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An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is
dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can
increase the overall thermal performance of the channel. This experimental investigation
measures detailed Nusselt number ratio distributions obtained from an array of V-shaped
dimples (d/D 0.30). Although the V-shaped dimple array is derived from a traditional
hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern.
The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR 3:1) is lined with
V-shaped dimples. The channel Reynolds number ranges from 10,00040,000. Detailed
Nusselt number ratios are obtained using both a transient liquid crystal technique and a
newly developed transient temperature sensitive paint (TSP) technique. Therefore, the
TSP technique is not only validated against a baseline geometry (smooth channel), but it
is also validated against a more established technique. Measurements indicate that the
proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds
number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled
and V-shaped rib induced secondary flows). This additional enhancement is obtained
with only a marginal increase in the pressure drop. Therefore, as the Reynolds number
within the channel increases, the thermal performance also increases. While this trend
has been confirmed with both the transient TSP and liquid crystal techniques, TSP is
shown to have limited capabilities when acquiring highly resolved detailed heat transfer
coefficient distributions. [DOI: 10.1115/1.4006422]
Introduction
With gas turbines playing an increasingly important role around
the world, any improvements in the thermal efficiency of the
engines should be realized. Increasing the turbine inlet temperature of the working gas has shown to greatly improve the power
generation and the thermal efficiency of the engines. However,
increasing this turbine inlet temperature must be done cautiously
as the high gas temperatures can reduce the life of the turbine
components and thus the life of the engine.
Han et al. [1] have outlined advanced cooling technologies that
have been developed to combat the detrimental effects of the continuously rising turbine inlet temperatures. Both external and internal cooling strategies have been developed to ensure turbine
blades and vanes can withstand the extreme engine temperatures.
Thermal barrier coatings (TBC) and film cooling have become fixture techniques in protecting the outer surface of the airfoils. With
both TBC and film cooling, a layer of resistance is created
between the metallic airfoils and the hot mainstream gas. With
film cooling, the layer of resistance is created by the thin air film
created on the outer surface of the blades and vanes.
Within the hollow airfoils, several techniques are used in tandem to transfer heat from the airfoil walls to the coolant circulating through the internal cooling passages. Jet impingement is an
aggressive cooling technique that is typically employed in the
leading edge region of the airfoils. Jet impingement affords very
high heat transfer coefficients within the airfoils; however, a large
pressure drop is incurred with the jets. Pin-fin cooling is typically
Contributed by the International Gas Turbine Institute (IGTI) of ASME for publication in the JOURNAL OF TURBOMACHINERY. Manuscript received July 31, 2011; final
manuscript received August 20, 2011; published online October 30, 2012. Editor:
David Wisler.
Journal of Turbomachinery
used in the trailing edge region of the airfoils, where both high
heat transfer and structural support are required. Finally, rib turbulators are most commonly used throughout the midspan of the airfoils. These trip strips extend from the cooling passage to protrude
out of the viscous sublayer. Therefore, the ribs continually disturb
the turbulent boundary layer and increase the heat transfer from
the airfoil walls.
A general review of internal cooling technology was conducted
by Ligrani et al. [2]. This review indicated rib turbulators are capable of enhancing the heat transfer from 2 to 5 times that of a
smooth channel (depending on rib design, channel aspect ratio,
and coolant Reynolds number). This heat transfer enhancement
comes at the expense of increased pressure penalties as high as 71
times that of a smooth channel (although the majority of ribbed
channels yielded friction coefficients 1020 times greater than
smooth channels). Dimple concavities were shown to incur a significantly lower pressure penalty: topping out at only 4.5 times
that of a smooth channel. At this reduced pressure drop, dimples
are capable of enhancing heat transfer 2 to 3 times that of a
smooth channel. Kim et al. [3] compared jet impingement, rib turbulators, and hemispherical dimples at high Reynolds numbers
(26,000 < Re < 360,000), and they confirmed over this range of
Reynolds numbers dimples offer superior thermal performance
due to the significant reduction in pressure drop they provide.
Chyu et al. [4] showed rectangular channels with dimples can provide Nusselt number ratios approaching 2.5. In addition to the
dimples providing a reduced pressure drop, it was also indicated
dimples are a desirable alternative to ribs due to the decreased
weight associated with the removal of surface material compared
to the addition of material with ribs [4].
