Professional Documents
Culture Documents
by kess_gr
The bender can do bents using the guides of main Here is a video of this build, and the tests of the
unit bends with reinforcement bars and flat bars
at 7-12-17-22-27-32-37-42-47 cm
I have use a disk saw machine to cutting the piece for
and with the use of the addition the bushing, but if you haven't such tool, isn't critical
or prohibitive.
at 5-10-15-20-25-30-35-40-45 cm
Using your angle grinder, a very simple jig and your
Also it is easy and simple to modified, according to bench vise, you can do the cut easily and pretty good.
your needs. (See Step "Preparation of Bushing / Pivot Set").
The plans are avaliable at (.skp) format at "Plan Files Also if you haven't the needed taps for tapping, then
Step" you can weld nuts. (You can see the sketch at Step
"Plan files")
you will need Google SketchUp8 or any newer to
https://youtu.be/B6q9ix6D2Bo
Tools
Materials
You can open the files using the free version of google SketchUp8 or any newer.
(https://cdn.instructables.com/ORIG/FOU/L05F/IYYTEHKR/FOUL05FIYYTEHKR.skp)
http://www.instructables.com/ORIG/F8C/791F/IYYTEHKQ/F8C791FIYYTEHKQ.skp
(https://cdn.instructables.com/ORIG/F8C/791F/IYYTEHKQ/F8C791FIYYTEHKQ.skp)
Mark the point of cut at the stock steel Then cut a piece 70mm length of this rod for
bushing's pivot.
Place the steel into the angle-iron, so as the cutting
point to be just next to end of the angle-iron
(https://cdn.instructables.com/ORIG/F65/UCW9/IYYTP8BA/F65UCW9IYYTP8BA.skp)
For the bending unit I decided to use something from The distance between the bolt's head and nut must
the leftover stuff that was good enough and needed to be the sum of [roller+2 washers+(1~1,5mm)]
do only one hole and a M12 thread.
so the roller to can be rotate freely.
Don't worry, isn't needed to make a construction like
this that is little complicated, I have used the extra (down-side) nut because my
base isn't solid and each side of 4mm thickness, can
you can use a flat bar 30x10~15x100mm (You can has only 2 complete threads (the pitch of M12 coarse
find the plan at "Plans Step"). thread is 1.75mm).
use a M12 set taps to cut the threads. Make a handle of square tube 20x20x1.5mm and
mount onto the base at a 140°~150° angle.
Mount the roller die (ø34/12x20mm) into the hole at
the base of bending unit. Heat up a piece of plastic tube and pass it onto the
Socket Bolt \ washer \ roller-die \ washer \ up-side nut tube.
\ base \ down-side nut.
The main unit is a simple tube (38x38x3x500mm). All guides must have the same distance (50mm)
I have made the pivot holes at an earlier step between them.
(Preparation of Bushing / Pivot Set) but before the
installation of guides need to do some cuts at the Mark and then Center punches all points.
edge of tube.
Start drilling the holes with ø4mm drill bit.
Needed 30mm space at the edge of the vertical
sides, so the bending unit to can rotate and rounding Complete the holes with ø10mm drill bit.
the corners at the horizontal sides.
Cut from ø10mm rod 9 pieces 57mm length.
Mark a center line for the guides.
Place the pieces/guides into the holes.
This line must be at the whole length of tube at 16mm
from back side to front. Weld all pieces/guides at the down side of tube.
The center of first guide must be at a distance 42mm The Main unit is almost ready.
from the center of the pivot hole.
To attaching the bending unit to main unit needs to Insert the pivot into the nut, adjust, and then fasten
make a small base for the pivot. the screw.
Will need a M16 nut abroach with a ø16mm drill bit Pass the pivot into the holes at the main unit from
and a M6 headless socket bolt. down side.
Do a ø5mm hole in the middle of the nut side, and Weld the nut to the main unit.
then use a M6 set taps to cut the threads.
For the making of Thickness Adjuster needed one M12x40mm bolt, two M12 nuts and two small pieces of steel
scrap.
Weld a nut on a piece of steel, then with the help of a magnetic square adjust and weld at the back side of tube, at
the point behind of the first guide.
Please follow the process on photos, I think that is easier than the text.
The tool as is can do bends as follows: Do a center punch mark over the line at 10mm from
at the first guide 70mm the left edge
at the third 120+50=170mm and so on. At the first one, do a ø10mm hole.
Making a small and simple addition we can double At the second and third, do ø10.5~11mm holes.
the range of bends as follows:
Turn the flat bar upside down,
at the first guide 50mm
using a countersink or a bigger drill bit, do the first
at the second 50+50=100mm hole conical.
at the third 100+50=150mm and so on. Grind the edge of (ø10x22mm) rod to be conical.
For this addition will need a flat bar 30x3x100mm ant Weld and grind the weld so to be smooth.
a piece of rod bar ø10x22mm.
Tested and the results are prety good. Necessity is the mother of invention.