Export Profile

POLYCAB is spreading its markets abroad
with a dedicated export cell.

EXPORTED WORLD WIDE :
Australia
Canada
Congo
Cyprus
Egypt
Europe
Ghana
Iran
Iraq
Jordan
Kenya
Kuwait
Libya
Malaysia
Mauritius
New Zealand
Nigeria
Oman
Qatar
Rwanda
Saudi Arabia
South Africa
South Korea
Sri Lanka
Sudan
Syria
Tanzania
U.A.E.
U.K.
Uganda
Zambia
WIRES & CABLES
POLYC AB WIRES PVT. LTD.

(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)
Regd. & Head office :
Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel.
Fax
: 91-22-2432 7070 - 4, 6735 1400

: 91-22-2432 7075
E-mail : exports@polycab.com
Website : www.polycab.com
& TECHNICAL CATALOGUE
PRODUCT RANGE
L.V. XLPE INSULATED POWER CABLES

(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)
L.V. XLPE INSULATED CONTROL CABLES

(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)
M.V. XLPE CABLES UPTO 36 kV

H.V. / E.H.V. CABLES UPTO 220 kV
INSTRUMENTATION CABLES
FIRE RESISTANT
(Screened / Unscreened Cables)
EPR / SILICONE INSULATED CABLES

(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)
FLEXIBLE MULTICORE CABLES / BUILDING WIRES

(Can be offered with FR / FRLS / LSZH properties)
BRAIDED CABLES
THERMOCOUPLE / COMPENSATING CABLES
SOLAR AC / DC CABLES
TELEPHONE CABLES
PANEL BOARD WIRES
CO-AXIAL CABLES
LAN CABLES
SUBMERSIBLE CABLES
RAILWAY SIGNALLING CABLES
M.V. / L.V. AERIAL BUNCHED CABLES
SPECIALITY CABLES
Suited for Marine / Oil & Gas / Extreme Fire conditions /
Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.
Production Facilities at Daman Factory
IndIas tOPmOSt manufactuReR Of

WIReS & cableS
Establishing, strengthening and sustaining the
development of a strong company not only means
deploying resources, expertise and know how, but
also great determination and confidence in the
future. Through all these years of intensive activity
and quick expansions, the action towards common
goal to stand out as a strong, consistent group,
constantly striving for improvement have driven
Polycab to attain and achieve a leading position in
the Indian cable industry.
In the manufacture of cables, a competitive edge lies

not so much in product innovation as in providing
consistent quality, guaranteeing reliability and ready
availability; and we are well geared to match these
expectations. Polycabs recent expansion at HalolGujarat, on an area spread of over 250 acres of land,
has not only increased its erstwhile capacity manifold,
but has helped it become the largest manufacturer of
Wires & Cables in the Pan Asia region.
Polycab, an ISO 9001:2008 company is the largest

Wire & Cable Manufacturer in India with a proven
track record of over three decades. The fastest
growing company in the Indian cable industry,
Polycab group sales turnover will reach 825 million
US$ (Estimated) in the FY 11-12, and is projected to
cross the 1 Billion US$ mark in FY 12-13.
POLYCAB derives its strength from its customers.

The growth of the customer is a prerequisite to
the growth of the company and hence customers
satisfaction is its prime objective. In an on going
process to improve Customer Satisfaction Polycab
adheres to :
From a modest beginning over three decades ago,

Polycab set up a state-of-the art manufacturing
facility at Daman in 1996. The last 3 decades
have seen the core business develop along a range
of product lines like Panel board wires, Building
wires, Low voltage cables, Medium voltage cables,
Extra high voltage cables, Fire survival & Fire
resistant cables, Telecommunication cables,
Instrumentation and Aerial bunched cables et al.
The manufacturing set up is sourced out from the
world renowned Machinery and Technology suppliers
with constant upgradation.
the GROWth
Our primary focus .customer satisfaction
Competitive prices
Consistent quality
Timely delivery
Product development for a changing market
A targeted stocking policy
Technical Support for Applications / Projects
A growing international reputation

The Polycab reputation for robust, long life, top
quality electric Wires & Cables is well established in
India where our products are still in operation after
more than 25 years of service. In the recent years
we have also earned international recognition by
supplying cables to various Utilities, EPC Contractors
and turnkey projects world over.
the eXPORtS
(US $ in Million)
Turnover
1050
(US $ in Million)
65.00
845
58.00
51.00
735
42.00
46.00
582
507
08-09
09-10
10-11
11-12
12-13
eStIMAted
Projected
08-09
09-10
10-11
PROJECTED
11-12
PROJECTED
12-13
WIRES & CABLES
QualItY & RelIabIlItY

Our aim is to achieve the highest level of product quality, reliability and safety, but we also know that this must
be achieved at the lowest practical cost.
2
QualItY aSSuRance and QualItY

manufactuRInG
Quality assurance is intrinsic to POLYCAB. We confirm to ISO 9001:2008 standards in our manufacturing
processes and overall company operation. Our management system has been defined by experienced personnel
who develop, implement and monitor quality assurance procedures. The same rigour is applied to the monitoring
of materials and services provided by the venders so that these also meet our quality system standards.
QualItY PeOPle
No quality is possible without the right people to carry through on the program. Everyone, from administrative
staff to expert engineers, are committed to constant improvement. This commitment is backed by intensive
training and education within an environment of Trust, Respect, Participation and Recognition.
mISSIOn
To build a strong brand and

maintain superior quality for
customer satisfaction
VISIOn
achieve Numero Uno

position in the cable industry
in terms of quality, volume and
turnover in the asian continent.
QueSt fOR QualItY
Polycab Wires and cables serves as a testimonial that attention to

detail, production of top quality products & timely service are still as
much in style as they were over 30 years ago.
It starts with careful selection of raw materials, on-line computerised
control system on all its critical processes, culminating with a final
product that provides consistency and long life in performance.
We recognize that
quality inspires quality, and the best attracts the best.
and by any measures it is clear that the constant quest for quality is
central to the very core of our leadership aspirations.
QualItY POlIcY
We at Polycab, constantly aim to produce

quality product to the customers satisfaction
through our Quality Management System.

