Professional Documents
Culture Documents
INCANTO rondo
INCANTO classic
INCANTO de luxe
INCANTO sirius
Revision: 1
INCANTO
INCANTO easy
INCANTO
INCANTO rapidsteam
INCANTO digital
INCANTO digital SBS
Revision: 5
SERVICE
MANUAL
Saeco
Saeco International Group
All parts of the present service manual are the pro perty of Saeco International Group. All rights rese rved. The manufacturer
is not responsible for any errors or omissions in t he present document. Any reproduction or unauthoris ed use of this manual
without the prior written permission of the manufac turer or by contractual agreement is prohibited.
INCANTO S-CLASS
INCANTO rondo
INCANTO classic
INCANTO de luxe
INCANTO sirius
SERVICE
MANUAL
Revision: 1
Saeco
Saeco International Group
FEB.: 2005
All parts of the present service manual are the property of Saeco International Group. All rights reserved. The manufacturer
is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual
without the prior written permission of the manufacturer or by contractual agreement is prohibited.
Table of contents
1.
Introduction
2.
Technical data
3.
Operation
4.
5.
Service programme
6.
Faults
7.
8.
Disassembly
9.
Circuit diagrams
REV.1 FEB.2005
CHAPTER 1
INTRODUCTION
Page
1. Documents required
2. Equipment
3. Material
4. Safety instructions
5. Overview of product range
REV.1 FEB.2005
1
1
1
1
2
INCANTO S-CLASS
1. INTRODUCTION
Service manual
Operating instructions where available
2. Equipment
In addition to an electrical workshop, the following standard tools are necessary:
Qty
1
1
1
Description
Special screwdriver (Pozi)
Special screwdriver (Pozi)
Temperature measuring device
Comments
Size: PZ1
Size: PZ2
Temperature range > 200C
Suitable for point measurements
3. Material
Description
Heat conductive paste
Bolt adhesive
Comments
Temperature resistance 2
Temperature resistance 2
Descaler
Grease solvent
Silicone grease
(food safe)
Grease for grinder gear !
Brand
User's choice
User's choice
Saeco
User's choice
Saeco
Saeco
4. Safety instructions
All prescriptions and regulations in force regarding the repair of electrical equipment must be
observed!
The machine must be disconnected from the main power supply before performing repair work.
Switching the machine off is not an adequate measure.
The Incanto coffee machine is classified under Protection Class 1. Protective devices must be
tested once the repair work has been completed (HG 701).
REV.1 FEB.2005
Page 1/2
1. INTRODUCTION
INCANTO S-CLASS
Incanto rondo
Incanto classic
Incanto de luxe
Page 2/2
Prebrewing
x
x
x
x
x
Incanto sirius
x
x
x
x
x
x
REV.1 FEB.2005
Cup
warmer
x
x
x
Display
x
x
SBS
x
x
x
x
CHAPTER 2
TECHNICAL DATA
Page
1. Technical data (Incanto rondo)
2. Technical data (Incanto classic)
(Incanto de luxe)
(Incanto sirius)
REV.1 FEB.2005
INCANTO S-CLASS
2. TECHNICAL DATA
INCANTO rondo
Power supply/output:
Safety system:
Temperature monitoring:
Heating system:
Pump:
Safety valve:
Water filter:
Gearmotor:
Gear resistor:
Cup warmer:
Grinder:
Grinder motor:
Second doser:
Power consumption:
Pump pressure:
Dimensions W x D x H in mm:
Weight:
Capacity of coffee bean container:
Capacity of water tank:
Boiler capacity:
De-aeration time:
Heating time:
Steam heating time:
Coffee dispensing temperature:
Grinding time:
Time to make expresso:
Time to make cup of coffee:
Technical data
230V 50Hz 1250W
170C Safety thermostat for instantaneous water heater
PTC - KTY Temperature sensors transmit respective
temperatures to electronic system
Instantaneous water heater (1090 W) for coffee, hot
water and steam dispensing.
Ulka reciprocating piston pump,
230V, 50 Hz, 48 W, Type EX5, 20 l/h, approx. 15 bar
Defibration safety valve (17 bar) connected directly to
pump.
In water tank, installed at outlet.
Direct current, 30 - 35 V
Approx. 437W / 130 on instantaneous water heater
Flat milled grinder (ceramic discs)
230V Direct current
Pulse control (approx. 6-12g)
During heating - approx. 4.5 A
Max. 15 bar
285/400/375
Approx. 9kg
Approx. 300g
Approx. 1.7l max.
Approx. 1.0 ccm, 10 ml volume
Approx. 10 for initial start-up
About 45 sec.
About 25 sec.
Approx. 86 C
8 sec. /10g
Approx. 28 sec. for 50 ml
Approx. 40 sec. for 100 ml
REV.1 FEB.2005
Page 1/2
2. TECHNICAL DATA
INCANTO S-CLASS
Pump:
Safety valve:
Water filter:
Gearmotor:
Gear resistor:
Cup warmer:
Grinder:
Grinder motor:
Second doser:
Power consumption:
Pump pressure:
Dimensions W x D x H in mm:
Weight:
Capacity of coffee bean container:
Capacity of water tank:
Boiler capacity:
De-aeration time:
Heating time:
Steam heating time:
Coffee dispensing temperature:
Grinding time:
Time to make expresso:
Time to make cup of coffee:
Page 2/2
Technical data
230V 50Hz 1250W
170C Safety thermostat for instantaneous water heater
PTC - KTY Temperature sensors transmit respective
temperatures to electronic system
Instantaneous water heater (1090 W) for coffee and
hot water dispensing.
Pipe heating (1090 W) for steam dispensing
Ulka reciprocating piston pump,
230V, 50 Hz, 48 W, Type EX5, 20 l/h, approx. 15 bar
Defibration safety valve (17 bar) connected directly to
pump.
In water tank, installed at outlet.
Direct current, 30 - 35 V
Approx. 437W / 130 on instantaneous water heater
Foil heating (approx. 8 W / 6.3 K at room
temperature)
Flat milled grinder (ceramic discs)
230V Direct current
Pulse control (approx. 6-12g)
During heating - approx. 4.5 A
Max. 15 bar
285/400/375
Approx. 10kg
Approx. 300g
Approx. 1.7l max.
Approx. 1.0 ccm, 10 ml volume
Approx. 10 for initial start-up
About 45 sec.
About 25 sec.
Approx. 86 C
8 sec. /10g
Approx. 28 sec. for 50 ml
Approx. 40 sec. for 100 ml
REV.1 FEB.2005
CHAPTER 3
OPERATION
Page
1. Operation (Incanto rondo)
1.1. Control panel
1.2. Operating instructions
1
2
2.
2.1.
2.2.
2.3.
4
5
8
3.
3.1.
3.2.
3.3.
9
10
14
4.
4.1.
4.2.
4.3.
16
16
20
REV.1 FEB.2005
INCANTO S-CLASS
1.
3. OPERATION
REV.1 FEB.2005
Page 1/21
3. OPERATION
INCANTO S-CLASS
9
10
11
Comments
Getting started
Unpack machine.
Check for damage.
Install Aqua Prima filter.
Fill water tank
Wait for 30 min.
Fill coffee beans container.
Connect mains plug.
Turn on main switch.
De-aerate water circuit.
Open hot water pressure
valve until water flows.
Heating stage (approx.
45 sec.)
Ready
Reset filter counter
Press steam button.
Filter LED flashes
briefly.
Making coffee
Pre-select cup fill volume with Depending on cup size.
setting button.
Place cup under dispenser.
Press start button (coffee
Button 1 Coffee
button).
Button 2 Coffee
Page 2/21
LED 1
Coffee
LED 2
Coffee
Flashes
Flashes
Flashes
Flashes
Flashes
Flashes
ON
ON
ON
ON
Steam
LED
Flashes
Flashes
Flashes
ON
ON
Flashes
Flashes
ON
ON
ON
ON
Flashes
Cleaning
Storage capacity 12 tabs.
After 12 tabs.
As required.
As required.
As required.
1 x per week
1 x per month
Depending on water hardness.
REV.1 FEB.2005
INCANTO S-CLASS
3. OPERATION
Descaling frequency
Water hardness
Very hard water
Hard water
Medium water
Soft water
Soft water
1
2
3
4
5
6
7
8
9
(over 21dH)
(15-21dH)
(15-21dH)
(4-7dH)
(0-3dH)
Action
Comments
Remove Aqua Prima filter from water tank.
Fill water tank with descaler according to
Place an appropriately sized container under the
the relevant instructions (Saeco descaler).
