

nguyn vt liu chnh
V/C
cng
Di HRC 25
Thc hin 1 nm/ln
My o cng Rockwell
B ngoi

dy
1.8 T 0.05mm
dy
1.8 T 0.05mm
B ngoi
A

nguy hi nh
Hng mc kim tra
Tiu chun kim tra
(Khng r)
Phn tch thnh phn
Kim tra
Chu k
1.8 T 0.05mm
Quy cch
dy
Thnh phn ha hc
Hng mc qun l
vn nguy hi
A
Blanking(t dp)
Hng mc kim tra

Ph trch
Hng mc kim tra
(STS420J2)
Kim tra h s
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1110/1110
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
Tn s quay
1750100
Bng mt thng
Bng kt qu kim tra

blanking
V/C
Thc trc vi
Khng c li
X l nhit
Khi x l nhit
B ngoi

khng b cong.
My lm ngui
cng
Tempering
(HRC)
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
Bng kt qu kim tra

thng xuyn
My o cng Rockwell

trnh
20
Mi ln 1
5
My mi ln 1
dy cui li
B ngoi
Tempering : 531.0
0.250.05mm
Khng b bin mu, khng b
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
My o lng dy cui
li
Bng kt qu kim tra

thng xuyn
Bng mt thng

trnh
bin dng cui li
Mi cnh v
My mi cnh v
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
6
bo trn (Rounding)
My Rounding
Tech
04/02/2013 (REV.11)
Phng php qun l
Tn thit b
Nhp kho NVL chnh
Ngy hiu nh
Hng mc qun l
Kim tra
Pro
khng b mt gc, mi bo trn
Dao s dng nh bp
Tay
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Tn s quay
1750100
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
Cht
lng
Rank
Mi ln 2
Hng mc kim tra

Ph trch
Hng mc kim tra
My mi ln 2
dy cui li
B ngoi
7
Phng php qun l
Tn thit b
Hng mc qun l
0.200.05mm
Khng c vn nguy hi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Quy cch sn phm
LOT/ngy
Thc o dial
Bng kt qu kim tra

thng xuyn
Tn s quay
1750100
Bng mt thng

trnh
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Nhit
19010
Dao s dng nh bp
A
v mt ngoi quan
Ra sch
8
My ra sch t ng
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui
li

thnh phm
LOT/ngy
Bng mt thng
Bo qun theo tng mu

sn phm
LOT/ngy
Bng mt thng
C
Dao s dng nh bp
Kim tra
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
Dao s dng nh bp
ng du hoc r st.
Bnh xe
Nhp kho NVL nha
Hnh dng
(STE)
Mu sc
10
Thuc tnh
Khng b un cong.
Quy cch NVL chnh

Nha tng hp

(Khi c vn bt thng yu cu doanh nghip
bn ngoi)
To chui dao
11
My to chui dao
B ngoi

hn,
co hp,hoc BURR
Quy cch sn phm

Dao s dng nh bp
(Mu gii hn)
Mi ln 3
+
12
Bnh xe KF
(Loi b BURR )
My mi ln 3
B ngoi
Bnh xe KF
Cc gc mi ln 3
Thuc tnh ct

305
Quy cch sn phm
Dao s dng nh bp
LOT/ngy
TEST ct
My o gc
V/C
Bng mt thng
Bng kt qu kim tra

thng xuyn
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Tn s quay
1500200
Sand Pepper
#150
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
In
Cht
lng
Rank
Phng php qun l
Hng mc kim tra
Tn thit b
Ph trch
Hng mc kim tra
My in
Hnh dng in
Hng mc qun l
Hnh dng in r rng v
Quy cch
Chu k
Thit b kim tra
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
13
(In n mn)
Ra sch
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Quy cch sn phm
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Bng mt thng
Nhit
100 10
Tay
Lng dao ng
4.5 0.5 HZ
Tc
12 2
14
My ra
Nhp kho bao b

Trng thi in
Dao s dng nh bp
Quy cch NVL ph
LOT/ngy
Bng mt thng
15
(NVL ph)
ng gi
16
My hn kn
Trng thi hn kn
Kim tra sn phm hon thnh

cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Bao b ng gi
Quy cch sn phm
V/C
LOT/ngy
Dao s dng nh bp
Quy cch sn phm
Bn kt qu kim tra bn
in n
LOT/ngy
Dao s dng nh bp
Cn
Bng kt qu kim tra

thnh phm
Bng mt thng
Tay
v hng mc biu th
17
Khng b x rch.
Trng thi hn kn
A
cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
Kim tra cui cng
(KSG 3207)
18
Hnh dng bn ngoi
Nhp kho
KS G 3207
Ch s
Quy cch sn phm
ng gi v biu th

kim tra
Dao s dng nh bp
Tay cm cng lin kt
Tnh chu nhit
19
1 ln / nm
Bng mt thng

phm
V/C
Bng kt qu tnh nguy hi

mt li
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha
Th tc qun l sn phm
Phn loi
Dao s dng nh bp
Hng mc hng ha p dng
Dao gt hoa qu Tulip
Lp
S vn bn
DLVS-C-20-04-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
S quy trnh QC
Tn sn phm
Dao gt hoa qu Tulip
FLOW CHART
S quy
trnh
Thu ngoi
Cht lng
Rank
B ngoi
(STS420J2)
Kim tra tip nhn
Hng mc qun l

vn nguy hi
My press(t dp)
Quy cch
Chu k
Thit b kim tra
Hng mc kim tra
Tiu chun kim tra
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1100/1100
dy
1.5 T 0.05mm
Phn tch thnh phn
V/C
Di HRC 22
Thc hin 1 nm/ln
My o cng Rockwell
dy
B ngoi

1.5 T 0.05mm

vt liu chnh
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Kim tra
dy
B ngoi
1.5 T 0.05mm
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
Bng kt qu kim tra

blanking
V/C
X l nhit
Khi x l nhit
B ngoi

khng b cong.
Mi cnh v
My lm ngui
cng
Tempering
(HRC)
My mi cnh
B ngoi
Thc trc vi
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng

xuyn
My o cng Rockwell

trnh
Lm ngui nhanh:541.0
Tempering :531.0
Mt mi cnh khng b th v cc phn cnh
Quy cch sn phm
LOT/ngy
Bng mt thng
C
bo trn (Rounding)
5
SHEET ghi chp
(Khng r)
cng
Thnh phn ha hc
Blanking(t dp)
Hng mc kim tra

Ph trch
Hng mc kim tra
Kho NVL chnh
Phng php qun l
Tn thit b
Gia cng
My Rounding
Tech
04/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Ngy hiu nh
Kim tra
Pro
khng b mt gc, mi.
Dao s dng nh bp
Tay
20
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
Tn s quay
1750100
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 1.2
Phng php qun l
Tn thit b
My mi Tujon
A
dy cui li
Hng mc qun l
0.150.05mm
B ngoi
B mt khng b
B ngoi
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Quy cch sn phm
LOT/ngy
My o lng dy cui li

xuyn
Tn s quay
1750100
Bng mt thng

trnh
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Nhit
19010
Dao s dng nh bp
th rp, gh gh.
Ra sch
7
My ra sch t ng
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o dy cui li
Bn kt qu kim tra bn thnh

phm
LOT/ngy
Bng mt thng
Bo qun theo tng sn phm
LOT/ngy
Bng mt thng
Tiu chun kim tra
C
Dao s dng nh bp
Kim tra
dy cui li
A
B ngoi
0.150.05mm
Quy cch sn phm
Dao s dng nh bp
ng du hoc r st.
Nhp kho NVL nha
Hnh dng
(STE)
Mu sc
Thuc tnh

Quy cch NVL chnh

Nha tng hp

ngoi)
To chui dao
My to chui dao
B ngoi

hn,
co hp,hoc BURR
10
Quy cch sn phm

Dao s dng nh bp
8010m/s
p lc phun
705 Kg/
B
(Mu gii hn)
Mi ln 3
My mi ln 3
B ngoi
Bnh xe KF
Cc gc mi ln 3
+
11
Thuc tnh ct

Quy cch sn phm
LOT/ngy
Dao s dng nh bp
TEST ct

xuyn
My o gc
p lc kp
855 Kg/
Tn s quay
1500200
Sand Pepper
#150
A
Bnh xe KF
(Loi b BURR )
Chiu rng mi dng
In
My in
Hnh dng in
305
V/C
181mm
Hnh dng in r rng v
Bng mt thng
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
12
(In n mn)
Ra sch
13
Tn s cao
Khng b phn tn
B ngoi
Dao s dng nh bp
Quy cch sn phm
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
C
My ra
Nhp kho bao b
14

