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ENTOLETER INSECT DESTROYER

Type : ENSTS
Date : .. /.. /….
Serial No : ……..…

EN USER MANUAL

MB

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www.ugurmakina.com
info@ugurmakina.com
EN ENTOLETER INSECT DESTROYER

PLEASE BEFORE INSTALLATION AND RUNNING THE


MACHINE,READ THIS MANUEL GUIDE .

During the assembly and operation of the meachine,if the operators not
followed the rules discribed this book,those machines are out of warranty.
EN ENTOLETER INSECT DESTROYER

CONTENTS

1. GENERAL SAFETY RULES.……………………………………………………………… 2


2. DESCRIPTION OF THE MACHINE.…..…………………………………...…………….. 3
1. General Information…………………………………………………………………… 3
2. Design…………………………………………………………………………………. 4
3. Working principle……..………………………………………………………………. 4
3. TECHNICAL SPECIFICATIONS………………………………….………………………. 4
4. TRANSPORTATION , ASSEMBLY and OPERATION………………………………….. 5
1. Transportation…………………………………………………................................... 5
2. Assembly……………………………………………………....................................... 5
3. Operating the machine…..…………………………………………………………….. 6
5. PACKAGING AND STORAGE……………………………………….....................................7
6. ELECTRICAL CONNECTION INSTRUCTIONS………………………………………... 8
7. MAINTENANCE…………..………………………………………………..………………... 9
8. SPARE PART……………………………………………………………………………….…..9
9. TROUBLES AND SHOOTING METHODS………………………………………………...10
10. MACHINE LABEL……………………………………………………………………………..11
11. WARRANTY TERMS………………………………………………………………………….12
EN ENTOLETER INSECT DESTROYER

May cause danger directly.


! Warning May cause dead or serious injury.
yarı

Dangerous !
Attention May cause injury.
!
May be harmful for the product.

Help for usage or additional information.


Reminder

1. GENERAL SAFETY RULES


Elit Makina advices to obey the following safety rules for the machines that
are manufactured or sold by themselves. Most of theese rules are oligatory
in many counturies.

! Warning
Read the manuel before place and first start and apply the
stated points . During the placement use the hoops in a suitable way and carry
the machine after lifting. Install the machine to a well prepared durable place.
Check the available electrical system with the machine’s electrical
equipments before the connections. All the mechanical and electrical
connections have to made by qualified persons on their subjects. If needed
consult to UGUR MAKINE
If there is an abnormal case during the first start immediately stop the
machine and inform the authorized person. Do not run the machine again if
you are not sure that the problem was solved. Make periodic maintenance of
the machine properly. For lubrication of all the machines in food sector
leaded oils can not be used definetely.
Prefer the original spare parts made by UGUR MAKINE for the weared or
broken materials.

Reminder
If the rules in this manuel are not followed during
installation or operation any defect or damage will be out of guaranty.

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EN ENTOLETER INSECT DESTROYER

2. DESCRIPTION OF THE MACHINE (Figure-1)


1. GENERAL INFORMATION
Infestation destroyer are shown in Figure-1. Main parts of the machine are as follows:

5 6 9 10
7 8
B

1
3 A
2
4

Figure -1
A PRODUCT INLET
B PRODUCT OUTLET
1 BASE
2 MAIN BODY
3 ROTOR
4 COVER
5 HUB
6 LABYRENT SEAL
7 FIXING PART
8 ROTOR FIXING PART
9 OUTER PIN
10 INNER PIN 3
EN ENTOLETER INSECT DESTROYER

2. Design
The machine is designed for to disintegrate any insect, eggs or larvae present
in the flour. It consist of steel construction body, high speed rotor and a
flanged motor that directly drives the rotor.
3. Working Principles
The product enters the machine through inlet (A). Due to the centrifugal
effect of the high speed rotor the product goes away form the rotation axis.
The pins around the disc strikes to the product with high velocity and it
reaches to the outlet.

3. TECHNICAL SPECIFICATIONS (Table-1)


The general technical features are given in table-1. It is possible to
manufacture for different capacities.

(Table-1) TECHNICAL SPECIFICATIONS

TYPE MOTOR KW CAPACITY (t/h) WEIGHT (kg)


ENSTS5 11 3-5 395
ENSTS10 11-18.5 5-10 435
ENSTS20 18.5-37 10-20 560
ENSTS30 37-55 20-30 720
ENSTS40 55-90 30-40 960

Table-1

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EN ENTOLETER INSECT DESTROYER

The mean of entoleter’s symbol is below:


Sample: ... 5
a b
a: Model ( ...)
b: Type

4. TRANSPORTATION, ASSEMBLY AND OPERATION (Figure-3)


1. Transportation (Figure-2)

! Attention
Transport the machine as a whole. After applying the
necessary safety rules carry it with a hoist using a chain or belt as shown in the
figure.

Figure-2

2. Assembly
! Attention
It is possible to place the machine axis vertical or
horizontal. For the horizontal axis position the base frame is fixed to the
floor by bolt anchor. During the assembly it is important to check the
machine by a measuring tool (for example water level) if it’s axis is
horizontal or not. This helps the machine to work without vibration. Then
again check the confirmity of the electrical system with the machine.

