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TASK 72-51-00-290-004-A
Borescope Inspection of High-Pressure Turbine Nozzle Assembly
NOTE: Inspection of the high pressure turbine (HPT) nozzle assembly is limited to the areas that can be seen
with a rigid borescope at the 1, 3, 6, and 10 o'clock borescope ports, and at the 2 spark igniter ports.
The borescope ports at the 1, 3, 6, and 10 o'clock position are located immediately in front of the fuel
manifold. Special inspection of the HPT nozzle convex side can be accomplished, if required using with
a flexible borescope.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP1064) milk of magnesia
(Material No. CP2101) graphite grease
(Material No. CP2619) Never Seez-Pure Nickel, Special
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002) lockwire 0.032 in. (0.8 mm) dia
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 73-11-40-790-002-A). Leak Check of the Fuel Nozzles for SAC Engines
(Ref. 73-11-40-790-002-A-01). Leak Check of the Fuel Nozzles for DAC Engines
(Ref. 74-21-30-000-002-A). Removal of the Spark Igniter
(Ref. 74-21-30-400-002-A). Installation of the Spark Igniter
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
Inspection of the High-Pressure Turbine-Nozzle Assembly SHEET 1
HPT Nozzle Assembly Inspection, Convex Side SHEET 1
COMBUSTION CASE
FUEL
NOZZLE
OUTER PLATFORM
BORESCOPE
PORT VANE AIRFOIL
A
INNER PLATFORM
AFT INNER
NOZZLE
SUPPORT
SEAL RETAINER
RIGID BORESCOPE
FORWARD INNER
NOZZLE SUPPORT
A
CONCAVE
SIDE
OUTER
PLATFORM
VANE
TRAILING
EDGE NOSE
HOLES
COOLING
SLOTS VANE
LEADING
EDGE
INNER GILL
PLATFORM HOLES
N_MM_725100_6_RAM0_01_00
COMBUSTOR
CASE
HPT SHROUD
IGNITER
PLUG PORT
GUIDE TUBE
FOR FLEXIBLE
BORESCOPE
BLADE
NOZZLE VANE
GUIDE TUBE
GMM-1119359-00-A
N_MM_725100_6_RBM0_01_00
Figure 72(CFMB)-51-00-991-30100-06-A / SHEET 1/1 - HPT Nozzle Assembly Inspection, Convex Side
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
3. Job Set-up
Subtask 72-51-00-941-051-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-51-00-010-053-A
B. Get Access
(1) Open the fan cowls doors: (Ref. AMM TASK 71-13-00-010-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-51-00-040-051-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-51-00-010-054-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. Inspection of the High-Pressure Turbine-Nozzle Assembly SHEET 1) (Ref. Fig. HPT Nozzle
Assembly Inspection, Convex Side SHEET 1)
Subtask 72-51-00-010-056-A
A. Remove parts before borescope inspection.
(1) Remove the borescope plugs from the approximate 3 and 10 o'clock positions on the combustion
case.
Subtask 72-51-00-290-052-A
B. Do a Borescope Inspection
(1) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05), and to
the porton BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P02 or P03 or P04 or P07
or P08).
(2) Put the rigid borescope, of the BORESCOPE-KIT (856A1320) (856A1320/P04 or P05), into the ports
and turn on the light source BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322/PO3 or
PO4).
(3) Rotate and adjust the borescope to view the HPT nozzle area.
(4) If inspection of the nozzle convex side is necessary, use a FIBERSCOPE SET (856A1321)
(856A1321 P01 or P03) and KIT, BORESCOPE GUIDE - HP TURBINE (856A1310)
(856A1310G01), or GUIDE TUBE,BORESCOPE-HPT SHROUD (856A1351) (856A1351P01).
(6) When the inspection is complete, turn off the light source and remove the borescope and the guide
tube.
(7) If any defects are found then remove additional borescope plugs and the spark igniters to inspect all
of the HPT nozzle assembly.
Subtask 72-51-00-010-055-A
C. Remove parts before borescope inspection.
(1) Remove the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug.
NOTE: If you remove the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug,
you will be required to perform a leak check after this inspection. Use the 6 o'clock borescope
port only if necessary.
(2) Remove the borescope plugs from the approximate 1 and 6 o'clock positions.
(3) Remove both spark igniters (Ref. AMM TASK 74-21-30-000-002)
Subtask 72-51-00-290-053-A
D. Do a borescope inspection.
(1) Repeat paragraph 4.B.(1) thru (6) for each borescope and spark igniter location.
