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POLYCAB is spreading its markets abroad

with a dedicated export cell.


EXPORTED WORLD WIDE :

Australia
Canada
Congo
Cyprus
Egypt
Europe
Ghana
Iran
Iraq
Jordan
Kenya
Kuwait
Libya
Malaysia
Mauritius
New Zealand

Nigeria
Oman
Qatar
Rwanda
Saudi Arabia
South Africa
South Korea
Sri Lanka
Sudan
Syria
Tanzania
U.A.E.
U.K.
Uganda
Zambia

WIRES & CABLES

POLYC AB WIRES PVT. LTD.


(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)
Regd. & Head office :
Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel.
Fax

: 91-22-2432 7070 - 4, 6735 1400


: 91-22-2432 7075

E-mail : exports@polycab.com
Website : www.polycab.com

& TECHNICAL CATALOGUE

PRODUCT RANGE

L.V. XLPE INSULATED POWER CABLES


(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)

L.V. XLPE INSULATED CONTROL CABLES


(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)

M.V. XLPE CABLES UPTO 36 kV


H.V. / E.H.V. CABLES UPTO 220 kV
INSTRUMENTATION CABLES
FIRE RESISTANT
(Screened / Unscreened Cables)

EPR / SILICONE INSULATED CABLES


(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)

FLEXIBLE MULTICORE CABLES / BUILDING WIRES


(Can be offered with FR / FRLS / LSZH properties)

BRAIDED CABLES
THERMOCOUPLE / COMPENSATING CABLES
SOLAR AC / DC CABLES
TELEPHONE CABLES
PANEL BOARD WIRES
CO-AXIAL CABLES
LAN CABLES
SUBMERSIBLE CABLES
RAILWAY SIGNALLING CABLES
M.V. / L.V. AERIAL BUNCHED CABLES

SPECIALITY CABLES
Suited for Marine / Oil & Gas / Extreme Fire conditions /
Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.

Production Facilities at Daman Factory

IndIas tOPmOSt manufactuReR Of


WIReS & cableS
Establishing, strengthening and sustaining the
development of a strong company not only means
deploying resources, expertise and know how, but
also great determination and confidence in the
future. Through all these years of intensive activity
and quick expansions, the action towards common
goal to stand out as a strong, consistent group,
constantly striving for improvement have driven
Polycab to attain and achieve a leading position in
the Indian cable industry.

In the manufacture of cables, a competitive edge lies


not so much in product innovation as in providing
consistent quality, guaranteeing reliability and ready
availability; and we are well geared to match these
expectations. Polycabs recent expansion at HalolGujarat, on an area spread of over 250 acres of land,
has not only increased its erstwhile capacity manifold,
but has helped it become the largest manufacturer of
Wires & Cables in the Pan Asia region.

Polycab, an ISO 9001:2008 company is the largest


Wire & Cable Manufacturer in India with a proven
track record of over three decades. The fastest
growing company in the Indian cable industry,
Polycab group sales turnover will reach 825 million
US$ (Estimated) in the FY 11-12, and is projected to
cross the 1 Billion US$ mark in FY 12-13.

POLYCAB derives its strength from its customers.


The growth of the customer is a prerequisite to
the growth of the company and hence customers
satisfaction is its prime objective. In an on going
process to improve Customer Satisfaction Polycab
adheres to :

From a modest beginning over three decades ago,


Polycab set up a state-of-the art manufacturing
facility at Daman in 1996. The last 3 decades
have seen the core business develop along a range
of product lines like Panel board wires, Building
wires, Low voltage cables, Medium voltage cables,
Extra high voltage cables, Fire survival & Fire
resistant cables, Telecommunication cables,
Instrumentation and Aerial bunched cables et al.
The manufacturing set up is sourced out from the
world renowned Machinery and Technology suppliers
with constant upgradation.
the GROWth

Our primary focus .customer satisfaction

Competitive prices
Consistent quality
Timely delivery
Product development for a changing market
A targeted stocking policy
Technical Support for Applications / Projects

A growing international reputation


The Polycab reputation for robust, long life, top
quality electric Wires & Cables is well established in
India where our products are still in operation after
more than 25 years of service. In the recent years
we have also earned international recognition by
supplying cables to various Utilities, EPC Contractors
and turnkey projects world over.
the eXPORtS
(US $ in Million)

Turnover

1050

(US $ in Million)
65.00

845

58.00
51.00

735
42.00

46.00

582
507

08-09

09-10

10-11

11-12

12-13

eStIMAted

Projected

08-09

09-10

10-11

PROJECTED

11-12

PROJECTED

12-13

WIRES & CABLES

QualItY & RelIabIlItY


Our aim is to achieve the highest level of product quality, reliability and safety, but we also know that this must
be achieved at the lowest practical cost.
2

QualItY aSSuRance and QualItY


manufactuRInG
Quality assurance is intrinsic to POLYCAB. We confirm to ISO 9001:2008 standards in our manufacturing
processes and overall company operation. Our management system has been defined by experienced personnel
who develop, implement and monitor quality assurance procedures. The same rigour is applied to the monitoring
of materials and services provided by the venders so that these also meet our quality system standards.

QualItY PeOPle
No quality is possible without the right people to carry through on the program. Everyone, from administrative
staff to expert engineers, are committed to constant improvement. This commitment is backed by intensive
training and education within an environment of Trust, Respect, Participation and Recognition.

mISSIOn

To build a strong brand and


maintain superior quality for
customer satisfaction

VISIOn

achieve Numero Uno


position in the cable industry
in terms of quality, volume and
turnover in the asian continent.
QueSt fOR QualItY

Polycab Wires and cables serves as a testimonial that attention to


detail, production of top quality products & timely service are still as
much in style as they were over 30 years ago.
It starts with careful selection of raw materials, on-line computerised
control system on all its critical processes, culminating with a final
product that provides consistency and long life in performance.
We recognize that
quality inspires quality, and the best attracts the best.
and by any measures it is clear that the constant quest for quality is
central to the very core of our leadership aspirations.

QualItY POlIcY

We at Polycab, constantly aim to produce


quality product to the customers satisfaction

through our Quality Management System.