Trng thi in
Dao s dng nh bp
Quy cch NVL ph
LOT/ngy
Bng mt thng
Bn kt qu kim tra n phm
B
(NVL ph)
ng gi
15
Tc
My hn kn
B
Trng thi hn kn

cng khng b ri.
Bao b
Quy cch sn phm
Dao s dng nh bp
V/C
LOT/ngy
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
FLOW CHART
S quy
trnh
Hng mc qun l
Tn gi quy trnh
NVL chnh
/ph
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Phng php qun l
Tn thit b
Trng lng
Hng mc qun l
Hnh dng bn ngoi
ng gi v biu th
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
LOT/ngy
Cn

phm
Dao s dng nh bp
Bng mt thng
Hng mc kim tra
Tiu chun kim tra
Phng QA
Phng sn xut
Tay
v hng mc biu th
Khng b x rch.
16
Trng thi hn kn

cng khng b ri.
A
M vch
Hnh dng in r rng v

Khng b phn
tn.
Kim tra cui cng
Hnh dng bn ngoi
(KSG 3207)
17
Ch s
Nhp kho
ng gi v biu th

kim tra
lin kt chui dao
Tnh chu nhit
Bng mt thng

phm
Quy cch sn phm
V/C

li
Dao s dng nh bp
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
KS G 3207
1 ln / nm
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha
Phng QA
Th tc qun l sn phm
Phng QA
C
Phng qun l
18
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Dao ch bin thc phm Malorie
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Gia cng
Cht
lng
Rank
Lp
DLVS-C-10-05-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
B ngoi
04/02/2013 (REV.11)
Phng php qun l
Hng mc qun l
cng
Thnh phn ha hc
Blanking(t dp)
Chu k
Thi gian o lng
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
1.8 T 0.05mm
Phn tch thnh phn
V/C
Di HRC 25
Thc hin 1 nm/ln
My o cng Rockwell
My press(t dp)
B ngoi
dy
Khong cch t dp
Hng mc kim tra
Tiu chun kim tra
(Khng r)

2
Hng mc kim tra
Quy cch
vn nguy hi
dy
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1120/1120
Tc
700 50 RPM
1.80.05mm
i: 6.00.1mm
Trung: 5.00.1mm
Kim tra
B ngoi
dy
Khong cch t dp
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
V/C
1.8 T0.05mm
Thc trc vi
i: 6.00.1mm
Trung,tiu: 5.00.1mm
X l nhit
Khi x l nhit
B ngoi
My lm ngui
cng

khng b cong.
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
My o cng Rockwell
(HRC)
Sub-Zero
(Tempering)
cng
Tempering : 561.0
20
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
Tn s quay
1750100
(HRC)
Mi ln 1
5
My Mi ln 1
A
dy cui dao
B ngoi
0.250.05mm
Khng b bin mu, khng b
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
My o dy cui li
Bng mt thng
bin dng cui li

Mi cnh v
6
My mi cnh
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
C
bo trn (Rounding)
My Rounding
Tech
Ph trch
Hng mc kim tra
(wnr1.4116)
Kim tra h s
Kim tra
Pro
Tn thit b
Nhp kho NVL chnh
Dao ch bin thc phm Maronie
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
khng b mt i, mi bo trn.
Dao s dng nh bp
Tay
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Tn s quay
1750100
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
Cht
lng
Rank
Mi ln 2
Hng mc kim tra

Ph trch
Hng mc kim tra
My mi ln 2
dy cui li
B ngoi
Phng php qun l
Tn thit b
Hng mc qun l
0.200.05mm
Khng c vn nguy hi
Quy cch
Chu k
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Thi gian o lng
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Thc o dial
Tn s quay
1750100
Bng mt thng
Tc
40 5 SEC
p lc AIR
6 1 Kg/
A
v mt ngoi quan
Ra sch
My ra sch t ng
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o dy cui li
LOT/ngy
V/C
C
Dao s dng nh bp
Kim tra
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
Bn kt qu kim tra bn thnh phm
Dao s dng nh bp
ng du hoc r st.
Mi dng
10
My mi dng
C
Khng b un cong.
Mt mi phi ng nht
Chiu rng mi dng
Nhp kho NVL nha
Hnh dng
(acetal)
11
Bnh xe
B ngoi
Mu sc
B
Thuc tnh
Quy cch sn phm
181mm
Dao s dng nh bp
Quy cch NVL chnh
Tham kho mu mu a ra
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Tn s quay
1800200
Tc
20 3 SEC
p lc AIR
6 1 Kg/
Nhit
19010
Nha tng hp

ngoi)
To chui dao
My to chui dao
B ngoi

hn,
co hp,hoc BURR
12
Quy cch sn phm

Dao s dng nh bp
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Tn s quay
3600 200
Tn s quay
1500200
Giy gip
#150
Lp rp rivet
13
My lp rp rivet
B ngoi
Khi lp rp, khng b lm hng
My mi mt
B ngoi
Mt cn khng b th
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
Dao s dng nh bp
Mi
14
Quy cch sn phm
C
mt cn, pha sau, v ui
Dao s dng nh bp
Mi ln 3
My mi ln 3
+
15
B ngoi
Thuc tnh ct

Quy cch sn phm

Dao s dng nh bp
LOT/ngy
TEST ct
My o gc
A
Bnh xe KF
(Loi b BURR )
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi dng
305
181mm
V/C
Bng mt thng
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
Cht
lng
Rank
Tnh ct
My in

Cc gc 305, pha trc v sau chiu rng mi phi
ng nht.
Chui dao nha
Khng c hin tng xon, cha hnh thnh, co hp,

nhn hiu b mt, ng hn.
Mi cn
Hng mc qun l
Cc gc mi ln 3
Ngoi quan
In
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
16
Phng php qun l
Tn thit b
Hnh dng in
Quy cch
Chu k
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Thi gian o lng
SHEET ghi chp
My o gc
Bn kt qu kim tra bn thnh phm
Hng mc kim tra
Tiu chun kim tra
Bng mt thng
Khng c hin tng cha hn ,burr

Trn mt dao khng b r, try xc,vt bn.
Hnh dng in r rng v
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
17
(In n mn)
Ra sch
Tn s cao
Khng b phn tn.

B ngoi
Dao s dng nh bp
Quy cch sn phm
Dao s dng nh bp
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
18
My ra
19
Nhp kho bao b
Trng thi in
(NVL ph)
ng gi

My hn kn
Trng thi hn kn

cng khng b ri.
20
Quy cch NVL ph
LOT/ngy
Bao b
Quy cch sn phm
Bng mt thng
V/C
LOT/ngy
Bng mt thng
Dao s dng nh bp
Tay
Kim tra sn phm hon
thnh
Trng lng
Hnh dng bn ngoi
ng gi v biu th
21
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Cn
Bng mt thng
Tay
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Kim tra cui cng
(KSG 3207)
Hnh dng in r rng v khng b phn tn
Hnh dng bn ngoi
KS G 3207
Ch s
Quy cch sn phm
ng gi v biu th
Tay cm cng lin kt

kim tra
Dao s dng nh bp
1 ln / nm
Bng mt thng
V/C
My Micrometer
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
22
Tnh chu nhit
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
23
Nhp kho
Kim tra xem t cha
My kim tra tnh ct

