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HARDCAP A1+

INDUSTRY LEADING BUMP CAP


TECHNOLOGY, THE ONLY BUMPCAP TO EXCEED THE A1+ VARIANT OF EN812
The new HardCap A1+ is another major innovation from
JSP in head protection design. Designed to exceed the most
recent standards, years of thought and design iterations
have been undertaken to develop a product that is unrivalled
in both performance and style. Sleek and low profile, its
almost impossible to distinguish from a standard high street
baseball cap.
The unique angled adjuster designed to fit under the occipital
bone at the rear of the skull means that one size really does
fit all, particularly when combined with the castellated
protective liner. The liner is removable, therefore the cap part
is machine-washable for hygiene purposes. It has a terrytowelling sweatband for added comfort and all colour-ways
have subtle reflective piping for added visibility safety.

REFLECTIVE PIPING

VENTILATION

Reflective piping on all models adds


extra visibility and therefore safety in
all working environments.

mesh panels on the outer mean added


at 2.5M
1KG
ventilation
for coolness and comfort.

UNIQUE ADJUSTER

ALL ROUND PROTECTION

Unique one-handed angled adjuster to


quickly fit, giving true one size fits all
Sizing ranges from 53 to 64cm headsize.

The protective liner is removable, so the


outer cap is fully washable for hygiene
purposes and extended life cycle.

SWEAT BAND

LOW
PROFILE DESIGN
100 JOULES

Extra holes in the

liner plus the two

How We Designed our HardCap A1+

EN standards require Bump Caps to conform to


EN812:1997/A1:2001. This is to protect the wearer from
impacts at 30 and 60 from vertical at the front and the
back of the head. We needed a One-Size-Fits-All liner to
work together with a stylish new cap, to improve on the
performance and aesthetic appearance of our Top-Cap.
Comfort was a high priority to increase customer / user
acceptance. We call it the A1+ because, like much of our
PPE, it exceeds the required standard. EN812:1997/
A1:2001 is the most current standard, but we designed the
new HardCap to go beyond this because we wanted to
offer maximum protection possible within the parameters
of a bump cap.

2 Sample

Design

Cap design, renderings sketches drawn by hand


of aesthetic ideal. New technologies proven.
Curve and line flourishes used to enhance appeal.

25 JOULES

Sample evaluation phase. Competitors samples


assessed and tested. What are the features
and benefits being offered? How can they be
improved upon?

3 CAD Model

HardCap A1+
ALL ROUND PROTECTION

3 PEAK SIZES

AVAILABLE

Micro Peak

Bump cap liner CAD model, dimensioning


initial rapid prototype produced from CAD data
to validate both form and function. Problems
resolved and CAD data finalised.

5KG at 2M

4 Material

Short Peak

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6 Certification

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EN

NOMINATED

S RESER
HT

The significant difference between the helmet standard and the bump cap standard is the shock absorption test. As
the product is designed to stop the wearer banging their head the impact test is at a much lower energy, the 5kg flat
only dropping 250mm. However, with an industrial helmet which the wearer would replace after an impact,
5KG
at 1M
5KG at mass
1M
it
is
expected
that the wearer would bump their head several50
times,
so the standard requires the impact test to be
JOULES
50 JOULES
carried out 4 times! Each impact is carried out with the head at a different angle, so much more of the head is subject
to testing. As with the industrial safety helmets, the testing is again done at different conditions, +50C, -10C and
following water immersion.

Impact test angles, standards, checks

REGIST

PROTEC
NT

Material selection, swatches of material


from supplier, preferred material chosen,
communication with supplier.

DES

EN812 + A1 Testing

5 Testing

For our latest innovations tel: 01993 824400 visit: www.jsp.co.uk mail JSP at sales@jsp.co.uk

GN

50 JOULES

DES

5KG at 1M

29 JOULES

Available in Hi-visibility orange and


yellow, great for low light environments

T PEND

3KG at 1M

Matthew Judson B.Eng(Hons), ACQI.


Director of Respiratory & Technical Support

DES

Offering high levels


of protection and
comfort for Police
and Security services

REGIST

D
VE

HI-VISIBILITY

29 JOULES

GN

EN

D
VE

Terry towelling sweatband adds comfort


and absorption for the wearer.

Ultra sleek low profile design means the


HardCap A1+ is almost indistinguishable
from a high street fashion baseball cap.