QualItY ceRtIfIcatIOnS

WIRES & CABLES

aPPROValS
WE ARE APPROVED BY ALL THE MAJOR CONSULTANTS / SPECIFIERS LIKE :
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AKER KVAERNER
AVANT GARDE
BECHTEL LTD., U.K.
DESEIN
EIL
FITCHNER
GHERZI EASTERN
HOLTEC
JACOBS H & G
LURGI

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M.N. DASTUR
MECON
MOTT MCDONALD
PDIL
SAIPEM TRIUNE
SPECTRAL
TCE
TECHNIMONT ICB
TOYO ENGG.
UHDE INDIA

3Rd PaRtY aPPROValS


OUR CABLES ARE TYPE TESTED AND ACCEPTED FOR QUALITY BY
THE FOLLOWING 3RD PARTY INSPECTING AGENCIES :
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KEMA

BVIS
CEIL
CPRI
DNV
ERDA
IRS

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BASEC

LLOYDS
MECON
RITES
SGS
TUV

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majOR GlObal cOntRactORS


WE ARE PREFFERED VENDORS TO ALL THE MAJOR CONTRACTORS LIKE :
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ABB
ALSTOM
BAJAJ ELECTRICALS
BHEL
CCC
CROMPTON GREAVES
DAELIM
DODSAL ENGINEERING
G.S. ENGINEERING
GE OIL & GAS
GE POWER
HYUNDAI
IRCON
J RAY MCDERMOTT

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JYOTI STRUCTURES
KAZSTROY
LARSEN & TOUBRO
LINDE ENGINEERING
NPCC
PETROFAC
PUNJ LLOYD
RELIANCE ENERGY
SAMSUNG
SIEMENS
TATA PROJECTS
TECHNIMONT
TECHNIP
THERMAX
UB ENGG

aPPROValS

WIRES & CABLES

Kema & cPRI ceRtIfIcatIOnS

Recent majOR PROjectS Setting benchmarks


POWER
1. ELECTRICITY COMPANY OF GHANA, SUPPLIED 290
KMS OF M.V CABLES FOR VARIOUS ELECTRIFICATION
PROJECTS IN GHANA

2. PRESTIGIOUS BROWN FIELD PROJECT OF BINANI


CEMENT FACTORY L.L.C. DUBAI, UAE SUPPLIED
80KMS OF LV & MV CABLES

2. FEDERAL ELECTRICITY & WATER AUTHORITY (FEWA


UAE), SUPPLIED 172 KMS OF LV CABLES FOR
VARIOUS ELECTRIFICATION PROJECTS IN UAE

3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY


GRASIM CEMENT FOR KOTPUTLI, GINIGERA, RAIPUR
PROJECTS SUPPLIED 2063 KMS OF LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS

3. CEYLON ELECTRICITY BOARD (SRI LANKA),


SUPPLIED 21KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN SRI LANKA

4. PRESTIGIOUS BROWN FIELD CEMENT PLANT BUILT

4. SAUDI ELECTRICITY COMPANY (SAUDIVARABIA),


SUPPLIED 90 KMS OF LV CABLES FOR VARIOUS
ELECTRIFICATION PROJECTS IN SAUDI ARABIA
5. CENTRAL ELECTRICITY BOARD (MAURITIUS),
SUPPLIED 10KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN MAURITIUS
6. NUCLEAR POWER CORPORATION, TARAPUR A
PRESTIGIOUS BROWNFIELD PROJECT OF UNIT III
& IV MANUFACTURED, SHOP TESTING, INSPECTION
& SUPPLIED 475 KMS OF LV POWER & CONTROL
CABLES THROUGH EPC CONTRACTOR M/S LARSEN &
TOURBO LTD.

OIL & GAS


1. ZUBAIR GAS PROJECT, IRAQ, SUPPLIED 585 KMS
OF LEAD SHEATHED L.V, INSTRUMENTATION, M.V
CABLES FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT
2. EL MERK CPF PROJECT, ALGERIA, SUPPLIED 152
KMS OF LV, INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
3. OCCIDENTAL MUKHAIZNA, OMAN, SUPPLIED 334
KMS OF L.V. POWER, CONTROL & INSTRUMENTATION
CABLES FOR VARIOUS PROJECTS IN OMAN
4. ABU DHABI GAS INDUSTRIES LTD (GASCO),
HABSHAN FLARE GAS RECOVERY PROJECT
SUPPLIED 126 KMS OF FIRE RESISTANT LEAD
SHEATH INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
5. ABU DHABI OIL REFINING COMPANY (TAKREER)
INTER REFINERIES PIPELINES II PROJECT
MANUFACTURING 833KMS OF INSTRUMENTATION
CABLE FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT

BY CHETTINAD CEMENT SUPPLIED 968KMS OF LV,


POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS

PETROLEUM
1. PRESTIGIOUS BROWN FIELD PROJECT AT ABU DHABI
FOR BOROUGE RUWAIS 2 PROJECT, SUPPLIED 2960
KMS OF INSTRUMENTATION CABLES THROUGH EPC
CONTRACTOR LINDE ENGINEERING GERMANY
2. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR PETROLEUM DEVELOPMENT OF OMAN,
SUPPLIED 60 KMS OF MV CABLES FOR QARN ALAM
PROJECT THROUGH DODSAL ENGINEERING FOR
VARIOUS APPLICATIONS IN MENTIONED PROJECT
3. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR HINDUSTAN PETROLEUM CORPORATION
LIMITED= - MUMBAI. FOR THEIR GREEN FUEL &
EMISSION CONTROL PROJECT, EXECUTED 1820
KM OF MV CABLES OF HT, LV, POWER, CONTROL &
INSTRUMENTATION CABLE ORDERS
4. PRESTIGIOUS GREEN FIELD REFINERY PROJECT
BUILT FOR BHARAT OMAN REFINERY LTD, THROUGH
EIL. SUPPLIED 1163KMS OF HT, LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS

STEEL
1. PRESTIGIOUS BROWN FIELD PROJECT OF AL
GHURAIR IRON & STEEL L.L.C., ABU DHABI, U.A.E
SUPPLIED 350KMS OF LV, MV CABLE ORDERS

CEMENT

2. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY JSW


STEEL FOR SINTER PROJECT SUPPLIED 1660KMS OF
LV, POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS

1. PRESTIGIOUS BROWN FIELD PROJECT BEING BUILT


OF ZAMBEZI PORTLAND CEMENT CO. ZAMBIA
SUPPLIED 250KMS OF LV, MV & INSTRUMENTATION
CABLE ORDERS

3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY


JINDAL STAINLESS LTD. FOR DUBURI PROJECTS
SUPPLIED 960KMS OF LV, POWER, CONTROL CABLE
ORDERS

WIRES & CABLES

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED


GENERAL PURPOSE STRANDED CABLES
Standard: BS 6004

Nominal area of
conductor

Nominal Insulation
Thickness

Maximum overall
diameter

Approximate
weight

(mm)

(mm)

(mm)

(kg/km)

1.5

0.7

3.3

21

Conductor: Stranded Copper Class 2

2.5

0.8

4.0

32

Insulation: PVC

0.8

4.6

47

Voltage: 450/750 V
Code: HO7V-R

Colour: Red, Yellow, Blue, Black,


Green/Yellow

0.8

5.2

67

10

1.0

6.7

110

16

1.0

7.8

165

Note :
1) Above data is approximate and subject
to manufacture tolerance.