HWS nozzle.
Open HWS valve
Remove approx. 1/4 litre
Turn machine off.
Allow descaler to act for 10 min.
Turn machine on and repeat Points 3 to 5
until the descaler mixture is used up.
Close HWS valve
Fill tank with fresh water.
Open HWS valve
Rinse (until tank is empty)
Descaling complete
Re-install Aqua Prima filter in water tank /
Fill tank.
Troubleshooting
Fault
No display
No power supply to machine.
Coffee is not hot enough
No hot water/steam
Hot water/steam nozzle blocked
Heating time too long, water quantity
insufficient
The brewing unit cannot be removed.
Remedy
Check mains fuses / Is machine plugged in? / Is
main switch turned on?
- Pre-heat cups
- Clean brewing unit if necessary
- Descale if necessary
- Clean nozzle out with needle
(with machine turned off and closed rotary
valve/HWS valve).
- Descale machine
- Close service door.
- Turn machine on (brewing unit moves to home
position)
Cannot dispense
- Overheating: Remove hot water until only expresso
LED 1 Coffee, LED 2 Coffee and Steam
and coffee buttons are lit.
LED flash
- Install Aqua Prima filter.
Filter warning LED lights up
Reset: Press steam button until filter warning LED
(MACHINE NOT LOCKED)
flashes
- Fill water tank.
Warning LED lights up
- Fill coffee beans container.
- Empty grinds container
- Dregs drawer/drip tray not installed.
Warning LED flashes
- Brewing unit not installed.
- Doors not closed.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
Saeco International Group
REV.1 FEB.2005
Page 3/21
3. OPERATION
2.
INCANTO S-CLASS
Page 4/21
REV.1 FEB.2005
INCANTO S-CLASS
3. OPERATION
Comments
Powder
button
LED
Getting started
Unpack machine.
Check for damage.
Fill water tank
Install Aqua Prima filter. Wait for 30 min.
Fill coffee beans
container.
5 Connect mains plug.
6 Turn on main switch.
Expresso
LED
Coffee
LED
Light
flashes
Light
flashes
Light
flashes
Light
flashes
Light
flashes
ON
Light
flashes
ON
ON
ON
Light
flashes
Light
flashes
For
expresso
program
ming
For
coffee
program
ming
Light
flashes
Light
flashes
2x
interval
(flashes)
Light
flashes
(flashes)
ON
ON
Hot water
LED
1
2
3
4
Coffee
pressed until the
Expresso
desired quantity is
reached.
10 Press start button (coffee
Press once = 1 cup of
button).
coffee
Press twice = 2 cups
of coffee.
ON
REV.1 FEB.2005
Light on
(flashes)
2x
interval
Page 5/21
3. OPERATION
INCANTO S-CLASS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
Off
Cleaning
Storage capacity of 12 tablespoons (Reset - empty only when
indicated and with machine on)
Empty drip tray
After 12 servings
Clean water tank.
As required.
Clean coffee bean container.
As required.
Clean the housing.
As required.
Rinse brewing unit
As required.
Clean brewing unit and lubricate 1 x per month
Clean filter
Descale
According to indicator.
Empty dregs drawer
Descaling frequency
Water hardness
Without Aqua Prima
Very hard water (over 21dH) About 2 - 4 weeks
Hard water
(15-21dH)
About 4 - 6 weeks
Medium water
(15-21dH)
About every 2 months
Soft water
(4-7dH)
About every 3 months
Soft water
(0-3dH)
About every 6 months
Or when descaling requirement indicated.
Descaling procedure
Action
Need to descale
Programme end
Close HWS valve
Rinse (fill tank 2x)
Install Aqua Prima filter.
Page 6/21
Comments
Remove the Aqua Prima filter
from the tank.
Fill water tank with commercial
descaler according to the
relevant instructions (Saeko
descaler recommended).
Place an appropriately sized
container under the HWS
nozzle.
Descaling programme is
activated.
The pipes are rinsed with
descaler at intervals. (Duration:
approx. 45 min)
When flow meter takes in air.
Descaling programme complete.
Open HWS valve
REV.1 FEB.2005
Light flashes
ON
ON
INCANTO S-CLASS
3. OPERATION
Troubleshooting
Fault
The machine does not switch
on.
The coffee is not hot enough.
Cause
The machine is not connected to the
mains power supply.
The cups are cold.
A low temperature has been set.
Remedy
Turn on main switch.
Check plug and connection.
Pre-heat cups.
Set the machine to a higher
temperature.
Fill powder coffee and start
once again.
Clean nozzle out with
needle.
Dial is closed!
The machine is switched
off!
Descale the machine.
Close doors and switch on
the machine.
The machine performs a repositioning.
Set grind to higher level.
Turn knob in clockwise
direction.
Turn SBS knob to the left.
Cannot dispense
- Descale
- Fill with fresh water
- De-aerate machine
- Fill with coffee beans
- Empty grinds container
(for min. 6 sec. / machine must be turned on)
- Correctly install brewing unit, drip tray and grinds
container, and close door.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
- Replace Aqua Prima filter / turn indicator off
(press the hot water button for about 6 sec. until
filter indicator light flashes).
REV.1 FEB.2005
Page 7/21
3. OPERATION
INCANTO S-CLASS
The table below indicates the various settings and programmes which can be selected through the user
programme options.
Access: The machine must be turned on with the expresso and hot water buttons pressed in order to
enter the programming mode.
Function
Button
Status
Water
hardness
setting for
descaling
indicator
Powder
coffee
(Press to
activate an
additional
LED and then
change
descaling
interval.)
Rinse
programme
Expresso
Pre-brewing
Coffee
Page 8/21
(0 - 3dH)
(4 - 7dH)
(7-14dH)
(14-21dH)
(over 21dH)
REV.1 FEB.2005
800l
400l
200l
100l
50l
LED indicator
Without
With filter
filter
1
1+2
1
1+2+3
1+2
1+2+3+4
1+2+3
1+2+3+4+5 1+2+3+4
When using
a filter, the
next interval
can be
chosen.
Water Low LED
INCANTO S-CLASS
3.
3. OPERATION
REV.1 FEB.2005
Page 9/21
3. OPERATION
INCANTO S-CLASS
Comments
Getting started
Unpack machine.
Check for damage.
Install Aqua Prima filter.
Fill water tank
Wait for 30 min.
Fill coffee beans container.
Connect mains plug.
Turn on main switch.
11
12
13
14
15
16
Expresso lungo
until the desired quantity is
Coffee
reached.
Expresso
Set dispensing time.
Only machines with SBS
Place cup under dispenser.
Select programme and press
Press once = 1 cup of coffee
appropriate button.
Press twice = 2 cups of coffee.
Coffee dispensing / Powder coffee
Place cup under dispenser.
Place powder coffee in powder
container (1 measuring
spoonful)
Press powder button and select Only one coffee can be
relevant coffee button
dispensed at a time.
(expresso lungo / coffee /
expresso)
Dispensing steam
Open HWS valve
Immediately ready
Hot water dispensing
Press hot water button.
Immediately ready
Water removed
Water removal complete
Steam mode
Page 10/21
REV.1 FEB.2005
Display
Self test/
Heating
Hot water
Heating
Heating
Select product
Ready for operation
Filter symbol
Quantity programme
Select product
Ready for operation
1 Coffee
2 Coffees
Select product
Powder coffee
Steam
Select hot water /
product
Ready
HOT WATER
Select hot water /
product
Ready
Select product
Ready for operation
INCANTO S-CLASS
3. OPERATION
Cleaning
Descaling procedure
Action
Remove the Aqua Prima filter.
Fill tank with descaler solution.
Comments
Programme end
Fill tank.
Press descaling button
Open HWS valve
Programme end
Close HWS valve
Fill tank.
Open HWS valve
Indication
Descale
Descale
Descale
Descale
Open dial.
Machine is descaled.
Descaling complete
Close dial.
Rinse machine
Fill water tank
Rinse machine.
Press button
Rinse machine.
Open dial.
Machine is rinsed
Rinsing complete
Close dial.
Fill water tank.
De-aerate
Hot water
Select product
Ready for operation
Select product
Ready for operation
The descaling indicator turns off automatically after completion of the descaling process!
REV.1 FEB.2005
Page 11/21
3. OPERATION
INCANTO S-CLASS
Display indicators
Standby
Descaling
Standby
Descale machine.