QualItY ceRtIfIcatIOnS
WIRES & CABLES
aPPROValS
WE ARE APPROVED BY ALL THE MAJOR CONSULTANTS / SPECIFIERS LIKE :
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AKER KVAERNER
AVANT GARDE
BECHTEL LTD., U.K.
DESEIN
EIL
FITCHNER
GHERZI EASTERN
HOLTEC
JACOBS H & G
LURGI
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M.N. DASTUR
MECON
MOTT MCDONALD
PDIL
SAIPEM TRIUNE
SPECTRAL
TCE
TECHNIMONT ICB
TOYO ENGG.
UHDE INDIA
3Rd PaRtY aPPROValS

OUR CABLES ARE TYPE TESTED AND ACCEPTED FOR QUALITY BY
THE FOLLOWING 3RD PARTY INSPECTING AGENCIES :
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KEMA
BVIS
CEIL
CPRI
DNV
ERDA
IRS
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BASEC
LLOYDS
MECON
RITES
SGS
TUV
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majOR GlObal cOntRactORS

WE ARE PREFFERED VENDORS TO ALL THE MAJOR CONTRACTORS LIKE :
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ABB
ALSTOM
BAJAJ ELECTRICALS
BHEL
CCC
CROMPTON GREAVES
DAELIM
DODSAL ENGINEERING
G.S. ENGINEERING
GE OIL & GAS
GE POWER
HYUNDAI
IRCON
J RAY MCDERMOTT
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JYOTI STRUCTURES
KAZSTROY
LARSEN & TOUBRO
LINDE ENGINEERING
NPCC
PETROFAC
PUNJ LLOYD
RELIANCE ENERGY
SAMSUNG
SIEMENS
TATA PROJECTS
TECHNIMONT
TECHNIP
THERMAX
UB ENGG
aPPROValS
WIRES & CABLES
Kema & cPRI ceRtIfIcatIOnS
Recent majOR PROjectS Setting benchmarks

POWER
1. ELECTRICITY COMPANY OF GHANA, SUPPLIED 290
KMS OF M.V CABLES FOR VARIOUS ELECTRIFICATION
PROJECTS IN GHANA
2. PRESTIGIOUS BROWN FIELD PROJECT OF BINANI

CEMENT FACTORY L.L.C. DUBAI, UAE SUPPLIED
80KMS OF LV & MV CABLES
2. FEDERAL ELECTRICITY & WATER AUTHORITY (FEWA

UAE), SUPPLIED 172 KMS OF LV CABLES FOR
VARIOUS ELECTRIFICATION PROJECTS IN UAE
3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY

GRASIM CEMENT FOR KOTPUTLI, GINIGERA, RAIPUR
PROJECTS SUPPLIED 2063 KMS OF LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS
3. CEYLON ELECTRICITY BOARD (SRI LANKA),

SUPPLIED 21KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN SRI LANKA
4. PRESTIGIOUS BROWN FIELD CEMENT PLANT BUILT
4. SAUDI ELECTRICITY COMPANY (SAUDIVARABIA),

SUPPLIED 90 KMS OF LV CABLES FOR VARIOUS
ELECTRIFICATION PROJECTS IN SAUDI ARABIA
5. CENTRAL ELECTRICITY BOARD (MAURITIUS),
SUPPLIED 10KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN MAURITIUS
6. NUCLEAR POWER CORPORATION, TARAPUR A
PRESTIGIOUS BROWNFIELD PROJECT OF UNIT III
& IV MANUFACTURED, SHOP TESTING, INSPECTION
& SUPPLIED 475 KMS OF LV POWER & CONTROL
CABLES THROUGH EPC CONTRACTOR M/S LARSEN &
TOURBO LTD.
OIL & GAS

1. ZUBAIR GAS PROJECT, IRAQ, SUPPLIED 585 KMS
OF LEAD SHEATHED L.V, INSTRUMENTATION, M.V
CABLES FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT
2. EL MERK CPF PROJECT, ALGERIA, SUPPLIED 152
KMS OF LV, INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
3. OCCIDENTAL MUKHAIZNA, OMAN, SUPPLIED 334
KMS OF L.V. POWER, CONTROL & INSTRUMENTATION
CABLES FOR VARIOUS PROJECTS IN OMAN
4. ABU DHABI GAS INDUSTRIES LTD (GASCO),
HABSHAN FLARE GAS RECOVERY PROJECT
SUPPLIED 126 KMS OF FIRE RESISTANT LEAD
SHEATH INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
5. ABU DHABI OIL REFINING COMPANY (TAKREER)
INTER REFINERIES PIPELINES II PROJECT
MANUFACTURING 833KMS OF INSTRUMENTATION
CABLE FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT
BY CHETTINAD CEMENT SUPPLIED 968KMS OF LV,

POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS
PETROLEUM
1. PRESTIGIOUS BROWN FIELD PROJECT AT ABU DHABI
FOR BOROUGE RUWAIS 2 PROJECT, SUPPLIED 2960
KMS OF INSTRUMENTATION CABLES THROUGH EPC
CONTRACTOR LINDE ENGINEERING GERMANY
2. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR PETROLEUM DEVELOPMENT OF OMAN,
SUPPLIED 60 KMS OF MV CABLES FOR QARN ALAM
PROJECT THROUGH DODSAL ENGINEERING FOR
VARIOUS APPLICATIONS IN MENTIONED PROJECT
3. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR HINDUSTAN PETROLEUM CORPORATION
LIMITED= - MUMBAI. FOR THEIR GREEN FUEL &
EMISSION CONTROL PROJECT, EXECUTED 1820
KM OF MV CABLES OF HT, LV, POWER, CONTROL &
INSTRUMENTATION CABLE ORDERS
4. PRESTIGIOUS GREEN FIELD REFINERY PROJECT
BUILT FOR BHARAT OMAN REFINERY LTD, THROUGH
EIL. SUPPLIED 1163KMS OF HT, LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS
STEEL
1. PRESTIGIOUS BROWN FIELD PROJECT OF AL
GHURAIR IRON & STEEL L.L.C., ABU DHABI, U.A.E
SUPPLIED 350KMS OF LV, MV CABLE ORDERS
CEMENT
2. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY JSW

STEEL FOR SINTER PROJECT SUPPLIED 1660KMS OF
LV, POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS
1. PRESTIGIOUS BROWN FIELD PROJECT BEING BUILT

OF ZAMBEZI PORTLAND CEMENT CO. ZAMBIA
SUPPLIED 250KMS OF LV, MV & INSTRUMENTATION
CABLE ORDERS
3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY

JINDAL STAINLESS LTD. FOR DUBURI PROJECTS
SUPPLIED 960KMS OF LV, POWER, CONTROL CABLE
ORDERS
WIRES & CABLES
450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

GENERAL PURPOSE STRANDED CABLES
Standard: BS 6004
Nominal area of
conductor
Nominal Insulation
Thickness
Maximum overall
diameter
Approximate
weight
(mm)
(mm)
(mm)
(kg/km)
1.5
0.7
3.3
21
Conductor: Stranded Copper Class 2
2.5
0.8
4.0
32
Insulation: PVC
0.8
4.6
47
Voltage: 450/750 V
Code: HO7V-R
Colour: Red, Yellow, Blue, Black,

