1NZ-FE EXHAUST EXHAUST PIPE

EX1

EXHAUST PIPE
1NZ-FE ENGINEEXHAUST

COMPONENTS
for Hatchback:

CONSOLE BOX CARPET

CONSOLE BOX REAR COVER for MANUAL TRANSAXLE : SHIFT LEVER KNOB SUB-ASSEMBLY

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SHIFTING HOLE COVER SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A115408E06

EX2

1NZ-FE EXHAUST EXHAUST PIPE

for Sedan: for Manual Transaxle:

INSTRUMENT PANEL FINISH PANEL END LH

SHIFT LEVER KNOB SUB-ASSEMBLY

INSTRUMENT PANEL FINISH PANEL LOWER CENTER

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INSTRUMENT PAD LOWER LH

UPPER CONSOLE PANEL SUB-ASSEMBLY

UPPER CONSOLE PANEL SUB-ASSEMBLY CONSOLE BOX CARPET CONSOLE UPPER REAR PANEL SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

A133341E02

1NZ-FE EXHAUST EXHAUST PIPE

EX3

for Hatchback: NO. 4 EXHAUST PIPE SUPPORT NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

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EXHAUST PIPE GASKET COMPRESSION SPRING EXHAUST PIPE GASKET
43 (438, 32)

COMPRESSION SPRING NO. 4 EXHAUST PIPE SUPPORT

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT EXHAUST PIPE ASSEMBLY FRONT

43 (439, 32)

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT

44 (449, 32)

HEATED OXYGEN SENSOR

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A137398E01

EX4

1NZ-FE EXHAUST EXHAUST PIPE

for Sedan:

NO. 4 EXHAUST PIPE SUPPORT

NO. 4 EXHAUST PIPE SUPPORT

EXHAUST PIPE ASSEMBLY TAIL

EX

EXHAUST PIPE GASKET COMPRESSION SPRING EXHAUST PIPE GASKET COMPRESSION SPRING
43 (438, 32) 43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT NO. 4 EXHAUST PIPE SUPPORT

43 (438, 32)

EXHAUST PIPE ASSEMBLY FRONT

43 (438, 32)

NO. 4 EXHAUST PIPE SUPPORT HEATED OXYGEN SENSOR

44 (449, 32)

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part
A133338E02

1NZ-FE EXHAUST EXHAUST PIPE

EX5

REMOVAL
1. 2. 3. 4. 5. 6. 7. 8. 9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (for Sedan) (See page ME-138) REMOVE INSTRUMENT PANEL FINISH PANEL END LH (for Sedan) (See page ME-138) REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) REMOVE SHIFTING HOLE COVER SUB-ASSEMBLY (for Hatchback Manual Transaxle) (See page PB-6) REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (for Sedan) (See page IP-84) REMOVE CONSOLE BOX REAR COVER (for Hatchback) (See page PB-6) REMOVE CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-84) REMOVE CONSOLE BOX CARPET (See page PB-7)

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10. REMOVE REAR CONSOLE BOX ASSEMBLY (See page PB-8) 11. REMOVE INSTRUMENT PAD LOWER LH (for Sedan) (See page IP-44) 12. REMOVE HEATED OXYGEN SENSOR (See page EC22) 13. REMOVE EXHAUST PIPE ASSEMBLY FRONT (a) Remove the 4 bolts and 4 compression springs.

EX6

1NZ-FE EXHAUST EXHAUST PIPE

(b) Remove exhaust pipe support No. 4 and the exhaust front pipe assembly.

EX
A119126

(c) Remove the 2 exhaust pipe gaskets. 14. REMOVE EXHAUST PIPE ASSEMBLY TAIL (a) Remove the 2 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Hatchback)

A115390

(b) Remove the 3 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Sedan)

1NZ-FE EXHAUST EXHAUST PIPE

EX7

A133340

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EX8

1NZ-FE EXHAUST EXHAUST PIPE

INSTALLATION
1. INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install the 2 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Hatchback)

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A115390

(b) Install the 3 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Sedan)

A133340

1NZ-FE EXHAUST EXHAUST PIPE

EX9

OK

NG

(c) Check the No. 4 exhaust pipe supports. NOTICE: Install No. 4 exhaust pipe support onto the pipe retaining support.

A137397E01

2.

INSTALL EXHAUST PIPE ASSEMBLY FRONT (a) Using vernier calipers, measure the free length of the compression spring. Minimum length (Front Side): 40.5 mm (1.594 in.) Minimum length (Rear Side): 38.5 mm (1.516 in.) If the length is not as specified, replace the compression spring.

A104634

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Wooden Block Gasket

A104635E01

(b) Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold. NOTICE: Install the exhaust pipe gasket in the correct direction. Do not damage the outer surface of the exhaust pipe gasket. Do not reuse the exhaust pipe gasket. Do not push in the gasket with the exhaust pipe when connecting it. (c) Install the 3 No. 4 exhaust pipe supports. (d) Install the exhaust front pipe assembly and a new exhaust pipe gasket with the 4 compression springs and 4 bolts. Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

EX10

1NZ-FE EXHAUST EXHAUST PIPE

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OK NG

A119126

(e) Check the No. 4 exhaust pipe supports. NOTICE: Install No. 4 exhaust pipe support onto the pipe retaining support. 3. 4.
A137397E01

INSTALL HEATED OXYGEN SENSOR (See page EC23) INSTALL INSTRUMENT PAD LOWER LH (for Sedan) (See page IP-55) INSTALL REAR CONSOLE BOX ASSEMBLY (See page PB-10) INSTALL CONSOLE BOX CARPET (See page PB-11) INSTALL CONSOLE BOX REAR COVER (for Hatchback) (See page PB-11) INSTALL CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-89) INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Hatchback Manual Transaxle) (See page PB-12)

5. 6. 7. 8. 9.

10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Sedan) (See page IP-89) 11. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) 12. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (for Sedan) (See page ME-141) 13. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (for Sedan) (See page ME-142)

1NZ-FE EXHAUST EXHAUST PIPE

EX11

14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 15. CHECK FOR EXHAUST GAS LEAKAGE

EX