25

1.2

9.7

260

35

1.2

10.9

350

50

1.4

12.8

475

70

1.4

14.6

660

95

1.6

17.1

910

120

1.6

18.8

1140

150

1.8

20.9

1410

185

2.0

23.3

1760

240

2.2

26.6

2310

300

2.4

29.6

2880

400

2.6

33.2

3680

500

2.8

36.9

4700

630

2.8

41.1

6010

Temperature rating: 70C

2) Wires can be offered with HR & LSF


properties.
3) Other colours are available on request.
4) Wires can be offered with IEC & VDE
specification.

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED


GENERAL PURPOSE FLExIBLE CABLES
Standard: BS 6004

Nominal area of
conductor

Nominal Insulation
Thickness

Maximum overall
diameter

Approximate
weight

(mm)
1.5

(mm)
0.7

(mm)
3.4

(kg/km)
20

2.5

0.8

4.1

32

Insulation: PVC

0.8

4.8

46

0.8

5.3

65

Colour: Red, Yellow, Blue, Black,


Green/Yellow

10

1.0

6.8

110

Temperature rating: 70C

16

1.0

8.1

165

Note :

25

1.2

10.2

255

35

1.2

11.7

345

50

1.4

13.9

495

70

1.4

16.0

670

2) Wires can be offered with HR & LSF


properties.

Voltage: 450/750 V
Code: HO7V-K
Conductor: Flexible Copper Class 5

1) Above data is approximate and subject


to manufacture tolerance.

95

1.6

18.2

920

3) Other colours are available on request.

120

1.6

20.2

1130

150

1.8

22.5

1400

4) Wires can be offered with IEC &VDE


specification.

185

2.0

24.9

1730

240

2.2

28.4

2250

300/500 VOLT PVC INSULATED AND SHEATHED FLExIBLE CABLE


Nominal
Conductor
Area

Average
Insulation
Thickness

Maximum
O/D

Approx.
Cable
Weight

Standard : BS 6500.

(mm2)

(mm)

(mm)

(Kg/Km)

Insulation : PVC.

TWO CORE ROUNd


0.75

0.6

7.2

59

1.0

0.6

7.5

67

1.5

0.7

8.6

85

2.5

0.8

10.6

130

ThREE CORE ROUNd

Nominal Voltage : 300/500 V.


Conductor : Flexible Copper Class 5.
Core Identification :
2 Core - Blue, Brown
3 Core - Green/Yellow, Blue, Brown
4 Core - Green/Yellow, Black, Blue, Brown
Sheath : PVC.
Temperature Rating :
70C operating temperature.
Note :

0.75

0.6

7.6

69

1.0

0.6

8.0

80

1.5

0.7

9.4

105

2) Cables can be offered with HR & LSF


properties also.

2.5

0.8

11.4

155

3) Cables can be offered with IEC & VDE


specification also.

1) Above data is approximate and subject


to manufacture tolerance.

FOUR CORE ROUNd


0.75

0.6

8.3

78

1.0

0.6

9.0

101

1.5

0.7

10.5

141

2.5

0.8

12.5

214

300/500 VOLT PVC INSULATED AND SHEATHED TWIN CORE FLAT CABLE
Nominal
Conductor
Area

Average
Insulation
Thickness

Average
Sheath
Thickness

Maximum
O/D

Approx.
Cable
Weight

Standard : BS 6004.

(mm2)

(mm)

(mm)

(mm)

(Kg/Km)

Insulation : PVC.

WIThOUT EARTh CONdUCTOR

Nominal Voltage : 300/500 V.


Conductor : Solid / Stranded Copper.
Sheath : PVC.

2 x 1.5

0.7

0.9

5.4 x 8.4

68

2 x 2.5

0.8

6.2 x 9.8

100

2 x 4.0

0.8

7.2 x 11.5

145

2 x 6.0

0.8

1.1

8.0 x 13.0

198

Temperature Rating : 70C operating


temperature.
Note :
1) Above data is approximate and subject to
manufacturing tolerance.
2) Cables can be offered with HR & LSF
properties also.

WITh EARTh CONdUCTOR


2 x 1.5 + 1

0.7

0.9

5.4 x 9.6

76.8

2 x 2.5 + 1.5

0.8

6.2 x 11.5

113

2 x 4.0 + 1.5

0.8

7.2 x 13.0

158

2 x 6.0 + 2.5

0.8

1.1

8.0 x 15.0

220

3) Cables can be offered with IEC & VDE


specification also.

WIRES & CABLES

10

0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES
Nominal
area of
conductor

S
I
N
G
L
E
C
O
R
E

T
W
O
C
O
R
E

T
h
R
E
E
C
O
R
E

mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400

Nominal
Nominal
Nominal
Insulation Thickness of Diameter of
Thickness Lead Sheath Armour
mm
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
2.2
2.4
2.6
2.8
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0

mm
1.2
1.2
1.2
1.3
1.3
1.4
1.5
1.5
1.6
1.7
1.8
1.9
2.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.9
2.0
2.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2.0
2.1
2.4

mm
1.6
1.6
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
1.25
1.25
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15
1.25
1.25
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15

Approx.
Overall
Diameter

Approx.
weight

mm
23.5
25.5
27.0
29.0
31.0
33.5
37.5
40.0
44.5
49.5
54.5
59.5
65.0
18.5
19.0
20.5
21.5
24.0
25.5
26.5
28.0
31.5
35.0
38.5
42.0
45.5
49.5
55.5
60.0
67.5
19.0
19.5
21.0
22.5
25.0
26.5
28.5
30.5
34.5
38.5
42.5
46.0
50.5
55.0
61.5
66.5
75.5

kg/km
1520
1840
2170
2600
3000
3620
4560
5320
6640
8270
10220
12550
15380
940
1040
1170
1330
1670
1910
2120
2440
3120
3910
4830
5940
7010
8320
10440
12370
15880
1000
1100
1260
1430
1830
2150
2520
2970
3900
4980
6210
7660
9040
10820
13630
16230
21080

Standard: I.E.C. 60502-1


Voltage: 600/1000 V
Conductor: Stranded Copper
Class 2
Insulation: xLPE
Inner sheath: Extruded PVC
Chemical and/or Environmental
protection: Lead Alloy E Sheath
Bedding: Extruded PVC
Armouring: Single layer of
Aluminium Wire / Galvanized Steel
Wire
Sheathing: Extruded PVC
Operating Temperature: 90C
Short Circuit Temperature: 250C

