Wiper die

frequency data
Bending Line-P1110
Aug-2023
Purpose and Target.

 Purpose:
To increase the wiper life with respect to cost saving .

 Target :
To save number of wiper consumption cost per month.
DATA COLLECTION
BENDING LINE PIPES
SL NO PART CODE PART NUMBER PART ASSY

1 I04 (W0320) SG421 YFG

2 I05 (W017) SG422 YFG

3 I06 (W0030) SG432 YFG

4 I07 (W0670 SG431 YFG

5 I08 (W0600) SG432 YFG

6 I14 (W0230) SG414 560B

7 I15 (W0620) SG431 560B

8 I16 (W0520) SG411 560B

9 I17 (W0510) SG412 560B

10 I18 (W0540) SG432 560B

11 I19 (W0370) SG413 560B

 CLASSIFIED AS PER THE MACHINE

BENDER A BENDER B
SL NO PART CODE PART NUMBER PART ASSY SL NO PART CODE PART NUMBER PART ASSY

I05 (W017) SG422 YFG I04 (W0320) SG421 YFG

1 1
I07 (W0670 SG431 YFG I06 (W0030) SG432 YFG
2 2
I08 (W0600) SG432 YFG I18 (W0540) SG432 560B
3 3
I14 (W0230) SG414 560B I19 (W0370) SG413 560B
4 4
I15 (W0620) SG431 560B
5 5
I16 (W0520) SG411 560B
6 6
I17 (W0510) SG412 560B
7 7
SEPARATED AS PER THICKNESS AND
DIAMETER.
BENDER A BENDER B
PART THICKNES WIPER SL PART PART THICKNES WIPER
SL NO PART CODE PART ASSY PART CODE
NUMBER S DIA NO NUMBER ASSY S DIA
I04
I05 (W017) SG422 YFG 1.2 48.6 SG421 YFG 1.2 48.6
1 1 (W0320)
I07 (W0670 SG431 YFG 1.2 48.6 I06 SG432 YFG 1.2 38.1
2 2 (W0030)
I18
I08 (W0600) SG432 YFG 1.2 48.6 (W0540) SG432 560B 1.2 48.6
3 3
I19
I16 (W0520) SG411 560B 1.2 54 SG413 560B 1.2 48.6
4 4 (W0370)
I17 (W0510) SG412 560B 1.2 54
5 5
I14 (W0230) SG414 560B 2 48.6
6 6
I15 (W0620) SG431 560B 2 48.6
7 7
wiper consumption in bender A from 26/7-24/8
WIPER DIE REPLACEMENT DATA
MACHINE BENDER -A

PART NUMBER SG422-W0170, SG431-W0670, SG432-W0600, SG414-W0230, SG432-W0620

WIPER DIAMETER 48.6 mm

SL NO DATE NEW DIE REPL DATE SHIFT LENGTH PARTS QTY CUM, PART QTY NO OF BEND REMARK

1 26-07-2023 25-07-2023 1ST 91 1104 1104 12144

2 27-07-2023 1ST 92 870 1974 21714
3 28-07-2023 1ST 91 750 2724 29964
4 31-07-2023 1ST 89 614 3338 36718
5 31-07-2023 31-07-2023 1ST 90 100 3438 37818
6 01-08-2023 1ST 91 467 3905 42955
7 02-08-2023 1ST 92 783 4688 51568
8 03-08-2023 1ST 91 825 5513 60643
9 04-08-2023 1ST 92 872 6385 70235
07-08-2023 90 380 6765 74415
10 07-08-2023 07-08-2023 1ST 91 420 7185 79035
11 08-08-2023 1ST 91 840 8025 88275
12 09-08-2023 1ST 93 830 8855 97405
13 10-08-2023 1ST 92 922 9777 107547
14 11-08-2023 1ST 92 842 10619 116809
15 14-08-2023 1ST 91 831 11450 125950
16 16-08-2023 1ST 91 800 12250 134750
17 17-08-2023 1ST 90 820 13070 143770
18 18-08-2023 1ST 90 882 13952 153472
19 19-08-2023 19-08-2023 1ST 88 350 14302 157322
20 19-08-2023 1ST 91 644 14946 164406
21 21-08-2023 1ST 92 848 15794 173734
22 24-08-2023 1ST 92 419 16213 178343
23
 MADE CHECKSHEET TO ENSURE SEPARATE
WIPER DIES ARE USED AS PER THICKNESS
SIAP WIPER FREQUENCY DATA SIAP WIPER FREQUENCY DATA
MATERIAL: Wiper for bending Parts: I14 (W0230), I15 (W0620)
MATERIAL: Wiper for bending Parts:I05(W017), I07(W0670), I08(W0600)
Thickness: 2 mm Target qty:5000 nos
Thickness: 1.2 mm Target qty:5000 nos
Diameter: dia 46.8mm Machine: Bender A
Length :90mm No of bend :6 bend Diameter: dia 46.8mm Machine: Bender A
SL NO Prod date Shift length Quantity cum qty No of bend Remark Length :90mm No of bend : 5 bend

1 22-08-2023 1st 90 184 184 1104 SL NO Prod date Shift length Quantity cum qty No of bend Remark

2 23-08-2023 1st 92 275 459 2754 1 22-08-2023 1st 91 480 480 2400
3 24-08-2023 1st 92 184 643 3858 2 23-08-2023 1st 91 520 1000 5000
4 25-08-2023 1st 92 208 851 5106
3 25-08-2023 1st 91 409 1409 7045
5 28-08-2023 1st 90 230 1081 6486
4 28-08-2023 1st 91 634 2043 10215
6 29-08-2023 1st 90 240 1321 7926
5 29-08-2023 1st 91 318 2361 11805
7 30-08-2023 1st 90 151 1472 8832

8 1st 233 1705 10230 6 30-08-2023 1st 91 453 2814 14070

31-08-2023 90
9 1st 240 1945 11670 7 31-08-2023 1st 91 519 3333 16665
01-09-2023 90
10 04-09-2023 1st 90 210 2155 12930 8 1st 490 3823 19115
04-09-2023 91
11 1st 240 2395 14370
05-09-2023 89 9 06-09-2023 1st 90 640 4463 22315
12 06-09-2023 1st 89 230 2625 15750
10 07-09-2023 1st 90 600 5063 25315
13 07-09-2023 1st 88 230 2855 17130
11 08-09-2023 1st 90 544 5607 28035
14 08-09-2023 1st 87 240 3095 18570

15 1st 220 3315 19890 12 09-09-2023 1st 90 544 6151 30755

09-09-2023 86
16 1st 220 3535 21210 13 11-09-2023 1st 90 544 6695 33475
11-09-2023 86
NEW WIPER PHOTO AND SPECIFICATION

WIPER DIA-48.60MM
B C

WIPER HEIGHT 90.00MM

A
COMPARISION
Comparison of last month consumption
to this month

wiper frequency comparison

18000 2261

16000
7187

14000

12000
10230
10000
3427
8000

6000
3338
4000

2000

0
0 0 1 2 3 4
Series1
Part qty wiper used Part qty wiper used
Wiper Cost comparison

wiper cost comparison per month