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Failure analysis is a vast concept that includes different fields such as electronics,
mechanics, metallurgy, corrosion and so forth. However, for a corrosion engineer,
failure analysis is defined as the study of a specific case of component or equipment
failuredue to corrosion or the mechanical aspects of corrosionwhich is conducted
to determine the root causes for this failure and how it may be prevented in the future.
There are a few important reasons to conduct a corrosion failure analysis according to
industrial needs. They are:
could show a brief overhaul or another scenario that would be enough to initiate pits.
Therefore, it is very important to know any change in the environment, such as
.changes in composition, temperature, etc
In addition, referring to the data sheets is not enough to gather the data. In most cases,
the corrosion happens when conditions deviate from first design conditions. For
example, in a buried pipeline that is broken due to corrosion, the electrochemical
potential of the structure versus the soil had shown effective cathodic protection.
However, engineers did not consider a new high-voltage transport line, which has the
potential to cause AC corrosion. Therefore, any change in the surrounding
.environment should be considered carefully
The inspection reports and related dates are other important factors. It is important to
know the last time that the component was investigated and was found to have no
significant corrosion. This will help determine the approximate time frame in which
.the corrosion occurred