0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES

F
O
U
R
C
O
R
E

Nominal
Nominal
Nominal
Nominal
area
Insulation Thickness of Diameter of
of conductor Thickness Lead Sheath Armour
mm
mm
mm
mm
1.5
0.7
1.2
1.25
2.5
0.7
1.2
1.25
4
0.7
1.2
1.25
6
0.7
1.2
1.6
10
0.7
1.2
1.6
16
0.7
1.2
1.6
25
0.9
1.2
1.6
35
0.9
1.2
2.0
50
1.0
1.3
2.0
70
1.1
1.5
2.0
95
1.1
1.6
2.5
120
1.2
1.7
2.5
150
1.4
1.8
2.5
185
1.6
2.0
2.5
240
1.7
2.2
2.5
300
1.8
2.3
3.15
400
2.0
2.6
3.15

Cable Size
Core No x
mm
5x1.5
7x1.5
10x1.5
12x1.5
19x1.5
24x1.5
27x1.5
30x1.5
37x1.5
48x1.5
5x2.5
7x2.5
10x2.5
12x2.5
19x2.5
24x2.5
27x2.5
30x2.5
37x2.5
48x2.5
5x4
7x4
10x4
12x4
19x4
24x4
27x4
30x4
37x4
48x4

Approx.
Overall
Diameter
mm
19.5
20.5
22.0
24.0
26.5
28.5
31.0
34.5
38.5
43.0
49.0
52.0
57.5
63.0
69.5
77.0
85.5

Nominal
Nominal
Nominal
Approx.
Insulation Thickness of Diameter of
Overall
Thickness Lead Sheath
Armour
Diameter
mm
mm
mm
mm
Nominal area of Condutor 1.5 mm2
0.7
1.2
1.25
20.5
0.7
1.2
1.25
21.5
0.7
1.2
1.6
25.0
0.7
1.2
1.6
25.5
0.7
1.2
1.6
28.0
0.7
1.2
1.6
31.0
0.7
1.2
1.6
31.5
0.7
1.3
1.6
32.5
0.7
1.3
2.0
35.5
0.7
1.4
2.0
39.5
Nominal area of Condutor 2.5 mm2
0.7
1.2
1.25
21.5
0.7
1.2
1.25
22.5
0.7
1.2
1.6
26.5
0.7
1.2
1.6
27.0
0.7
1.2
1.6
30.5
0.7
1.3
1.6
34.5
0.7
1.3
2.0
35.5
0.7
1.3
2.0
36.5
0.7
1.4
2.0
39.0
0.7
1.5
2.0
43.5
Nominal area of Condutor 4 mm2
0.7
1.2
1.6
24.0
0.7
1.2
1.6
25.0
0.7
1.2
1.6
29.0
0.7
1.2
1.6
29.5
0.7
1.3
1.6
33.5
0.7
1.4
2.0
39.0
0.7
1.4
2.0
39.5
0.7
1.4
2.0
41.0
0.7
1.5
2.0
44.0
0.7
1.6
2.5
50.5

Approx.
weight
kg/km
1080
1210
1390
1730
2070
2460
2970
3810
4730
6200
8150
9580
11590
14010
17430
21660
26840

Standard: I.E.C. 60502-1


Voltage: 600/1000 V
Conductor: Stranded Copper
Class 2
Insulation: xLPE
Inner sheath: Extruded PVC
Chemical and/or Environmental
protection: Lead Alloy E Sheath
Bedding: Extruded PVC
Armouring: Single layer of
Galvanized Steel Wire
Sheathing: Extruded PVC
Operating Temperature: 90C
Short Circuit Temperature: 250C

Approx.
weight
kg/km
1170
1270
1710
1790
2150
2530
2630
2830
3400
4070
1320
1450
1960
2060
2530
3110
3470
3660
4160
5060
1650
1830
2330
2470
3180
4180
4380
4620
5350
6950

WIRES & CABLES

11

12

MEDIUM VOLTAGE ARMOURED 3 CORE LEAD SHEATHED CABLE


CONFIRMING TO I.E.C. 60502-2
Nominal
area of
conductor

Nominal
Insulation
thickness

(mm2)

(mm)

Nominal
Lead sheath
thickness

Nominal dia
of Gal. Steel
Round Wire

Approx.
Overall Dia

Approx.
Weight

Standard : IEC 60502

(mm)

(mm)

(mm)

(kg/km)

Conductor Screen : Extruded


Layer of Semi Conducting
Material.

Uo/U (Um) = 3.6/6 (7.2)

Conductor : Circular Stranded


Compact Copper conductor.

95

2.5

2.0

2.5

63.0

10480

120

2.5

2.1

2.5

67.0

11990

150

2.5

2.1

2.5

71.0

13370

Insulation Screen : Extruded


Layer of Semi-conducting Material

185

2.5

2.2

2.5

75.0

15430

Metallic Screen : Copper Tape.

240

2.6

2.4

3.15

83.0

19370

Inner sheath: Extruded PVC

300

2.8

2.6

3.15

90.0

22900

400

3.0

2.8

3.15

99.0

27810

Chemical and/or
Environmental protection:
Lead Alloy E Sheath

95

3.4

2.1

2.5

68.0

11560

Bedding for Armour:


Extruded PVC

120

3.4

2.2

2.5

72.0

13250

150

3.4

2.3

3.15

77.0

15520

Armouring: Single layer of


Galvanized Steel Wire

185

3.4

2.4

3.15

82.0

17750

Sheathing: Extruded PVC

240

3.4

2.5

3.15

87.0

20660

300

3.4

2.6

3.15

93.0

23740

Operating Temperature : 90C


for continuous operation 250C
for short circuit conditions.

400

3.4

2.8

3.15

101.0

28330

Outer Sheath: Extruded PVC.


Note :

Uo/U (Um) = 6/10 (12)

Insulation : xLPE.

Uo/U (Um) = 8.7/15 (17.5)


95

4.5

2.2

2.5

74.0

13040

120

4.5

2.3

3.15

79.0

15470

150

4.5

2.4

3.15

83.0

17110

185

4.5

2.5

3.15

87.0

19370

240

4.5

2.6

3.15

93.0

22450

300

4.5

2.8

3.15

99.0

25850

400

4.5

3.0

3.15

107.0

30550

Uo/U (Um) = 12/20 (24)


95

5.5

2.4

3.15

81.0

15470

120

5.5

2.4

3.15

85.0

16990

150

5.5

2.5

3.15

88.0

18620

185

5.5

2.6

3.15

93.0

21060

240

5.5

2.8

3.15

99.0

24460

300

5.5

2.9

3.15

104.0

27590

400

5.5

3.1

3.15

112.0

32400

94.0

19460

Uo/U (Um) = 18/30 (36)


95

8.0

2.7

3.15

120

8.0

2.8

3.15

98.0

21340

150

8.0

2.9

3.15

101.0

23210

185

8.0

3.0

3.15

106.0

25620

240

8.0

3.1

3.15

112.0

28930

300

8.0

3.2

3.15

117.0

32380

400

8.0

3.4

3.15

125.0

37550

1) Above data is approximate


and subject to manufacture
tolerance.
2) Cables can be offered with FR/
FRLS/LSZH properties.