Early studies of internal cooling with dimples focused on staggered arrays of hemispherical dimples within the channel.
C 2013 by ASME
Copyright V
Experimental Techniques
Detailed heat transfer coefficient distributions are obtained on a
dimple-roughened surface using two optical techniques. First, a
traditional, single color capturing, transient liquid crystal technique is used to obtain the detailed distributions. The results
obtained from the transient liquid crystal method are used to
assess the viability of a newly developed transient temperature
sensitive paint technique. The two transient methods are related as
they are both based on the one-dimensional, semi-infinite solid
assumption. In both cases, the edge of the dimples is a region of
concern with this assumption (as reduced material thickness
exists). However, throughout this study, no numerical correction
has been implemented around the dimples. The details of both experimental techniques are described below.
Transient Liquid Crystal Technique. Heat transfer coefficients are obtained on the dimpled surface by utilizing thermochromatic liquid crystals (TLC). With the traditional, single color
capturing technique, the time to reach a given surface temperature
(liquid crystal hue) is determined. With knowledge of the surface
temperature and the time required to reach this temperature, the
convective heat transfer coefficients can be calculated across the
surface using a one-dimensional, semi-infinite solid assumption
[16]. The one-dimensional, transient heat conduction equation is
given as
@ 2 T qs cp @T
@y2
ks @t
(1)
T Ti
@T
hTw Tb
ks
@y
T Ti
(2)
Solving Eq. (1) at the surface (y 0) with the initial and boundary
conditions given in Eq. (2) yields the following solution [16]:
2
p
Tw Ti
h at
h at
erfc
(3)
1 exp
ks2
ks
Tb Ti
Because the air temperature through the channel does not experience a true step change to initiate the transient test, the time dependency of the bulk fluid temperature must be taken into
account. The bulk air temperature is approximated as a series of
time steps taken through the course of the transient experiment.
Considering the time dependency of the air temperature, Eq. (3) is
modified with the incorporation of Duhamels theorem of superposition, as shown in Eq. (4).
2
0 q
13
2
N
h a t sj
X
h
a
t
s
j
41 exp
A5
erfc@
Tw Ti
ks
ks2
j1
DTbj;j1
(4)
In Eq. (4), the initial temperature of the surface Ti is taken as a
constant value based on thermocouple measurements, and the
wall temperature Tw is known from the calibration of the narrowband liquid crystals (R25C1 from LCR-Hallcrest). The time t to
reach the given wall temperature Tw is determined from the continuous recording of the transient test using a Sony XCDSX90CR,
color CCD camera. The bulk air temperature is recorded through
the transient test, so the bulk temperature change (DTb) and time
Transactions of the ASME
step changes (s) are also known. With the material properties of
the dimpled surface known (ks and a), the only unknown in Eq.
(4) is the convective heat transfer coefficient. Therefore, Eq. (4)
can be solved iteratively to determine the heat transfer coefficient
distribution on the dimpled surface.
The dimpled surface is painted black and the narrow-band liquid crystals are sprayed on top of the black paint (the transient test
is recorded with the CCD camera mounted above the test section
and the surface is viewed through the smooth, top wall of the
channel). A rectangular copper bar is also painted with the black
and liquid crystal paints for calibration. Fluorescent lights are
arranged over the channel, and, with the lights positioned as they
are over the channel, the calibration piece is centered below the
camera and lights. The copper bar is heated, and the color change
of the TLC is recorded. In addition, the temperature change of the
copper bar is recorded with type-T thermocouples mounted inside
the copper. A relation is obtained between the temperature and the
hue of the TLC. From this calibration, the temperature corresponding to the color of maximum intensity can be determined.
For the current paint and lighting conditions, this temperature was
determined to be 25.54 C, and this temperature became the wall
temperature (a constant value) in Eq. (4).
For the actual transient test, the air is diverted away from the
rectangular channel using a three-way diverter valve. A 2 kW
pipe heater is used to heat the air to a desired temperature, and the
air is diverted away from the test section until this temperature is
reached. The transient test is initiated when the air is diverted to
the test section, and the response of the TLC on the dimpled test
section is recorded. Depending on the channel Reynolds number,
images are recorded at either 7.5 frames per second (Re 10,000
and 20,000) or 15 frames per second (Re 30,000 and 40,000).
