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** ON A/C ALL
51-10-01 - ROTATING PROBE TESTING - GENERAL
51-10-01 - Descriptions
1. General
A. This procedure provides the standard requirements for the inspection of holes in aluminum alloy and
titanium alloy materials.
2. Preferred Inspection
A. For the inspection of holes in aluminum and titanium by HFEC rotating probe see PROCEDURE A TASK
51-10-01-250-801
B. For the inspection of parallel and tapered holes in aluminum by HFEC manual hole probe see
PROCEDURE B TASK 51-10-01-250-802
51-10-01-01 - Procedures
TASK 51-10-01-250-801-A01
Rotating Probe Testing - General - PROCEDURE A
1. Task Supporting Data
A. Area of Applicability
Holes in aluminum alloy material of conductivity 16.0 MS/m (27.6% IACS) to 28.0 MS/m (48.3%
IACS) with a minimum thickness of 1 mm (0.039 in) and titanium alpha and beta alloy material with a
minimum thickness of 1 mm (0.039 in) (See FIGURE 51-10-01-991-001).
REFERENCE DESIGNATION
2-887-01-9313S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9314S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9315S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9316S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9319S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9321S SPLIT CONICAL CALIBRATION
BLOCK
REFERENCE DESIGNATION
2-887-01-9323S SPLIT CONICAL CALIBRATION
BLOCK
2-887-01-9325S SPLIT CONICAL CALIBRATION
BLOCK
99A53003001100 CALIBRATION BLOCK (TI)
99A53003001101 CALIBRATION BLOCK (AL)
99A53003001103 CALIBRATION BLOCK (AL)
99A53003001106 CALIBRATION BLOCK (AL)
99D57004001000 CALIBRATION BLOCK SET
B1 EDDY CURRENT EQUIPMENT
ELOTEST
B588 EDDY CURRENT EQUIPMENT
MR3MF ROTOR UNIT - MINI
SR1MF ROTOR UNIT - STANDARD
TP54 SPLIT CALIBRATION BLOCK
TP54-07-1 SPLIT CALIBRATION BLOCK
(2) References:
51-61-02-001
51-61-03-001
51-62-02-001
51-63-03-001
51-63-04-001
51-63-05-001
51-63-06-001
51-63-07-001
FIGURE 51-10-01-991-001
FIGURE 51-10-01-991-002
FIGURE 51-10-01-991-003
FIGURE 51-10-01-991-004
FIGURE 51-10-01-991-005
FIGURE 51-10-01-991-006
FIGURE 51-10-01-991-007
FIGURE 51-10-01-991-008
FIGURE 51-10-01-991-009
FIGURE 51-10-01-991-010
FIGURE 51-10-01-991-013
FIGURE 51-10-01-991-014
2.Procedure
Subtask 51-10-01-251-001-A
A. Preparation for Inspection
(1). Identify the fastener holes to be inspected. See the related NTM procedure or Service Bulletin, where
necessary.
(2). Make sure that the holes are clean and smooth.
(3). Do a visual check of the inspection area for any damage or discontinuities.
Subtask 51-10-01-252-001-A
B. Instrument Adjustment
NOTE: When this general procedure is called from a specific inspection Task the settings of this specific
inspection Task must be followed.
(1). Connect the probe (See 51-62-02-001) related to the inspection requirement with the EDDY
CURRENT EQUIPMENT (B588) (See 51-61-03-001) or EDDY CURRENT EQUIPMENT
ELOTEST (B1) (See 51-61-02-001).
NOTE: The probe diameter must be approximately 0.1 mm ± 0.05 mm (0.004 in ± 0.002 in) less than
the hole diameter to be inspected (See FIGURE 51-10-01-991-003).
NOTE: Any rotating eddy current probe or instrument may be used provided that they meet the re-
quirements of this procedure.
NOTE: For tapered hole inspection more than one diameter probe may be required to inspect the full
depth of the hole bore.
