Month Pepper Pepper Pepper SFG

Receipts Consumed Closing Produced

Stock
Mar-10 801118
Apr-10 311800 243780 869138 25597
May-10 274259 264227 879170 27744
Jun-10 417066 231001 1065235 24255
Jul-10 379091 309592 1134734 32507
Aug-10 288253 313557 1109430 32924
Sep-10 242283 342704 1009009 35984
Oct-10 213857 247568 975298 25995
Nov-10 276840 235325 1016813 24709
Dec-10 125332 315251 826894 33101
Jan-11 578792 341015 1064671 35807
Feb-11 109939 303627 870983 31881
Mar-11 379499 365497 884985 38377
Total 3597010 3513144 368880
 Every 100 kilo of FG consumes only 90 kilo of SFG. The rest are oil and additives blended to bring it up to custom

Raw material holding cost

Average berry stock 962114
Holding cost in SqFeet per year 12000
c=10,000 per kilo
per kg loss per quarter in Rs 20 0.2% essential oil is evaporated every quarter
loss per quarter 19242273.85

COGS/day= Average Inventory/Inventory holding period=

SFG demand per year from the FG demand data 3,60,013.50

Exhibit 11 - Average Production Lead Times for High Volume Products (July 2010 – June 2011)
SKU Avg STDEV OF Lead Time (Days)
SKU 01 19
SKU 04 12
SKU 05 30
SKU 06 20
SKU 07 20
SKU 09 15
SKU 10 20
SKU 11 49
SKU 22 20
SKU 26 42
SKU 34 12
SKU 39 18
SKU 40 15
SKU 44 20
SKU 56 29

Exhibit 12 - Average Inventory Days for FG Stock (July 2010 – June 2011)
Product Inventory Days
SKU 04 73
SKU 09 65
SKU 01 54
SKU 26 53
SKU 10 36
SKU 15 72
SKU 05 142
SKU 34 75
SKU 03 23
total
 SFG SFG Closing stock FG Produced FG FG
Consumed Dispatch Closing
Stock
14698 20548
30852 9443 34280 30236 24592
22834 14353 25371 26628 23335
32598 6010 36220 31415 28140
31779 6738 35310 39084 24366
30484 9178 33872 33031 25207
38480 6682 42756 30343 37620
30075 2602 33417 34257 36780
24035 3276 26706 31122 32364
30796 5581 34218 33387 33195
35651 5737 39612 36714 36093
32814 4804 36460 31221 41332
33418 9763 37131 30282 48181
373817 415353 387720
additives blended to bring it up to customer specs.

SFG material holding cost

Average stock 7605

essential oil is evaporated every quarter

10690.15 COGS/day= Average Inventory/Inventory holding period=

CSL assumed
ume Products (July 2010 – June 2011)
Lead Time (Days) demand per month STD Demand Sigma DDLT SS
11 1463 845 11276 18548
21 7317 4256 92901 152808
11
13 9565 4996 77765 127912
8
29 1632 681 20743 34119
14
40 2350 2330 94635 155660
8
3295 3825 21354 35124
7
8 1539 640 8295 13644

20 4055 2622 55494 91279

20 6116 6347 131145 215714
Total 844809
010 – June 2011)
 FG material holding cost
Average stock 31673

nventory holding period=

0.95 z 1.644854

Demand during LT
27793.83333
87807

191305

24483.75

115162.25

138390

27698.4

81100
177349.5
871089.7333