At the lower Reynolds numbers, lower heat transfer coefficients
are measured, and the transient test requires more time for the
color change to occur. However, at high Reynolds numbers, the
color change can occur very quickly (less than 5 s with the highest
heat transfer coefficients), so the frame rate is increased to reduce
the uncertainty in determining the time to reach the desired wall
temperature. In all cases, the transient tests are completed in less
than 75 s to ensure the semi-infinite solid assumption is not
violated.
Transient Temperature Sensitive Paint Technique. The
temperature sensitive paint used in the current investigation is
comprised of photoluminescent molecules suspended in a polymer
binder [17]. The intensity of light emitted by these fluorescent
molecules is proportional to the temperature of the molecules
[18]. Therefore, using the TSP, it is possible to obtain a detailed
surface temperature distribution.
The theory for the transient TSP test is the same as for the transient TLC test. The experiment is based on a transient, onedimensional semi-infinite solid model. Therefore, a detailed heat
transfer coefficient distribution can be obtained from the TSP
using Eq. (4). The difference between the TSP and TLC experiments lies in what values are held constant in Eq. (4). As presented for the liquid crystal test, the wall temperature is a known,
constant value, and the time to reach this temperature varies from
pixel-to-pixel. For the TSP experiment, the surface intensity is
recorded as a function time. At a given instant in the time, the
detailed surface temperature distribution is calculated. At this
instant in time (t remains constant for every pixel), the heat transfer coefficients are calculated based on the spatial temperature distribution. Therefore, for the TSP test, the wall temperature varies
across the plate at a given time. This experimental approach is
similar to the approach described by Ekkad et al. [19] and Gao
et al. [20] for a transient IR experiment.
As a detailed temperature distribution of the surface is required
to solve Eq. (4) for the heat transfer coefficient distribution, it is
necessary to obtain a relationship of the intensity emitted by the
paint and the temperature of the paint. As the dimpled surface is
Journal of Turbomachinery
Fig. 1
painted with a white base coat and TSP (UniCoat TSP from Innovative Scientific Solutions Inc. (ISSI)), a copper bar, instrumented
with type-T thermocouples is also painted. The copper bar is
placed under a 14-bit, monochrome CCD camera (with a 570 nm
optical filter) and 400 nm, LED array. As required during the transient test, a black and reference image is recorded prior to recording images for the TSP calibration. The black image removes
any background noise present with the optical components, and
the reference image is recorded to provide a reference condition
for normalizing both the calibration and transient test data [18].
The copper bar is then heated, and the intensity change of the TSP
is recorded along with the temperature change of the copper bar
from the thermocouple imbedded in the copper. Figure 1 shows
the relationship of the measured TSP intensity and copper temperature. As shown from the intensity and temperature ratios, as the
temperature of the paint increases, the intensity emitted by the
paint decreases (TSP is a temperature quenched paint). From
this relationship, a curve fit is used to relate the known temperature to the measured intensity. The relationship shown in Eq. (5)
can be used to determine the detailed temperature distribution on
the dimpled surface at any given time.
T
I Ib 3
I Ib 2
I Ib 1
C3
C2
C1
C0
Tref
Iref Ib
Iref Ib
Iref Ib
(5)
The transient TSP experiment is similar to the transient TLC
experiment. The air is heated to the desired temperature using the
pipe heater, and the air is diverted away from the test section until
the desired temperature is reached. Prior to diverting the air to the
channel, a black image is recorded (no LED illumination) and a
reference image is recorded (LED is on, no flow through the channel). Also, the intensity of the surface is recorded for the calculation of the initial temperature. The variation of the surface
temperature is less than 2% over the entire region of interest for
the dimpled channel. Finally, the transient test is initiated with the
hot air diverted to the channel. Images of the dimpled surface are
recorded at a rate of 5 Hz for 60 s. For the current test, the surface
temperature is calculated at 30 s, and this duration for each Reynolds number is used to calculate the detailed heat transfer coefficients. To solve for heat transfer coefficients at each pixel, Eq. (4)
is iteratively solved with a convergence criteria of 105. While
30 s data is presented throughout the paper, heat transfer coefficients were also calculated at other times (typically 15 and 45 s)
to ensure the calculated heat transfer coefficients are independent
of time.