CAUTION: CHECK THE SPLIT CONICAL CONDITION FOR WEAR DAMAGE PRIOR TO USE. IF A
DAMAGE IS DETECTED, RETURN TO THE SUPPLIER FOR REPAIR. WHEN YOU USE
THE SPLIT CONICAL BLOCK FOR CALIBRATION TAKE CARE TO ENSURE THE SIG-
NAL FROM THE SPLIT IN THE BLOCK IS MAXIMIZED.
(2). One of the following calibration blocks has to be used related to the inspection requirements:
- SPLIT CALIBRATION BLOCK (TP54) for aluminum (See 51-63-07-001)
- SPLIT CALIBRATION BLOCK (TP54-07-1) for titanium (See 51-63-07-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9313S) for aluminum (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9314S) for aluminum (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9315S) for aluminum (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9316S) for aluminum (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9319S) for titanium (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9321S) for titanium (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9323S) for titanium (See 51-63-06-001)
- SPLIT CONICAL CALIBRATION BLOCK (2-887-01-9325S) for titanium (See 51-63-06-001)
- CALIBRATION BLOCK (AL) (99A53003001101) (See 51-63-04-001)
- CALIBRATION BLOCK (AL) (99A53003001103) (See 51-63-05-001)
- CALIBRATION BLOCK (AL) (99A53003001106) (See 51-63-05-001)
- CALIBRATION BLOCK (TI) (99A53003001100) (See 51-63-04-001)
- CALIBRATION BLOCK SET (99D57004001000) (See 51-63-03-001)
(3). Use ROTOR UNIT - STANDARD (SR1MF) or ROTOR UNIT - MINI (MR3MF) for the inspection if
mentioned in the specific inspection Task.
(4). Using the probe and the calibration block related to the inspection requirements (Titanium or
aluminum alloy material) and calibrate the instrument in accordance with the manufacturer’s
instructions.
(a) Set reject to `OFF’.
(b) Set the instrument to X-Y mode (spot display).
(c) Slowly guide the probe into a calibration block.
(d) Make sure that the probe operates freely and does not jam (See FIGURE 51-10-01-991-004).
(e) Set the filters control to optimize the signal shape.
(f) Set the gain to 100% FSH above the zero datum.
NOTE: For the split conical calibration blocks the probe must be parallel to the internal surface of
the split area.
(5). For the Split and Split Conical Calibration Block (See FIGURE 51-10-01-991-005)
(a) Phase Angle Calibration (X-Y Mode)
1 Adjust the phase angle to position the signal 10 degree right from the vertical.
(b) Sensitivity Final Setting (X-T Mode)
1 Set the instrument to X-T mode (line display).
NOTE: The noise level must be less than 10% or 15% FSH if the probe diameter ≤ 4.5 mm
(0.177 in).
NOTE: The noise level must be less than 10% or 15% FSH if the probe diameter ≤ 4.5 mm
(0.177 in).
NOTE: The noise level must be less than 10% or 15% FSH if the probe diameter ≤ 4.5 mm
(0.177 in).
C. Inspection
(1). Identify the holes to be inspected, and make sure that the correct probe is selected in accordance with
51-62-02-001.
(2). Calibrate the instrument in accordance with SUBTASK 252-001.
(3). Pass the rotating probe slowly through each hole and make sure that the coil scans the whole of the
bore surface.
(4). If no indication exceeds 25% FSH when maximized, the inspection for that hole is finished.
(5). All indications with maximized amplitudes above 25% FSH must be evaluated in accordance with
Ref. 2.C.(6).
(6). Evaluation of Indications
(a) Set the instrument to X-Y mode.
(b) All indications which are vertical or to the right of vertical and exceed 25% FSH (See FIGURE
51-10-01-991-006, Detail A) shall be marked as cracks.
(c) All indications which are located to the left of vertical and exceed 75% FSH (See FIGURE
51-10-01-991-006, Detail B) shall be marked as cracks or other damage.
NOTE: To define if the indication is a crack or a damage, identify the radial position using the X-T
mode in accordance with Ref. 2.C.(8). Visually inspect that area of the bore using available
mirrors and magnifiers etc. Look for ovality or pilot hole (See FIGURE 51-10-01-991-007)
and scores, burring, corrosion and other visible damage. When possible, clean the hole to
remove the damage and re-inspect the hole.