Th tc qun l sn phm
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Dao gt hoa qu Malorie
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Gia cng
Cht
lng
Rank
Lp
DLVS-C-20-05-01
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
B ngoi
04/02/2013 (REV.11)
Blanking(t dp)
Phng php qun l
Hng mc kim tra
My press(t dp)
Quy cch
Chu k
Thit b kim tra
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
1.5 T 0.05mm
Phn tch thnh phn
V/C
cng
Di HRC 22
Thc hin 1 nm/ln
My o cng Rockwell
dy
B ngoi
1.5 T 0.05mm
Mt li khng b un cong, try xc,
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra

vt liu chnh
(Khng r)
dy
Thnh phn ha hc
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1100/1100
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
Tn s quay
1750100
burr, du
Hng mc qun l
vn nguy hi
Khong cch l
i:3.10.1mm
Trung:3.30.1mm
dy
Kim tra
B ngoi
A
1.5 T 0.05mm
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
V/C
burr, du
Khong cch l
Thc trc vi
i:3.10.1mm
Trung:3.30.1mm
X l nhit
Khi x l nhit
B ngoi

khng b cong.
Mi cnh v
My lm ngui
cng
Tempering
(HRC)
My mi cnh
B ngoi
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng

xuyn
My o cng Rockwell

trnh

Tempering :531.0
Mt mi cnh khng b th, cc phn cnh
Quy cch sn phm
LOT/ngy
Bng mt thng
C
bo trn Rounding
My Ranking Rounding
Tech
Ph trch
Hng mc kim tra
NVL chnh
Kim tra h s
Kim tra
Pro
Tn thit b
(STS420J2)
1
Dao gt hoa qu Malorie
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
khng b mt i, s mi theo
vng trn nh th ny.
Dao s dng nh bp
Tay
20
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
Cht
lng
Rank
Mi ln 1.2
Phng php qun l
Hng mc kim tra
Tn thit b
Ph trch
Hng mc kim tra
My mi Tujon
dy cui li
B ngoi
Hng mc qun l
0.150.05mm
Mt li dao khng b un cong
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Quy cch sn phm
LOT/ngy
My o lng dy cui
li

xuyn
Tn s quay
1750100
Bng mt thng

trnh
Dao s dng nh bp
r st.
Ra sch
My ra sch t ng
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui
li

phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Nhit
19010
Dao s dng nh bp
Kim tra
dy cui li
B ngoi
0.150.05mm
Quy cch sn phm

Dao s dng nh bp

Nhp kho NVL nha
Hnh dng
(acetal)
Mu sc
Thuc tnh

Tham kho mu mu a ra
Quy cch NVL chnh

Nha tng hp

ngoi)
To chui dao
My phun
B ngoi

co hp,hoc BURR
Quy cch sn phm

Dao s dng nh bp
(Mu gii hn)
Lp rp rivet
10
My lp rp rivet
B ngoi
My mi mt
B ngoi
Mt cn khng b th
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
TEST ct
Tc
8010m/s
p lc phun
705 Kg/
p lc kp
855 Kg/
Tn s quay
3600 200
Tn s quay
1500200
Sand Pepper
#150
C
Dao s dng nh bp
Mi
11
Mi ln 3
12
(Mi cui li)
Quy cch sn phm

Dao s dng nh bp
My mi ln 3
Thuc tnh ct
Khi ct ba cng
Khng c vn g
A
Cc gc mi ln 3
Quy cch sn phm

Dao s dng nh bp

xuyn
My o gc
305
V/C
Bng mt thng
Kim tra
Thuc tnh ct
Cc gc mi ln 3
13
Phun
Mi cn
Ngoi quan

Cc gc 305, pha trc v sau chiu rng mi phi ng
nht.
Khng c hin tng xon, cha hnh thnh, co hp,nhn
hiu b mt, ng hn.
Quy cch sn phm

Dao s dng nh bp
LOT/ngy
My o gc
Bng mt thng

phm
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Gia cng
In
14
Ra sch
15
Cht
lng
Rank
Nhp kho bao b
My in
Hnh dng in
(In n mn)
Tn s cao
B ngoi
Trng thi in
17
Hng mc qun l
Hnh dng in r rng v

Khng b phn tn
(NVL ph)
My hn kn
Trng thi hn kn
Quy cch
Chu k
Thit b kim tra
Quy cch sn phm
LOT/ngy
Bng mt thng
Quy cch sn phm

Dao s dng nh bp
Quy cch NVL ph

cng khng b ri.
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Dao s dng nh bp
ng gi
Hng mc kim tra

Ph trch
Hng mc kim tra
My ra
16
Phng php qun l
Tn thit b
Phng sn xut
LOT/ngy
LOT/ngy
Bao b
Quy cch sn phm
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
Bng mt thng
Bng mt thng
V/C
LOT/ngy
Dao s dng nh bp
Phng sn xut
Phng QA
Phng sn xut
Kim tra sn phm hon

thnh
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
LOT/ngy
Cn

phm
Bng mt thng
Dao s dng nh bp
Phng QA
Phng sn xut
Tay
v hng mc biu th
18
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
Hnh dng bn ngoi
(KSG 3207)
Ch s
ng gi v biu th
19
Tay cm cng lin kt

Tnh chu nhit
Nhp kho
20

Sau khi kim tra xong nu khng c vn g lc b kim
tra
KS G 3207
Quy cch sn phm
Dao s dng nh bp

1ln / nm
Bng mt thng

phm
V/C

li
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
My kim tra tnh ct
Kim tra xem t cha
Phng QA
Th tc qun l sn phm
Phng QA
C
Phng qun l
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
NVL
chnh
/ph
Cht lng
Rank
Phng QA
Ngy ban hnh
05/06/1995 (REV.0)
Ngy hiu nh
Gia cng
B ngoi
(wnr1.4116)
04/02/2013 (REV.11)
Phng php qun l
Hng mc qun l

vn nguy hi
My press(my nhn)
Kim tra
Bng mt thng
V/C
B ngoi

dy
1.80.05mm
Khong cch t dp
5.00.1mm
V mt ngoi quan, mt li khng b un cong, try

xc,
B ngoi
cng
SHEET ghi chp
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1120/1120
Tc
700 50 RPM
Bng mt thng
Bng kt qu kim tra

blanking
V/C
1.8 T0.05mm
Thc trc vi
5.00.1mm
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Bng mt thng

xuyn
My o cng Rockwell

trnh
(HRC)
cng
Tiu chun kim tra

vt liu chnh
Sub-Zero
Tempering
Hng mc kim tra
(Khng r)
My o cng Rockwell
khng b cong.
(Lm ngui nhanh)
Khi nhp kho
Thc hin 1 nm/ln
dy
Khi x l nhit
Quy cch NVL chnh
Phn tch thnh phn
Khong cch Piercing (xuyn)
X l nhit
Thi gian o lng
Di HRC 25
B ngoi
Chu k
1.8 T 0.05mm
burr, du
3
Quy cch
dy
burr, du
2
Hng mc kim tra
cng
Thnh phn ha hc
Blanking(t dp)
Tempering : 561.0
20
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
Tn s quay
1750100
(HRC)
Mi ln 1
5
My mi ln 1
dy cui dao
B ngoi
0.250.05mm
Mt li khng b bin hnh
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
My o dy cui li

xuyn
Bng mt thng

trnh
khng b bin mu...
Mi cnh v
My mi cnh
B ngoi
Mt mi cnh khng b th, cc phn cnh
Quy cch sn phm
LOT/ngy
Bng mt thng
6
bo trn Rounding
My Ranking Rounding
Tech
Ph trch
Hng mc kim tra
Kim tra h s
Kim tra
Pro
Tn thit b
Nhp kho NVL chnh
Lp
DLVS-C-10-06-01
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Dao ch bin thc phm Deulgukhwa
S vn bn
Dao ch bin thc phm Deulgukhwa
FLOW CHART
S quy
trnh
Hng mc hng ha p dng
Dao s dng nh bp
Tay
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Tn s quay
1750100
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 2
Phng php qun l
Tn thit b
My mi ln 2
dy cui li
B ngoi
Hng mc qun l
0.200.05mm
Khng c vn nguy hi
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Hng mc kim tra
Quy cch sn phm
LOT/ngy
My o dial

xuyn
Tn s quay
1750100
Bng mt thng

trnh
Tc
40 5 SEC
p lc AIR
6 1 Kg/
Dao s dng nh bp
v mt ngoi quan
Tiu chun kim tra

Ra sch
8
My ra sch t ng
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
LOT/ngy
V/C
C
Dao s dng nh bp
Kim tra
9
dy cui li
0.200.05mm
B ngoi
mt li dao khng b un cong.
Bnh xe
Khng b un cong.
B ngoi
Mt mi s phi ng nht
Quy cch sn phm

phm
Dao s dng nh bp
r st.
Mi ng li
10
My mi ng li
C
Chiu rng mi dng
Nhp NVL nha
Hnh dng
(acetal)
Mu sc
11
Thuc tnh
181mm
Quy cch sn phm

Dao s dng nh bp
Quy cch NVL
Tham kho mu mu a ra
Nha tng hp
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Tn s quay
1800200
Tc
20 3 SEC
p lc AIR
6 1 Kg/
Nhit
19010

ngoi)
To chui dao
12
My to chui
B ngoi
co hp,hoc BURR
Lp rp rivet
13

hn,
My lp rp rivet
B ngoi
My mi mt
B ngoi
Mt cn khng b th
Quy cch sn phm

Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
TEST ct
Tc
6510m/s
p lc phun
705 Kg/
p lc kp
605 Kg/
Tn s quay
3600 200
Tn s quay
1500200
giy gip
#150
Dao s dng nh bp
Mi
14
Mi ln 3
15
+
Bnh xe KF
(Loi b BURR )
Quy cch sn phm