Experimental Facilities
The experimental facility consists of a one-pass, rectangular
channel (AR 3:1) modified from that of Wright and Gohardani
JANUARY 2013, Vol. 135 / 011028-3
Fig. 2
Fig. 3
Data Reduction
To evaluate the benefit of the proposed V-shaped concavities, it
is necessary to consider both the heat transfer enhancement
afforded by the dimple geometry, as well as the frictional losses
incurred by the dimples.
Heat Transfer Enhancement. Detailed heat transfer coefficient distributions are obtained using both the transient liquid
crystal and transient TSP tests described above. Equation (6)
shows how the measured heat transfer coefficients can be nondimensionalized to form detailed Nusselt number distributions.
Nu
hDh
kf
(6)
Nuo
kf 0:023Re0:8 Pr0:4
(7)
Pin Pout
L 1
qf V 2
4
Dh 2
(8)
fo 0:079Re0:25
(9)
Fig. 7
flow
Reynolds numbers. Higher momentum induces strong counterrotating vortices within the secondary flow inside the dimple;
such vortices produce high heat transfer coefficients along the
trailing edge and downstream of the dimple. Three pairs of counter-rotating vortices are formed inside the channel as a result of
the corresponding three rows of dimples. Similar vortical structures are thought to increase heat transfer along the legs of Vshaped ribs [25]. Along with increasing heat transfer enhancement
downstream of each dimple, the dimple-induced secondary flows
increase Nusselt number ratios inside the dimple as well as laterally, between each row of dimples where the fluid is driven by the
angled legs of the dimples. The counter-rotating vortices, in
effect, pull the flow into the dimple, and cause the flow to reattach
inside of the downstream edge of the dimple. Such rotation also
causes the flow to reverse as it enters and flows through each leg
of the dimple; this recirculation causes a small area of high heat
transfer on the leading edge of the dimples. A conceptual view of
the dimple induced secondary flow is shown in Fig. 7.
For the TLC technique, the streamwise centerline (z/W 0)
Nusselt number ratios for each case are compared in Fig. 8. The
highest Nusselt number ratios occur at the trailing edge of each
dimple. At the relatively high Reynolds numbers (30,000 and
011028-6 / Vol. 135, JANUARY 2013
Fig. 8
Table 1
Reference
d/D
enhancement than that of the TLC technique. Recall that the TSP
technique measures an intensity ratio to determine wall temperature. By the nature of this transient technique, the intensity ratio
change, at any time within the bounds of the semi-infinite solid
assumption, is minimal (especially at low Reynolds numbers).
Thus, highly resolved, detailed distributions are difficult to obtain.
As a result, TSP is currently best suited for observing general
trends associated with varying flow conditions, as well as obtaining regionally averaged Nusselt number ratios.
Due to the nature of the TSP, the detailed distributions shown
in Fig. 5 are less resolved (spatially) than those from the TLC.
While both techniques capture the same heat transfer enhancement trends, the traditional TLC data reflects both the extreme
high and extreme low heat transfer coefficients. While the transient TSP has clear drawbacks, with the inclusion of error bars in
Fig. 11, it is obvious the data from the two techniques do overlap.
It is possible, however, that a more sensitive TSP and more
powerful camera-LED array combination could improve the quality of the detailed distributions produced with the TSP technique.
Also, due to the temperature quenching nature of the paint, as the
temperature of the surface increases, the emission intensity of the
paint decreases. Decreasing the magnitude of the measured intensity is a drawback for the current TSP tests. Regardless of the
011028-8 / Vol. 135, JANUARY 2013
21
26
V-shaped
Angled
3
3
7.86 0.08
8 0.08
45 deg
45 deg
lower quality images obtained with the TSP technique, the use of
TSP has multiple advantages; most notable of such advantages is
ability for TSP to accurately measure temperatures over a much
wider range than that of TLC. For transient tests such as this, it is
also beneficial to hold time constant (as opposed to temperature
for TLC). This allows for a detailed temperature distribution at
any time.
Overall Thermal Performance. The average heat transfer
enhancement (TLC) for each case is compared in Fig. 12. Also
included on the plot are corresponding data for existing heat transfer enhancement configurations. Geometrical details of each comparison are specified in Table 1. The comparison data of Wright
and Gohardani [21,26] is calculated using a similar channel with
one wide wall roughened with V-shaped or angled rib turbulators.