Green/Yellow
0.8
5.2
67
10
1.0
6.7
110
16
1.0
7.8
165
Note :
1) Above data is approximate and subject
to manufacture tolerance.
25
1.2
9.7
260
35
1.2
10.9
350
50
1.4
12.8
475
70
1.4
14.6
660
95
1.6
17.1
910
120
1.6
18.8
1140
150
1.8
20.9
1410
185
2.0
23.3
1760
240
2.2
26.6
2310
300
2.4
29.6
2880
400
2.6
33.2
3680
500
2.8
36.9
4700
630
2.8
41.1
6010
Temperature rating: 70C
2) Wires can be offered with HR & LSF

properties.
3) Other colours are available on request.
4) Wires can be offered with IEC & VDE
specification.
450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

GENERAL PURPOSE FLExIBLE CABLES
Standard: BS 6004
Nominal area of
conductor
Nominal Insulation
Thickness
Maximum overall
diameter
Approximate
weight
(mm)
1.5
(mm)
0.7
(mm)
3.4
(kg/km)
20
2.5
0.8
4.1
32
Insulation: PVC
0.8
4.8
46
0.8
5.3
65
Colour: Red, Yellow, Blue, Black,

Green/Yellow
10
1.0
6.8
110
16
1.0
8.1
165
Note :
25
1.2
10.2
255
35
1.2
11.7
345
50
1.4
13.9
495
70
1.4
16.0
670
2) Wires can be offered with HR & LSF

properties.
Voltage: 450/750 V
Code: HO7V-K
Conductor: Flexible Copper Class 5

95
1.6
18.2
920
3) Other colours are available on request.
120
1.6
20.2
1130
150
1.8
22.5
1400
4) Wires can be offered with IEC &VDE

specification.
185
2.0
24.9
1730
240
2.2
28.4
2250
300/500 VOLT PVC INSULATED AND SHEATHED FLExIBLE CABLE

Nominal
Conductor
Area
Average
Insulation
Thickness
Maximum
O/D
Approx.
Cable
Weight
Standard : BS 6500.
(mm2)
(mm)
(mm)
(Kg/Km)
Insulation : PVC.
TWO CORE ROUNd

0.75
0.6
7.2
59
1.0
0.6
7.5
67
1.5
0.7
8.6
85
2.5
0.8
10.6
130
ThREE CORE ROUNd
Nominal Voltage : 300/500 V.

Conductor : Flexible Copper Class 5.
Core Identification :
2 Core - Blue, Brown
3 Core - Green/Yellow, Blue, Brown
4 Core - Green/Yellow, Black, Blue, Brown
Sheath : PVC.
Temperature Rating :
70C operating temperature.
Note :
0.75
0.6
7.6
69
1.0
0.6
8.0
80
1.5
0.7
9.4
105
2) Cables can be offered with HR & LSF

properties also.
2.5
0.8
11.4
155
3) Cables can be offered with IEC & VDE

specification also.

FOUR CORE ROUNd

0.75
0.6
8.3
78
1.0
0.6
9.0
101
1.5
0.7
10.5
141
2.5
0.8
12.5
214
300/500 VOLT PVC INSULATED AND SHEATHED TWIN CORE FLAT CABLE
Nominal
Conductor
Area
Average
Insulation
Thickness
Average
Sheath
Thickness
Maximum
O/D
Approx.
Cable
Weight
Standard : BS 6004.
(mm2)
(mm)
(mm)
(mm)
(Kg/Km)
Insulation : PVC.
WIThOUT EARTh CONdUCTOR
Nominal Voltage : 300/500 V.

Conductor : Solid / Stranded Copper.
Sheath : PVC.
2 x 1.5
0.7
0.9
5.4 x 8.4
68
2 x 2.5
0.8
6.2 x 9.8
100
2 x 4.0
0.8
7.2 x 11.5
145
2 x 6.0
0.8
1.1
8.0 x 13.0
198
Temperature Rating : 70C operating

temperature.
Note :
1) Above data is approximate and subject to
manufacturing tolerance.
2) Cables can be offered with HR & LSF
properties also.
WITh EARTh CONdUCTOR

2 x 1.5 + 1
0.7
0.9
5.4 x 9.6
76.8
2 x 2.5 + 1.5
0.8
6.2 x 11.5
113
2 x 4.0 + 1.5
0.8
7.2 x 13.0
158
2 x 6.0 + 2.5
0.8
1.1
8.0 x 15.0
220
3) Cables can be offered with IEC & VDE

specification also.
WIRES & CABLES
10
0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES
Nominal
area of
conductor
S
I
N
G
L
E
C
O
R
E
T
W
O
C
O
R
E
T
h
R
E
E
C
O
R
E
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
Nominal
Nominal
Nominal
Insulation Thickness of Diameter of
Thickness Lead Sheath Armour
mm
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
2.2
2.4
2.6
2.8
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
mm
1.2
1.2
1.2
1.3
1.3
1.4
1.5
1.5
1.6
1.7
1.8
1.9
2.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.9
2.0
2.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2.0
2.1
2.4
mm
1.6
1.6
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
1.25
1.25
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15
1.25
1.25
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15
Approx.
Overall
Diameter
Approx.
weight
mm
23.5
25.5
27.0
29.0
31.0
33.5
37.5
40.0
44.5
49.5
54.5
59.5
65.0
18.5
19.0
20.5
21.5
24.0
25.5
26.5
28.0
31.5
35.0
38.5
42.0
45.5
49.5
55.5
60.0
67.5
19.0
19.5
21.0
22.5
25.0
26.5
28.5
30.5
34.5
38.5
42.5
46.0
50.5
55.0
61.5
66.5
75.5
kg/km
1520
1840
2170
2600
3000
3620
4560
5320
6640
8270
10220
12550
15380
940
1040
1170
1330
1670
1910
2120
2440
3120
3910
4830
5940
7010
8320
10440
12370
15880
1000
1100
1260
1430
1830
2150
2520
2970
3900
4980
6210
7660
9040
10820
13630
16230
21080
Standard: I.E.C. 60502-1

