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PLC Scada 140717081152 Phpapp02 PDF
PLC Scada 140717081152 Phpapp02 PDF
TABLE OF CONTENT
Introduction of PLC
Introduction of Scada
What is PLC
Importance of PLC
How PLC works
What is Scada
Importance of Scada
How Scada works
Components of SCADA
Scada Architectures
Why Plc-Scada
Benefits Of PLC-Scada
Scope of PLC-Scada
INTRODUCTION OF PLC
Programmable logic controllers (PLCs) have been an integral part of factory
automation and industrial process control for decades. PLCs control a wide array of
applications from simple lighting functions to environmental systems to chemical
processing plants. These systems perform many functions, providing a variety
of analog and digital input and output interfaces; signal processing; data conversion;
and various communication protocols. All of the PLC's components and functions
are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the
diverse needs of different factories and applications. Input stimuli (either analog or
digital) are received from machines, sensors, or process events in the form
of voltage or current. The PLC must accurately interpret and convert the stimulus for
the CPU which, in turn, defines a set of instructions to the output systems that
control actuators on the factory floor or in another industrial environment.
INTRODUCTION OF SCADA
SCADA (Supervisory Control and Data Acquisition)
Now a days automation system contains PLCs and SCADA software. If you use PLC &
SCADA combination the advantages you have is you have better monitoring and
control of the plant and also you have access to the information the way you want.
SCADA enables engineers, supervisors, managers and operators to view and interact
with the workings of entire operations through graphical representation of their
production process.
SCADA runs on a PC and is generally connected to various PLCs and other peripheral
devices. It enables you to generate applications for the most demanding
requirements of plant engineers, operators, supervisors and managers tailored
precisely to the needs of each plant. SCADA constantly gathers data from the plant
in real-time, stores and processes it in the database, evaluates and generates
alarms, displays information to plant operators, supervisors and managers and can
issue instructions to PLCs on the plant floor.
IMPORTANCE OF PLC
The PLC is primarily used to control machinery. A program is written for the
PLC which turns on and off outputs based on input conditions and the
internal program. In this aspect, a PLC is similar to a computer. However, a
PLC is designed to be programmed once, and run repeatedly as needed. In
fact, a crafty programmer could use a PLC to control not only simple devices
such as a garage door opener, but their whole house, including switching
lights on and off at certain times, monitoring a custom built security system,
etc.
Most commonly, a PLC is found inside of a machine in an industrial
environment. A PLC can run an automatic machine for years with little
human intervention. They are designed to withstand most harsh
environments.
HISTORY OF PLC
When the first electronic machine controls were designed, they used relays to
control the machine logic (i.e. press "Start" to start the machine and press "Stop" to
stop the machine). A basic machine might need a wall covered in relays to control all
of its functions. There are a few limitations to this type of control.
Relays fail.
The delay when the relay turns on/off.
There is an entire wall of relays to design/wire/troubleshoot.
A PLC overcomes these limitations, it is a machine controlled operation.
Recent developments
PLCs are becoming more and more intelligent. In recent years PLCs have been
integrated into electrical communications(Computer network)i.e., all the PLCs in an
industrial environment have been plugged into a network which is usually
hierarchically organized. The PLCs are then supervised by a control centre. There
exist many proprietary types of networks. One type which is widely known is SCADA
(Supervisory Control and Data Acquisition).
computer designed to read digital and analog inputs from various sensors,
execute a user defined logic program, and write the resulting digital and
analog output values to various output elements like hydraulic and
pneumatic actuators, indication lamps, solenoid coils, etc.
Scan cycle: Exact details vary between manufacturers, but most PLCs follow
a 'scan-cycles format.
Overhead includes testing I/O module integrity, verifying the user program
logic hasn't changed, that the computer itself hasn't locked up (via a
watchdog timer), and any necessary communications. Communications may
include traffic over the PLC programmer port, remote I/O racks, and other
external devices such as HMIs (Human Machine Interfaces).
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cards is saved to an input memory table. Logic execution The user program
is scanned element by element, then rung by rung until the end of the
program, and resulting values written to an output memory table .Output
scan Values from the resulting output memory table are written to the
output modules. Once the output scan is complete the process repeats
itself until the PLC is powered down.
The time it takes to complete a scan cycle is, appropriately enough, the
"scan cycle time", and ranges from hundreds of milliseconds (on older PLCs,
and/or PLCs with very complex programs) to only a few milliseconds on
newer PLCs, and/or PLCs executing short, simple code.