Dao s dng nh bp
My mi ln 3
B ngoi
Bnh xe KF
Cc gc mi ln 3
Thuc tnh ct
Chiu rng mi dng

305
181mm
Quy cch sn phm

Dao s dng nh bp
My o gc
V/C
Bng mt thng

xuyn
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Thuc tnh ct
Kim tra
Cc gc mi ln 3
A
Phun
Mi cn
17
In
My in
Tn s cao
Hng mc qun l

ng nht.
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
LOT/ngy
My o gc

thnh phm
Dao s dng nh bp
Hng mc kim tra
Tiu chun kim tra
Bng mt thng
Ngoi quan

Hnh dng in r rng v
Khng b phn tn
B ngoi
Quy cch
Khng c hin tng xon, cha hnh thnh, co

hp,nhn hiu b mt, ng hn.
Hnh dng in
(In n mn)
Ra sch
Hng mc kim tra

Ph trch
Hng mc kim tra
16
Phng php qun l
Tn thit b
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Dao s dng nh bp
Quy cch sn phm
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
18
My ra
Nhp kho bao b

Trng thi in
Dao s dng nh bp
Quy cch NVL ph
LOT/ngy
Bng mt thng
19
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
20

cng khng b ri.
Bao b
Quy cch sn phm
V/C
LOT/ngy
Bng mt thng
Dao s dng nh bp
Tay
Kim tra sn phm hon

thnh
Trng lng
Hnh dng bn ngoi
ng gi v biu th
21
Quy cch sn phm
LOT/ngy
Dao s dng nh bp
Cn

phm
Bng mt thng
Tay
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
Kim tra cui cng
(KSG 3207)
Hnh dng bn ngoi
KS G 3207
Ch s
Quy cch sn phm
ng gi v biu th
Tay cm cng lin kt
22
Tnh chu nhit

kim tra
Dao s dng nh bp

Nhp kho
Bng mt thng

phm
V/C

li
Thc trc vi
Tay cm tnh nguy hi
My o cng Rockwell
Bng kt qu
Tnh n mn
My test, my un
Kh nng ch bin
bn va p
23
1 ln / nm
Kim tra xem t cha
My kim tra tnh ct

Th tc qun l sn phm
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Dao ch bin a nng Su Seon Hwa
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Tn gi quy trnh
Cht lng
Rank
Lp
DLVS-C-10-07-01
Phng QA
Ngy ban hnh
11/01/2010 (REV.0)
Ngy hiu nh
Thu ngoi Gia cng
B ngoi
04/02/2013 (REV.11)
dy
cng
Thnh phn ha hc
Blanking(t dp)
Hng mc qun l
Hng mc kim tra
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra NVL chnh
V/C
Bo co kim tra hng ngy
My press(t dp)
B ngoi
3.25T 0.05mm
Di HRC 25
Kim tra
dy
B ngoi
3.25 T 0.05mm
nguy hi nh
Hng mc kim tra
Tiu chun kim tra
my o cng Rockwell
Test bn ngoi
burr, du
Phng php qun l
vn nguy hi
A
Nm 1 ln
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)

Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1120/1120
Tc
700 50 RPM
Bng mt thng
V/C

Khng c li
X l nhit
Khi x l nhit
B ngoi

khng b cong.
(Lm ngui nhanh)
cng
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
Bo co kim tra thng xuyn
my o cng Rockwell
Bo co kim tra quy trnh
Lm ngui nhanh: 571.0 HRC
Sub-Zero
Tempering
Lost Wax
Kim tra h s
Tempering: 561.0 HRC
B ngoi
(STS410S)
5
Ch s
V mt ngoi quan khng b bin hnh nh R st, l

kim...
dy c : 3.4 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
V/C
Bng kt qu kim tra h s
Thc
dy ui : 2.5 0.2mm
Bng mt thng
my o cng Rockwell
Hn Butt
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi

kim...
Hn un
Khi insert jig cong th khng c vn g.
(Li + Tay cm)

6
Phi hn phi c gn mt cch chc chn.

B
Tiu chun break(gy)
Gia cng Bead

7
My mi Belt
B ngoi
Quy cch sn phm
LOT/ngy

kim...
Phn hn: s c hn phng vi mt li dao.
Bng mt thng
(Dao nh bp/dao gp)

Jig cong
ng h o m-men xon
Chu lc trn 350Kg/
D
& Mi cnh dao
Tech
Ph trch
Hng mc kim tra
Kim tra h s
Kim tra
Pro
Tn thit b
(T6MOV)
Dao ch bin thc phm a nng Su Seon Hwa
S vn bn
Hng mc qun l
NVL chnh
Hng mc hng ha p dng
LOT/ngy
Bng mt thng
20
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Cht lng
Rank
Thu ngoi Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 1
Phng php qun l
Tn thit b
My mi ln 1
dy cui dao
B ngoi
Hng mc qun l
0.250.05mm
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Hng mc kim tra
Quy cch sn phm
LOT/ngy
My o dy cui li
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
(Dao s dng nh bp/Dao gp)
khng b bin mu...
Mi ln 1 vng
9
My mi belt
B ngoi
Mt mi khng b th
Tiu chun kim tra
LOT/ngy
Phng sn xut
C
Khng c r st, cong vnh, try xc, bi bn...
Mi ln 2
10
Mi ln 2
A
dy cui li
B ngoi
0.200.05mm
Cui li dao khng b bin hnh
Quy cch sn phm
LOT/ngy
My o dy cui li
Bng mt thng
khng b bin mu...
Mi ln 2 vng
11
My mi belt
B ngoi
Mt mi khng b th
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
LOT/ngy
Phng sn xut
C
Tay cm
12
(acetal)
B ngoi

hn,
co hp,hoc
BURR
Quy cch sn phm
Khi nhp kho
Bng mt thng
Phng sn xut
Kim tra h s
Lp tay cm
13
Tn s cao
B
B ngoi
Khi lp s khng c khong trng phn lp rp.
Bng mt thng
Fusion splicer(my hn kt
hp)
C th chu c khi treo thm 20kg
Lp rp rivet
14
My lp rp rivet
B ngoi
in p
1 0.5 A
Thi gian lin kt
12 2 SEC
My test cng lin kt
Quy cch sn phm
LOT/ngy
Phng sn xut
Bng mt thng
C
Dao s dng nh bp
Mi
15
My mi mt
Mt cn khng b th rp
Quy cch sn phm
LOT/ngy
Bng mt thng
My mi ln 3
(Loi b BURR )
3600 200
B ngoi
Thuc tnh ct

Quy cch sn phm

Dao s dng nh bp
Phng sn xut
LOT/ngy
TEST ct
My o gc
A
Bnh xe KF
Tn s quay
Dao s dng nh bp
Mi ln 3
16
B ngoi
Phng sn xut
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi dng
305
181mm
V/C
Bng mt thng
Tn s quay
1500200
giy gip
#150
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Cht lng
Rank
Thu ngoi Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
Thuc tnh ct
Cc gc mi ln 3
17
Phng php qun l
Tn thit b
Trng thi lp rp
Hng mc qun l

ng nht.
Quy cch
Chu k
Quy cch sn phm
LOT/ngy
Thit b kim tra
SHEET ghi chp
My o gc
Hng mc kim tra
Tiu chun kim tra
Phng QA
Bng mt thng
Nm tay cm v li,
khng b rung v ri.
Ngoi quan
In
18
My in
C
Lm sch
19
Hnh dng in
(In n mn)
Tn s cao
Mt li khng b r hoc b try xc

Hnh dng in r rng v
Khng b phn tn
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3 pht/3 pht
Nhit
100 10
Lng dao ng
4.5 0.5 HZ
Tc
12 2
C
My ra
Nhp kho bao b
20

Trng thi in

Quy cch NVL ph
Phng sn xut
Bng kt qu kim tra bn in n
B
(NVL ph)
ng gi

B
My hn kn
Trng thi hn kn
21

cng khng b ri.
ng gi
Quy cch sn phm
V/C
Phng QA
Dao s dng nh bp
Tay
Kim tra sn phm hon

thnh
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
Phng sn xut
LOT/ngy
Bng mt thng
Phng QA
Mi nm 1 ln
B ngoi
Bng kt qu kim tra cui cng
Phng QA
v hng mc biu th
22
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn.
Kim tra cui cng
B ngoi
(KS G 3207)
Ch s
ng gi v biu th
Cng gn kt tay cm
23
Tnh chu nhit
Thc hin kim tra sn phm 1 ln/nm
Quy cch sn phm
cn c theo bng tiu chun KS G 3207.