Bean less
Ready
Important: The grinds container must only be emptied when the machine is turned on. The
container must be removed for at least 5 sec. If the grinds container is emptied when the machine
is turned off, coffee dispensing will be locked when the machine is turned on.
Close doors
Ventilate
Grinder locked
Rinse
Heat
Page 12/21
REV.1 FEB.2005
INCANTO S-CLASS
3. OPERATION
Replace the Aqua Prima filter as soon as possible.
If a new filter is not available, remove the current filter and turn
off the Water Filter function (see Programming).
Store the Aqua Prima filter in a cool place, protected from sunlight. The room temperature must
be between +5C and +40C.
Use the filter in rooms where the temperature does not exceed 60C.
We recommend washing the Aqua Prima filter when the coffee machine has not been used for 3
days.
If the coffee machine has not been used for 20 days, we recommend replacing the filter.
Store unpacked filters in an airtight nylon bag and place in a refrigerator. Do not place the filter
in the freezer as this will change the filter's characteristics.
Immerse the filter in the water tank 30 minutes before use.
Once the packaging has been opened, do not store the filter without any wrapping.
The filter must be replaced 90 days after unwrapping or after processing 60 litres of drinking
water.
Troubleshooting
Fault
The machine does not switch
on.
The coffee is not hot enough.
Cause
The machine is not connected to the
mains power supply.
The cups are cold.
A low temperature has been set.
REV.1 FEB.2005
Remedy
Turn on main switch.
Check plug and connection.
Pre-heat cups.
Set the machine to a higher
temperature.
Fill powder coffee and start
once again.
Clean nozzle out with
needle.
Dial is closed!
The machine is switched
off!
Descale the machine.
Close doors and switch on
the machine.
The machine performs a repositioning.
Set grind to higher level.
Turn knob in clockwise
direction.
Turn SBS knob to the left.
Page 13/21
3. OPERATION
INCANTO S-CLASS
The table below indicates the various values, settings and programmes which can be read and selected
through the user programme options.
Various cleaning programmes can also be activated
Access: Access via Menu/OK button.
Menu procedure:
1. Select desired programme using the cursor buttons (arrow buttons).
2. Access appropriate item using the Menu/OK button.
3. Use the arrow buttons to handle each item.
4. Confirm with Menu/OK button.
Item
Standby
Rinse
Setting/Indicator
ON/OFF
Language
Country
Water hardness 1 400 l
2 200 l
3 100 l
4 50 l
Water filter
ON
OFF
Standard
OFF
German
3
OFF
Reset
Heating plate
ON/OFF
ON
Temperature
High
Medium
Low
Medium
Page 14/21
REV.1 FEB.2005
Function
Rinse the brewing unit with fresh water
each time the machine is turned on
(boiler temperature below 50C).
Display language
Descaling interval depending on water
hardness.
INCANTO S-CLASS
Item
Setting/Indicator
Aroma
Expresso
Strong
Normal
Mild
Aroma
Strong
Coffee
Normal
Mild
Aroma
Strong
Expresso lungo Normal
Mild
Pre-brewing
ON
LONG
OFF
Total coffee
Number
Timer
00:15 03:00
Clock timer
Time
Switching time
Time display
Clock timer
3. OPERATION
Standard
Normal
Normal
Normal
ON
03:00
00:00
00:00
00:00
YES/NO
ON/OFF
Cleaning cycle
Factory
settings
Function
Programming the dosage for the
expresso programme
(changes the grinder pulses).
Programming the dosage for the coffee
programme
(changes the grinder pulses).
Programming the dosage for the
expresso lungo programme
(changes the grinder pulses).
Coffee is moistened before actual
brewing
(better aroma)
Coffee quantity indicator
Activates standby mode if no
dispensing takes place within a specific
time.
Time setting.
Enters activation time.
Enters activation time.
Indicates the time on the display.
Activates/deactivates clock timer.
Cleaning programme for brewing unit
Initialise standard data
REV.1 FEB.2005
Page 15/21
3. OPERATION
4.
INCANTO S-CLASS
ESC
Expresso lungo button/ ESC
Coffee button
Expresso button
Steam & hot water button/Left arrow
Aroma/powder coffee selection/Right
<
>
OK
Menu/OK button
Comments
Getting started
Unpack machine.
Check for damage.
Install Aqua Prima filter.
Activate counter + reset
Fill water tank
Wait for 30 min.
Fill coffee beans container.
Connect mains plug.
Turn on main switch.
Display
Self test/
Heating
Hot water
Heating
Heating
Select product
Ready for
operation
Expresso lungo
until the desired quantity is
Coffee
reached.
Expresso
9 Set dispensing time.
Only machines with SBS
Place cup under dispenser.
10 Elect programme and press
Page 16/21
Quantity
programme
Select product
Ready for
operation
1 Coffee
Saeco International Group
INCANTO S-CLASS
appropriate button.
11
12
13
14
15
16
3. OPERATION
Press twice = 2 cups of coffee
Steam mode
2 Coffees
Steam
Select product
Ready for operation
HOT WATER
Select product
Ready for operation
Select product
Ready for operation
Cleaning
Empty dregs drawer
Empty drip tray
Clean water tank.
Clean coffee bean container.
Clean the housing.
Rinse brewing unit
Clean brewing unit and grease
filter.
Descale
According to indicator.
Descaling procedure
Action
Remove the Aqua Prima filter.
Fill tank with descaler solution.
Comments
Indication
Descale
Descale
Descale
STANDBY
CLEANING
CLEANING CYCLE
DESCALING CYCLE
REV.1 FEB.2005
Page 17/21
3. OPERATION
Action
Press OK.
Go to YES by using the arrow
button.
Press OK.
Open dial.
Open HWS valve
INCANTO S-CLASS
Comments
Programme end
Fill tank.
Press button required.
Open HWS valve
Programme end
Indication
NO
YES
OPEN DESCALE
DIAL.
DESCALING
MACHINE IS
DESCALED.
DESCALING
COMPLETE. CLOSE
DIAL.
RINSE MACHINE
FILL WATER TANK
RINSE MACHINE
PRESS BUTTON
RINSE MACHINE
OPEN DIAL.
MACHINE IS
RINSED.
RINSING
COMPLETE. CLOSE
DIAL.
FILL WATER TANK.
DE-AERATE
DE-AERATE
HOT WATER
SELECT PRODUCT.
READY
The descaling indicator turns off automatically after completion of the descaling process!
Page 18/21
REV.1 FEB.2005
INCANTO S-CLASS
3. OPERATION
Troubleshooting
Fault/Indicator
Does not function
Possible cause
No power
Remedy
Check mains plug / mains
circuit breaker.
Ensure machine door is
closed.
COFFEE BEAN
CONTAINER EMPTY
FILL WATER TANK.
GRINDER OBSTRUCTED
DE-AERATE
REPLACE WATER
FILTER
No water / steam
REV.1 FEB.2005
Clean grinder.
Open water nozzle.
Replace water filter + reset
user menu
Add one level measure of
coffee powder.
Free opening using a thin
needle.
Press knob and turn in the
direction of the small points.
Press knob and turn in the
direction of the large points.
Pre-heat cups.
Increase temperature in user
programme.
Change brand of coffee.
Use fresh coffee.
Change grinding level.
Decalcify machine.
Turn machine on, close
service door and check
dregs drawer.
(the brewing unit goes
automatically to home
position)
Page 19/21
3. OPERATION
INCANTO S-CLASS
ESC
Expresso lungo button / ESC
Coffee button
Expresso button
Steam & hot water button/Left arrow
Aroma/powder coffee selection/Right arrow
<
>
OK
Menu/OK button
Menu procedure:
1. Select desired programme using the cursor buttons (arrow buttons).
2. Access appropriate item using the OK button.
3. Use the arrow buttons to handle each item.
4. Confirm with Menu/OK button.
Item
STANDBY
HEATING PLATE
SETTINGS
RINSE
LANGUAGE
WATER
HARDNESS
WATER FILTER
CONTRAST
Page 20/21
Setting/
Indicator
Standard
ON
OFF
ON
OFF
ON
Country
1 400 l
2 200 l
3 100 l
4 80 l
ON
OFF
RESET
German
3
-5 - +5
-3
OFF
OFF
REV.1 FEB.2005
Function
Display and heating OFF.
Activate / deactivate heating plate.
Heating plate
Rinses when the machine is turned on
and the temperature of the KTY is below
50C (circuit and brewing unit).
Display language
Change in water flow quantity until
descaling required (1-4).