13

MEDIUM VOLTAGE ARMOURED 1 CORE LEAD SHEATHED CABLE


CONFIRMING TO I.E.C. 60502-2
Nominal
area of
conductor
(mm2)

Nominal
Insulation
thickness
(mm)

95
120
150
185
240
300
400
500
630
800
1000

2.5
2.5
2.5
2.5
2.6
2.8
3.0
3.2
3.2
3.2
3.2

95
120
150
185
240
300
400
500
630
800
1000

3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4

95
120
150
185
240
300
400
500
630
800
1000

4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5

95
120
150
185
240
300
400
500
630
800
1000

5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5

95
120
150
185
240
300
400
500
630
800
1000

8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0

Nominal
Nominal dia
Approx.
Lead sheath of Aluminium Overall Dia
thickness
Round Wire
(mm)
(mm)
(mm)
Uo/U (Um) = 3.6/6 (7.2)
1.4
1.6
1.4
2.0
1.5
2.0
1.5
2.0
1.6
2.0
1.7
2.0
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
Uo/U (Um) = 6/10 (12)
1.4
2.0
1.5
2.0
1.5
2.0
1.6
2.0
1.6
2.0
1.7
2.5
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
Uo/U (Um) = 8.7/15 (17.5)
1.5
2.0
1.6
2.0
1.6
2.0
1.6
2.0
1.7
2.5
1.8
2.5
1.9
2.5
1.9
2.5
2.0
2.5
2.2
2.5
2.3
2.5
Uo/U (Um) = 12/20 (24)
1.6
2.0
1.6
2.0
1.7
2.0
1.7
2.5
1.8
2.5
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
2.3
2.5
Uo/U (Um) = 18/30 (36)
1.7
2.5
1.8
2.5
1.8
2.5
1.9
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
2.3
2.5
2.4
3.15
2.5
3.15

Approx.
Weight

Standard : IEC 60502

(kg/km)

Conductor Screen : Extruded


Layer of Semi Conducting
Material

34.0
37.0
38.0
40.0
44.0
47.0
52.0
56.0
61.0
65.0
71.0

2960
3420
3890
4430
5390
6350
7830
9420
11530
13800
16550

37.0
38.0
40.0
43.0
45.0
49.0
53.0
56.0
61.0
65.0
71.0

3240
3720
4110
4830
5590
6650
7960
9480
11570
13850
16610

39.0
41.0
43.0
45.0
49.0
51.0
55.0
59.0
64.0
68.0
74.0

3640
4150
4630
5160
6220
7160
8510
9940
12020
14540
17340

42.0
44.0
46.0
49.0
52.0
54.0
58.0
62.0
66.0
71.0
76.0

4040
4520
5030
5760
6700
7530
8950
10540
12640
15080
17780

49.0
51.0
53.0
55.0
58.0
60.0
64.0
68.0
73.0
78.0
83.0

5140
5690
6140
6900
7810
8840
10270
11930
14230
16940
19800

Conductor : Circular Stranded


Compact Copper conductor

Insulation : xLPE
Insulation Screen : Extruded
Layer of Semi-conducting Material
Metallic Screen : Copper Tape
Inner sheath : Extruded PVC
Chemical and/or Environmental
protection : Lead Alloy E Sheath
Bedding for Armour :
Extruded PVC
Armouring: Single layer of
Aluminium Wire
Sheathing: Extruded PVC
Operating Temperature : 90C
for continuous operation 250C
for short circuit conditions
Outer Sheath : Extruded PVC
Note :
1) Above data is approximate and
subject to manufacture tolerance.
2) Cables can be offered with FR/
FRLS/LSZH properties.

WIRES & CABLES

14

500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED


LEAD SHEATHED INSTRUMENTATION CABLES
No of
Pairs

1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P

Nominal
area of
conductor

Minimum
Insulation
Thickness

Nominal
Thickness
of Lead
Sheath

Nominal
steel
armour Wire
Diameter

Approx.
Overall
Diameter

Approx.
weight

(mm)

(mm)

(mm)

(mm)

(mm)

(kg/km)

0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5

0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44

0.9
0.9
1.0
1.1
1.2
0.9
1.0
1.0
1.2
1.3
0.9
1.0
1.0
1.2
1.3
0.9
1.0
1.1
1.2
1.4

0.9
0.9
0.9
1.25
1.25
0.9
0.9
1.25
1.25
1.25
0.9
0.9
1.25
1.25
1.6
0.9
0.9
1.25
1.25
1.6

15.0
18.0
20.5
27.0
32.5
15.0
19.0
22.5
28.0
34.0
15.5
19.5
23.5
29.5
36.5
16.5
20.5
25.0
32.0
40.0

570
770
1040
1710
2360
600
880
1270
1920
2720
630
930
1350
2080
3170
680
1020
1570
2380
3820

Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)
Insulation: xLPE
Pair identification: Pairs will be
numbered, each pair having
1 White & 1 Blue Core
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Inner sheath: Extruded PVC
Chemical and/or Environmental
protection: Lead Alloy E Sheath
Bedding for Armour:
Extruded PVC
Armouring: Single layer of
Galvanized Steel Wire
Outer Sheathing: Extruded PVC
Note :
These cables can also be offered with
Fire Resitant properties with LSOH
sheath.

500 V INDIVIDUAL & OVERALL SCREENED MULTI-PAIR ARMOURED


LEAD SHEATHED INSTRUMENTATION CABLES
No of
Pairs

2P
5P
10P
20P
2P
5P
10P
20P
2P
5P
10P
20P
2P
5P
10P
20P

Nominal
area of
conductor

Minimum
Insulation
Thickness

Nominal
Nominal
Thickness of
steel
Lead Sheath armour Wire
Diameter

(mm)

(mm)

(mm)

0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5

0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44

1.0
1.1
1.2
1.3
1.0
1.1
1.2
1.4
1.0
1.1
1.3
1.4
1.0
1.1
1.3
1.5

Approx.
Overall
Diameter

Approx.
weight

(mm)

(mm)

(kg/km)

0.9
1.25
1.25
1.6
0.9
1.25
1.25
1.6
0.9
1.25
1.25
1.6
1.25
1.25
1.6
1.6

19.5
23.5
30.0
36.5
20.0
24.5
31.0
39.0
21.0
25.5
32.5
41.0
23.0
27.0
35.5
44.5

930
1400
2090
3120
970
1480
2230
3580
1040
1600
2500
3900
1270
1790
3020
4570

Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)
Insulation: xLPE
Pair identification: Pairs will
be numbered, each pair having 1
White & 1 Blue Core.
Individual screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Chemical and /or environmental
protection: Lead Alloy E Sheath
Bedding: Extruded PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: Extruded PVC
Temperature rating: 90C Max.
Conductor Operating temperature
Note :
These cables can also be offered with
Fire Resitant properties with LSOH
sheath

