ern016 Cylntical Gage Tolerance Caleustor Cylindrical Gage Tolerance Calculator Parameters Calculation Resuts Measurement: [Metric (mim) 7 Total Product Tolerance: 0.02 Maximum Calculated Gage Tolerance: 0,001 Product Size: ©° Suggested Gage Tolerance: 0.00051 Minimum Class: XX Product Size: 258 Calculate "Parameters and results are rounded to 8 decimal places. Suggested gage tolerance is calculated using the 10% product (olarance mle Diameter Tolerance Chart Reference (ANSWIASME 889,1,5) 0.254mm- 0,00025 0.0005 0.00102 0.00178 9.00284 —_0,00508 20,96" mm mm mm mm mm mm 20.96mm= 0.00088 0.00078 9.00152 0.00228 0.00805 0.00610 38.35mm) mm mm mm mm mm mm 38,35mm- 0.00051 0.00102 0.00203 0.00905 0.00806 0.00813 63.75mm mm mam mm mm mm mm 62.75mm- 0.00064 0.00127 0.00254 0.00381 9.00508 0.01016 114.55mm mim mm mm mam mm mm 114,55mm- «0.00084 0.00165 0.00330 0.00483 0.00635 9.01270 165.35mm mm mm mm mm mm mm 165.35mm- 0.00102 0.00208 0.00406 0.00610 0.00813 0.01626 228.851 mn mm mm mm mm mm 228.85mm- 0.00127 0.00254 0.00508 9.00762 an101s 0.0202 305.05mm mn mom mm mm mm mm 10% Product Tolerance Rule ASME B89.1.5:1998 p 4.1 The 10% product tolerance rule is commonly used in the manufacturing industry. It is considered a “ule-of thumb" which means that itis a suggestion or a starting point. You, as the engineer, may use the 10% product, tolerance rule, o deviate from the 10% produc tolerance rule, as long as you can justly your decision ta yout management. To calculate the gage tolerance using the 10% product tolerance rule 1. Calculate the full tolerance ofthe product feature. 2, Calculate 10% ofthe product feature tolerance to find the full gage tolerant 3, Divide the full gage tolerance in ha to find the gage member ‘olerance, (Othense stated: Product Tolerance x 0.05 = Gage Member Tolerance) Standards that relate to gage design decisions: [ASME BB9,7.3.1 Guidelines for Decision Rules: Considering Measurement Uncertainty Determining Conformance to Specifications ASME B89.1.5 Measurement of Plain Extemal Diameters for use as Master Dises or Cylindrical Plug Gages ‘ASME B89.1.6 Measurement of Plan Internal Diameters for use as a Master Rings or Ring Gages ‘These standards are availabe for purchase trom ASME tatpskwurring-pug-thread-gages.comfi-Gago-Makers-Tol-Caleuatr-ANSI-BES.1.5!im weern016 Cylntical Gage Tolerance Caleustor General Statements: ‘The lightest tolerance for plain cylincrical gages whichis feasible to be used to test parts is X. Tolerances XX ‘and XXX plain cylindrical gages should not be used fo test parts. Tolerances XX and XXX are better sulted for master gages; not working gages. When the part tolerance becomes tight enough to warrant the use of XX or XXX plain eylinrical working gages; then Air Gages need to be considered as the better altemative. ‘When tolerance XX of XXX are supplied: we do not argue with the manufacturer's certification. It is ficult to ‘901 two calibration laboratories to return identical calibration resis for tolerances XXX plain cylindrcal gages. ‘With tolerance XX we should be able to gain agreoment between diferent calibration laboratories; however; the test method needs to be identical and the uncertainty needs to be ignored. Back to Calculator Disclaimer: ‘Tris data is provided for general information only. The intention isto provide accurate information; regardless; cerors may exist in the suppie information. If accuracy is critical, base your final decisions on the data provided in the root document: ANSUASME B89; which is a copytighted document. To purchase a copy vist an Authorized Reseller Comments: Original Posting: 2/28/2008 Last Revision: 4/14/2016 Error corections in, or comments about, the above data can be sent to: gagsquv@aagecrb.com, Top CONTACT FORMS & INFO Copyright © 2002-2012 Ring & Plug Threas Gages. Al rights rese: batpskwurrng-pug-thread-gages.comfi-Gage-Makers-Tol-Caleuaor-ANSI-BE®.1 fim 22