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INSTALLATION MANUAL
Applied Machines:

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of installation procedures
PC-211

Electronic system options

DK-511

FK-509
AU-201

WT-510

Machine

Electronic system options

MK-601
FS-529

When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
Lifting the machine in an awkward position or
For the detailed installation procedures for each
transporting it in a poorly balanced position
option, follow the instructions given in the correcould result in personal injury. When transportsponding installation manual and perform the
ing the machine, assign an adequate number of
procedures correctly. (Optional devices must be
persons to the job and ensure that each person
installed after completing the main body instalcan take a good position of not being exceslation.)
sively loaded. Machine mass:
When placing the machine on the floor, make
Approx. 63 kg (139 lb)
sure to use the paper feed cabinet or the desk
to secure the performance and the quality of
the product.
Once the Power Switch is turned ON, do not
turn OFF it until the installation work has been
completed.

A3EW11A001AA

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A3EW-9591-00

II. Installation space (unit: mm (inch))

IV. Accessory parts

bizhub 42 + PC-211 + FS-529

Name

1173 (46-3/16)
103
(4-1/16)

94 (3-11/16)

976 (38-7/16)

Users guide holder

Quick guide
(Copy/Fax/Scan/Box operations)

Installation manual
Users guide CD
CD-ROM

729 (28-11/16)

807
(31-3/4)

100
(3-15/16)

1
1 set
1

Label (Legal restrictions on copying) *

Label (IR Prohibited)

Power cord instruction *

Spacer *

Developer

Mylar

Varies depending on the applicable marketing area.

After unpacking, be sure to get rid of the

packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

327
(12-7/8)

1363 (53-11/16)

229
(9)

458 (18-1/16)

1 set

Paper size label

Power cord

1187 (46-3/4)

Qty

Note:
This manual provides the illustrations of the accessory parts and machine that may be slightly different in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.

A3EW11A002AA

III. Pre-installation check items

1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

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V. Removing the machine

VI. Removing protective tape, packing and

other shipping materials

1. Unpack the packaging box and remove cushioning materials and plastic bags from the box.
2. Hold onto the portions indicated in the illustration.
While keeping the machine level, take it out from
the box.
Caution:
Machine mass:
Approx. 63 kg (139 lb)
Make available collective manpower of an
appropriate size for transporting the machine.
When attaching the machine, as the reference
fit the machine with the corner A and B of the
paper feed cabinet.

1. Remove the protective tapes and the protective

materials.

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A
B
A1V4IXC010DA

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VII. Mounting the accessory parts

2. Remove the protective tape from trays 2 and 3.

Install the supplied spacer onto the back of the

main body.
Note:
This step may not be performed depending on the
applicable marketing area.

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VIII. Installing the users guide holder

Install the users guide holder.
A3EW11A009AA

3. Open the right door and remove the protective

tape.
4. Push the lever in the direction of the arrow and
remove the spacer from the transfer roller.

A1UDIXC006DA

IX. Affixing the paper size label

Affix the paper size label.
A1UDIXC033DA

5. Close the right door.

6. Unlock the scanner lock by sliding it towards

Paper size label

A3EW11A014AA

For loading the paper as well as setting the paper

type, refer to the users guide.
* Affix the paper size labels under the labels that
show the number of the drawers.

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X. Affixing the Label (IR Prohibited)

XII. Loading the developer

Affix the label (IR Prohibited) to the position shown

below.

1. Open the right door.

2. Remove the cover shown in the illustration.
(One screw)
Note:
After removing the screw:
(1) Raise the cover slightly.
(2) Pull it out toward you.
Do not touch, scratch, or otherwise damage the
photo conductor.

3 mm

8 mm

(1)

Label (IR Prohibited)

A3EW11A026AA

Photo
conductor

(2)

XI. Affixing the label (Legal restrictions on

copying)
Affix the label (Legal restrictions on copying) to the
position shown below.
Note:
This step may not be performed depending on the
applicable marketing area.