INCANTO S-CLASS
Item
SIGNSLTON
EXPRESSO
TEMPERATURE
COFFEE
TEMPERATURE
TEMPERATURE
EXPRESSO
LUNGO
AROMA
SELECTION
EXTRAS
CLEANING
TIME SETTING
COFFEE SETTINGS
FACTORY
SETTINGS
PRE-BREWING
TOTAL
COFFEE
3. OPERATION
Setting/Indicato
r
ON
OFF
NO
YES
ON
OFF
LANG
Standard
Function
ON
Button tone.
NO
ON
High
Medium
Low
See expresso
Medium
See expresso
Medium
Mild
Normal
STRONG
TIME DISPLAY
TIME
TIME FORMAT
Normal
Medium
YES/NO
CLOCK TIMER
SWITCHING
TIME
TIMER
AM/PM
24H
ON/OFF
00:00
00:00
03:00
Cleaning cycle
YES/NO
Descaling cycle
YES/NO
EXPRESSO
NUMBER
COFFEE
NUMBER
EXPRESSO
LUNGO
NUMBER
REV.1 FEB.2005
Page 21/21
CHAPTER 4
FUNCTIONS AND TIMING
Page
1. Water system
1.1. Water system (Incanto rondo)
1.2 Water system (Incanto classic)
(Incanto de luxe)
(Incanto sirius)
2.
Electrical system
3.
Timing
4. Function
4.1. Gearmotor
4.2. Gear resistor
4.3. Water level monitoring
4.4. Flow meter (turbine)
4.5. HWD valve (steam operation)
4.6. Temperature sensor (KTY)
4.7. Grinder
4.8. Dosing
4.9. SBS Saeco Brewing System
4.9.1 General functions
4.9.2 Frothing valve function
4.9.3. Extraction values with SBS
REV.1 FEB.2005
1
1
4
4
4
4
5
5
5
6
6
7
7
8
9
INCANTO S-CLASS
4. FUNCTION/TIMING
1. Water system
1.1. Water system (Incanto rondo)
Boiler
Durchlauferhitzer
Thermal
sensor
Temp.sensor
KTY KTY
Water
tank
Wassertank
Float
Schwimmer
Water filter
Wasserfilter
Getriebevor
Gear
resistor
-widerstand
2x Thermostat
2 Thermostate
Heizung
Heating
1090
W
1090W
Water filter
Wasserfilter
Pumpe
Pump
Boiler pin
Ventilzapfen
Flow meter
Flowmeter
Component
Water tank
Float
Water filter
Flow meter (turbine)
Pump
Safety valve
Boiler (flow heater)
Sensor (KTY)
Thermostat
Boiler pin (Valve plug)
HWS valve
HWS Valve
HWD-Ventil
Savety valve
berdruckventil
To brew unit
Brhgruppe
Function
Water supply
Water level monitoring
Water cleaned of solid matter (one or two depending)
Measure flow rate
Water flow/Pressure build-up
(13 to15 bar)
Protect boiler against overpressure (opens at 17 bar)
Heats water to approx. 84C
(for brewing process)
Transmits current temperature value to electronic
system
Interrupts complete flow supply if overheating.
Opens when brewing unit is aligned with water circuit
to the unit itself.
For hot water and steam dispensing
REV.1 FEB.2005
Page 1/9
4. FUNCTION/TIMING
INCANTO S-CLASS
Boiler
Durchlauferhitzer
Thermal sensor
Rohrheizung
Pipe
heating
Temp.sensor
KTY KTY
Wassertank
Water tank
Schwimmer
Float
Water filter
Wasserfilter
Thermostat
170C
GearGetriebevor
resistor
-widerstand
2x Thermostat
2 Thermostate
Heizung
1090W
1090 W
Heizung
Heating
1090 W
Water filter
Wasserfilter
1090W
Pumpe
Pump
Boiler
pin
Ventilzapfen
Flowmeter
Flow
meter
Page 2/9
berdruckventil
Savety valve
1
2
3
4
Component
Water tank
Water filter
Flow meter
Pump
5
6
Safety valve
Boiler (flow heating)
Sensor
8
9
Thermostat
Boiler pin (Valve plug)
10
11
12
Pipe heating
Thermostat (pipe heating)
HWS valve (tea nozzle)
HWS Valve
To
brew unit
Brhgruppe
HWD-Ventil
Heiwasser
/ Dampf
Hot
water / steam
Function
Water supply
Water cleaned of solid matter (one or two depending)
Measure flow rate
Water flow/Pressure build-up
(13 to 15 bar)
Protect boiler against overpressure (opens at 17 bar)
Heats water to approx. 94C
(for brewing process)
Transmits current temperature value to electronic
system
Turns off flow supply to entire machine if overheating.
Opens when brewing unit is aligned with water circuit
to the unit itself.
Steams pre-heated boiler water for steam function.
Switches (pulses) pipe heating
For hot water and steam dispensing
REV.1 FEB.2005
INCANTO S-CLASS
4. FUNCTION/TIMING
3. Timing
The following time chart indicates the functions of the individual components in terms to time
HS - ON
START
PROGRAMMENDE
END
Timing
Pulses
Grinder motor
app.45sec
Heating
Pump
auf
up
Gearmotor
ab
down
Status MS1
Status MS2
Status
Heating stage
Standby
Explanation:
Two processes start when the main switch is activated:
Firstly, the gearmotor is initialised. The gears move to MS1 (lower limit switch), change rotating direction,
leave MS1 and move to the home position (about 2 mm after MS1).
The instantaneous water heater is then activated for about 1 min 30 sec., heating the water to operating
temperature, whereby heating takes place for about 60 sec. continuously and then is alternated for the rest of
the time.
REV.1 FEB.2005
Page 3/9
4. FUNCTION/TIMING
INCANTO S-CLASS
4. Function
4.1. Gearmotor
The gearmotor is connected to the power element of the circuit board via the auxiliary heating system. In
order to perform forwards and backwards movements, the gearmotor is controlled alternately with a
positive and negative half wave. The voltage is limited by the electronic system to approx. 30 to 35 V. The
electronic system of the motor is switched off in the event of an overload. The overload is detected through
the increased power input to the gearmotor during the stoppage. The red fault LED/brewing unit lock
indicator turns on.
If the brewing unit is locked in the upward movement, the cycle is interrupted after about 8 seconds and the
control system attempts to move the brewing unit to the idle position. This occurs, for instance, when too
much powder is present in the brewing chamber. If the brewing unit is locked in the downward movement,
the motor turns off after 8 seconds and the machine is locked. This situation is indicated by the flashing
fault LED / brewing unit lock indicator. The machine must be turned off and the cause of the lock
removed.
MS2
Brewing position
Gear cam 2
Brewing position
MS1
Home position
Gear cam 1
Home position
Note: The gear wheel must always be installed so that MS1 and MS2 are positioned at the long
section of the switching cams!
Page 4/9
REV.1 FEB.2005
INCANTO S-CLASS
4. FUNCTION/TIMING
The table below indicates the trend in resistance values in relation to the temperature.
REV.1 FEB.2005
Page 5/9
4. FUNCTION/TIMING
INCANTO S-CLASS
Temperature
0
15
20
40
90
100
130
140
Resistance ()
1629
1845
1922
2246
3168
3366
3979
4188
Resistance trend ()
0
216
77
324
922
198
613
209
4.7. Grinder
The grinder is fitted with grinding discs. The grinding discs are made of ceramics.
ATTENTION: Adjust the grinding level only when the grinder is in operation!
EXCEPTION: Grinder is empty.
The grinder operates with a direct current motor and the grinding disc rotation speed is determined by a
gearmotor. The grinder motor operates with a voltage of 230V direct current.
Grinder obstructed: Gravel protection is electronically controlled. If the grinder is obstructed, the power
input to the grinder motor increases and the electronic system switches the grinder off.
If the electronic system does not receive any pulses from the grinder Hall sensor, the grinder blocked
signal will be generated.
Coffee beans low: The lack of coffee beans is detected via the power input. If there are no coffee beans in
the grinder, the motor runs without a load and, therefore, consumes less power. This is detected by the
control unit and the coffee beans low signal is generated.
4.8. Dosing
Gravel protection is electronically controlled. Two magnets positioned opposite to each other are fitted on
the grinder disc gear wheel. The Hall sensor monitors the number of rotations of the grinding discs and,
therefore, also the dose quantity.