Voltage: 600/1000 V
Conductor: Stranded Copper
Class 2
Insulation: xLPE
Inner sheath: Extruded PVC
Chemical and/or Environmental
protection: Lead Alloy E Sheath
Bedding: Extruded PVC
Armouring: Single layer of
Aluminium Wire / Galvanized Steel
Wire
Sheathing: Extruded PVC
Operating Temperature: 90C
Short Circuit Temperature: 250C
0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES
F
O
U
R
C
O
R
E
Nominal
Nominal
Nominal
Nominal
area
of conductor Thickness Lead Sheath Armour
mm
mm
mm
mm
1.5
0.7
1.2
1.25
2.5
0.7
1.2
1.25
4
0.7
1.2
1.25
6
0.7
1.2
1.6
10
0.7
1.2
1.6
16
0.7
1.2
1.6
25
0.9
1.2
1.6
35
0.9
1.2
2.0
50
1.0
1.3
2.0
70
1.1
1.5
2.0
95
1.1
1.6
2.5
120
1.2
1.7
2.5
150
1.4
1.8
2.5
185
1.6
2.0
2.5
240
1.7
2.2
2.5
300
1.8
2.3
3.15
400
2.0
2.6
3.15
Cable Size
Core No x
mm
5x1.5
7x1.5
10x1.5
12x1.5
19x1.5
24x1.5
27x1.5
30x1.5
37x1.5
48x1.5
5x2.5
7x2.5
10x2.5
12x2.5
19x2.5
24x2.5
27x2.5
30x2.5
37x2.5
48x2.5
5x4
7x4
10x4
12x4
19x4
24x4
27x4
30x4
37x4
48x4
Approx.
Overall
Diameter
mm
19.5
20.5
22.0
24.0
26.5
28.5
31.0
34.5
38.5
43.0
49.0
52.0
57.5
63.0
69.5
77.0
85.5
Nominal
Nominal
Nominal
Approx.
Overall
Thickness Lead Sheath
Armour
Diameter
mm
mm
mm
mm
Nominal area of Condutor 1.5 mm2
0.7
1.2
1.25
20.5
0.7
1.2
1.25
21.5
0.7
1.2
1.6
25.0
0.7
1.2
1.6
25.5
0.7
1.2
1.6
28.0
0.7
1.2
1.6
31.0
0.7
1.2
1.6
31.5
0.7
1.3
1.6
32.5
0.7
1.3
2.0
35.5
0.7
1.4
2.0
39.5
Nominal area of Condutor 2.5 mm2
0.7
1.2
1.25
21.5
0.7
1.2
1.25
22.5
0.7
1.2
1.6
26.5
0.7
1.2
1.6
27.0
0.7
1.2
1.6
30.5
0.7
1.3
1.6
34.5
0.7
1.3
2.0
35.5
0.7
1.3
2.0
36.5
0.7
1.4
2.0
39.0
0.7
1.5
2.0
43.5
Nominal area of Condutor 4 mm2
0.7
1.2
1.6
24.0
0.7
1.2
1.6
25.0
0.7
1.2
1.6
29.0
0.7
1.2
1.6
29.5
0.7
1.3
1.6
33.5
0.7
1.4
2.0
39.0
0.7
1.4
2.0
39.5
0.7
1.4
2.0
41.0
0.7
1.5
2.0
44.0
0.7
1.6
2.5
50.5
Approx.
weight
kg/km
1080
1210
1390
1730
2070
2460
2970
3810
4730
6200
8150
9580
11590
14010
17430
21660
26840
Standard: I.E.C. 60502-1

Voltage: 600/1000 V
Conductor: Stranded Copper
Class 2
Insulation: xLPE
Galvanized Steel Wire
Approx.
weight
kg/km
1170
1270
1710
1790
2150
2530
2630
2830
3400
4070
1320
1450
1960
2060
2530
3110
3470
3660
4160
5060
1650
1830
2330
2470
3180
4180
4380
4620
5350
6950
WIRES & CABLES
11
12
MEDIUM VOLTAGE ARMOURED 3 CORE LEAD SHEATHED CABLE

CONFIRMING TO I.E.C. 60502-2
Nominal
area of
conductor
Nominal
Insulation
thickness
(mm2)
(mm)
Nominal
Lead sheath
thickness
Nominal dia
of Gal. Steel
Round Wire
Approx.
Overall Dia
Approx.
Weight
Standard : IEC 60502
(mm)
(mm)
(mm)
(kg/km)
Conductor Screen : Extruded

Layer of Semi Conducting
Material.
Uo/U (Um) = 3.6/6 (7.2)
Conductor : Circular Stranded

Compact Copper conductor.
95
2.5
2.0
2.5
63.0
10480
120
2.5
2.1
2.5
67.0
11990
150
2.5
2.1
2.5
71.0
13370
Insulation Screen : Extruded

Layer of Semi-conducting Material
185
2.5
2.2
2.5
75.0
15430
Metallic Screen : Copper Tape.
240
2.6
2.4
3.15
83.0
19370
300
2.8
2.6
3.15
90.0
22900
400
3.0
2.8
3.15
99.0
27810
Chemical and/or
Environmental protection:
Lead Alloy E Sheath
95
3.4
2.1
2.5
68.0
11560
Bedding for Armour:

Extruded PVC
120
3.4
2.2
2.5
72.0
13250
150
3.4
2.3
3.15
77.0
15520

185
3.4
2.4
3.15
82.0
17750
240
3.4
2.5
3.15
87.0
20660
300
3.4
2.6
3.15
93.0
23740
Operating Temperature : 90C

for continuous operation 250C
for short circuit conditions.
400
3.4
2.8
3.15
101.0
28330
Outer Sheath: Extruded PVC.

Note :
Uo/U (Um) = 6/10 (12)
Insulation : xLPE.
Uo/U (Um) = 8.7/15 (17.5)

95
4.5
2.2
2.5
74.0
13040
120
4.5
2.3
3.15
79.0
15470
150
4.5
2.4
3.15
83.0
17110
185
4.5
2.5
3.15
87.0
19370
240
4.5
2.6
3.15
93.0
22450
300
4.5
2.8
3.15
99.0
25850
400
4.5
3.0
3.15
107.0
30550
Uo/U (Um) = 12/20 (24)

95
5.5
2.4
3.15
81.0
15470
120
5.5
2.4
3.15
85.0
16990
150
5.5
2.5
3.15
88.0
18620
185
5.5
2.6
3.15
93.0
21060
240
5.5
2.8
3.15
99.0
24460
300
5.5
2.9
3.15
104.0
27590
400
5.5
3.1
3.15
112.0
32400
94.0
19460
Uo/U (Um) = 18/30 (36)

95
8.0
2.7
3.15
120
8.0
2.8
3.15
98.0
21340
150
8.0
2.9
3.15
101.0
23210
185
8.0
3.0
3.15
106.0
25620
240
8.0
3.1
3.15
112.0
28930
300
8.0
3.2
3.15
117.0
32380
400
8.0
3.4
3.15
125.0
37550
1) Above data is approximate

and subject to manufacture
tolerance.
2) Cables can be offered with FR/
FRLS/LSZH properties.
13
MEDIUM VOLTAGE ARMOURED 1 CORE LEAD SHEATHED CABLE