15

LOW VOLTAGE CABLE


Nominal Cross
Section
Core x mm
2x4
2x6
2 x 10
2 x 16
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
3 x 300
3 x 400
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240
4 x 300
4 x 400
Nominal Cross
Section
Core x mm
2 x 1.5
3 x 1.5
4 x 1.5
5 x 1.5
7 x 1.5
10 x 1.5
12 x 1.5
19 x 1.5
27 x 1.5
37 x 1.5
48 x 1.5
2 x 2.5
3 x 2.5
4 x 2.5
5 x 2.5
7 x 2.5
10 x 2.5
12 x 2.5
19 x 2.5
27 x 2.5
37 x 2.5
48 x 2.5

Nominal
Insulation
Thickness
(mm)
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0

Nominal steel
armour Wire
Diameter
(mm)
0.9
0.9
0.9
1.25
0.9
0.9
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.5
2.5
2.5
2.5
2.5
0.9
1.25
1.25
1.25
1.6
1.6
1.6
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15

Approximate
Overall
Diameter
(mm)
14.5
15.5
17.5
20.0
15.0
16.5
19.0
21.0
24.0
26.0
29.0
32.5
37.5
39.5
44.5
48.5
53.5
58.5
65.0
16.0
18.5
20.5
23.0
26.5
29.0
32.5
38.0
42.0
46.0
50.5
55.5
61.5
67.0
76.0

Approximate
weight

Nominal
Insulation
Thickness
(mm)
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7

Nominal steel
armour Wire
Diameter
(mm)
0.9
0.9
0.9
0.9
0.9
1.25
1.25
1.25
1.6
1.6
1.6
0.9
0.9
0.9
0.9
0.9
1.25
1.25
1.6
1.6
1.6
2.0

Approximate
Overall
Diameter
(mm)
12.0
12.5
13.0
14.0
15.0
18.5
19.0
22.0
26.5
29.0
32.5
13.5
14.0
15.0
16.0
17.0
21.5
22.0
26.5
30.5
33.5
39.0

Approximate
weight

(kg/km)
400
480
630
860
450
560
830
1040
1480
1830
2300
3020
4180
4960
6320
7600
9520
11550
14290
520
750
980
1250
1820
2280
2880
4140
5300
6750
8040
9760
12290
14930
19370

(kg/km)
265
295
330
365
415
640
690
900
1340
1610
1950
335
375
425
460
540
830
910
1380
1770
2170
2950

Standard: BS 5467
Voltage: 600/1000 V
Code: 2xWY
Conductor: Stranded Copper Class 2
Insulation: xLPE
Bedding: Extruded PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: Extruded PVC
Operating Temperature: 90C
Short Circuit Temperature: 250C
Note :
1) Above data is approximate and
subject to manufacture tolerance.
2) Cables can be offered with FR &
LSF properties.
3) Cables can be offered with IEC
60502-1 specification.

Standard: BS 5467
Voltage: 600/1000 V
Code: 2xWY
Conductor: Stranded Copper Class 2
Insulation: xLPE
Bedding: Extruded PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: PVC
Operating Temperature: 90C
Short Circuit Temperature: 250C
Note :
1) Above data is approximate and
subject to manufacture tolerance.
2) Cables can be offered with FR &
LSF properties.
3) Cables can be offered with IEC
60502-1 specification.

WIRES & CABLES

16

MEDIUM VOLTAGE 3 CORE ARMOURED CABLE


Nominal
Cross
Section

Nominal
Insulation
Thickness

Nominal Steel
Wire Diameter

Approx.
O/D.

Approx.
Cable
Weight

Standard : IEC 60502 / BS 6622

Conductor : Circular Stranded


Compact Copper conductor

(mm2)

(mm)

(mm)

(mm)

(Kg/Km)

Conductor Screen : Extruded


Layer of Semi Conducting Material.

70

2.5

2.5

50.6

5400

Insulation : xLPE

95

2.5

2.5

54.5

6300

120

2.5

2.5

58.1

7200

Insulation Screen : Extruded


Layer of Semi-conducting
Material

150

2.5

2.5

61.1

8300

Metallic Screen : Copper Tape

185

2.5

2.5

65.2

9600

Bedding : Extruded PVC

240

2.6

2.5

70.7

11800

Armouring : Single layer of


galvanised Steel Wire

300

2.8

3.15

78.5

15000

Sheating : Extruded PVC

400

3.0

3.15

85.5

18300

Operating Temperature : 90C


for continuous operation
250C for short circuit conditions

CORE : 3.6/6 (7.2) kv.

CORE : 6/10 (12) kv.


95

3.4

2.5

59.2

6900

120

3.4

2.5

62.6

8000

Note :

150

3.4

2.5

65.6

8900

185

3.4

2.5

69.7

10300

1) Above data is approximate and


subject to manufacture tolerance.

240

3.4

3.15

75.0

13900

300

3.4

3.15

81.5

15500

CORE : 8.7/15 (17.5) kv.


95

4.5

2.5

64.5

7600

120

4.5

2.5

68.2

8700

150

4.5

2.5

71.2

9600

185

4.5

3.15

75.2

11300

240

4.5

3.15

81.7

14100

300

4.5

3.15

86.8

16500

400

4.5

3.15

93.3

19500

95

5.5

2.5

72.1

8930

120

5.5

2.5

75.8

10030

150

5.5

3.15

80.7

12400

185

5.5

3.15

84.5

13880

240

5.5

3.15

90.4

16200

300

5.5

3.15

95.2

18600

400

5.5

3.15

102.1

21560

CORE : 12/20 (24) kv.

CORE : 18/30 (36) kv.


95

8.0

3.15

85.8

11770

120

8.0

3.15

89.1

12950

150

8.0

3.15

92.7

14480

185

8.0

3.15

96.5

16010

240

8.0

3.15

102.4

18500

300

8.0

3.15

107.2

20950

2) Cables are also available with


Aluminium conductors.
3) Cables can be offered with
LSZH properties.