Incanto rondo control: Via a potentiometer in the electronic system
Incanto classic control: Via service programme / test mode
Incanto de luxe control: Via aroma selection function (user menu)
Incanto sirius control: Via aroma selection function (user menu)
Page 6/9
REV.1 FEB.2005
INCANTO S-CLASS
4. FUNCTION/TIMING
Fig. 1
Fig. 2
REV.1 FEB.2005
Page 7/9
4. FUNCTION/TIMING
INCANTO S-CLASS
The backpressure in the froth valve and, consequently, on the membrane of the froth valve, is minimal
when the flow valve is open. Accordingly, the valve needle is kept by the spring pressure in almost home
position and the flow is at maximum (Fig. 3).
If the flow valve moves towards a minimum position, a backpressure results which creates an increased
pressure on the membrane in the valve chamber. The membrane yields to the pressure and the valve needle
further reduces the flow speed (Fig. 4).
Fig. 3
Page 8/9
Fig. 4
REV.1 FEB.2005
INCANTO S-CLASS
4. FUNCTION/TIMING
REV.1 FEB.2005
Page 9/9
CHAPTER 5
SERVICE PROGRAMME
Page
1. Service programme (Incanto rondo)
1.1. Test mode
1
1
2
2
4
7
7
9
REV.1 FEB.2005
12
12
15
INCANTO S-CLASS
5. SERVICE PROGRAMME
Various test functions can be activated in the service mode by activating either the coffee or steam
buttons in conjunction with various coffee quantity settings.
Programme table
Function
Button
Pump/Flow meter
1 coffee
Alarm LED
2 coffees
Control setting
Cup fill volume
Steam
LED Indicator
1 Coffee LED
(Gear switch)
1 coffee
Steam
1 Coffee LED
(Gear switch)
Steam
Fault LED
(grinder pulses)
HWS microswitch
Reed switch
Grinds container
microswitch
Door switch
REV.1 FEB.2005
Page 1/18
5. SERVICE PROGRAMME
INCANTO S-CLASS
Access:
Access the service mode by turning on the machine and simultaneously pressing the coffee
and hot water buttons.
The various functions indicated in the table can be checked by pressing the button combinations listed
below.
Programme table (functions programme)
Buttons
Gears up
Unit down
Descale
Powder LED
(MS2)
Expresso LED
(MS1)
Grinder
Microswitch status
Pump
Fault LED
(flow meter pulses) *
x
+HWS
Heating
Heating + LED
check
x
+ HWS
* In order for the flow meter pulse to be indicated, the HWS valve must close once again after opening
so that the HWS microswitch re-opens.
If the HWS valve is completely open, the LED combination which lights up provides information on the
flow rate (see table below)
Page 2/18
REV.1 FEB.2005
INCANTO S-CLASS
5. SERVICE PROGRAMME
Flow rate
The flow rate value must be between 40 and 60.
LED description
Value
128
64
32
16
8
4
2
1
Example: Powder button (32), Descale button (8) and Coffee Beans Low LED (2) light up = 42
Microswitch test
Microswitch
Control LED
Status
Reed switch
(tank removed)
Dregs drawer/Drip
tray
(removed)
HWS switch
(open)
Door switch
(doors open)
Brewing unit
(removed)
Water low
ON
ON
Fault
Off
Descale
ON
Hot water
Steam LED
Approx. dose
quantity
in grams
7.5
8.0
8.4
8.9
9.2
9.6
10.2
Water Low
LED
Coffee Beans
Low LED
REV.1 FEB.2005
Fault
LED
Replace filter
LED
Page 3/18
5. SERVICE PROGRAMME
INCANTO S-CLASS
50 1,000 Pulses
+/- 1
Comments
Number of flow meter pulses for
each saved cup fill volume, where
300 pulses correspond to approx.
100 ml.
1 50
+/- 1
Do not change!
1 50
+/- 1
Do not change!
70- 130C
+/- 1
HIGH TEMP.
C
111
70- 130C
+/- 1
TEMP. OF 1st
COFFEE
C
70- 130C
+/- 1
20- 50
+/-1
0-50C
+/-1
COFFEE
No. of PULSES 360
----HEATING---PARAMETER K1 8
----HEATING---PARAMETER K2 30
NORMAL TEMP.
C
90
Setting range
50 1,000 Pulses
Increment
+/- 1
118
STEAM
25
TEMP. INCREASE
C
10
Page 4/18
REV.1 FEB.2005
INCANTO S-CLASS
Function
PRE-BREWING
5. SERVICE PROGRAMME
Setting range
01
Increment
1
GRINDS COUNTER
0-50
Number
GRINDS MAXIMUM
12
5-50
--TOTAL COFFEE-CYCLES
Number
--TOTAL WATER-(ml)
Number
WATER DESCALING
(ml)
WATER FILTER
(ml)
Number
HOT WATER
FLOW (l/h) 20
---------------------
58,000 - 65,500
WATER HARDNESS
3
MACHINE STATUS
16
--DATE OF MANUF--DAY
14
--DATE OF MANUF--MONTH
--DATE OF MANUF--YEAR
----------------------------------------0 - 999999999
6 - 34 1/h
0 255
Comments
0 Deactivate pre-brewing
1 Activate pre-brewing
+/-1
Counts number of coffee cycles.
When this value reaches the
Grinds Stop value, "GRINDS
CONTAINER EMPTY" will be
displayed. (Reset by removing
dregs drawer for emptying - min.
6 sec.)
+/-1
Number of cycles until "EMPTY
GRINDS CONTAINER" is
displayed.
-------------------- Coffee cycle counter /not
resettable.
---------------------- Total water flow volume (in ml) /
not resettable
---------------------- Total water flow (in ml) since last
descaling / resettable
--+/- 1
Total water flow (in ml) since last
filter reset (60,000 - replace filter)
+/- 2 1/h
The pump delivery rate for hot
water can be expressed in litres
per hour.
+/- 1
The pump delivery rate is adjusted
in relation to the HOT WATER
FLOW setting by means of a
phase controlled modulator. Pump
tolerances can thus also be
adjusted. An equivalent value is
saved under HOT WATER PUMP
ADJUSTMENT.
Value set in user menu for
descaling interval
Programme code
---------------------
---------------------
-------------------------------------------
---------------------
REV.1 FEB.2005
Page 5/18
5. SERVICE PROGRAMME
Function
--SERVICE DATE-DAY
--SERVICE DATE-MONTH
--SERVICE DATE-YEAR
Page 6/18
Setting range
0 - 31
INCANTO S-CLASS
Increment
+/- 1
0 - 12
+/- 1
1996 - 2050
+/- 1
REV.1 FEB.2005
Comments
The service date indicates the date
of the machine's last service. This
date can be changed and must be
updated at each service.
INCANTO S-CLASS
5. SERVICE PROGRAMME
Access the test mode from the standby mode (press 2x Menu/OK) by keeping the
EXPRESSO LUNGO and HOT WATER button pressed, whilst pressing the MENU/OK
button again.
While the buttons are kept pressed, the current software version is shown.
D
S5
S4
S6
S2
S3
S7
S1
The various functions indicated in the table can be checked by pressing the button combinations listed
below.
Buttons
S6
Expresso
Unit up
Unit down
S4
S5
Coffee Expresso
lungo
S2
Powder
coffee
S3
Hot
water
S7
Menu/OK
S1
Descale
Grinder
Pump
Heating plate
Heating system
Instantaneous water
heater
Pipe heating
Temperature
indicator
in C
x
x
x
x
x
x
x
REV.1 FEB.2005
Page 7/18
5. SERVICE PROGRAMME
INCANTO S-CLASS
1234567890
MR (X)
123456
xx
Page 8/18
REV.1 FEB.2005
INCANTO S-CLASS
5. SERVICE PROGRAMME
LCD Display
Coffee, expresso lungo button
Coffee button
Expresso button
Men / OK button
Access:
Access from the standby mode (press 2x Menu/OK) by keeping the EXPRESSO, LONG
COFFEE and HOT WATER button pressed and pressing the MENU/OK button with a slight
delay. (The user programme is also available in this mode.)
Using the button scroll to the menu item "Diagnosis" and confirm using Menu/OK.
Changing programme values:
Setting range
50 - 1,000 Pulses
Increment
+/- 1
Comments
Number of flow meter pulses for
each saved cup fill volume, where
300 pulses correspond to approx.
100 ml.
50 - 1,000 Pulses
+/- 1
50 - 1,000 Pulses
+/- 1
1 - 50
+/- 1
Do not change!
1 - 50
+/- 1
Do not change!
200
COFFEE
No. of PULSES 350
----HEATING---PARAMETER K1 8
----HEATING---PARAMETER K2 30
REV.1 FEB.2005
Page 9/18
5. SERVICE PROGRAMME
Function/Standard
Setting range
----HEATING---SENSOR ADJUST.