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SCADA
(SUPERVISORY CONTROL AND DATA ACQUISITION)
SCADA is a system operating with coded signals over communication
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SCADA
(SUPERVISORY CONTROL AND DATA ACQUISITION)
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IMPORTANCE OF SCADA
Scada processes include industrial, infrastructure, and facility-based
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SCADA TOOL
SCADA can be a great tool while working in an environment where
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COMPONENTS OF SCADA
Remote terminal units (RTUs) connect to sensors in the process and convert
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COMPONENTS OF SCADA
A telemetry system is typically used to connect PLCs and RTUs with control
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COMPONENTS OF SCADA
A Historian is a software service which accumulates time-stamped
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control entire sites, or complexes of systems spread out over large areas
(anything from an industrial plant to a nation). Most control actions are
performed automatically by RTUs or by PLCs. Host control functions are
usually restricted to basic overriding or supervisory level intervention. For
example, a PLC may control the flow of cooling water through part of an
industrial process, but the SCADA system may allow operators to change
the set points for the flow, and enable alarm conditions, such as loss of flow
and high temperature, to be displayed and recorded. The feedback control
loop passes through the RTU or PLC, while the SCADA system monitors the
overall performance of the loop.
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SCADA ARCHITECTURE
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SCADA ARCHITECTURE
First generation: "Monolithic
Early SCADA system computing was done by large minicomputers. Common
network services did not exist at the time SCADA was developed. Thus
SCADA systems were independent systems with no connectivity to other
systems. The communication protocols used were strictly proprietary at
that time. The first-generation SCADA system redundancy was achieved
using a back-up mainframe system connected to all the Remote Terminal
Unit sites and was used in the event of failure of the primary mainframe
system. Some first generation SCADA systems were developed as "turn key"
operations that ran on minicomputers such as the PDP-11 series made by
the Digital Equipment Corporation
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SCADA ARCHITECTURE
Second generation: "Distributed
SCADA information and command processing was distributed across
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SCADA ARCHITECTURE
Third generation: "Networked
Similar to a distributed architecture, any complex SCADA can be reduced to
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SCADA ARCHITECTURE
Fourth generation: "Internet of Things
With the commercial availability of cloud computing, SCADA systems have
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WHY PLC-SCADA
In recent times, all most every industry use automation or control systems
for working. Every industry needs more engineers to grow their production
rate. Foreign countries have also understood the importance of automation.
It is a type of control system which involves information technology and
reduces the human manually works in production. For automation industry
PLC and SCADA are the most important tools, without these tools
automation is not possible. It plays a vital role in the world economy as it
replaces all manual systems power.
If you want to get a best job in automation industry, you must have an idea
about industrys requirement. Almost every industry needs professionally
trained students who have some experience and detailed knowledge about
PLC-Scada technology. Candidate needs to get trained in the same, because
Training helps them to get practical knowledge and skills that required to
get placed in a famous industry. By getting trained with the professionals
who have industry experience, you will get the industry exposure with the
industrial training project as well.
Copyright Appin Technology Lab
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WHY APPIN
If you are looking for a better career in an automation industry after
completing your degree, You should get trained from the company who has
expertise in the same. Appin is a well-known company in the field of
Information Technology which provides industrial training for all courses
related to IT, electronics and telecom field. We also provides the Job
Oriented Training programs in Information Security/IRM/Secured
Application programming/ Secured Mobile Application Development
programming in Android, BlackBerry, iOS. Our placement record is better
than other players in the market.
Our training programs are on the latest technologies with the updated
versions & advanced concepts. Like cloud computing PLC-Scada.
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MANUFACTURING INDUSTRIES
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BENEFITS OF PLC-SCADA
PLC and SCADA are the success behind the automation industry. PLC is designed
in such a way that it can be used to control multiple inputs and outputs and it
can be handled in extreme temperature changes. Without these two
automation concepts the automation industry fails. So there is a huge demand
for skilled manpower in PLC and SCADA in automation industry. We cannot even
think of surviving without this technology even for a day. If the system fails then
there would be losses of cores of rupees. After the application of PLC and
SCADA technology in Industrial automation process.
It is creating a lot of employment opportunities
There is a huge demand for skilled manpower in this sector
Reduces time
Reduces Cost
Profit maximization
Economies of scale
Improved Productivity
Quality output
Increased Accuracy and speed
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