NOTE: Due to other rotating direction or another zero degree position on the rotor, the crack direc-
tion must be adapted.
Subtask 51-10-01-971-001-A
D. Acceptance Criteria
(1). All valid crack indication are to be classified as a crack and must be recorded (See FIGURE
51-10-01-991-010).
>
- 0.6 mm
INSPECTION SIDE: (0.024 in)
THIS AREA MUST BE
INSTALLATIONS ACCESSIBLE FOR
(EXAMPLE) HANDLING AND
POSITIONING OF
THE EQUIPMENT
MINIMUM
DISTANCE
01
A
MINIMUM
THIS SHEET DISTANCE
MAY BE
MULTI-LAYER 02 NOTE:
A
MINIMUM SHEET THICKNESS 1 mm (0.039 in).
01 THESE DIMENSIONS WILL ALLOW ACCESS
FOR MOST STANDARD (200 mm (7.87 in))
AND MINI (90 mm (3.54 in)) ROTORS.
02 THESE DIMENSIONS WILL ALLOW ACCESS
FOR MOST STANDARD (25 mm (0.98 in))
AND MINI (12 mm (0.47 in)) ROTORS.
MIN 6 mm
(0.236 in) INSTALLATION AREA TO BE INSPECTED
(EXAMPLE)
L_NT_511001_1_0010101_01_00
FATIGUE CRACK
L_NT_511001_1_0020101_01_01
D = D / HOLE - D / PROBE
AREA TO BE INSPECTED
D / PROBE
L_NT_511001_1_0030101_01_00
SPLIT-PLANE
ROTATING PROBE
PROBE
AXIS
L_NT_511001_1_0040101_01_00
Figure 51-10-01-991-004-A - Probe Position
** ON A/C ALL
TP54
A
A A
SPLIT
A
36 mm DIA
(1.42 in)
8 mm DIA
(0.31 in)
32 mm
(1.26 in)
2.8 mm DIA
(0.11 in) A A
PHASE: 20° RH
SENSITIVITY: + 6dB
GAIN: 100%
SH SH SH GAIN SH
100% 100% 100% 100%
75% 75% 75% 75%
50% 50% 50% 50%
25% 25% 25% 25%
ZERO ZERO ZERO ZERO
0% 0% 0% 0%
DATUM DATUM DATUM DATUM
0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360°
NOTE:
VALID FOR TITANIUM
AND ALUMINUM ALLOY
SH = SCALE HEIGHT
L_NT_511001_1_0050101_01_03
0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360°
NOTE:
VALID FOR TITANIUM AND ALUMINUM ALLOY
SH = SCALE HEIGHT
L_NT_511001_1_0130101_01_01
PN 99D57004001000
19 18 16
20 17
11 12 13 14 15
10 9 8 7 6
1 2 3 4 5
0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360° 0° 90° 180° 270° 360°
NOTE:
SH = SCALE HEIGHT L_NT_511001_1_0140101_01_01
0° 0°
RH X-Y MODE LH
SH SH
100% 100%
75% 75%
50% 50%
25% 25%
ZERO ZERO
0% 0%
DATUM DATUM
REPORTING
LEVEL
0° 90° 180° 270° 360° 0° 90° 180° 270° 360°
L_NT_511001_1_0060101_01_00
L_NT_511001_1_0070101_01_00
DEPTH OF CRACK
FINISH POINT
DEPTH OF CRACK
START POINT
CRACK CRACK DEPTH
PENCIL
VISIBLE COIL
CRACK DEPTH DEPTH OF CRACK
FINISH POINT
MINI ROTOR 0°
CRACK IN 180°
DIRECTION
SIGNAL OF
SH ABOVE ZERO DATUM DIRECTION OF 180°
CRACK
ROTATION
100%
75%
50%
25%
0% ZERO DATUM
DIRECTION OF
STANDARD ROTOR 0° ROTATION
CRACK IN 180°
DIRECTION
180°
MINI ROTOR 0°
270° 90°
EXAMPLE OF DIRECTION OF TWO OPPOSITE
CRACKS FROM FASTENER HOLE
CRACKS IN 0° AND
180° DIRECTION
DIRECTION OF 180°
SIGNAL OF
SH ABOVE ZERO DATUM CRACKS ROTATION
100%
75%
50%
25%
0% ZERO DATUM
0°
STANDARD ROTOR
DIRECTION OF CRACKS IN 0° AND
ROTATION 180° DIRECTION
270° 90°
0° 90° 180° 270° 360°
180°
CRACK AT
3 O' CLOCK
D1 POSITIONS
CRACK
DEPTH OF CRACK = D1 - D2 VIEW OF INSPECTION SURFACE
L_NT_511001_1_0100101_01_02
Figure 51-10-01-991-010-A - Record Sheet
** ON A/C ALL
TASK 51-10-01-250-802-A01
Rotating Probe Testing - General - PROCEDURE B
1. Task Supporting Data
A. Area of Applicability
Areas where fasteners have been removed to inspect the bore of parallel or tapered holes in aluminum
alloy structure.