96
INCANTO S-CLASS
Increment
NORMAL TEMP.
C
90
70- 130C
+/- 1
HIGH TEMP.
C
111
70- 130C
+/- 1
TEMP. OF 1st
COFFEE
C
118
70- 130C
+/- 1
STEAM TEMP.
C
125
TEMP. INCREASE
C
0
70- 135C
+/-1
0-50C
+/-1
0-50
+/-1
5-50
+/-1
0 - 999999999
+/- 1
GRINDS COUNTER
Number
GRINDS STOP
12
TOTAL WATER
(ml)
Number
WATER DESCALING
(ml)
WATER FILTER
(ml)
Number
Page 10/18
REV.1 FEB.2005
Comments
To adjust processor tolerances.
If the temperature in test mode with a
set measuring resistance of 3246
exceeds or falls short of the specified
temperature value (96C) by more
than 1C, the value indicated in test
mode must be applied to adjust the
sensor.
No measuring resistance: Do not
change!
Normal temperature is used if not
more than 6 min. have elapsed since
last coffee dispensed.
If no coffee is dispensed for an
extended time (over 6 min.), the next
coffee will be heated to a higher
temperature to compensate for
cooling of the brewing unit and the
associated temperature loss.
Used when dispensing the first
coffee after the machine has been
turned on, to compensate for the high
temperature loss due to the cold
brewing unit and water pipes.
No function
The boiler temperature is increased
by a set value shortly before brewing
in order to pre-heat the boiler and
compensate for the temperature drop
during the first water flow.
Counts number of coffee cycles.
When this value reaches the Grinds
Stop value, "GRINDS CONTAINER
EMPTY" will be displayed. (Reset
by removing dregs drawer for
emptying - min. 6 sec.)
Number of cycles until "EMPTY
GRINDS CONTAINER" is
displayed.
Total water flow volume (in ml) / not
resettable
Total water flow (in ml) since last
descaling / resettable
Total water flow (in ml) since last
filter reset (60,000 - replace filter)
INCANTO S-CLASS
5. SERVICE PROGRAMME
Function/Standard
Water flow since
descaling indicator
(ml)
Number
HOT WATER
FLOW (l/h) 14
Setting range
0 - 999999999
Increment
+/- 1
6 - 26 1/h
+/- 2 1/h
HOT WATER
PUMP ADJUST. 63000
58,000 - 65,500
+/- 1
WATER RESERVE
COUNTER
NUMBER
Comments
Water flow since the need for
descaling was signalled.
(reset via descaling procedure)
The pump delivery rate for hot
water can be expressed in litres per
hour.
The pump delivery rate is adjusted in
relation to the HOT WATER FLOW
setting by means of a phase
controlled modulator. Pump
tolerances can thus also be adjusted.
An equivalent value is saved under
HOT WATER PUMP
ADJUSTMENT.
When the water tank is full, the value
from WATER RESERVE STOP is
applied. The flow meter pulses are
counted from when the reed switch is
switched and deducted from the
value. If a beverage is chosen for
which the saved pulse number is
higher than the remaining pulses, the
message FILL WATER TANK
appears.
Water reserve from when the read
switch is switched to pulses.
Counter the cleaning cycles
performed.
Status of cleaning programme
0/1 (1= Programme activated)
Counter the descaling cycles
performed.
Status of descaling programme
0/1 (1= Programme activated)
Programme code
WATER RESERVE
STOP
420
CLEANING CYCLE
Counter
Number
CLEANING CYCLE
Status
NUMBER
DESCALING
Counter
Number
DESCALING
Status
NUMBER
MACHINE STATUS
0 - 255
36
--DATE OF MANUF--- --------------------- --------------------- This date indicates when the machine
was manufactured. This date cannot
TAG
---DATE OF MANUF--- --------------------- --------------------- be changed.
MONTH
---DATE OF MANUF--- --------------------- --------------------YEAR
-The service date indicates the date of
--SERVICE DATE-0 - 31
+/- 1
the machine's last service. This date
DAY
can be changed and must be updated
--SERVICE DATE-0 - 12
+/- 1
at each service.
MONTH
--SERVICE DATE-1996 - 2050
+/- 1
YEAR
Exit: Switch the machine off at the main switch.
REV.1 FEB.2005
Page 11/18
5. SERVICE PROGRAMME
INCANTO S-CLASS
Access the service programme from the standby mode (press MENU/OK) by keeping the
EXPRESSO LUNGO and EXPRESSO button pressed, whilst pressing the ON button.
If the ON button is released, the current software version is shown.
ESC
Expresso lungo button /ESC
Coffee button
Expresso button
Steam + hot water button/ Left arrow
Aroma selection/powder coffee/ Left arrow
<
>
OK
Menu/OK button
The various functions indicated in the table can be checked by pressing the button combinations listed
below.
Buttons
S1
Expresso
Unit up
Unit down
S2
S3
S4
S5
S6
Coffee Expresso Water/stea Aroma Menu/OK
lungo
m
x
Grinder
Pump
Heating plate
Heating 1090 W
Instantaneous water
heater
Supplementary
heating 437W
Gear resistor
x
x
x
Temperature
indicator
in C
Page 12/18
REV.1 FEB.2005
INCANTO S-CLASS
5. SERVICE PROGRAMME
123456789A MR (X)*
123456
xx
Mild
NORMAL
STRONG
90
100
110
95
105
115
100
110
120
REV.1 FEB.2005
Page 13/18
5. SERVICE PROGRAMME
INCANTO S-CLASS
All CPU input signals from the machine appear in the first line of the display.
8 = Flow meter pulses
9 = Front door microswitch
A = Grinder Hall sensor pulses (a "M" appears in idle mode)
M = Grinder idle indicator
R = (flashing) Clock function OK
X = Dose quantity base setting (0, 1, 2)
* = Dose quantity base setting (Access: S2/coffee button + S6/menu button)
All CPU input signals from the control board appear in the second line of the
display.
1 = Expresso
2 = Coffee
3 = Expresso lungo
4 = Powder coffee
5 = Hot water pre-selection
6 = Menu/OK button
Exit: Switch the machine off at the main switch.
Page 14/18
REV.1 FEB.2005
INCANTO S-CLASS
5. SERVICE PROGRAMME
ESC
Expresso lungo button/ESC
Coffee button
Expresso button
Steam + hot water button/ Left arrow
Aroma selection/powder coffee/ right arrow
<
Access:
>
OK
Menu/OK button
Access from the standby mode (press MENU/OK) by keeping the EXPRESSO and HOT
WATER button pressed, whilst pressing briefly the ON button.
From Version: 2.00.1
Access from the standby mode (press MENU/OK) by keeping the EXPRESSO and HOT
WATER button pressed, whilst keeping the ON button pressed for an extended time.
Setting range
50 - 1,000 Pulses
Increment
+/- 1
Comments
Number of flow meter pulses for
each saved cup fill volume, where
300 pulses correspond to approx.
100 ml.
50 - 1,000 Pulses
+/- 1
50 - 1,000 Pulses
+/- 1
1 - 50
+/- 1
Do not change!
1 - 50
+/- 1
Do not change!
200
COFFEE
No. of PULSES 360
----HEATING---PARAMETER K1 8
----HEATING---PARAMETER K2 30
REV.1 FEB.2005
Page 15/18
5. SERVICE PROGRAMME
Function/Standard
Setting range
----HEATING---SENSOR ADJUST 96
NORMAL TEMP.
C
88
HIGH TEMP.
C
INCANTO S-CLASS
Increment
70- 130C
+/- 1
70- 130C
+/- 1
70- 130C
+/- 1
0-50C
+/-1
0-50
+/-1
5-50
+/-1
109
TEMP. INCREASE
C
GRINDS COUNTER
Number
GRINDS STOP
12
1 EXPRESSO
(ml)
Number
1 COFFEE
(ml)
Number
1EXPRESSO LUNGO
(ml)
Number
Page 16/18
REV.1 FEB.2005
Comments
To adjust processor tolerances.
If the temperature in test mode
with a set measuring resistance of
3246 exceeds or falls short of
the specified temperature value
(96C) by more than 1C, the
value indicated in test mode must
be applied to adjust the sensor.
No measuring resistance: Do not
change!
Normal temperature is used if not
more than 6 min. have elapsed
since last coffee dispensed.