kim tra
Quy cch KS G 3207
Kim tra tnh nguy hi nu c yu cu c quan bn

ngoi.
Nhp kho
Cng gn kt tay cm
Tnh chu nhit
Tnh n mn
Tnh n mn
Kh nng ch bin
Kim tra kh nng ch bin
bn va p
Test bn va p
Kim tra tay cm c tnh c hi hay

khng
Kim tra mt li c tnh c hi hay

khng
24
V/C
ng gi v biu th
Kim tra xem t cha
Th tc qun l sn phm
Phng qun l
Phn loi
Dao s dng nh bp
S quy trnh QC
Tn sn phm
Dao gt hoa qu Su Seon Hwa
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Dao gt hoa qu Su Seon Hwa
Lp
S vn bn
DLVS-C-20-06-01
Phng QA
Ngy ban hnh
11/01/2010 (REV.0)
Ngy hiu nh
Cht lng
Rank
NVL chnh
NVL chnh
(wnr1.4116)
(WNR1.4116)
Kim tra h s
B ngoi
dy
cng
Thnh phn ha hc
Press( t dp)
2
Press( t dp )
Hng mc kim tra
B ngoi
Hng mc qun l
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
vn nguy hi
V/C
1.8T 0.05mm
my o cng Rockwell
Di HRC 25
Tiu chun kim tra
Test bn ngoi

Hng mc kim tra
Mi nm 1 ln
Quy cch sn phm
LOT/ngy
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Nhit
980/1100/1100
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
A
burr, du
Kim tra
dy
B ngoi
3.25 T 0.05mm
nguy hi nh
(Dao nh bp/dao gp)

Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
V/C

Khng c li
X l nhit
Khi x l nhit
B ngoi

khng b cong.
Lm ngui nhanh
4
cng
Tempering
LOT/ngy
Bng mt thng
my o cng Rockwell
20
Lost Wax
B ngoi
(STS410S)
Ch s
Kim tra h s

kim...
dy c : 3 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
my o cng Rockwell
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi

kim...
Hn un
Tiu chun break(gy)

Gia cng Bead
& Mi mt sau
My mi Belt
D
Bng mt thng
Hn Butt
V/C
Thc
dy ui : 2 0.2mm
(Li + Tay cm)
Quy cch sn phm

(Dao nh bp/dao gp)
Tech
Ph trch
Hng mc kim tra
Phng php qun l
Tn thit b
Gia cng
Kim tra h s
Kim tra
Pro
24/02/2013 (REV.11)
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
B ngoi
Quy cch sn phm
LOT/ngy
Jig cong
ng h o m-men xon
Chu lc trn 260Kg/

kim...
Bng mt thng
(Dao nh bp/dao gp)
LOT/ngy
Bng mt thng
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Mi ln 1
Phng php qun l
Tn thit b
My mi ln 1
dy cui dao
B ngoi
Hng mc qun l
0.250.05mm
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Hng mc kim tra
Quy cch sn phm
LOT/ngy
My o lng dy cui li
Tn s quay
1750100
Bng mt thng
Tc
40 5 SEC
p lc AIR
6 1 Kg/
khng b bin mu...
Mi ln 1 vng
9
My mi belt
B ngoi
Mt mi khng b th
Tiu chun kim tra
LOT/ngy
C
Mi ln 2
10
My mi ln 2
A
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
LOT/ngy
My o dy cui li
Tn s quay
1750100
Bng mt thng
Tc
40 5 SEC
p lc AIR
6 1 Kg/
in p
1 0.5 A
Thi gian lin kt
6 2 SEC
Tn s quay
3600 200
Tn s quay
1500200
giy gip
#150
khng b bin mu...
Mi ln 2 vng
11
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
C
Tay cm
12
(acetal)
B ngoi

hn,
co hp,hoc BURR
Quy cch sn phm
Khi nhp kho
Bng mt thng
Kim tra h s
Lp tay cm
13
Tn s cao
B ngoi
Bng mt thng
hp)
Lp rp rivet
14
My lp rp rivet
B ngoi
My test cng lin kt
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
Dao s dng nh bp
Mi
15
My mi mt
B ngoi
Mt cn khng b th rp
Quy cch sn phm
C
Dao s dng nh bp
Mi ln 3
My mi ln 3
+
16
B ngoi
Thuc tnh ct

Quy cch sn phm

Dao s dng nh bp
LOT/ngy
TEST ct
My o gc
A
Bnh xe KF
(Loi b BURR )
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi dng
305
181mm
V/C
Bng mt thng
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
Thuc tnh ct
Cc gc mi ln 3
17
Phng php qun l
Tn thit b
Trng thi lp rp
Hng mc qun l

ng nht.
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Quy cch sn phm
LOT/ngy
My o gc
Hng mc kim tra
Tiu chun kim tra
Phng QA
Bng mt thng
Nm tay cm v li,
khng b rung v ri.
Ngoi quan
In
18
My in
C
Ra sch
19
Hnh dng in
(In n mn)
Tn s cao

Hnh dng in r rng v
Khng b phn tn
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3pht/3pht/3pht
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
C
My ra
Nhp kho bao b
20

Trng thi in
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
21

Quy cch NVL ph
Khng b li v ri nhn mc
Bao b
Quy cch sn phm
cng khng b ri.
V/C
Dao s dng nh bp
Phng QA
`
22
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
Phng sn xut
Phng sn xut
LOT/ngy
Bng mt thng
Bng kt qu kim tra sn phm hon thnh
Phng QA
Mi nm 1 ln
B ngoi
Phng QA
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
B ngoi
(KS G 3207)
Ch s
ng gi v biu th
Cng gn kt tay cm
23
Tnh chu nhit
Quy cch sn phm

kim tra
Quy cch KS G 3207
Kim tra tnh nguy hi nu c yu cu c quan bn

ngoi.
Nhp kho
Cng gn kt tay cm
Tnh chu nhit
Tnh n mn
Tnh n mn
Kh nng ch bin
bn va p
Test bn va p
Kim tra tay cm c tnh c hi

hay khng
Kim tra mt li c tnh c hi

hay khng
24
V/C
ng gi v biu th
Kim tra xem t cha
Th tc qun l sn phm
Phng qun l
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Dao ch bin thc phm Iris
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Cht lng
Rank
Lp
DLVS-C-10-08-01
Phng QA
Ngy ban hnh
07/11/2002 (REV.0)
Ngy hiu nh
Gia cng
Tech
04/02/2013 (REV.5)
Phng php qun l
Hng mc kim tra

Ph trch
Hng mc kim tra
B ngoi
(wnr1.4116)
1
Kim tra
Pro
Tn thit b
NVL chnh
Hng mc qun l
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra NVL

chnh
Phng QA
V/C
Phng sn xut
vn nguy hi
Hng mc kim tra
Tiu chun kim tra
A
Kim tra h s
dy
3.25T 0.05mm
cng
Di HRC 25
Thnh phn ha hc
2
Dao ch bin thc phm Iris
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
Press( nhn)
Press( nhn)
B ngoi
dy
B ngoi
Test bn ngoi

burr, du
Kim tra
my o cng Rockwell
3.25 T 0.05mm
V mt ngoi ngoi quan trn mt li khng c li nguy
hi nh
Mi nm 1 ln
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)

Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
Bng mt thng

thnh phm
Phng QA
V/C

Khng c li
X l nhit
Khi X l nhit
B ngoi

khng b cong.
Lm ngui nhanh
cng
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
Bo co kim tra thng

xuyn
my o cng Rockwell
Lost Wax
B ngoi
(STS410S)
Ch s
Kim tra h s
5
V mt ngoi quan khng b bin hnh nh R st, l kim...

dy mp trn li :3.5 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
V/C
980/1120/1120
Phng QA
20
Tc
Sub-Zero
Tempering
Nhit
700 50 RPM
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
Phng QA

thnh phm
Phng QA
Thc
dy mp di li : 1.6 0.2mm
Bng mt thng
Chiu rng chn tay cm : 7 0.2mm
my o cng Rockwell
Chiu di : 10 0.2mm
Hn Butt
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi
Hn un
(Li + Tay cm)

6
Quy cch sn phm
LOT/ngy
Bng mt thng
(Dao nh bp/dao gp)
Tiu chun break(gy)
Chu lc trn 350Kg/
Jig cong
ng h o m-men xon
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Gia cng Bead

7
& Mi mt sau
Hng mc kim tra
My mi Belt
Ph trch
Hng mc kim tra
Hng mc qun l
B ngoi
Mi ln 1
Phng php qun l
Tn thit b
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
My mi ln 1
LOT/ngy
Bng mt thng
LOT/ngy
My o dy cui li

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng

trnh
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Phng sn xut
dy cui dao
B ngoi
0.250.05mm
Quy cch sn phm

khng b bin mu...
Mi ln 1 vng
Tiu chun kim tra
Hng mc kim tra
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
Phng sn xut
C
Mi ln 2
10
My mi ln 2
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
LOT/ngy
My o lng dy cui li

xuyn
Tn s quay
1750100
Phng QA
Bng mt thng

trnh
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
khng b bin mu...