17

MEDIUM VOLTAGE 1 CORE ARMOURED Cable


Nominal area
of conductor

Nominal
Insulation
Thickness

(mm)

(mm)

70
95
120
150
185
240
300
400
500
630
800
1000

2.5
2.5
2.5
2.5
2.5
2.6
2.8
3.0
3.2
3.2
3.2
3.2

95
120
150
185
240
300
400
500
630
800
1000

3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4

95
120
150
185
240
300
400
500
630
800
1000

4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5

95
120
150
185
240
300
400
500
630
800
1000

5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5

95
120
150
185
240
300
400
500
630
800
1000

8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0

Nominal
Aluminium armour
Wire Diameter

Approximate
Overall
Diameter

(mm)
CORE : 3.6/6 (7.2) kv.
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
CORE : 6/10 (12) kv.
1.6
1.6
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
CORE : 8.7/15 (17.5) kv.
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
CORE : 12/20 (24) kv.
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
CORE : 18/30 (36) kv.
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5

Approximate
weight

(mm)

(kg/km)

25.0
27.0
29.0
30.0
33.0
35.0
38.0
42.0
47.0
51.0
55.0
60.0

1200
1490
1750
2050
2510
3120
3770
4680
5970
7470
9220
11310

29.0
31.0
33.0
35.0
37.0
39.0
43.0
47.0
52.0
56.0
60.0

1580
1860
2240
2640
3240
3860
4750
6000
7510
9270
11350

32.0
34.0
35.0
37.0
40.0
42.0
47.0
50.0
54.0
58.0
63.0

1790
2080
2370
2800
3410
4020
5090
6210
7730
9530
11630

34.0
36.0
37.0
39.0
42.0
45.0
49.0
52.0
56.0
61.0
65.0

1920
2200
2520
2940
3550
4340
5260
6420
7950
9760
11860

40.0
41.0
44.0
46.0
48.0
51.0
54.0
57.0
62.0
66.0
70.0

2290
2580
3060
3510
4140
4820
5780
6960
8500
10390
12510

Standard : IEC 60502 / BS 6622


Conductor : Circular Stranded
Compact Copper conductor
Conductor Screen : Extruded
Layer of Semi Conducting
Material
Insulation : XLPE
Insulation Screen : Extruded
Layer of Semi-conducting
Material
Metallic Screen : Copper Tape
Bedding : Extruded PVC
Armouring : Single layer of
Aluminium Wire
Sheating : Extruded PVC
Operating Temperature : 90C
for continuous operation 250C
for short circuit conditions

Note :
1) Above data is approximate and
subject to manufacture tolerance.
2) Cables are also available with
Aluminium conductors.
3) Cables can be offered with
LSZH properties.

WIRES & CABLES

18

500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED INSTRUMENTATION CABLES


No of
Pairs

1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P

Nominal area
of conductor

Minimum
Insulation
Thickness

Nominal steel
armour
Wire Dia.

Approx.
Overall
Diameter

Approx.
weight

(mm)

(mm)

(mm)

(mm)

(kg/km)

0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5

0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44

0.9
0.9
0.9
0.9
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25

11.0
14.0
16.5
21.5
27.5
11.0
14.5
17.5
23.5
29.0
11.5
15.0
18.5
25.0
31.0
12.0
16.0
20.0
27.0
34.0

215
310
440
690
1190
225
345
510
910
1360
240
375
560
1010
1560
270
420
650
1210
1890

Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)
Insulation: PE / PVC
Pair identification: Pairs will
be numbered, each pair having 1
White & 1 Blue Core.
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Inner Sheath: Extruded PE/PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: PVC
Temperature rating: 70C Max
Conductor Operating
temperature
Note :
These cables can also be offered with
Fire Survival/Resistant properties
with LSOH sheath

500 V OVERALL SCREENED SINGLE AND MULTI-TRIAD ARMOURED INSTRUMENTATION CABLES


No of
Triads

1T
2T
5T
10T
20T
1T
2T
5T
10T
20T
1T
2T
5T
10T
20T
1T
2T
5T
10T
20T

Nominal
area of
conductor

Minimum
Insulation
Thickness

Nominal
steel armour
Wire
Diameter

Approx.
Overall
Diameter

Approx.

Standard: EN 50288-7

weight

Voltage: 500 V

(mm)

(mm)

(mm)

(mm)

0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5

0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44

0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.6

11.5
15.0
18.0
24.5
30.5
11.5
15.5
19.0
26.0
32.5
12.0
16.5
20.0
27.5
34.5
13.0
18.0
22.0
30.0
38.5

(kg/km)
230
365
540
980
1480
250
395
610
1130
1740
265
430
670
1270
1970
305
510
820
1520
2660

Conductor: Bare Copper


Conductor (Class 2 or Class 5)
Insulation: PE / PVC
Pair identification: Pairs will
be numbered, each pair having 1
White & 1 Blue Core.
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Inner Sheath: Extruded PE/PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: PVC
Temperature rating: 70C Max.
Conductor Operating temperature
Note :
These cables can also be offered with
Fire Survival/Resistant properties
with LSOH sheath

500 V INDIVIDUAL AND OVERALL SCREENED MULTI-PAIR ARMOURED


INSTRUMENTATION CABLES
No of
Pairs

Nominal
area of
conductor

Minimum
Insulation
Thickness

Nominal
steel armour
Wire Diameter

Approx
Overall
Diameter

Approx.
weight

(mm)

(mm)

(mm)

(mm)

(kg/km)

Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)

2P

0.5

0.44

0.9

15.0

365

Insulation: PE / PVC

5P

0.5

0.44

0.9

18.5

540

10P

0.5

0.44

1.25

25.0

990

Pair identification: Pairs will


be numbered, each pair having
1 White & 1 Blue Core.

20P

0.5

0.44

1.25

31.0

1480

2P

0.75

0.44

0.9

15.5

395

Individual screen: Aluminium


Mylar tape with Tinned Copper
drain Wire

5P

0.75

0.44

0.9

19.0

590

10P

0.75

0.44

1.25

26.5

1100

20P

0.75

0.44

1.25

32.5

1680

2P

1.0

0.44

0.9

16.5

425

5P

1.0

0.44

0.9

20.0

650

Armouring: Single layer of


Galvanised Steel Wire

10P

1.0

0.44

1.25

27.5

1210

Sheathing: PVC

20P

1.0

0.44

1.25

35.0

1900

Temperature rating: 70C Max.