If no coffee is dispensed for an
extended time (over 6 min.), the
next coffee will be heated to a
higher temperature to compensate
for cooling of the brewing unit
and the associated temperature
loss.
Used when dispensing the first
coffee after the machine has been
turned on, to compensate for the
high temperature loss due to the
cold brewing unit and water pipes.
The boiler temperature is
increased by a set value shortly
before brewing in order to preheat the boiler. and compensate
for the temperature drop during
the first water flow.
Counts number of coffee cycles.
When this value reaches the
Grinds Stop value, "GRINDS
CONTAINER EMPTY" will be
displayed. (Reset by removing
dregs drawer for emptying - min.
6 sec.)
Number of cycles until "EMPTY
GRINDS CONTAINER" is
displayed.
Counts number of times expresso
is dispensed
Not resettable
Counts number of times coffee is
dispensed
Not resettable
Counts number of times expresso
lungo is dispensed
Not resettable
INCANTO S-CLASS
Function/Standard
TOTAL WATER
(ml)
Number
WATER DESCALING
(ml)
Number
WATER SINCE
DESCALING
(ml)
Number
5. SERVICE PROGRAMME
Setting range
Increment
0 999999999
0 999999999
NUMBER OF
DESCALING
PROCESSES:
Number
NUMBER OF
CLEANING
PROCESSES
Number
WATER FILTER
(ml)
Number
HOT WATER
FLOW (l/h) 18
HOT WATER
PUMP ADJUST. 63000
Comments
Total water flow volume (in ml) /
not resettable
Total water flow (in ml) since last
descaling / resettable
Water flow since the need for
descaling was signalled.
(reset via descaling procedure)
From Version: 2.00.3
Number of times descaling has
been performed (not resettable)
From Version: 2.00.3
0 999999999
+/- 1
6 34 1/h
+/- 2 1/h
58,000 65,500
+/- 1
WATER RESERVE
counter
Pulses
NUMBER
WATER RESERVE
STOP
Pulses 420
DESCALING
NUMBER
CLEANING CYCLE
NUMBER
REV.1 FEB.2005
Page 17/18
5. SERVICE PROGRAMME
Function/Standard
MACHINE STATUS
--DATE OF MANUF--DAY
--DATE OF MANUF--MONTH
--DATE OF MANUF--YEAR
--SERVICE DATE-DAY
--SERVICE DATE-MONTH
--SERVICE DATE-YEAR
INCANTO S-CLASS
Setting range
0 255
Increment
---------------------
0 - 31
---------------------------------------------------------------+/- 1
0 - 12
+/- 1
1996 - 2050
+/- 1
-----------------------------------------
Comments
Programme code
This date indicates when the
machine was manufactured. This
date cannot be changed.
Page 18/18
REV.1 FEB.2005
CHAPTER 6
FAULTS
Page
1. Faults
REV.1 FEB.2005
CHAPTER 7
REPAIRS /
SERVICE SCHEDULE
Page
1. Repairs schedule
2. Service schedule
3. Final test
REV.1 FEB.2005
1
1
2
INCANTO S-CLASS
7. REPAIRS/SERVICE SCHEDULE
1. Repairs schedule:
The repairs schedule, together with the service schedule, lists all relevant activities to be
performed in an efficient sequence.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Activity
Visual check (transport damage)
Record of machine data
Functional check / Error analysis (test mode)
Opening of machine
Visual check (leakages)
Mechanical systems check (functional test)
Defect detection
Modifications check
Service operations according to service schedule
Internal cleaning
Functional test (with open machine / leakage test)
Assembly
Final test according to test schedule
Steam off (winter) - only machines without rapid steam facility
External cleaning
Lubrication of brewing unit
Insulation test (according to the regional test specification)
Documentation
2. Service schedule:
Service activities
R = Replace
AT = Acoustic test
Component
Water filter
Lip seal / Water tank
Valve plug O-ring
Valve plug O-ring
Filter (brewing unit)
Hose connections
Pump
Gearmotor
Grinder
Water circuit
HWD valve
Water outlet (valve plug)
C = Clean
D = Descale
Activity
C/R
R
R
R
C / VC
VC
VC / AT
AT / VC
C/A
D
VC / R
C
REV.1 FEB.2005
VC = Visual check
A = Adjustment
Equipment
Grease solvent
Page 1/2
7. REPAIRS/SERVICE SCHEDULE
INCANTO S-CLASS
3. Final test:
Test
Cup fill volume
Cup fill volume
Procedure
2-3 cups on expresso
setting
2-3 cups on coffee setting
Equipment
Measuring
beaker
Measuring
beaker
Noise emission
Froth quantity
Froth colour
Temperature
Measurement of
dispensed coffee stream
Grind level
Hot water
Steam function
Water Low
indicator
Grinds Container
Absent indicator
Coffee Beans
Low indicator
Page 2/2
Temperature measuring
device
REV.1 FEB.2005
Instruction
Equal quantity
Tolerance
15%
Equal quantity
15%
Empirical value
Standard noise
Froth cover must
subsequently close
completely
Textured light
brown
84 C
4 C
See Training
CHAPTER 8
DISASSEMBLY
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
REV.1 FEB.2005
1
3
5
7
8
13
15
16
18
20
23
24
27
29
INCANTO-CLASS
1.
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
Fig. 4
REV.1 FEB.2005
Seite 1/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 5
Fig. 6
v
Fig. 7
Fig. 8
Seite 2/29
REV.1 FEB.2005
INCANTO-CLASS
2.
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
Fig. 4
REV.1 FEB.2005
Seite 3/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 5
Seite 4/29
REV.1 FEB.2005
INCANTO-CLASS
3.
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
Attention:
Handle with care, dont drop it
Fig. 4
REV.1 FEB.2005
Seite 5/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Seite 6/29
REV.1 FEB.2005
INCANTO-CLASS
4.
8. DISASSEMBLY
Grinder adjustment
Fig. 1
Fig. 2
REV.1 FEB.2005
Seite 7/29
8. DISASSEMBLY
5.
INCANTO S-CLASS
Fig. 1
Fig. 2
Fig. 3
Seite 8/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 4
Fig. 5
Fig. 6
Fig. 7
REV.1 FEB.2005
Seite 9/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Seite 10/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 12
Fig. 13
Fig. 14
Fig. 15
REV.1 FEB.2005
Seite 11/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 16
Attention:
Use exclusivley grease type:
Interflon fin food grease 2.
Saeco code no. 14-INTEGR22004
Fig. 17
Fig. 18
Fig. 19
Seite 12/29
Attention:
Make sure there is no grease on
the sensor
Re-assemble.
REV.1 FEB.2005
INCANTO-CLASS
6.
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
Fig. 4
REV.1 FEB.2005
Seite 13/29
8. DISASSEMBLY
INCANTO S-CLASS
Disassembled parts.
Fig. 6
Fig. 7
Fig. 8
Seite 14/29
REV.1 FEB.2005
INCANTO-CLASS
7.
8. DISASSEMBLY
Fig. 1
Fig. 2
REV.1 FEB.2005
Seite 15/29
8. DISASSEMBLY
8.
INCANTO S-CLASS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Seite 16/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 5
Fig. 6
Fig. 7
REV.1 FEB.2005
Seite 17/29
8. DISASSEMBLY
9.
INCANTO S-CLASS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Seite 18/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 5
REV.1 FEB.2005
Seite 19/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Seite 20/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 5
Fig. 6
Fig. 7
Fig. 8
REV.1 FEB.2005
Seite 21/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 9
Seite 22/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
Fig. 4
REV.1 FEB.2005
Seite 23/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Seite 24/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 5
Fig. 6
Fig. 7
Attention:
Make sure the arrow is pointing to
the axle of the double toothed gear.
Before the brew group can be
inserted the all components have to
be inserted and the machine has to
be switched on in order to drive the
gear into home position!!!
Fig. 8
REV.1 FEB.2005
Seite 25/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 9
Seite 26/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 1
Fig. 2
Fig. 3
REV.1 FEB.2005
Seite 27/29
8. DISASSEMBLY
INCANTO S-CLASS
Fig. 4
Fig. 5
Fig. 6
Seite 28/29
REV.1 FEB.2005
INCANTO-CLASS
8. DISASSEMBLY
Fig. 1
REV.1 FEB.2005
Seite 29/29
CHAPTER 9
CIRCUIT DIAGRAMS
REV.1 FEB.2005
INCANTO EASY
INCANTO
INCANTO RAPIDSTEAM
INCANTO DIGITAL
INCANTO DIGITAL SBS
SERVICE
MANUAL
Revision: 5
Saeco
Saeco International Group
FEB.: 2005
All parts of the present service manual are the property of Saeco International Group. All rights reserved. The manufacturer
is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual
without the prior written permission of the manufacturer or by contractual agreement is prohibited.