20 JOULES

S RESER
HT

DES

1KG at 2M
Standard Peak

EN812 +A1 Requires 4 impact


sites meaning bumpcaps must
now be able to with stand twice
3KG at 1Mthe impact energy of EN812

REGIST

0.5KG at 50CM
2.5 JOULES

0.5KG 50C
2.5 JOULES

5KG at 25CM
12 JOULES

5KG 25C
12 JOULES

Gain patents and certification approvals.

For our latest innovations tel: 01993 824400 visit: www.jsp.co.uk mail JSP at sales@jsp.co.uk

STANDARD 7cm PEAK HARDCAP A1+


CARTON
QTY

CODE

DESCRIPTION

ABR000-000-500

Standard 7cm Peak HardCap Navy/Navy

20

ABR000-001-100

Standard 7cm Peak HardCap Black/Black

20

ABR000-005-000

Standard 7cm Peak HardCap Black/Grey

20

ABR000-00L-500

Standard 7cm Peak HardCap Grey/Red

20

ABR000-00N-400

Standard 7cm Peak HardCap Royal Blue/Yellow

20

ABR000-00N-500

Standard 7cm Peak HardCap Black/Hi-Viz Orange

20

EXCEED THE A1
VARIANT OF EN812

SHORT 5cm PEAK HARDCAP A1+


ABS000-002-100

Short 5cm Peak HardCap Navy/Navy

20

ABS000-001-100

Short 5cm Peak HardCap Black/Black

20

ABS000-005-000

Short 5cm Peak HardCap Black/Grey

20

ABS000-00L-500

Short 5cm Peak HardCap Grey/Red

20

ABS000-00N-400

Short 5cm Peak HardCap Royal Blue/Yellow

20

ABS000-00N-500

Short 5cm Peak HardCap Black/Hi-Viz Orange

20

MICRO 3cm PEAK HARDCAP A1+

IO N RESPI

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AG E M E N T S P

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NOMINATED

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MANUFACTURING FOR SAFETY

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JSP LTD Worsham Mill, Minster Lovell, Oxford, OX29 0TA, England Fax: +44 (0)1993 824411 uksales@jsp.co.uk export@jsp.co.uk www.jsp.co.uk Issued: 10/10

ALL ROUND PROTECTION

EN

D
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ACTOR B AT
TF

UK TEL: 01993 826050 www.jsp.co.uk

HardCap A1+

S RESER
HT

HI

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Distributed by:

JSPs products are manufactured under its worldwide QMS (Quality Management
System). This ensures proper batch control including testing and recording of each
manufactured batch to the relevant EN standard. When specifying JSP safety products,
Health and Safety Officers can rest assured they are fit for purpose exceeding all
relevant EN standards with batch test certification through the manufacturing process
(ie not just at one point in time) and come with JSPs full technical backup and support.
This is the JSP Comfort Factor.

NG PROTE

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TO RY P ROTE

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WORKING AT

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Quality Management System

OR

G PROTECTION
RIN

ION EYE &

D PROTECTIO

EA

HEAD PROT

10

E PROT

CT

D PROTECTIO

EA

FA C

NG PROTE

ION CLOT

LED Cap Lamp

HI

CT

LED CAP LAMP FOR HARDCAP A1+

AHV310-000-000

D PROTECTIO
HEAD PROT

20

G PROTECT
L
N C OTHIN

Micro 3cm Peak (w/Reflective Peak) HardCap Grey/Red

IN

IO

ABT000-30L-500

EA

MICRO 3cm PEAK (W/REFLECTIVE PEAK)

JSP offer ultra high quality


embroidery service or screen
printing service using stain fast inks
(guaranteed for minimum 50 washes).
Simply send through the logo or
message you require and we will do
the rest. Minimum order quantities
and set up charges will apply. Please
call sales office for details. Also
available transfer printing.

ENT SPILL M

20

EM

20

Hi-Viz Short 5cm Peak HardCap Orange

HEAD

Hi-Viz Short 5cm Peak HardCap Yellow

ABS000-001-600

TION

ABS000-001-500

HardCap A1+
Embroidery

EC

HI-VIZ SHORT 5cm PEAK HARDCAP A1+

20

E PROT

Micro 3cm Peak HardCap Navy

FA C

ABT000-002-100

HEARING
ION
P
CT

20

TO RY P ROTE

Micro 3cm Peak HardCap Black

RA

ABT000-001-100

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