Mi ln 2 vng
11
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
Phng sn xut
C
Tay cm
12
(TPR+PP)
B ngoi
co hp,hoc BURR
Quy cch sn phm
Khi nhp kho
Bng mt thng
Phng sn xut
Kim tra h s
Lp tay cm
13
Tn s cao
B ngoi
Fusion splicer(my hn
kt hp)
Khong cch khi insert(chn vo)
Bng mt thng
Thc hin cng vic ch khi di 1
Mi ln 3
My mi ln 3
B ngoi
Bnh xe KF
Cc gc mi ln 3
+
14
Thuc tnh ct

My test cng lin kt
Quy cch sn phm
TEST ct
My o gc

xuyn
Ngnh cng nghip

Wonheung
in p
1 0.5 A
Thi gian lin kt
12 2 SEC
T l cht kt dnh
(epoxy) 1 : 1 (cht lm cng)
Phng sn xut
Tn s quay
1500200
Ngnh cng nghip

Wonheung
Giy gip
#150
A
Bnh xe KF
(Loi b BURR )
Chiu rng mi dng
305
V/C
Bng mt thng
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Kim tra
Thuc tnh ct
Cc gc mi ln 3
A
Trng thi lp rp
Hng mc qun l

ng nht.
Ngoi quan
In
My in
C
Ra sch
17
Hnh dng in
(In n mn)
Tn s cao
Thit b kim tra
SHEET ghi chp
Quy cch sn phm
LOT/ngy
My o gc

thnh phm
Hng mc kim tra
Tiu chun kim tra
Phng QA
Ngnh cng nghip
Wonheung
Bng mt thng
khng b rung v ri.
Hnh dng in r rng v
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3pht/3pht
C
My ra
18
Chu k
Khng b phn tn
B ngoi
Quy cch
Nm tay cm v li,
Mi cn
16
Hng mc kim tra

Ph trch
Hng mc kim tra
15
Phng php qun l
Tn thit b
Nhp kho bao b

Trng thi in
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
19
Kim tra sn phm hon

thnh
20

cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th

Quy cch NVL ph
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
Nhit
100 10
Tay
Lng dao ng
4.5 0.5 HZ
Tc
12 2
Bao b
Quy cch sn phm
V/C
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Bng mt thng
Mi N=nm 1 ln
B ngoi
Phng sn xut
Bng kt qu kim tra bn in

n
Phng QA

phm hon thnh
Phng sn xut
Phng QA
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
B ngoi
Quy cch sn phm
(KS G 3207)
Ch s
V/C
Quy cch KS G 3207
Cng gn kt tay cm
ng gi v biu th
Cng gn kt tay cm
21
Tnh chu nhit

kim tra
Nhp kho
Tnh chu nhit
Tnh n mn
Tnh n mn
Kh nng ch bin
bn va p
Test bn va p

khng
Kim tra xem t cha
Phng QA
ng gi v biu th
Kim tra mt li c tnh c hi

hay khng
22
Bng kt qu kim tra cui

cng
Th tc qun l sn phm
Phng qun l
Phn loi
S quy trnh
QC
Dao s dng nh bp
Tn sn phm
Dao gt hoa qu Iris
FLOW CHART
S quy
trnh
NVL
chnh/ph
Cht lng
Rank
Lp
DLVS-C-20-07-01
Phng QA
Ngy ban hnh
07/11/2002(REV.0)
Ngy hiu nh
04/02/2013 (REV.5)
Gia cng
B ngoi
(wnr1.4116)
A
dy
Hng mc qun l
Thnh phn ha hc
Press( t dp)
Hng mc kim tra
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Bng kt qu kim tra NVL

chnh
Phng QA
vn nguy hi
V/C
Phng sn xut
1.8T 0.05mm
Durometer Rockwell
cng
Press( t dp)
Tech
Ph trch
Hng mc kim tra
Kim tra h s
Phng php qun l
Kim tra
Pro
Tn thit b
NVL chnh
Loi dao gt hoa qu Iris
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
B ngoi
Hng mc kim tra
Tiu chun kim tra
Test bn ngoi
Mi nm 1 ln
Quy cch sn phm
LOT/ngy
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
A
burr, du
Kim tra
dy
B ngoi
3.25 T 0.05mm
V mt ngoi ngoi quan trn mt li khng c li nguy hi nh
(Dao nh bp/dao gp)

Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng

thnh phm
Phng QA
V/C

Khng c li
X l nhit
Khi X l nhit
B ngoi

khng b cong.
Lm ngui nhanh
cng
Tempering
LOT/ngy
Bng mt thng
Durometer Rockwell
Nhit
980/1100/1100
Phng QA
20
Tc
700 50 RPM
Hn hp gas
8 NM/H
Tempering
18020/2HR
Lost Wax
B ngoi
(STS410S)
Ch s
Kim tra h s
5
Quy cch sn phm

(Dao nh bp/dao gp)

dy mp trn li:2.4 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
V/C
Phng QA

thnh phm
Phng QA
Thc
dy mp di li :: 2.4 0.2mm
Bng mt thng
Durometer Rockwell
Chiu di : 10 0.2mm
Hn Butt
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi
Hn un
(Li + Tay cm)

6
Quy cch sn phm
LOT/ngy
Bng mt thng
(Dao nh bp/dao gp)
Tiu chun break(gy)
Chu lc trn 260Kg/
Jig cong
ng h o m-men xon
FLOW CHART
S quy
trnh
NVL
chnh/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
& Mi mt sau
My mi Belt
B ngoi
Mi ln 1
Hng mc kim tra

Ph trch
Hng mc kim tra
Gia cng Bead

7
Phng php qun l
Tn thit b
Hng mc qun l
Quy cch
Chu k
Thit b kim tra
SHEET ghi chp
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li

xuyn
Bng mt thng

trnh
My mi ln 1
Phng sn xut
dy cui dao
B ngoi
0.250.05mm
Quy cch sn phm
khng b bin mu...
Mi ln 1 vng
Tiu chun kim tra
Hng mc kim tra
My mi belt
B ngoi
Mt mi khng b th
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
LOT/ngy
Phng sn xut
C
Mi ln 2
10
My mi ln 2
A
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
LOT/ngy
My o dy cui li

xuyn
Bng mt thng

trnh
khng b bin mu...

Mi ln 2 vng
11
My mi belt
B ngoi
Mt mi khng b th
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
LOT/ngy
Phng sn xut
C
Tay cm
12
(TPR+PP)
B ngoi
co hp,hoc BURR
Quy cch sn phm
Khi nhp kho
Bng mt thng
Phng sn xut
Kim tra h s
Lp tay cm
13
Tn s cao
B ngoi
Bng mt thng
in p
1 0.5 A
Thi gian lin kt
6 2 SEC
T l cht kt dnh
Tn s quay
1500200
Sand Pepper
#150
hp)
Mi ln 3
My mi ln 3
+
14
B ngoi
Thuc tnh ct
(Loi b BURR )
Quy cch sn phm
A
Bnh xe KF
My test cng lin kt
TEST ct
My o gc
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi dng
305
V/C
Bng mt thng

xuyn
Phng sn xut
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
Thuc tnh ct
Cc gc mi ln 3
15
Phng php qun l
Tn thit b
Hng mc qun l
Cc gc 305, pha trc v sau chiu rng mi phi ng nht.
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Quy cch sn phm
LOT/ngy
My o gc

thnh phm
Hng mc kim tra
Tiu chun kim tra
Phng QA
Bng mt thng
A
Phun
Mi cn
In
16
My in
C
Ra sch
17
Khng c hin tng cha mi cn, burr
Ngoi quan
Hnh dng in
Hnh dng in r rng v
(In n mn)
Tn s cao
Cha to hnh, mt nhn, co ngn, ty trng, ng hn
Khng b phn tn
B ngoi
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3pht/3pht
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
C
My ra
Nhp kho bao b
18