Subtask 72-51-00-410-054-A
E. Install parts removed for borescope inspection.
CAUTION: BE SURE TO INSTALL THE CORRECT BORESCOPE PLUGS. THE COMBUSTOR BOR-
ESCOPE PLUGS DO NOT HAVE A STEM FEATURE. INADVERTENT INSTALLATION
OF BORESCOPE PLUGS WITH STEMS FROM OTHER LOCATIONS WILL RESULT IN
THE STEM FEATURE BEING BURNED AWAY BY COMBUSTION GASES.
(1) Apply a small amount of graphite grease (Material No. CP2101), Never Seez-Pure Nickel,
Special (Material No. CP2619) or milk of magnesia (Material No. CP1064) to the borescope plug
threads and pressure faces.
(2) Install the borescope plugs and TORQUE to between 57 and 63 lbf.in (0.64 and 0.71 m.daN).
(3) Wirelock the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in.
(0.8 mm) dia (Material No. CP8002).
(4) If necessary, install the fuel drain tube to the fuel nozzle adjacent to the 6 o'clock borescope
plug. TORQUE the coupling nuts on the fuel drain tube to between 120 and 135 lbf.in
(1.36 and 1.53 m.daN) and safety with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002)
(5) Install the spark igniters (Ref. AMM TASK 74-21-30-400-002) .
Subtask 72-51-00-790-050-A
F. Do a fuel nozzle leak check.
(1) If you removed the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug, do a fuel
nozzle leak check (Ref. AMM TASK 73-11-40-790-002)
5. Close-up
Subtask 72-51-00-410-052-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors: (Ref. AMM TASK 78-36-00-410-040) .
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
(3) Remove the access platform(s).
Subtask 72-51-00-440-051-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-51-00-410-053-A
C. Close Access
(1) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Remove the WARNING NOTICE(S).
TASK 72-51-00-290-004-A01
Borescope Inspection of High-Pressure Turbine Nozzle Assembly
NOTE: Inspection of the high pressure turbine (HPT) nozzle assembly is limited to the areas that can be seen
with a rigid borescope at the 1, 3, 6, and 10 o'clock borescope ports, and at the 2 spark igniter ports.
The borescope ports at the 1, 3, 6, and 10 o'clock position are located immediately in front of the fuel
manifold. Special inspection of the HPT nozzle convex side can be accomplished, if required, with a
flexible borescope.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP1064) milk of magnesia
(Material No. CP2101) graphite grease
(Material No. CP2619) Never Seez-Pure Nickel, Special
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002) lockwire 0.032 in. (0.8 mm) dia
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 73-11-40-790-002-A). Leak Check of the Fuel Nozzles for SAC Engines
(Ref. 73-11-40-790-002-A-01). Leak Check of the Fuel Nozzles for DAC Engines
(Ref. 74-21-30-000-002-A). Removal of the Spark Igniter
(Ref. 74-21-30-400-002-A). Installation of the Spark Igniter
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
REFERENCE DESIGNATION
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
HPT Nozzle Assembly Inspection, Convex Side SHEET 1
HPT NGV Inspection
SECTION
A-A
FUEL NOZZLE COMBUSTION CASE
A A OUTER PLATFORM
SEAL RETAINER
RIGID BORESCOPE
FORWARD INNER
NOZZLE SUPPORT
CONCAVE SIDE
VANE LEADING EDGE
OUTER
PLATFORM
TRAILING
EDGE SLOTS
CONVEX SIDE
N_MM_725100_6_RCM0_01_01
LEADING EDGE
B ROW 6
ROW 5 ROW 7
ROW 4 ROW 8
CONCAVE AIRFOIL
ROW 3 ROW 9
ROW 10
ROW 2
ROW 11
ROW 12
ROW 1
ROW 13 CONCAVE
TRAILING EDGE
ROW 14
ROW 15
ROW 16
CONVEX
TRAILING EDGE
CONVEX AIRFOIL
B
0.07 in
(1.78 mm)
1295200-00
N_MM_725100_6_RCM0_02_01
3. Job Set-up
Subtask 72-51-00-941-052-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-51-00-010-057-A
B. Get Access
(1) Open the fan cowls doors: (Ref. AMM TASK 71-13-00-010-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-51-00-040-052-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-51-00-010-058-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. HPT Nozzle Assembly Inspection, Convex Side SHEET 1) (Ref. Fig. HPT NGV Inspection)
Subtask 72-51-00-010-059-A
A. Remove parts before borescope inspection.
(1) Remove the borescope plugs from the approximate 3 and 10 o'clock positions on the combustion
case.