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EN ENTOLETER INSECT DESTROYER

Make the connection by using the true cable section according to


motor power and pay attention to the isolation and fixing electrical
cables. Rotation direction have to be same with the arrow shown on the
machine. Test the machine if there is an abnormality or not. If there is
something wrong do not run the machine again until the problem is
solved.
For inlet and outlet pipes use rubber sleeves to connect the
machine to the line and pay attention for the leakage.
3. Operating the Machine

! Warning
yarı Check all the electrical and pneumatic connections again.
The machine should run when inside is empty and keep clean after work.
Therefore this machine should run 10 seconds before the blower and stop it
after 60 seconds. The purge air should start with the main motor and blow
2.5 bar air continuously upto the end of the work.

5. Electrical Connection Instruction


Electrical diagram for the machine is shown on the diagram Elk-1.

! Warning
yarı Electrical diagram of the machine is designed compatible
with the international standarts. Any changes in the diagram must be made
by qualified persons. Ground connection should also be made.

! Attention
Main switch and emergency switch should be in a box and
near to the machine with the ability to lock. All these Works should be suitable
to EN 60204-1

! Attention
Pay attention to isolation and safety rules during the electrical
connections.

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EN ENTOLETER INSECT DESTROYER

5. Packaging and Storage:

Before being transferred to the machine optionally using the wood made boxes.
Pallets assembled under the boxes for ease of handling during loading. Other spare
parts are shipped with another package.Machine volume is more than the container so
that it’s sending by partial.
If you are not installed after delivery,you keep the spare parts dry and free of dust
place. In addition, the packaging should not enter the machine from dust and moisture.

You should be considered the warnings on the package board.

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6. Elecrtical Connection Instructions:

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EN ENTOLETER INSECT DESTROYER

Elk-1

7. Maintenance (Figure-2)
• Electrical connections on motor and box have to made carefully. Do not
leave them loose.
• Make cleaning by opening the cover every 6 months.
• Check the pins annually and if necessary replace them as a complete set.
• Check balance control fort he disc if you replace material.
• Check annually motor bearings.
• By the periodic controls replace the weared parts and make lubrication
(Figure-3)

Lubrication point
(once a year)

Figure-3

8. SPARE PART LIST (Figure-1)


Please specify part name and part number fort he spare part requirements.
NO PART NAME DRAW. NO PART NO

1 Pins 9,10 ...-001


2 Disc for pins 3 ...-002
3 Electrical motor (Specify power and rpm) ...-003
4 Vibration isolation
5 Pnomatic valve
6 Pnomatic pressure regulator

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9. TROUBLES AND SHOOTING METHODS:

TROUBLES REASON TROUBLE DETECTION SOLUTION METHOD


*Check the electricity
*There is no power
If the machine is not *Open and check the
1 *Rupture in the electrical box.
working electrical box
*Motor can be burned.
*Check the motor
*Product may not be coming *Check the product coming
proper unit or side.
If the machine is
2 *Inside may be chocked. *Check the machine inside.
running under capacity
*Product induction pipes may *Check the product
be chocked. outgoing pipes.
*Machine is not placed
*Check the floor.
If the machine is properly on the floor.
3 *Check the pads bolts.
running shaky. *Anti vibration pads loose
*Check the rotors balance.
*The rotor has balancing.

In the event of any problems with the machine, contact with UĞUR
MACHINERY authority.

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EN ENTOLETER INSECT DESTROYER

10. MACHINE LABEL:

MB

info@ugurmakina.com

R
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Name Of The Machine


Type
Serial Number
Productions date
Voltage/ Operating Frequency

Motor Power
Weight kg (NET)
Adress: Akkent Mah. Ankara Yolu 7.km. No:22 Çorum/TURKEY
(+90.364) 235 00 26 (+90.364) 235 00 20-30

Description of Terms:

Name of the machine : ENTOLETER INSECT DESTROYER


Type : ENSTS
Serial Number : 017-000
Production Year : 2017
Working Voltage :
Capacity :
Power :
Motor Round (rpm) :
Weight kg (NET) :
Max. Current :
Frequency :
Dimensions (Width x Length x Height) :
Adress : Akkent Mah. Ankara yolu 7.Km No:22 Çorum/TURKEY
: (+90.364) 235 00 26

: (+90.364) 235 00 20-30

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EN ENTOLETER INSECT DESTROYER

11. WARRANTY TERMS:

1. Guarantee terms, begins with machines works and continues 12 months. But guarantee
terms not run out total 18 months that beginning loading or invoice date.
2. When face with a situation about all failure and defected parts that originate from the
production process of factory, service for free.
3. When a failure came out during guarentee terms, time to repair addition to the time of
guarentee.
4. Malfunctions resulting from the contrary use to the matters contained in the manuel guide
is out of warranty.
5. Sending services and replecement parts costs for malfunctions resulting from users
belongs to custemer.
6. Malfunction resulting from wrong use of voltage is out of warranty.
7. Wrong use or contrary use to machines using aim are out of warranty.
8. Malfunctions resulting from uncleaning and not being protection maintenance are out of
warranty.
9. Malfunction resulting from naturel disaster like lightning, flood, fire etc. is out of
warranty.
10. Damages resulting from working the machine wrong are out of warranty.
11. 10 years begin with guarentee terms UĞUR MAKİNE undertake service cost and spare
parts supply.

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