1NZ-FE EXHAUST EXHAUST PIPE

EX1

EXHAUST PIPE
1NZ-FE EXHAUST
ENGINE

COMPONENTS
for Hatchback:

CONSOLE BOX CARPET

CONSOLE BOX REAR COVER

for MANUAL TRANSAXLE :
SHIFT LEVER KNOB
SUB-ASSEMBLY

EX

SHIFTING HOLE COVER

SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A115408E06

EX2

1NZ-FE EXHAUST EXHAUST PIPE

for Sedan:
for Manual Transaxle:

INSTRUMENT PANEL
FINISH PANEL END LH

SHIFT LEVER KNOB

SUB-ASSEMBLY

INSTRUMENT PANEL FINISH

PANEL LOWER CENTER

UPPER CONSOLE PANEL

SUB-ASSEMBLY

EX
INSTRUMENT PAD LOWER LH

UPPER CONSOLE PANEL

SUB-ASSEMBLY
CONSOLE BOX CARPET
CONSOLE UPPER REAR PANEL
SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A133341E02

EX3

1NZ-FE EXHAUST EXHAUST PIPE

for Hatchback:
NO. 4 EXHAUST
PIPE SUPPORT
NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

EX
EXHAUST PIPE GASKET
COMPRESSION SPRING
EXHAUST PIPE GASKET
43 (438, 32)

COMPRESSION SPRING
NO. 4 EXHAUST
PIPE SUPPORT
43 (438, 32)
43 (439, 32)

NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE
ASSEMBLY FRONT

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

44 (449, 32)

N*m (kgf*cm, ft.*lbf) : Specified torque

HEATED OXYGEN SENSOR

Non-reusable part
A137398E01

EX4

1NZ-FE EXHAUST EXHAUST PIPE

for Sedan:

NO. 4 EXHAUST PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

EX

EXHAUST PIPE GASKET

COMPRESSION SPRING
EXHAUST PIPE GASKET
43 (438, 32)

COMPRESSION SPRING
43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT

43 (438, 32)

EXHAUST PIPE ASSEMBLY FRONT

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

HEATED OXYGEN
SENSOR

44 (449, 32)

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part
A133338E02

1NZ-FE EXHAUST EXHAUST PIPE

EX5

REMOVAL
1.

DISCONNECT CABLE FROM NEGATIVE BATTERY

TERMINAL

2.

REMOVE INSTRUMENT PANEL FINISH PANEL

LOWER CENTER (for Sedan) (See page ME-138)

3.

REMOVE INSTRUMENT PANEL FINISH PANEL END

LH (for Sedan) (See page ME-138)

4.

REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for

Manual Transaxle)

5.

REMOVE SHIFTING HOLE COVER SUB-ASSEMBLY

(for Hatchback Manual Transaxle) (See page PB-6)

6.

REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

(for Sedan) (See page IP-84)

7.

REMOVE CONSOLE BOX REAR COVER (for

Hatchback) (See page PB-6)

8.

REMOVE CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-84)

9.

REMOVE CONSOLE BOX CARPET (See page PB-7)

10. REMOVE REAR CONSOLE BOX ASSEMBLY (See

page PB-8)
11. REMOVE INSTRUMENT PAD LOWER LH (for Sedan)
(See page IP-44)
12. REMOVE HEATED OXYGEN SENSOR (See page EC22)
13. REMOVE EXHAUST PIPE ASSEMBLY FRONT
(a) Remove the 4 bolts and 4 compression springs.

EX

EX6

1NZ-FE EXHAUST EXHAUST PIPE

(b) Remove exhaust pipe support No. 4 and the

exhaust front pipe assembly.

EX
A119126

(c) Remove the 2 exhaust pipe gaskets.

14. REMOVE EXHAUST PIPE ASSEMBLY TAIL
(a) Remove the 2 No. 4 exhaust pipe supports and the
exhaust tail pipe assembly. (for Hatchback)

A115390

(b) Remove the 3 No. 4 exhaust pipe supports and the

exhaust tail pipe assembly. (for Sedan)

1NZ-FE EXHAUST EXHAUST PIPE

EX7

A133340

EX

EX8

1NZ-FE EXHAUST EXHAUST PIPE

INSTALLATION
1.

INSTALL EXHAUST PIPE ASSEMBLY TAIL

(a) Install the 2 No. 4 exhaust pipe supports and the
exhaust tail pipe assembly. (for Hatchback)

EX

A115390

(b) Install the 3 No. 4 exhaust pipe supports and the

exhaust tail pipe assembly. (for Sedan)

A133340

1NZ-FE EXHAUST EXHAUST PIPE

OK

EX9

(c) Check the No. 4 exhaust pipe supports.

NOTICE:
Install No. 4 exhaust pipe support onto the pipe
retaining support.

NG

A137397E01

2.

INSTALL EXHAUST PIPE ASSEMBLY FRONT

(a) Using vernier calipers, measure the free length of
the compression spring.
Minimum length (Front Side):
40.5 mm (1.594 in.)
Minimum length (Rear Side):
38.5 mm (1.516 in.)
If the length is not as specified, replace the
compression spring.

A104634

Wooden
Block
Gasket
A104635E01

(b) Using a plastic hammer and a wooden block, tap in

a new exhaust pipe gasket until its surface is flush
with the exhaust manifold.
NOTICE:
Install the exhaust pipe gasket in the correct
direction.
Do not damage the outer surface of the
exhaust pipe gasket.
Do not reuse the exhaust pipe gasket.
Do not push in the gasket with the exhaust
pipe when connecting it.
(c) Install the 3 No. 4 exhaust pipe supports.
(d) Install the exhaust front pipe assembly and a new
exhaust pipe gasket with the 4 compression springs
and 4 bolts.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

EX

EX10

1NZ-FE EXHAUST EXHAUST PIPE

EX

A119126

OK

(e) Check the No. 4 exhaust pipe supports.

NOTICE:
Install No. 4 exhaust pipe support onto the pipe
retaining support.

NG

A137397E01

3.

INSTALL HEATED OXYGEN SENSOR (See page EC23)

4.

INSTALL INSTRUMENT PAD LOWER LH (for Sedan)

(See page IP-55)

5.

INSTALL REAR CONSOLE BOX ASSEMBLY (See

page PB-10)

6.

INSTALL CONSOLE BOX CARPET (See page PB-11)

7.

INSTALL CONSOLE BOX REAR COVER (for

Hatchback) (See page PB-11)

8.

INSTALL CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-89)

9.

INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY

(for Hatchback Manual Transaxle) (See page PB-12)

10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

(for Sedan) (See page IP-89)
11. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
12. INSTALL INSTRUMENT PANEL FINISH PANEL END
LH (for Sedan) (See page ME-141)
13. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (for Sedan) (See page ME-142)

1NZ-FE EXHAUST EXHAUST PIPE

EX11

14. CONNECT CABLE TO NEGATIVE BATTERY

TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
15. CHECK FOR EXHAUST GAS LEAKAGE

EX