1NZ-FE EXHAUST – EXHAUST PIPE EX–1

EXHAUST PIPE
1NZ-FE EXHAUST
ENGINE

COMPONENTS

for Hatchback:

CONSOLE BOX CARPET

CONSOLE BOX REAR COVER

for MANUAL TRANSAXLE :

SHIFT LEVER KNOB

SUB-ASSEMBLY EX
SHIFTING HOLE COVER
SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A115408E06
 EX–2 1NZ-FE EXHAUST – EXHAUST PIPE

for Sedan:
for Manual Transaxle:

INSTRUMENT PANEL
FINISH PANEL END LH SHIFT LEVER KNOB
SUB-ASSEMBLY

INSTRUMENT PANEL FINISH

PANEL LOWER CENTER UPPER CONSOLE PANEL
SUB-ASSEMBLY
EX
INSTRUMENT PAD LOWER LH

UPPER CONSOLE PANEL

SUB-ASSEMBLY
CONSOLE BOX CARPET

CONSOLE UPPER REAR PANEL

SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A133341E02
 1NZ-FE EXHAUST – EXHAUST PIPE EX–3

for Hatchback:

NO. 4 EXHAUST
PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

EX
EXHAUST PIPE GASKET

COMPRESSION SPRING
EXHAUST PIPE GASKET
43 (438, 32)
COMPRESSION SPRING

NO. 4 EXHAUST
PIPE SUPPORT
43 (438, 32)

43 (439, 32)
NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE
ASSEMBLY FRONT

43 (438, 32) NO. 4 EXHAUST PIPE SUPPORT

44 (449, 32) HEATED OXYGEN SENSOR

N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part

A137398E01
 EX–4 1NZ-FE EXHAUST – EXHAUST PIPE

for Sedan:

NO. 4 EXHAUST PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

EX EXHAUST PIPE GASKET

COMPRESSION SPRING

EXHAUST PIPE GASKET

COMPRESSION SPRING 43 (438, 32)

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT 43 (438, 32)

EXHAUST PIPE ASSEMBLY FRONT

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

HEATED OXYGEN 44 (449, 32)
SENSOR

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

A133338E02
1NZ-FE EXHAUST – EXHAUST PIPE EX–5

REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (for Sedan) (See page ME-138)
3. REMOVE INSTRUMENT PANEL FINISH PANEL END
LH (for Sedan) (See page ME-138)
4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
5. REMOVE SHIFTING HOLE COVER SUB-ASSEMBLY
(for Hatchback Manual Transaxle) (See page PB-6)
6. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY
(for Sedan) (See page IP-84)
7. REMOVE CONSOLE BOX REAR COVER (for
Hatchback) (See page PB-6)
8. REMOVE CONSOLE UPPER REAR PANEL SUB-
ASSEMBLY (for Sedan) (See page IP-84) EX
9. REMOVE CONSOLE BOX CARPET (See page PB-7)
10. REMOVE REAR CONSOLE BOX ASSEMBLY (See
page PB-8)
11. REMOVE INSTRUMENT PAD LOWER LH (for Sedan)
(See page IP-44)
12. REMOVE HEATED OXYGEN SENSOR (See page EC-
22)
13. REMOVE EXHAUST PIPE ASSEMBLY FRONT
(a) Remove the 4 bolts and 4 compression springs.
 EX–6 1NZ-FE EXHAUST – EXHAUST PIPE

(b) Remove exhaust pipe support No. 4 and the

exhaust front pipe assembly.

EX
A119126

(c) Remove the 2 exhaust pipe gaskets.

14. REMOVE EXHAUST PIPE ASSEMBLY TAIL
(a) Remove the 2 No. 4 exhaust pipe supports and the
exhaust tail pipe assembly. (for Hatchback)

A115390

(b) Remove the 3 No. 4 exhaust pipe supports and the

exhaust tail pipe assembly. (for Sedan)
1NZ-FE EXHAUST – EXHAUST PIPE EX–7

A133340
EX
 EX–8 1NZ-FE EXHAUST – EXHAUST PIPE

INSTALLATION
1. INSTALL EXHAUST PIPE ASSEMBLY TAIL
(a) Install the 2 No. 4 exhaust pipe supports and the
exhaust tail pipe assembly. (for Hatchback)

EX

A115390

(b) Install the 3 No. 4 exhaust pipe supports and the

exhaust tail pipe assembly. (for Sedan)

A133340
 1NZ-FE EXHAUST – EXHAUST PIPE EX–9

(c) Check the No. 4 exhaust pipe supports.

NOTICE:
OK NG Install No. 4 exhaust pipe support onto the pipe
retaining support.

A137397E01

2. INSTALL EXHAUST PIPE ASSEMBLY FRONT

(a) Using vernier calipers, measure the free length of
the compression spring.
Minimum length (Front Side):
40.5 mm (1.594 in.)
Minimum length (Rear Side):
38.5 mm (1.516 in.)
If the length is not as specified, replace the
compression spring.
A104634
EX
(b) Using a plastic hammer and a wooden block, tap in
a new exhaust pipe gasket until its surface is flush
with the exhaust manifold.
NOTICE:
Wooden • Install the exhaust pipe gasket in the correct
Block direction.
• Do not damage the outer surface of the
exhaust pipe gasket.
Gasket
• Do not reuse the exhaust pipe gasket.
A104635E01 • Do not push in the gasket with the exhaust
pipe when connecting it.
(c) Install the 3 No. 4 exhaust pipe supports.
(d) Install the exhaust front pipe assembly and a new
exhaust pipe gasket with the 4 compression springs
and 4 bolts.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
 EX–10 1NZ-FE EXHAUST – EXHAUST PIPE

EX A119126

(e) Check the No. 4 exhaust pipe supports.

NOTICE:
OK NG Install No. 4 exhaust pipe support onto the pipe
retaining support.
3. INSTALL HEATED OXYGEN SENSOR (See page EC-
23)
4. INSTALL INSTRUMENT PAD LOWER LH (for Sedan)
(See page IP-55)
A137397E01
5. INSTALL REAR CONSOLE BOX ASSEMBLY (See
page PB-10)
6. INSTALL CONSOLE BOX CARPET (See page PB-11)
7. INSTALL CONSOLE BOX REAR COVER (for
Hatchback) (See page PB-11)
8. INSTALL CONSOLE UPPER REAR PANEL SUB-
ASSEMBLY (for Sedan) (See page IP-89)
9. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY
(for Hatchback Manual Transaxle) (See page PB-12)
10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY
(for Sedan) (See page IP-89)
11. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
12. INSTALL INSTRUMENT PANEL FINISH PANEL END
LH (for Sedan) (See page ME-141)
13. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (for Sedan) (See page ME-142)
1NZ-FE EXHAUST – EXHAUST PIPE EX–11

14. CONNECT CABLE TO NEGATIVE BATTERY

TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
15. CHECK FOR EXHAUST GAS LEAKAGE

EX