Subtask 72-51-00-290-054-A
B. Do a Borescope Inspection
(1) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05), and to
the port on BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P02 or P03 or P04 or P07
or P08).
(2) Put the rigid borescope, of the BORESCOPE-KIT (856A1320) (856A1320/P04 or P05), into the ports
and turn on the light source BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322/PO3 or
PO4).
(3) Rotate and adjust the borescope to view the HPT nozzle area.
(4) If inspection of the nozzle convex side is necessary, use a FIBERSCOPE SET (856A1321)
(856A1321 P01 or P03) and KIT, BORESCOPE GUIDE - HP TURBINE (856A1310)
(856A1310G01), or GUIDE TUBE,BORESCOPE-HPT SHROUD (856A1351) (856A1351P01).
A.Cracks that interconnect Any number, 0.3 in. (7.62 mm) If crack is not more than 1 in. (25.4
nose holes. long; no missing material. mm), then do the inspection again
in 400 cycles. See limit extension
(Ref. AMM TASK 72-00-00-200-
025) .
B.Other cracks (not intercon- Any number, 0.5 in. (12.7 mm) See limit extension
necting nose holes). long; no missing material. (Ref. AMM TASK 72-00-00-200-
025) .
C.Baffle.
(6) When the inspection is complete, turn off the light source and remove the borescope and the guide
tube.
(7) If any defects are found then remove additional borescope plugs and the spark igniters to inspect all
of the HPT nozzle assembly.
Subtask 72-51-00-010-060-A
C. Remove parts before borescope inspection.
(1) Remove the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug.
NOTE: If you remove the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug,
you will be required to perform a leak check after this inspection. Use the 6 o'clock borescope
port only if necessary.
(2) Remove the borescope plugs from the approximate 1 and 6 o'clock positions.
(3) Remove both spark igniters (Ref. AMM TASK 74-21-30-000-002)
Subtask 72-51-00-290-055-A
D. Do a borescope inspection.
(1) Repeat paragraph 4.B.(1) thru (6) for each borescope and spark igniter location.
Subtask 72-51-00-410-055-A
CAUTION: BE SURE TO INSTALL THE CORRECT BORESCOPE PLUGS. THE COMBUSTOR BOR-
ESCOPE PLUGS DO NOT HAVE A STEM FEATURE. INADVERTENT INSTALLATION
OF BORESCOPE PLUGS WITH STEMS FROM OTHER LOCATIONS WILL RESULT IN
THE STEM FEATURE BEING BURNED AWAY BY COMBUSTION GASES.
(1) Apply a small amount of graphite grease (Material No. CP2101), Never Seez-Pure Nickel,
Special (Material No. CP2619) or milk of magnesia (Material No. CP1064) to the borescope plug
threads and pressure faces.
(2) Install the borescope plugs and TORQUE to between 57 and 63 lbf.in (0.64 and 0.71 m.daN).
(3) Wirelock the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in.
(0.8 mm) dia (Material No. CP8002).
(4) If necessary, install the fuel drain tube to the fuel nozzle adjacent to the 6 o'clock borescope
plug. TORQUE the coupling nuts on the fuel drain tube to between 120 and 135 lbf.in
(1.36 and 1.53 m.daN) and safety with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002)
(5) Install the spark igniters (Ref. AMM TASK 74-21-30-400-002) .
Subtask 72-51-00-790-051-A
F. Do a fuel nozzle leak check.
(1) If you removed the drain tube from the fuel nozzle adjacent to the 6 o'clock borescope plug, do a fuel
nozzle leak check (Ref. AMM TASK 73-11-40-790-002)
5. Close-up
Subtask 72-51-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors: (Ref. AMM TASK 78-36-00-410-040) .
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
(3) Remove the access platform(s).
Subtask 72-51-00-440-052-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-51-00-410-057-A
C. Close Access
(1) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Remove the WARNING NOTICE(S).
Figure 72(CFMB)-51-00-991-30000-06-A / SHEET 1/1 - Inspection of the High-Pressure Turbine-Nozzle Assembly
Figure 72(CFMB)-51-00-991-30100-06-A / SHEET 1/1 - HPT Nozzle Assembly Inspection, Convex Side
End of document