CONFIRMING TO I.E.C. 60502-2
Nominal
area of
conductor
(mm2)
Nominal
Insulation
thickness
(mm)
95
120
150
185
240
300
400
500
630
800
1000
2.5
2.5
2.5
2.5
2.6
2.8
3.0
3.2
3.2
3.2
3.2
95
120
150
185
240
300
400
500
630
800
1000
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
95
120
150
185
240
300
400
500
630
800
1000
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
95
120
150
185
240
300
400
500
630
800
1000
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
95
120
150
185
240
300
400
500
630
800
1000
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
Nominal
Nominal dia
Approx.
Lead sheath of Aluminium Overall Dia
thickness
Round Wire
(mm)
(mm)
(mm)
Uo/U (Um) = 3.6/6 (7.2)
1.4
1.6
1.4
2.0
1.5
2.0
1.5
2.0
1.6
2.0
1.7
2.0
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
Uo/U (Um) = 6/10 (12)
1.4
2.0
1.5
2.0
1.5
2.0
1.6
2.0
1.6
2.0
1.7
2.5
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
Uo/U (Um) = 8.7/15 (17.5)
1.5
2.0
1.6
2.0
1.6
2.0
1.6
2.0
1.7
2.5
1.8
2.5
1.9
2.5
1.9
2.5
2.0
2.5
2.2
2.5
2.3
2.5
Uo/U (Um) = 12/20 (24)
1.6
2.0
1.6
2.0
1.7
2.0
1.7
2.5
1.8
2.5
1.8
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
2.3
2.5
Uo/U (Um) = 18/30 (36)
1.7
2.5
1.8
2.5
1.8
2.5
1.9
2.5
1.9
2.5
2.0
2.5
2.1
2.5
2.2
2.5
2.3
2.5
2.4
3.15
2.5
3.15
Approx.
Weight
Standard : IEC 60502
(kg/km)

Material
34.0
37.0
38.0
40.0
44.0
47.0
52.0
56.0
61.0
65.0
71.0
2960
3420
3890
4430
5390
6350
7830
9420
11530
13800
16550
37.0
38.0
40.0
43.0
45.0
49.0
53.0
56.0
61.0
65.0
71.0
3240
3720
4110
4830
5590
6650
7960
9480
11570
13850
16610
39.0
41.0
43.0
45.0
49.0
51.0
55.0
59.0
64.0
68.0
74.0
3640
4150
4630
5160
6220
7160
8510
9940
12020
14540
17340
42.0
44.0
46.0
49.0
52.0
54.0
58.0
62.0
66.0
71.0
76.0
4040
4520
5030
5760
6700
7530
8950
10540
12640
15080
17780
49.0
51.0
53.0
55.0
58.0
60.0
64.0
68.0
73.0
78.0
83.0
5140
5690
6140
6900
7810
8840
10270
11930
14230
16940
19800

Compact Copper conductor
Insulation : xLPE
Layer of Semi-conducting Material
Metallic Screen : Copper Tape
Inner sheath : Extruded PVC
protection : Lead Alloy E Sheath
Bedding for Armour :
Extruded PVC
Aluminium Wire
for short circuit conditions
Outer Sheath : Extruded PVC
Note :
1) Above data is approximate and
subject to manufacture tolerance.
2) Cables can be offered with FR/
FRLS/LSZH properties.
WIRES & CABLES
14
500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED

LEAD SHEATHED INSTRUMENTATION CABLES
No of
Pairs
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
Nominal
area of
conductor
Minimum
Insulation
Thickness
Nominal
Thickness
of Lead
Sheath
Nominal
steel
armour Wire
Diameter
Approx.
Overall
Diameter
Approx.
weight
(mm)
(mm)
(mm)
(mm)
(mm)
(kg/km)
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.9
0.9
1.0
1.1
1.2
0.9
1.0
1.0
1.2
1.3
0.9
1.0
1.0
1.2
1.3
0.9
1.0
1.1
1.2
1.4
0.9
0.9
0.9
1.25
1.25
0.9
0.9
1.25
1.25
1.25
0.9
0.9
1.25
1.25
1.6
0.9
0.9
1.25
1.25
1.6
15.0
18.0
20.5
27.0
32.5
15.0
19.0
22.5
28.0
34.0
15.5
19.5
23.5
29.5
36.5
16.5
20.5
25.0
32.0
40.0
570
770
1040
1710
2360
600
880
1270
1920
2720
630
930
1350
2080
3170
680
1020
1570
2380
3820
Standard: EN 50288-7
Voltage: 500 V
Conductor: Bare Copper
Conductor (Class 2 or Class 5)
Insulation: xLPE
Pair identification: Pairs will be
numbered, each pair having
1 White & 1 Blue Core
Collective screen: Aluminium
Mylar tape with Tinned Copper
drain Wire
Bedding for Armour:
Extruded PVC
Outer Sheathing: Extruded PVC
Note :
These cables can also be offered with
Fire Resitant properties with LSOH
sheath.
500 V INDIVIDUAL & OVERALL SCREENED MULTI-PAIR ARMOURED

LEAD SHEATHED INSTRUMENTATION CABLES
No of
Pairs
2P
5P
10P
20P
2P
5P
10P
20P
2P
5P
10P
20P
2P
5P
10P
20P
Nominal
area of
conductor
Minimum
Insulation
Thickness
Nominal
Nominal
Thickness of
steel
Lead Sheath armour Wire
Diameter
(mm)
(mm)
(mm)
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
1.0
1.1
1.2
1.3
1.0
1.1
1.2
1.4
1.0
1.1
1.3
1.4
1.0
1.1
1.3
1.5
Approx.
Overall
Diameter
Approx.
weight
(mm)
(mm)
(kg/km)
0.9
1.25
1.25
1.6
0.9
1.25
1.25
1.6
0.9
1.25
1.25
1.6
1.25
1.25
1.6
1.6
19.5
23.5
30.0
36.5
20.0
24.5
31.0
39.0
21.0
25.5
32.5
41.0
23.0
27.0
35.5
44.5
930
1400
2090
3120
970
1480
2230
3580
1040
1600
2500
3900
1270
1790
3020
4570
Voltage: 500 V
Insulation: xLPE
Pair identification: Pairs will
be numbered, each pair having 1
White & 1 Blue Core.
Individual screen: Aluminium
drain Wire
drain Wire
Chemical and /or environmental
Galvanised Steel Wire
Temperature rating: 90C Max.
Conductor Operating temperature
Note :
Fire Resitant properties with LSOH
sheath
15
LOW VOLTAGE CABLE