Trng thi in

Quy cch NVL ph
B
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
19
Kim tra sn phm hon

thnh
20

cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Bao b
Quy cch sn phm
V/C
Dao s dng nh bp
Quy cch sn phm
LOT/ngy
Bng mt thng
Mi nm 1 ln
B ngoi
Phng sn xut
Bng kt qu kim tra bn in

n
Phng QA

phm hon thnh
Phng sn xut
Phng QA
v hng mc biu th
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
B ngoi
Quy cch sn phm
(KS G 3207)
Ch s
V/C
Quy cch KS G 3207
Cng gn kt tay cm
ng gi v biu th
Cng gn kt tay cm
21
Tnh chu nhit

Nhp kho
Kim tra tnh nguy hi nu c th yu cu c quan bn ngoi.
Tnh chu nhit
Tnh n mn
Tnh n mn
Kh nng ch bin
bn va p
Test bn va p

khng
Kim tra xem t cha
Phng QA
ng gi v biu th

khng
22
Bng kt qu kim tra cui

cng
Th tc qun l sn phm
Phng qun l
S quy trnh
QC
Phn loi
Dao s dng nh bp
Tn sn phm
Dao s dng lm tht, rau, dao a nng Lemongrass
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Cht lng
Rank
Lp
DLVS-C-10-09-01
Phng QA
Ngy ban hnh
08/10/2009 (REV.0)
Ngy hiu nh
Gia cng
B ngoi
(T6MOV)
04/02/2013 (REV.3)
Hng mc qun l
dy
3.25T 0.05mm
cng
Di HRC 25
Thnh phn ha hc
Press( nhn)
2
Phng php qun l
Hng mc kim tra
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Quy cch NVL chnh
Khi nhp kho
Bng mt thng
Phng QA
V/C
Phng sn xut
vn nguy hi
A
Press( nhn)
Tech
Ph trch
Hng mc kim tra
Kim tra h s
Kim tra
Pro
Tn thit b
NVL chnh
Loi dao thi tht Lemongrass
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Hng mc hng ha p dng
B ngoi
Tiu chun kim tra
Durometer Rockwell
Test bn ngoi

Hng mc kim tra
Nm 1 ln
Quy cch sn phm
LOT/ngy
Bng mt thng
RPM
1800100
V/C
p lc AIR
6 1 Kg/
A
burr, du
Kim tra
dy
B ngoi
3.25 T 0.05mm
(Dao nh bp/dao gp)

Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
Phng QA
V/C

Khng c li
X l nhit
Khi X l nhit
B ngoi

khng b cong.
Lm ngui nhanh
4
cng
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
Durometer Rockwell
Nhit
980/1120/1120
Phng QA
20
Tc
700 50 RPM
A
Sub-Zero
Tempering
Lost Wax
B ngoi
(STS410S)
Ch s
Kim tra h s
5

dy mp trn li :3.5 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
V/C
Hn hp gas
8 NM/H
SUB-ZERO
-100/1HR
Tempering
18020/3HR
Phng QA
Phng QA
Thc
dy mp di li : : 3.5 0.2mm
Bng mt thng
Durometer Rockwell
Chiu di : 10 0.2mm
Hn Butt
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi
(Li + Tay cm)

6

Hn un
Tiu chun break(gy)
Chu lc trn 350Kg/
Quy cch sn phm
LOT/ngy
Bng mt thng
(Dao nh bp/dao gp)

Jig cong
ng h o m-men xon
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
& Mi mt sau
My mi Belt
B ngoi
Mi ln 1
Hng mc kim tra

Ph trch
Hng mc kim tra
Gia cng Bead

7
Phng php qun l
Tn thit b
Hng mc qun l
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
My mi ln 1
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Phng sn xut
dy cui dao
B ngoi
0.250.05mm
Quy cch sn phm
khng b bin mu...
Mi ln 1 vng
Tiu chun kim tra
Hng mc kim tra
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
Phng sn xut
C
Mi ln 2
10
My mi ln 2
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
LOT/ngy
My o lng dy cui li
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
khng b bin mu...
Mi ln 2 vng
11
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
Phng sn xut
C
Tay cm
12
(ABS phun kp)
B ngoi
co hp,hoc BURR
Quy cch sn phm
Khi nhp kho
Bng mt thng
Phng sn xut
Kim tra h s
Lp tay cm
13
Tn s cao
B ngoi
hp)
Bng mt thng
Mi ln 3
My mi ln 3
+
14
B ngoi
Thuc tnh ct
My test cng lin kt
Quy cch sn phm
TEST ct
My o gc
A
Bnh xe KF
(Loi b BURR )
Bnh xe KF
Cc gc mi ln 3
Chiu rng mi dng
305
V/C
Bng mt thng
in p
1 0.5 A
Thi gian lin kt
12 2 SEC
T l cht kt dnh
Tn s quay
1500200
Sand Pepper
#150
Phng sn xut
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
Thuc tnh ct
Cc gc mi ln 3
15
Phng php qun l
Tn thit b
Trng thi lp rp
Hng mc qun l

Quy cch
Chu k
Quy cch sn phm
LOT/ngy
Thi gian o lng
SHEET ghi chp
My o gc
Hng mc kim tra
Tiu chun kim tra
Phng QA
Bng mt thng
Nm tay cm v li,
khng b rung v ri.
Ngoi quan
In
16
My in
Hnh dng in

Hnh dng in r rng v
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
LOT/ngy
C
(In n mn)
Ra sch
17
Tn s cao
Khng b phn tn
B ngoi

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3pht/3pht
Bng mt thng
Nhit
100 10
Tay
Lng dao ng
4.5 0.5 HZ
Tc
12 2
C
My ra
Nhp kho bao b
18

Trng thi in

Quy cch NVL ph
Phng sn xut
B
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
19
Kim tra sn phm hon

thnh

cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Bao b
Quy cch sn phm
V/C
Dao s dng nh bp
Quy cch sn phm
Phng QA
Phng sn xut
LOT/ngy
Bng mt thng
Bng kt qu kim tra sn phm hon thnh
Phng QA
Mi nm 1 ln
B ngoi
Phng QA
v hng mc biu th
20
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
B ngoi
Quy cch sn phm
(KS G 3207)
Ch s
V/C
Quy cch KS G 3207
Cng gn kt tay cm
ng gi v biu th
Cng gn kt tay cm
21
Tnh chu nhit

ng gi v biu th
Tnh chu nhit
Tnh n mn
Tnh n mn
Kh nng ch bin
bn va p
Test bn va p

khng

khng
22
Nhp kho
Kim tra xem t cha
Th tc qun l sn phm
Phng qun l
S quy trnh
QC
Phn loi
Dao s dng nh bp
Tn sn phm
Dao s dng lm tht, rau, dao a nng Lemongrass
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Cht lng
Rank
Lp
DLVS-C-20-08-01
Phng QA
Ngy ban hnh
08/10/2009 (REV.0)
Ngy hiu nh
Gia cng
B ngoi
04/02/2013 (REV.3)
Press( nhn)
Hng mc kim tra
Press( nhn)
Hng mc qun l
Chu k
Quy cch NVL chnh
Khi nhp kho
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
Phng QA
V/C
Phng sn xut
dy
1.8T 0.05mm
Durometer Rockwell
cng
Di HRC 25
B ngoi
Quy cch
Bng mt thng
Thnh phn ha hc
Phng php qun l
vn nguy hi
(T6MOV)
A
Tech
Ph trch
Hng mc kim tra
Kim tra h s
Kim tra
Prod
Tn thit b
NVL chnh
Loi dao gt hoa qu Lemongrass
S vn bn
Hng mc qun l
Tn gi quy trnh
Thu
ngoi
Hng mc hng ha p dng
Test bn ngoi

Mi nm 1 ln
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
RPM
1800100
p lc AIR
6 1 Kg/
A
burr, du
Kim tra
dy
B ngoi
3.25 T 0.05mm
(Dao nh bp/dao gp)