Label

A3EW11A015AA

3. Disconnect the connector.

Note:
Do not touch, scratch, or otherwise damage the
photo conductor.
When pulling out the connector, use caution not
to break the cable.

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7. Remove the developing unit cover.

(Three screws)

4. Remove the imaging unit (IU) by placing your fingers under the hooks on its right and left sides,
and pulling it toward you.

A1UDIXC011DA
A3EW11A015BA

8. Remove the toner supply port.

5. Remove screws that secure the drum unit in position. (Two silver screws each on the right and left
sides)
Drum unit

4040IXC078DA

Developing unit

9. Remove the supplied sheets of mylar from the

paper backing.

A3EW11A017AA

6. Detach the drum unit upward while slightly bending open its lower part (the shaded portion).
Note:
Do not touch or scratch the photo conductor.
Cover the drum unit, which has been removed,
with a protective cloth or similar tool.
Drum unit

A1UDIXC048DB

Developing unit
A3EW11A017BA

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12. Remove the mylar sheets that were attached in

step 10. (Two places)
Note:
Discard the removed mylar sheets.

10. Attach the mylar sheets. (Two places)

Note:
Make sure that the collar is completely covered
with the mylar sheet.

13. Reinstall the toner supply port.

Note:
Make sure of the correct mounting position and
direction.
Collar

4040IXC077DA

14. Reinstall the developing unit cover, ensuring that

its tabs are fitted properly into the slits.
(Three screws)
Tighten this screw first

Collar
4040IXC208DA

11. Cut open one corner of the supplied developer

(aluminum packet), and pour evenly into the
developer chamber, while turning the gear in the
direction of the arrow.
Note:
Turn the magnet roller in the direction of its normal rotation, and not the backward.
Not touching the gear of A side.
Be sure not to let developer get inside the collar.

4030U015AC

15. Align the shaft of the developing unit with the

inner guide of the drum unit.
16. Slide the drum unit along the guide to check that
the positioning pin is properly aligned with the
mating hole.

Developer

Magnet roller

Collar
4040IXC209DA

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20. Install the cover shown in the illustration.

(One screw)
Note:
Make sure that the hole of the cover is aligned with
the positioning pin of the machine.

17. Screw the drum unit in position. (Two silver

screws each on the right and left sides)
Note:
Use care not to touch or scratch the photo conductor.
Positioning pin

Positioning pin
Hole

Guide

Guide

Shaft
Shaft
A3EW11A018AA

A1UDIXC007DB

18. Install the imaging unit (IU) in position.

Note:
After setting the IU in place, do not close the
right door.
After setting the IU in place, promptly plug the
power cord into an outlet and clear the counters
within one minute.
(See the next section for information on clearing the counters.)

XIII. Connecting the power cord

1. Connect the power cord.
Note:
This step may not be performed depending on the
applicable marketing area.

A3EW11A015CA

19. Connect the connector.

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XVI. Installing the toner bottle

2. Plug the power cord into the power outlet.

Note:
The toner bottle is not shipped with the machine.
Purchase one that is separately available.
1. From a height of about 10 cm, tap the toner bottle
against a table or other hard object four to five
times. Then turn it upside down and repeat the
same procedure.
Note:
Toner can be caked in the toner bottle. Be sure to
perform this procedure.
C4004U139CA

XIV. Clearing the counters

1. Turn ON the Power Switch.
Note:
Though the control panel displays the message
that informs you that the right door is open, ignore
the message and perform the following steps.
2. Display the Service Mode screen. (For details of
how to display the Service Mode, see the service
manual.)
3. Touch Supplies Life Counter Clear.
4. Touch Drum Unit (K).
The message Are you sure? will appear. Touch
OK.
5. Take similar actions as step 4 for the following
items:
Developing Unit (K)
Developer (K)
6. Touch Close twice.