Nominal Cross
Section
Core x mm
2x4
2x6
2 x 10
2 x 16
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
3 x 300
3 x 400
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240
4 x 300
4 x 400
Nominal Cross
Section
Core x mm
2 x 1.5
3 x 1.5
4 x 1.5
5 x 1.5
7 x 1.5
10 x 1.5
12 x 1.5
19 x 1.5
27 x 1.5
37 x 1.5
48 x 1.5
2 x 2.5
3 x 2.5
4 x 2.5
5 x 2.5
7 x 2.5
10 x 2.5
12 x 2.5
19 x 2.5
27 x 2.5
37 x 2.5
48 x 2.5
Nominal
Insulation
Thickness
(mm)
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
Nominal steel
armour Wire
Diameter
(mm)
0.9
0.9
0.9
1.25
0.9
0.9
1.25
1.25
1.6
1.6
1.6
1.6
2.0
2.0
2.5
2.5
2.5
2.5
2.5
0.9
1.25
1.25
1.25
1.6
1.6
1.6
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.15
Approximate
Overall
Diameter
(mm)
14.5
15.5
17.5
20.0
15.0
16.5
19.0
21.0
24.0
26.0
29.0
32.5
37.5
39.5
44.5
48.5
53.5
58.5
65.0
16.0
18.5
20.5
23.0
26.5
29.0
32.5
38.0
42.0
46.0
50.5
55.5
61.5
67.0
76.0
Approximate
weight
Nominal
Insulation
Thickness
(mm)
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Nominal steel
armour Wire
Diameter
(mm)
0.9
0.9
0.9
0.9
0.9
1.25
1.25
1.25
1.6
1.6
1.6
0.9
0.9
0.9
0.9
0.9
1.25
1.25
1.6
1.6
1.6
2.0
Approximate
Overall
Diameter
(mm)
12.0
12.5
13.0
14.0
15.0
18.5
19.0
22.0
26.5
29.0
32.5
13.5
14.0
15.0
16.0
17.0
21.5
22.0
26.5
30.5
33.5
39.0
Approximate
weight
(kg/km)
400
480
630
860
450
560
830
1040
1480
1830
2300
3020
4180
4960
6320
7600
9520
11550
14290
520
750
980
1250
1820
2280
2880
4140
5300
6750
8040
9760
12290
14930
19370
(kg/km)
265
295
330
365
415
640
690
900
1340
1610
1950
335
375
425
460
540
830
910
1380
1770
2170
2950
Standard: BS 5467
Voltage: 600/1000 V
Code: 2xWY
Insulation: xLPE
Note :
2) Cables can be offered with FR &
LSF properties.
3) Cables can be offered with IEC
60502-1 specification.
Standard: BS 5467
Voltage: 600/1000 V
Code: 2xWY
Insulation: xLPE
Sheathing: PVC
Note :
2) Cables can be offered with FR &
LSF properties.
3) Cables can be offered with IEC
60502-1 specification.
WIRES & CABLES
16
MEDIUM VOLTAGE 3 CORE ARMOURED CABLE

Nominal
Cross
Section
Nominal
Insulation
Thickness
Nominal Steel
Wire Diameter
Approx.
O/D.
Approx.
Cable
Weight
Standard : IEC 60502 / BS 6622

(mm2)
(mm)
(mm)
(mm)
(Kg/Km)

Layer of Semi Conducting Material.
70
2.5
2.5
50.6
5400
Insulation : xLPE
95
2.5
2.5
54.5
6300
120
2.5
2.5
58.1
7200

Layer of Semi-conducting
Material
150
2.5
2.5
61.1
8300
185
2.5
2.5
65.2
9600
Bedding : Extruded PVC
240
2.6
2.5
70.7
11800
Armouring : Single layer of

galvanised Steel Wire
300
2.8
3.15
78.5
15000
Sheating : Extruded PVC
400
3.0
3.15
85.5
18300

for continuous operation
250C for short circuit conditions
CORE : 3.6/6 (7.2) kv.
CORE : 6/10 (12) kv.

95
3.4
2.5
59.2
6900
120
3.4
2.5
62.6
8000
Note :
150
3.4
2.5
65.6
8900
185
3.4
2.5
69.7
10300

240
3.4
3.15
75.0
13900
300
3.4
3.15
81.5
15500
CORE : 8.7/15 (17.5) kv.

95
4.5
2.5
64.5
7600
120
4.5
2.5
68.2
8700
150
4.5
2.5
71.2
9600
185
4.5
3.15
75.2
11300
240
4.5
3.15
81.7
14100
300
4.5
3.15
86.8
16500
400
4.5
3.15
93.3
19500
95
5.5
2.5
72.1
8930
120
5.5
2.5
75.8
10030
150
5.5
3.15
80.7
12400
185
5.5
3.15
84.5
13880
240
5.5
3.15
90.4
16200
300
5.5
3.15
95.2
18600
400
5.5
3.15
102.1
21560
CORE : 12/20 (24) kv.
CORE : 18/30 (36) kv.

95
8.0
3.15
85.8
11770
120
8.0
3.15
89.1
12950
150
8.0
3.15
92.7
14480
185
8.0
3.15
96.5
16010
240
8.0
3.15
102.4
18500
300
8.0
3.15
107.2
20950
2) Cables are also available with

Aluminium conductors.
3) Cables can be offered with
LSZH properties.
17
MEDIUM VOLTAGE 1 CORE ARMOURED Cable

Nominal area
of conductor
Nominal
Insulation
Thickness
(mm)
(mm)
70
95
120
150
185
240
300
400
500
630
800
1000
2.5
2.5
2.5
2.5
2.5
2.6
2.8
3.0
3.2
3.2
3.2
3.2
95
120
150
185
240
300
400
500
630
800
1000
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
95
120
150
185
240
300
400
500
630
800
1000
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
95
120
150
185
240
300
400
500
630
800
1000
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
95
120
150
185
240
300
400
500
630
800
1000
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
Nominal
Aluminium armour
Wire Diameter
Approximate
Overall
Diameter
(mm)
CORE : 3.6/6 (7.2) kv.
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
CORE : 6/10 (12) kv.
1.6
1.6
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
CORE : 8.7/15 (17.5) kv.
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
CORE : 12/20 (24) kv.
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
CORE : 18/30 (36) kv.
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Approximate
weight
(mm)
(kg/km)
25.0
27.0
29.0
30.0
33.0
35.0
38.0
42.0
47.0
51.0
55.0
60.0
1200
1490
1750
2050
2510
3120
3770
4680
5970
7470
9220
11310
29.0
31.0
33.0
35.0
37.0
39.0
43.0
47.0
52.0
56.0
60.0
1580
1860
2240
2640
3240
3860
4750
6000
7510
9270
11350
32.0
34.0
35.0
37.0
40.0
42.0
47.0
50.0
54.0
58.0
63.0
1790
2080
2370
2800
3410
4020
5090
6210
7730
9530
11630
34.0
36.0
37.0
39.0
42.0
45.0
49.0
52.0
56.0
61.0
65.0
1920
2200
2520
2940
3550
4340
5260
6420
7950
9760
11860
40.0
41.0
44.0
46.0
48.0
51.0
54.0
57.0
62.0
66.0
70.0
2290
2580
3060
3510
4140
4820
5780
6960
8500
10390
12510
Standard : IEC 60502 / BS 6622