B. Description of Possible Damage
Fatigue cracks ≥ 1 mm (0.039 in) (depth and length) originating from the bore holes.
C. Job Set-Up Information
(1) Tooling:
REFERENCE DESIGNATION
2-164-551 CALIBRATION BLOCK
TYPEUH EDDY CURRENT EQUIPMENT
LOCATOR
(2) References:
51-62-01-001
51-63-01-001
FIGURE 51-10-01-991-012
2.Procedure
Subtask 51-10-01-251-005-A
A. Preparation for Inspection
(1). Make sure that the holes and the surrounding area is clean and free of swarf, sealant or other debris.
Subtask 51-10-01-252-002-A
B. Instrument Adjustment
(1). Connect the probe TYPE F, 500 KHz (See 51-62-01-001, Detail F) with the EDDY CURRENT
EQUIPMENT LOCATOR (TYPEUH)
NOTE: The probe diameter should correspond to the hole diameter to be inspected.
NOTE: For tapered hole inspection more than one diameter probe may be required to inspect the full
depth of the hole bore.
NOTE: Any high frequency eddy current probe or instrument with a frequency between 500 KHz and 2
MHz may be used provided that they meet the requirements of this procedure.
(2). Use theCALIBRATION BLOCK (2-164-551) (See 51-63-01-001) to calibrate the instrument for lift off
and zero in accordance with the manufacturer’s instructions.
NOTE: Any aluminum calibration block may be used provided that it meet the requirements of this pro-
cedure.
(3). Adjust the instrument sensitivity so that a repeatable 100% full scale deflection is obtained when the
probe sensor is passed over the 0.5 mm (0.20 in) slot in the calibration block.
Subtask 51-10-01-253-002-A
C. Inspection
(2). Cracks from the bore of the hole will be represented by a sharp meter needle deflection to the right.
(3). If crack indications are detected:
(a) Identify the layer (eg. skin, doubler, strap, spar) where the indication maximizes.
(b) Measure the depth in the hole where the indication starts and ends (See FIGURE
51-10-01-991-012).
(c) Identify the radial position of the crack (See FIGURE 51-10-01-991-012).
Subtask 51-10-01-971-002-A
D. Acceptance Criteria
(1). Typically, cracks are indicated by a sharp up-scale meter deflection. All such clear indications that
cannot be attributed to other influences having a deflection equal to or greater than 50% full scale
must be considered as crack indications and recorded.
(2). Record the following information:
- Hole identification
- Layer cracked (skin, spar etc.)
- Depth of crack indication
- Radial position of crack indication
INSPECTION SURFACE
D2
D1
CRACK
DEPTH OF CRACK = D1 - D2
FORWARD OR UP
12 O' CLOCK POSITION
CRACK AT
3 O' CLOCK
POSITIONS
L_NT_511001_1_0120101_01_00
Figure 51-10-01-991-012-A - Example of Crack and Reporting Requirements
** ON A/C ALL
End of document