The results obtained by Moon et al. [6] in a rectangular channel
where one wide wall is roughened with hemispherical dimples are
slightly lower than that of Chyu et al. [5] where both wide walls
of a rectangular channel are roughened with either hemispherical
or teardrop shaped dimples. The addition of dimples on two wide
walls of the channel increases the turbulent mixing inside the
channel. This results in relatively higher heat transfer enhancement within the roughened passage. V-shaped dimples appear to
increase heat transfer enhancement with increasing Reynolds
numbers. Such heat transfer enhancement trends are vastly different from hemispherical dimples, which are invariant to Reynolds
number, and rib turbulators, which decrease with increasing Reynolds number. Generally the V-shaped dimples outperform the traditional hemispherical dimple configurations; in fact, overall heat
transfer enhancement of the V-shaped dimples approaches that of
traditional rib turbulators with increasing Reynolds number.
No cooling scheme can be limited only to comparisons of heat
transfer enhancement. Recall that any form of heat transfer
enhancement comes at the expense of increased pressure loss
through the channel. A comparison of friction factor ratios for
each case is provided in Fig. 13. While V-shaped dimple friction
factor ratios are slightly higher than that of traditional dimples,
they are significantly lower than that of rib turbulators. Comparison of thermal performance to the relative height and spacing of
the ribs and the relative depth and spacing of the V-shaped dimples reveals that the V-shaped dimples have favorable thermal
performance for a larger spacing and smaller depth. This contributes to the significantly lower pressure drop incurred by the dimples. For this experiment, at higher Reynolds numbers, there are
slightly higher friction factor ratios. Again, for the V-shaped dimple configuration, increasing Reynolds number increases the
strength of the counter rotating vortices within the channel.
Increased vortical strength increases overall heat transfer; however, it also increases pressure drop through the test section. From
strict observation of only the overall Nusselt number ratios and
the friction factor ratios, it is unclear how this particular cooling
scheme compares to other cooling schemes.
As a result, frictional losses must be combined with overall
heat transfer enhancement, in the form of thermal performance, to
fully evaluate the V-shaped dimple cooling scheme. A comparison of the thermal performance for this cooling scheme and other
Transactions of the ASME
is the increasing heat transfer enhancement with increasing Reynolds number. As the Reynolds number increases, the heat transfer
enhancement rises due to dimple-induced counter-rotating vortices formed within the legs of the dimples. The extent of the rising
Nusselt number ratios should be further investigated at increased
Reynolds numbers (beyond 40,000). Previous studies show that a
channel utilizing two walls roughed with dimples will produce
higher heat transfer enhancement than that of one roughened wall;
as a result, future studies should examine the effect of roughening
both wide walls of the channel with V-shaped dimples.
Two transient techniquesthermochromatic liquid crystals and
temperature sensitive paintwere used to generate detailed Nusselt Number ratio distributions. The temperature sensitive paint
technique yields less resolved detailed distributions than that of its
liquid crystal counterpart. Although the magnitude of the TSP
varies from the TLC, the TSP does an adequate job of identifying
the areas of both high and low heat transfer enhancement. As
more researchers consider the use of temperature sensitive paints,
the technique is likely to become a more suitable alternative to
transient liquid crystal and IR tests.
Acknowledgment
Fig. 13
Nomenclature
traditional cooling schemes is provided in Fig. 14. At high Reynolds numbers, the thermal performance of the V-shaped configuration exceeds that of traditional rib turbulators and is comparable
to hemispherical dimple cooling schemes. It is interesting to note
that even as friction factors increase with increasing Reynolds
number, the thermal performance also increases.
Conclusions
The present experimental investigation primarily considers the
effect of increasing Reynolds number on overall heat transfer
enhancement and thermal performance of a V-shaped dimple
cooling scheme in a rectangular channel (AR 3:1). Based on
both the heat transfer enhancement and friction losses measured
in the rectangular channel, the proposed V-shaped dimples offer a
potential alternative to both rib turbulators and hemispherical
dimples. The primary advantage offered by the V-shaped dimples
Journal of Turbomachinery
Ac
AR
C
cp
D
Dh
e
f
fo
h
I
Ib
Iref
j
kf
ks
L
Le
N
Nu
Nu
Nuo
P
Pin
Pout
Pr
Re
Sx
Sxd
Sy
Syd
t
T
Tb
Ti
Tref
Tw
V
W
x
y
z
a
d
g
qs
qf
s
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[8] Mahmood, G. I., Hill, H. L., Nelson, D. L., Ligrani, P. M., Moon, H. K., and
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