Material
Insulation : XLPE
Layer of Semi-conducting
Material
Bedding : Extruded PVC
Armouring : Single layer of
Aluminium Wire
Sheating : Extruded PVC
for short circuit conditions

Note :
2) Cables are also available with
Aluminium conductors.
3) Cables can be offered with
LSZH properties.
WIRES & CABLES
18
500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED INSTRUMENTATION CABLES

No of
Pairs
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
1P
2P
5P
10P
20P
Nominal area
of conductor
Minimum
Insulation
Thickness
Nominal steel
armour
Wire Dia.
Approx.
Overall
Diameter
Approx.
weight
(mm)
(mm)
(mm)
(mm)
(kg/km)
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.9
0.9
0.9
0.9
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
11.0
14.0
16.5
21.5
27.5
11.0
14.5
17.5
23.5
29.0
11.5
15.0
18.5
25.0
31.0
12.0
16.0
20.0
27.0
34.0
215
310
440
690
1190
225
345
510
910
1360
240
375
560
1010
1560
270
420
650
1210
1890
Voltage: 500 V
Insulation: PE / PVC
drain Wire
Inner Sheath: Extruded PE/PVC
Sheathing: PVC
Temperature rating: 70C Max
Conductor Operating
temperature
Note :
Fire Survival/Resistant properties
with LSOH sheath
500 V OVERALL SCREENED SINGLE AND MULTI-TRIAD ARMOURED INSTRUMENTATION CABLES

No of
Triads
1T
2T
5T
10T
20T
1T
2T
5T
10T
20T
1T
2T
5T
10T
20T
1T
2T
5T
10T
20T
Nominal
area of
conductor
Minimum
Insulation
Thickness
Nominal
steel armour
Wire
Diameter
Approx.
Overall
Diameter
Approx.
weight
Voltage: 500 V
(mm)
(mm)
(mm)
(mm)
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.25
0.9
0.9
0.9
1.25
1.6
11.5
15.0
18.0
24.5
30.5
11.5
15.5
19.0
26.0
32.5
12.0
16.5
20.0
27.5
34.5
13.0
18.0
22.0
30.0
38.5
(kg/km)
230
365
540
980
1480
250
395
610
1130
1740
265
430
670
1270
1970
305
510
820
1520
2660

drain Wire
Sheathing: PVC
Note :
with LSOH sheath
500 V INDIVIDUAL AND OVERALL SCREENED MULTI-PAIR ARMOURED

No of
Pairs
Nominal
area of
conductor
Minimum
Insulation
Thickness
Nominal
steel armour
Wire Diameter
Approx
Overall
Diameter
Approx.
weight
(mm)
(mm)
(mm)
(mm)
(kg/km)
Voltage: 500 V
2P
0.5
0.44
0.9
15.0
365
5P
0.5
0.44
0.9
18.5
540
10P
0.5
0.44
1.25
25.0
990

be numbered, each pair having
1 White & 1 Blue Core.
20P
0.5
0.44
1.25
31.0
1480
2P
0.75
0.44
0.9
15.5
395

drain Wire
5P
0.75
0.44
0.9
19.0
590
10P
0.75
0.44
1.25
26.5
1100
20P
0.75
0.44
1.25
32.5
1680
2P
1.0
0.44
0.9
16.5
425
5P
1.0
0.44
0.9
20.0
650

10P
1.0
0.44
1.25
27.5
1210
Sheathing: PVC
20P
1.0
0.44
1.25
35.0
1900

2P
1.5
0.44
0.9
18.0
490

drain Wire
5P
1.5
0.44
0.9
22.0
760
Note :
10P
1.5
0.44
1.25
30.0
1430
20P
1.5
0.44
1.6
39.0
2480

with LSOH sheath
500 V INDIVIDUAL AND OVERALL SCREENED MULTI-TRIAD

ARMOURED INSTRUMENTATION CABLES
No of
Triads
Nominal
area of
conductor
Minimum
Insulation
Thickness
Nominal
steel armour
Wire
Diameter
Approx.
Overall
Diameter
Approx.
weight
(kg/km)
(mm)
(mm)
(mm)
(mm)
2T
0.5
0.44
0.9
16.5
415
5T
0.5
0.44
0.9
20.0
630
10T
0.5
0.44
1.25
27.5
1170
20T
0.5
0.44
1.25
34.0
1800
2T
0.75
0.44
0.9
17.5
470
5T
0.75
0.44
0.9
21.0
720
10T
0.75
0.44
1.25
29.0
1330
20T
0.75
0.44
1.6
37.0
2280
2T
1.0
0.44
0.9
18.0
510
5T
1.0
0.44
0.9
22.0
790
10T
1.0
0.44
1.25
30.5
1480
20T
1.0
0.44
1.6
39.5
2580
Voltage: 500 V
drain Wire
drain Wire
Sheathing: PVC
Max. Conductor Operating
temperature
2T
1.5
0.44
0.9
19.5
570
5T
1.5
0.44
1.25
25.0
1060
Note :
10T
1.5
0.44
1.25
33.5
1750
20T
1.5
0.44
1.6
43.0
3110

with LSOH sheath
WIRES & CABLES
19
ehV cableS
20
EHV cables can be used in a lot of industries like

utilities, builders, government organizations, mining
industries, state electricity boards, under ground
railways and so on. Analysts say EHV under ground
power transmission is the only solution for meeting
todays growing power demand. This EHV cables will
replace high voltage tower cables, which pose a risk
of irreparable failure at any time and therefore will
be in huge demand over the next decade.
The EHV cables can more or less survive all natural
calamities and the installation can even withstand
floods and earthquakes. This is huge contrast to the
areas with overhead network, which are susceptible
to strong flood and earthquake and have a possibility
of pulling down the towers, which can be quite
dangerous. EHV cables also have the following
advantages as compared to others.
l
More secured supply even during bad weather

conditions
Loss of transmission is lower
Does not cause noise or air pollution
Is underground and therefore saves space and is