1166O228AA

2. Shake the toner bottle well about five times in the

vertical direction. Then, turn it over and repeat
the same procedure.

XV. TCR sensor adjustment

1. Close the right door.
2. Make sure that the Service Mode screen is displayed.
3. Touch Printer Adjustment TCR Sensor
Adjustment.
4. Touch Execute OK.
Note:
After touching OK, wait about 1 minute 30 seconds as is.

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3. To move toner to the toner supply port side in the

bottle, drop the toner bottle with the supply port
side down onto a table or other hard surface from
the height of about 10 cm several times.

5. Touch Close.
6. Touch Close on the Service Mode screen.

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8. Gently peel off the seal toward you from the bottle.
Note:
Perform this procedure slowly, as toner can burst
out when the seal is peeled off.

4. Open the front door and slide the toner hopper

out of the machine.

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5. Remove the protective tape.

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9. Slide the toner hopper back into the machine until

it clicks into position. Then, close the front door.

A1UDIXC037DA

6. Open the toner holder and mount the toner bottle.

Note:
Place the toner bottle so that its seal surface faces
upward.

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7. Close the toner holder.

XVII. Adjusting touch panel

Place the surface to which

the seal is adhered upward.

1. Press the [Utility/Counter] key.

2. Touch Accessibility Touch Panel Adjustment.
3. Lightly touch the center of the + markers at four
places on the touch panel. (Touch in any order.)
Note:
Pressing the touch panel hard may cause damage.
* When all the markers at four places have been
touched, the [Start] key turns blue and lights up
steadily blue.

Toner holder
A1UDIXC016DA

4. Press the [Start] key.

5. Touch Close.

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XVIII. Setting gradation adjust

1. Load A4 or Letter size papers in the tray.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch Printer Adjustment Gradation Adjustment.
4. Touch Max. Density Adjustment Print
OK.
Test patterns are printed on two A4 or Letter size
papers.
5. Touch Scan.
Using the steps below, follow the panel display to
start scanning the test patterns:
(1) Place the test pattern (Max. density adjustment
sheet 1) face down on the document glass,
and close the original cover.

7. Touch Gradation Adjustment Print OK.

Test pattern will then be produced on the A4 or
Letter size paper.
8. Touch Scan.
Using the steps below, follow the panel display to
start scanning the test patterns:
(1) Place the test pattern (Gradation adjustment
sheet) face down on the document glass, and
close the original cover.

A3EW11A022CA

(2) Press the [Start] key.

The machine will start reading the test pattern.
9. After the scanning is complete, touch Close
three times.

A3EW11A022AA

(2) Press the [Start] key.

The machine will start reading the test pattern.
(3) Similarly, repeat steps (1) and (2) for the other
test pattern (Max. density adjustment sheet 2).

XIX. Date/Time setting

1. Press the [Utility/Counter] key, and touch Admin
Settings. Enter Admin password (factory setting: 12345678). Touch Machine Settings
Date & Time Settings.
2. Set the following settings:
(1) Touch DATE Set the date. Touch OK.
(2) Touch Time Set the time. Touch OK.
(3) Touch Time Zone Touch + / - and set
time zone. Touch OK.
3. Touch Close three times.

A3EW11A022BA

6. After the scanning of the test patterns is complete, return to the Gradation Adjustment
screen.

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XX. Install date

1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Touch System Settings Installation Date.
3. Touch Installation Date.
4. Touch Delete, and enter the year/month/day
using the numeric keypad.
5. Touch OK Register.
6. Touch Close twice.

XXI. Unit change

Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Make sure that the Service Mode screen is displayed.
2. Touch Toner Change.
3. Touch User or Service.
4. Touch OK.