Conductor Operating temperature

2P

1.5

0.44

0.9

18.0

490

Collective screen: Aluminium


Mylar tape with Tinned Copper
drain Wire
Inner Sheath: Extruded PE/PVC

5P

1.5

0.44

0.9

22.0

760

Note :

10P

1.5

0.44

1.25

30.0

1430

20P

1.5

0.44

1.6

39.0

2480

These cables can also be offered with


Fire Survival/Resistant properties
with LSOH sheath

500 V INDIVIDUAL AND OVERALL SCREENED MULTI-TRIAD


ARMOURED INSTRUMENTATION CABLES
No of
Triads

Nominal
area of
conductor

Minimum
Insulation
Thickness

Nominal
steel armour
Wire
Diameter

Approx.
Overall
Diameter

Approx.
weight

(kg/km)

(mm)

(mm)

(mm)

(mm)

2T

0.5

0.44

0.9

16.5

415

5T

0.5

0.44

0.9

20.0

630

10T

0.5

0.44

1.25

27.5

1170

20T

0.5

0.44

1.25

34.0

1800

2T

0.75

0.44

0.9

17.5

470

5T

0.75

0.44

0.9

21.0

720

10T

0.75

0.44

1.25

29.0

1330

20T

0.75

0.44

1.6

37.0

2280

2T

1.0

0.44

0.9

18.0

510

5T

1.0

0.44

0.9

22.0

790

10T

1.0

0.44

1.25

30.5

1480

20T

1.0

0.44

1.6

39.5

2580

Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)
Insulation: PE / PVC
Pair identification: Pairs will
be numbered, each pair having 1
White & 1 Blue Core.
Individual screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Inner Sheath: Extruded PE/PVC
Armouring: Single layer of
Galvanised Steel Wire
Sheathing: PVC
Temperature rating: 70C
Max. Conductor Operating
temperature

2T

1.5

0.44

0.9

19.5

570

5T

1.5

0.44

1.25

25.0

1060

Note :

10T

1.5

0.44

1.25

33.5

1750

20T

1.5

0.44

1.6

43.0

3110

These cables can also be offered with


Fire Survival/Resistant properties
with LSOH sheath

WIRES & CABLES

19

ehV cableS

20

EHV cables can be used in a lot of industries like


utilities, builders, government organizations, mining
industries, state electricity boards, under ground
railways and so on. Analysts say EHV under ground
power transmission is the only solution for meeting
todays growing power demand. This EHV cables will
replace high voltage tower cables, which pose a risk
of irreparable failure at any time and therefore will
be in huge demand over the next decade.
The EHV cables can more or less survive all natural
calamities and the installation can even withstand
floods and earthquakes. This is huge contrast to the
areas with overhead network, which are susceptible
to strong flood and earthquake and have a possibility
of pulling down the towers, which can be quite
dangerous. EHV cables also have the following
advantages as compared to others.
l

More secured supply even during bad weather


conditions

Loss of transmission is lower

Does not cause noise or air pollution

Is underground and therefore saves space and is


much better for urban transmission of electricity

Salient features of Polycabs


EHV / xLPE line
l

The only manufacturer in the country to have 6


Dry cure / Dry cooled lines. These are sourced
from reputed international manufacturer &
technology providers.
Highly sophisticated extruders for conductor
shield, insulation and insulation shield,
employing a three layer single head triple
extrusion method to eliminate contaminants in
the insulating layers. These are sourced from
ROYLE USA.
Microprocessor based equipment control all the
parameters required for the process within the
specified limits to maintain eccentrically.
SCHEMATIC DIAGRAM OF TYPICAL EHV CABLES
1. COPPER CONDUCTOR
2. SEMI-CONDUCTING TAPE (optional)
3. EXTRUDED SEMI-CONDUCTING LAYER
4. XLPE INSULATION (Super Clean Compund)
5. INSULATION SHIELD-SEMI CONDUCTING
6. WATER BLOCKING TAPE
7. LEAD SHEATH / POLYAL SHEATH
8. SEMI-CONDUCTING TAPE
9. CPOOER WIRE SCREEN
10. COUNTER HELIX COPPER TAPE
11. PVC/HDPE OUTER SHEATH
WITH GRAPHITE COATING

Separate pressurised rooms for semicon


shield & XLPE insulation compounds to avoid
contamination and material handling by vacuum
loaders.

Air systems with air showers on doors to


eliminate dust entry & maintain clean room
environment.

Metallic Sheath
Metallic Sheath is must for cables above 33 kV as
the cable of voltage grade 66 kV & above are working
with dielectric stress of above 6 kV / mm & at this
level of dielectric stress presence of water triggers
tree formation in the insulation resulting in cable
failure.
Water can enter the cable longitudinally as well as
radially. Longitudinal water entry can be blocked by
using water swellable tape on the core. Lead sheath
can block the entry in radial direction.
Lead sheath is extruded by continuous lead
extruder which is equipped with micro-processor
based temperature controllers & drives to achieve
uniform thickness, better concentricity. Lead sheath
in addition to other electrical & manufacturing
advantages has a life span of minimum 40 to 45
years.

Cable selection / Design parameters


Cable design mainly depends on
l

System voltage

Impulse level

Fault level & duration

Ground & air temperature

Thermal resistivity of soil

Breakthrough in EHV cables


Polycab has already designed, manufactured, type
tested and supplied their 132 kv cable to customers
in the indian origin. Our 132 kv sample is successfully
type tested for qualifying the electrical & other
critical tests that are carried out at CPRI Bangalore
to establish the good quality of a product. We now
move forward with enthusiasm to continuously
improve and evolve our manufacturing processes and
technology acumen so that our journey to the next
higher voltage grade of cables is easier, smooth, and
faster.

PRODUCT RANGE

L.V. XLPE INSULATED POWER CABLES


(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)

L.V. XLPE INSULATED CONTROL CABLES


(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)

M.V. XLPE CABLES UPTO 36 kV


H.V. / E.H.V. CABLES UPTO 220 kV
INSTRUMENTATION CABLES
FIRE RESISTANT
(Screened / Unscreened Cables)

EPR / SILICONE INSULATED CABLES


(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)

FLEXIBLE MULTICORE CABLES / BUILDING WIRES


(Can be offered with FR / FRLS / LSZH properties)

BRAIDED CABLES
THERMOCOUPLE / COMPENSATING CABLES
SOLAR AC / DC CABLES
TELEPHONE CABLES
PANEL BOARD WIRES
CO-AXIAL CABLES
LAN CABLES
SUBMERSIBLE CABLES
RAILWAY SIGNALLING CABLES
M.V. / L.V. AERIAL BUNCHED CABLES

SPECIALITY CABLES
Suited for Marine / Oil & Gas / Extreme Fire conditions /
Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.

Production Facilities at Daman Factory

POLYCAB is spreading its markets abroad


with a dedicated export cell.
EXPORTED WORLD WIDE :

Australia
Canada
Congo
Cyprus
Egypt
Europe
Ghana
Iran
Iraq
Jordan
Kenya
Kuwait
Libya
Malaysia
Mauritius
New Zealand

Nigeria
Oman
Qatar
Rwanda
Saudi Arabia
South Africa
South Korea
Sri Lanka
Sudan
Syria
Tanzania
U.A.E.
U.K.
Uganda
Zambia

WIRES & CABLES

POLYC AB WIRES PVT. LTD.


(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)
Regd. & Head office :
Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel.
Fax

: 91-22-2432 7070 - 4, 6735 1400


: 91-22-2432 7075

E-mail : exports@polycab.com
Website : www.polycab.com

& TECHNICAL CATALOGUE