much better for urban transmission of electricity
Salient features of Polycabs

EHV / xLPE line
l
The only manufacturer in the country to have 6

Dry cure / Dry cooled lines. These are sourced
from reputed international manufacturer &
technology providers.
Highly sophisticated extruders for conductor
shield, insulation and insulation shield,
employing a three layer single head triple
extrusion method to eliminate contaminants in
the insulating layers. These are sourced from
ROYLE USA.
Microprocessor based equipment control all the
parameters required for the process within the
specified limits to maintain eccentrically.
SCHEMATIC DIAGRAM OF TYPICAL EHV CABLES
1. COPPER CONDUCTOR
2. SEMI-CONDUCTING TAPE (optional)
3. EXTRUDED SEMI-CONDUCTING LAYER
4. XLPE INSULATION (Super Clean Compund)
5. INSULATION SHIELD-SEMI CONDUCTING
6. WATER BLOCKING TAPE
7. LEAD SHEATH / POLYAL SHEATH
8. SEMI-CONDUCTING TAPE
9. CPOOER WIRE SCREEN
10. COUNTER HELIX COPPER TAPE
11. PVC/HDPE OUTER SHEATH
WITH GRAPHITE COATING
Separate pressurised rooms for semicon

shield & XLPE insulation compounds to avoid
contamination and material handling by vacuum
loaders.
Air systems with air showers on doors to

eliminate dust entry & maintain clean room
environment.
Metallic Sheath
Metallic Sheath is must for cables above 33 kV as
the cable of voltage grade 66 kV & above are working
with dielectric stress of above 6 kV / mm & at this
level of dielectric stress presence of water triggers
tree formation in the insulation resulting in cable
failure.
Water can enter the cable longitudinally as well as
radially. Longitudinal water entry can be blocked by
using water swellable tape on the core. Lead sheath
can block the entry in radial direction.
Lead sheath is extruded by continuous lead
extruder which is equipped with micro-processor
based temperature controllers & drives to achieve
uniform thickness, better concentricity. Lead sheath
in addition to other electrical & manufacturing
advantages has a life span of minimum 40 to 45
years.
Cable selection / Design parameters

Cable design mainly depends on
l
System voltage
Impulse level
Fault level & duration
Ground & air temperature
Thermal resistivity of soil
Breakthrough in EHV cables

Polycab has already designed, manufactured, type
tested and supplied their 132 kv cable to customers
in the indian origin. Our 132 kv sample is successfully
type tested for qualifying the electrical & other
critical tests that are carried out at CPRI Bangalore
to establish the good quality of a product. We now
move forward with enthusiasm to continuously
improve and evolve our manufacturing processes and
technology acumen so that our journey to the next
higher voltage grade of cables is easier, smooth, and
faster.
PRODUCT RANGE
L.V. XLPE INSULATED POWER CABLES

(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)
L.V. XLPE INSULATED CONTROL CABLES

(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)
M.V. XLPE CABLES UPTO 36 kV

H.V. / E.H.V. CABLES UPTO 220 kV
FIRE RESISTANT
(Screened / Unscreened Cables)
EPR / SILICONE INSULATED CABLES

(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)
FLEXIBLE MULTICORE CABLES / BUILDING WIRES

(Can be offered with FR / FRLS / LSZH properties)
BRAIDED CABLES
THERMOCOUPLE / COMPENSATING CABLES
SOLAR AC / DC CABLES
TELEPHONE CABLES
PANEL BOARD WIRES
CO-AXIAL CABLES
LAN CABLES
SUBMERSIBLE CABLES
RAILWAY SIGNALLING CABLES
M.V. / L.V. AERIAL BUNCHED CABLES
SPECIALITY CABLES
Suited for Marine / Oil & Gas / Extreme Fire conditions /
Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.
Production Facilities at Daman Factory
POLYCAB is spreading its markets abroad

with a dedicated export cell.
EXPORTED WORLD WIDE :
Australia
Canada
Congo
Cyprus
Egypt
Europe
Ghana
Iran
Iraq
Jordan
Kenya
Kuwait
Libya
Malaysia
Mauritius
New Zealand
Nigeria
Oman
Qatar
Rwanda
Saudi Arabia
South Africa
South Korea
Sri Lanka
Sudan
Syria
Tanzania
U.A.E.
U.K.
Uganda
Zambia
WIRES & CABLES
POLYC AB WIRES PVT. LTD.

(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)
Regd. & Head office :
Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel.
Fax
: 91-22-2432 7070 - 4, 6735 1400

: 91-22-2432 7075
E-mail : exports@polycab.com
Website : www.polycab.com
& TECHNICAL CATALOGUE

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POLYCAB is spreading its markets abroad

with a dedicated export cell.

WIRES & CABLES

POLYC AB WIRES PVT. LTD.

: 91-22-2432 7070 - 4, 6735 1400

& TECHNICAL CATALOGUE

L.V. XLPE INSULATED POWER CABLES

L.V. XLPE INSULATED CONTROL CABLES

M.V. XLPE CABLES UPTO 36 kV

EPR / SILICONE INSULATED CABLES

FLEXIBLE MULTICORE CABLES / BUILDING WIRES

Production Facilities at Daman Factory

IndIas tOPmOSt manufactuReR Of

In the manufacture of cables, a competitive edge lies

Polycab, an ISO 9001:2008 company is the largest

POLYCAB derives its strength from its customers.

From a modest beginning over three decades ago,

Our primary focus .customer satisfaction

A growing international reputation

WIRES & CABLES

QualItY & RelIabIlItY

QualItY aSSuRance and QualItY

To build a strong brand and

achieve Numero Uno

Polycab Wires and cables serves as a testimonial that attention to

We at Polycab, constantly aim to produce

through our Quality Management System.

WIRES & CABLES

3Rd PaRtY aPPROValS

majOR GlObal cOntRactORS

WIRES & CABLES

Kema & cPRI ceRtIfIcatIOnS

Recent majOR PROjectS Setting benchmarks

2. PRESTIGIOUS BROWN FIELD PROJECT OF BINANI

2. FEDERAL ELECTRICITY & WATER AUTHORITY (FEWA

3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY

3. CEYLON ELECTRICITY BOARD (SRI LANKA),

4. PRESTIGIOUS BROWN FIELD CEMENT PLANT BUILT

4. SAUDI ELECTRICITY COMPANY (SAUDIVARABIA),

OIL & GAS

BY CHETTINAD CEMENT SUPPLIED 968KMS OF LV,

2. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY JSW

1. PRESTIGIOUS BROWN FIELD PROJECT BEING BUILT

3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY

WIRES & CABLES

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

Conductor: Stranded Copper Class 2

Colour: Red, Yellow, Blue, Black,

Temperature rating: 70C

2) Wires can be offered with HR & LSF

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

Colour: Red, Yellow, Blue, Black,

Temperature rating: 70C

2) Wires can be offered with HR & LSF

1) Above data is approximate and subject

3) Other colours are available on request.

4) Wires can be offered with IEC &VDE

300/500 VOLT PVC INSULATED AND SHEATHED FLExIBLE CABLE

TWO CORE ROUNd

ThREE CORE ROUNd

Nominal Voltage : 300/500 V.

2) Cables can be offered with HR & LSF

3) Cables can be offered with IEC & VDE

1) Above data is approximate and subject