Quy cch sn phm
V/C
(Dao nh bp/dao gp)
Phng QA
V/C
A
Khng c li
X l nhit
Khi X l nhit
B ngoi

khng b cong.
Lm ngui nhanh
4
cng
Quy cch sn phm
LOT/ngy
(Dao nh bp/dao gp)
Bng mt thng
Durometer Rockwell
Nhit
980/1100/1100
Phng QA
20
Tc
700 50 RPM
Hn hp gas
8 NM/H
A
Sub-Zero
Tempering
SUB-ZERO
Tempering
Lost Wax
B ngoi
(STS410S)
Ch s
Kim tra h s
5

dy mp trn li :3 0.2mm
Quy cch sn phm
Khi nhp kho
(Lost Wax)
Phng QA
Phng QA
Thc
dy mp di li : : 3 0.2mm
Bng mt thng
V/C
18020/2HR
Durometer Rockwell
Chiu di : 8 0.2mm
Hn Butt
My hn butt
cng
Di 22HRC
song song
Di 0.3mm
B ngoi
(Li + Tay cm)

6

Hn un
Tiu chun break(gy)
Chu lc trn 2600Kg/
Quy cch sn phm
LOT/ngy
Bng mt thng
(Dao nh bp/dao gp)

Jig cong
ng h o m-men xon
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu
ngoi
Cht lng
Rank
Gia cng
Gia cng Bead
Hng mc kim tra

Ph trch
Hng mc kim tra
Phng php qun l
Tn thit b
My mi Belt
B ngoi
Hng mc qun l
Quy cch
Chu k
Thi gian o lng
SHEET ghi chp
Hng mc kim tra
Tiu chun kim tra
LOT/ngy
Bng mt thng
LOT/ngy
My o lng dy cui li
Tn s quay
1750100
Phng QA
Bng mt thng
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
Phng sn xut
D
& Mi mt sau
Mi ln 1
My mi ln 1
dy cui dao
B ngoi
0.250.05mm
Quy cch sn phm
khng b bin mu...
Mi ln 1 vng
9
My mi belt
B ngoi
Mt mi khng b th
LOT/ngy
Phng sn xut
C
Vn chuyn
10
Phng php cht hng
Sau khi cht hng box trn n v cho hng ha khng b di chuyn
Khi di chuyn
Bng mt thng
Phng sn xut
LOT/ngy
My o lng dy cui li
Bng mt thng
D
th c nh v, vi che gi li ri di chuyn.
Mi ln 2
11
My mi ln 2
A
dy cui li
B ngoi
0.200.05mm
Quy cch sn phm
khng b bin mu...

Mi ln 2 vng
12
My mi belt
B ngoi
Mt mi khng b th
Tn s quay
1750100
Phng QA
Tc
40 5 SEC
Phng sn xut
p lc AIR
6 1 Kg/
LOT/ngy
Phng sn xut
C
Vn chuyn
13
Phng php cht hng
Sau khi cht hng box trn n v cho hng ha khng b di chuyn
Khi di chuyn
Bng mt thng
Khi nhp kho
Bng mt thng
Phng sn xut
D
th c nh v, vi che gi li ri di chuyn.
Tay cm
14
(Phun kp ABS )
B ngoi

co hp,hoc BURR
Quy cch sn phm

Phng sn xut
Kim tra h s
Lp tay cm
15
Tn s cao
B ngoi
hp)
My mi ln 3
B ngoi
Bnh xe KF
Cc gc mi ln 3
Bng mt thng
Mi ln 3
+
16
Thuc tnh ct

My test cng lin kt
Quy cch sn phm
TEST ct
My o gc
A
Bnh xe KF
(Loi b BURR )
Chiu rng mi dng
305
V/C
Bng mt thng
in p
1 0.5 A
Thi gian lin kt
6 2 SEC
T l cht kt dnh
Tn s quay
1500200
Sand Pepper
#150
Phng sn xut
Phng sn xut
FLOW CHART
S quy
trnh
NVL
chnh
/ph
Hng mc qun l
Tn gi quy trnh
Thu
ngoi
Cht lng
Rank
Gia cng
Hng mc kim tra

Ph trch
Hng mc kim tra
Kim tra
Thuc tnh ct
Cc gc mi ln 3
17
Phng php qun l
Tn thit b
Hng mc qun l

Quy cch
Chu k
Quy cch sn phm
LOT/ngy
Thi gian o lng
SHEET ghi chp
My o gc
Hng mc kim tra
Tiu chun kim tra
Phng QA
Bng mt thng
A
Trng thi lp rp
Nm tay cm v li,
khng b rung v ri.
Ngoi quan
In
18
My in
Hnh dng in

Hnh dng in r rng v
Quy cch sn phm
LOT/ngy
Bng mt thng
LOT/ngy
Bng mt thng
C
(In n mn)
Ra sch
19
Tn s cao
Khng b phn tn
B ngoi

Quy cch sn phm
Phng sn xut
Nhit
80/ - /60
Thi gian
3 pht/3pht/3pht
Bng mt thng
Nhit
OFF
Tay
Lng dao ng
4.5 0.5 HZ
Tc
40 2
C
My ra
Nhp kho bao b

20
Trng thi in
B
(NVL ph)
ng gi
My hn kn
Trng thi hn kn
21
Kim tra sn phm hon

thnh

v
Quy cch NVL ph
Bao b

cng khng b ri.
Trng lng
Hnh dng bn ngoi
ng gi v biu th
Quy cch sn phm
LOT/ngy
V/C
LOT/ngy
Dao s dng nh bp
Quy cch sn phm
Bng mt thng
Phng sn xut
Phng QA
Phng sn xut
LOT/ngy
Bng mt thng
Bng kt qu kim tra sn phm hon

thnh
Phng QA
Mi nm 1 ln
B ngoi
Phng QA
v hng mc biu th
22
Khng b x rch.
Trng thi hn kn

cng khng b ri.
M vch
Hnh dng in r rng v

Khng b phn tn
Kim tra cui cng
B ngoi
Quy cch sn phm
(KS G 3207)
Ch s
V/C
Quy cch KS G 3207
Cng gn kt tay cm
ng gi v biu th
Cng gn kt tay cm
Tnh chu nhit
23
24

ng gi v biu th
Tnh chu nhit
Nhp kho
Tnh n mn
Tnh n mn
Kh nng ch bin
bn va p
Test bn va p

khng

khng
Kim tra xem t cha
Th tc qun l sn phm
Phng qun l

(DTS1) Quy Trình QC 2014

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(DTS1) Quy Trình QC 2014

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Phn loi

Hng mc hng ha p dng

Ngy ban hnh

Nhp kho NVL chnh

Kim tra bn giao

Phng php qun l

V mt ngoi quan khng c vn nguy hi

Thit b kim tra

Quy cch NVL chnh

Khi nhp kho

micrometer (Thc trc vi)

320 746 , 358608 1mm

Bng kt qu thnh phn ha hc

Rockwell Hardness Tester

Hm lng thnh phn

Mt li un cong, try xc, burr, du

Bng kt qu kim tra nguyn vt liu

Tape (Bng keo)

SHEET ghi chp

Quy cch sn phm

Yu cu doanh nghip bn ngoi

Phn mt ct R ng nht vi mu tiu chun.

Kim tra bn thnh phm

Quy cch sn phm

Bng kt qu kim tra blanking

Phn mt ct R ng nht vi mu tiu chun.

(Lm ngui nhanh)

V mt ngoi quan khng b bin mu, khng b cong.

Lm ngui nhanh: 561.0

Bng kt qu kim tra quy trnh

Rockwell Hardness Tester

Bng tiu chun cng vic

Hai pha t trung tm l 10.02 0.1mm

Mt mi nhn mn v khng c burr

Khng c vn nguy hi nh try xc, ng du hoc r st.

Mt mi nhn mn v khng c burr

Mt mi khng th v khng c burr

Bng kt qu kim tra thng xuy

Tempering : 52.5 2.5 (HRC)

Bng kt qu kim tra quy trnh

Zig khong cch l

Bng kt qu kim tra thng xuy

Bng tiu chun cng vic

Bng kt qu kim tra quy trnh

Quy cch sn phm

Bng tiu chun cng vic

Bng tiu chun cng vic

T trung tm l 2.4 -0.05mm

Quy cch sn phm

Bng kt qu kim tra thng xuy

Bng kt qu kim tra thng xuy

Phng php qun l

Thit b kim tra

SHEET ghi chp

Quy cch sn phm

Bng tiu chun cng vic

Bng kt qu kim tra thng xuy

T im cui l theo hng chui ko l

Quy cch sn phm

Bng kt qu kim tra quy trnh

Bng tiu chun cng vic

T im cui l theo hng cn l

Bng kt qu kim tra thng xuy

Mi ging vi sn phm mu.