XXII. Adjusting registration of paper

source options
1. Load trays 4 and 5 with A4 or Letter size papers.
2. Make sure that the Service Mode screen is displayed.
3. Touch Printer Adjustment.
<Leading Edge Adjustment>
1. Touch Side Edge AdjustmentTray 4
2. Press the [Start] key.
A test print will be produced.
3. Measure widths B and C of the pattern on the test
printout, and check that the difference is within
the specified range.
Specifications: Width B - Width C = 0 1.0 mm
4. If the difference between the measured widths B
and C is outside the specified range, enter the
correction value using the
or
key.
Adjustable range: -3.0 to +3.0 mm
(Step: 0.2 mm)
B

Paper exit
direction

A3EWPCA008AA

5. Print a test page again, and check if the difference is within the specified range.
* If the use of the
or
key does not allow
the measurement to fall within the specified
range, perform the following steps.
6. Slide out the drawer and unload paper from it.
7. Loosen the three screws shown in the illustration.

A0XWMXC018MB

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8. Watching the graduations provided in the drawer,

move the edge guide in the rear.
If the difference is greater than the specified
value, move the edge guide toward the front.
If the difference is smaller than the specified
value, move the edge guide toward the rear.

8. Turn ON/OFF the Power Switch.

Note:
If Service Mode was displayed, you must turn off
the power after exiting Service Mode, and turn it
back on after 10 or more seconds have passed.

XXIII. List output

1. Load tray 2 with A4 or Letter size papers.
2. Press the [Utility/Counter] key.
3. Touch User Settings Print Settings Print
Reports.
4. Touch Configuration Page Print OK.
Verify that the list is printed.
5. Print other lists (information) as necessary.
6. Touch Close three times.
A0XWMXC019MA

9. Load paper and print another test page to check

the difference between widths B and C.
* Make adjustments until the difference falls within
the specified range.
10. Tighten the screws which has been loosened in
step 7.
* Adjust Tray 5 using the same steps.
11. Touch Close.

XXIV. Connecting cables

1. Connect the network cable to the machine and
route the cable as shown in the illustration.
Note:
Fit the cable into the hooks.

<Leading Edge Adjustment for Duplex Printing>

1. Touch Left ADJ Duplex Tray 4.
2. Press the [Start] key.
A test print will be produced.
3. Measure widths B and C of the pattern on the test
printout, and check that the difference is within
the specified range.
Specifications: Width B - Width C = 0 1.0 mm
4. If the difference between the measured widths B
and C is outside the specified range, enter the
correction value using the
or
key.
Adjustable range: -3.0 to +3.0 mm
(Step: 0.2 mm).
Paper exit
direction

A3EW11A020AA

2. Connect the networking equipment (HUB) using

the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
10BaseT/100BaseTX: Category 5
1000BaseT: Category 5E, Category 6

C
B

A3EWPCA009AA

5. Print a test page again, and check if the difference is within the specified range.
* Adjust Tray 5 using the same steps.
6. Touch Close twice.
7. Touch Close on the Service Mode screen.

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XXV. Network setting

Make the TCP/IP address setting for the network.
Note:
The IP address is assigned automatically by the
DHCP server, when the machine's power is turned
ON. (DHCP setting at the time of factory shipment:
ON)
<To Set Manually>
If the machines IP address is not set automatically,
follow the steps below to set it manually.
Note:
Consult the network adminisutrator for the setting
value to be entered and make settings as
required.
1. Press the [Utility/Counter] key.
2. Touch Admin Settings. Enter Admin password. Touch OK.
3. Touch Ethernet TCP/IP DHCP
OFF OK.
4. Set the following settings:
(1) Touch Enable ON OK.
(2) Touch IP Address. Set it to an IP address
on the network of the machine. Touch OK.
(3) Touch Subnet Mask. Set the subnet mask.
Touch OK.
(4) Touch Gateway. Set the gateway address.
Touch OK.
5. Turn OFF the Power Switch, then turn it back ON.
6. Press the [Utility/Counter] key.
7. Touch User Settings Print Settings Print
Reports Configuration Page Print
OK, to print the settings list page, and verify that
the settings from step 4 have been completed
correctly.

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