Table of contents
1.
Introduction
2.
Technical data
3.
Operation
4.
5.
Service programme
6.
Faults
7.
Fault diagnosis
8.
9.
Disassembly
10.
Circuit diagrams
REV.5 FEB.2005
CHAPTER 1
INTRODUCTION
Page
1. Documents required
2. Equipment
3. Material
4. Safety instructions
5. Overview of product range
REV5 FEB.2005
1
1
1
1
2
INCANTO
1. INTRODUCTION
Service manual
Operating instructions where available
2. Equipment
In addition to an electrical workshop, the followin
g standard tools are necessary:
Qty
1
1
1
Description
Special screwdriver (Pozi)
Special screwdriver (Pozi)
Temperature measuring device
Comments
Size: PZ1
Size: PZ2
Temperature range > 200C
Suitable for point measurements
3. Material
Description
Heat conductive paste
Bolt adhesive
Comments
Temperature resistancer 2
Temperature resistancer 2
Descaler
Grease solvent
Silicone grease
(food safe)
Brand
User's choice
User's choice
Saeco
User's choice
Saeco
4. Safety instructions
All prescriptions and regulations in force regardin g the repair of electrical equipment must be
observed!
The machine must be disconnected from the main powe r supply before performing repair work.
Switching the machine off is not an adequate measur e.
The Incanto coffee machine is classified under Prot ection Class 1. Protective devices must be
tested once the repair work has been completed (HG 701).
R E V 5 F E B . 2005
Page 1/2
1. INTRODUCTION
INCANTO
Incanto Digital
INCANTO Easy
INCANTO
INCANTO rapid steam
INCANTO rapid steam SBS
INCANTO digital
INCANTO digital SBS
Page 2/2
Pre-brewing
Pre-grinding
Pre-brewing
x
x
x
x
x
x
x
x
x
R E V 5 F E B . 2005
x
x
x
x
Cup
warmer
x
x
x
x
Display
SBS
x
x
x
CHAPTER 2
TECHNICAL DATA
Page
1. Technical Data (Incanto/Easy)
1
2. Technical Data (Incanto Rapid Steam)
2
3. Technical Data (Incanto Digital/Digital SBS) 3
REV5 FEB.2005
INCANTO
2. TECHNICAL DATA
REV.5 FEB.2005
Page 1/3
2. TECHNICAL DATA
INCANTO
Page 2/3
Technical data
230V 50Hz 1250W
170C Safety thermostat for instantaneous water
heater
KTY Temperature sensors transmit respective
temperatures to electronic system
Instantaneous water heater (1090 W) for coffee and
hot water dispensing
1000W Steam dispensing (rapid steam)
Ulka reciprocating piston pump,
230V, 50 Hz, 48 W, Type EX5, 20 l/h
Conventional safety valve (17 bar) connected
directly to pump.
In water tank, installed at outlet.
Direct current, 30 - 35 V
Approx. 437W / 130
PTC - Approx. 30 W at operating temperature
(approx. 60C)
Plastic grinding screw, galvanised steel grinding
cone and grinding disc
260 V Direct current
230 V - Magnet coil
During heating - approx. 4.5 A
Max. 15 bar
265/400/360
Approx. 10.5 kg
Approx. 180g
Approx. 1.7l max.
Approx. 1.0 ccm, 10 ml volume
Approx. 10 for initial start-up
Approx. 1.5 min. with water at 10C to operating
temperature
From coffee temperature to 127C - Approx. 50 sec.
Approx. 86 C
Initial grinding with completely empty machine.
Approx. 15 sec. / each subsequent grinding: approx.
4-6 sec.
Approx. 28 sec. for 50 ml
Approx. 40 sec. for 100 ml
REV.5 FEB.2005
INCANTO
2. TECHNICAL DATA
Technical data
230V 50Hz 1250W
170C Safety thermostat for instantaneous water
heater
KTY Temperature sensors transmit respective
temperatures to electronic system
Instantaneous water heater (1090 W) for coffee and
hot water dispensing
1000W Steam dispensing (rapid steam)
Ulka reciprocating piston pump,
230V, 50 Hz, 48 W, Type EX5, 20 l/h
Conventional safety valve (17 bar) connected
directly to pump.
In water tank, installed at outlet.
Direct current, 30 - 35 V
Approx. 437W / 130
PTC - Approx. 30 W at operating temperature
(approx. 60C)
Plastic grinding screw, galvanised steel grinding
cone and grinding disc
260 V Direct current
230 V - Magnet coil
During heating - approx. 4.5 A
Max. 15 bar
265/400/360
Approx. 10.5 kg
Approx. 180g
Approx. 1.7l max.
Approx. 1.0 ccm, 10 ml volume
Approx. 10 for initial start-up
Approx. 1.5 min. with water at 10C to operating
temperature
From coffee temperature to 127C - Approx. 50 sec.
Approx. 86 C
Initial grinding with completely empty machine.
Approx. 15 sec. / each subsequent grinding: approx.
4-6 sec.
Approx. 28 sec. for 50 ml
Approx. 40 sec. for 100 ml
REV.5 FEB.2005
Page 3/3
CHAPTER 3
OPERATION
Page
1.
1.1.
1.2.
1.3.
Operation (Incanto)
Control panel
Operating instructions
User programme
1
1
4
2.
2.1.
2.2.
2.3.
5
5
5
8
3.
3.1.
3.2.
3.3.
REV5 FEB.2005
9
9
9
12
14
14
14
INCANTO
1.
3. OPERATION
Operation (Incanto)
Led 1
Expresso button
Led 2
Coffee button
Led 3
Steam button
Led 4
Descale button
Led 5
Water low/De-aerate
Led 6
Led 7
Fault
Led 8
1
2
3
4
5
Comments
Getting started
Unpack machine.
Check for damage.
Fill water tank.
Fill coffee beans container.
Connect mains plug.
Turn on main switch.
Coffee
selection button
Expresso
pressed until the
desired quantity is
reached.
8 Place cup under dispenser.
9 Press start button (coffee
Press once = 1 cup of
button).
coffee
Press twice = 2 cups
of coffee.
REV.5 FEB.2005
Powder
button
LED
Expresso
LED
Coffee
LED
Light
flashing
Light
flashing
Light
flashing
Light
flashing
Light
flashing
ON
Light
flashing
ON
Light
flashing
Light
flashing
For
expresso
programmi
ng
For
coffee
program
ming
Light
flashing
Light
flashing
2 x interval
(flashes)
Steam
LED
(flashes)
2x
interval
Page 1/16
3. OPERATION
Action
INCANTO
Comments
Powder
button
LED
Expresso
LED
Coffee
LED
ON
Light
flashing
(flashes)
Ready
To warm coffee.
To froth milk.
Cool by de-aerating.
Steam
LED
Light
flashing
ON
ON
Light
flashing
ON
Light
flashing
ON
ON
ON
Light
flashing
Cleaning
Empty dregs drawer
Empty drip tray
Clean water tank
Clean coffee bean container
Clean the housing
Rinse brewing unit
Clean brewing unit and lubricate
Clean filter
Descaling
Descaling frequency
Water hardness
Descaling frequency
Page 2/16
REV.5 FEB.2005
INCANTO
3. OPERATION
Descaling procedure
Action
Comments
Descaling
Light flashes
Light flashes
Programme end
Close HWS valve
Rinse (fill tank 2x)
Light flashes
ON
Troubleshooting
Fault
Remedy
Check mains fuses / Is machine plugged in? / Is main
switch turned on?
- Place a measuring spoonful of coffee powder in the
powder compartment
- Pre-heat cups
- Clean brewing unit if necessary
- Descale if necessary
- Clean nozzle out with needle
(with machine turned off and closed rotary
valve/HWS valve).
No display
No power supply to machine.
Water instead of coffee
(powder button pressed)
Coffee is not hot enough
No hot water/steam
Hot water/steam nozzle blocked
- Descale machine
REV.5 FEB.2005
Page 3/16
3. OPERATION
INCANTO
Led 1
Expresso button
Led 2
Coffee button
Led 3
Steam button
Led 4
Descale button
Led 5
Water low/De-aerate
Led 6
Led 7
Fault
Led 8
The table below indicates the various settings and programmes which can be selected through the user
programme options.
Access: The machine must be turned on with the expresso and steam buttons pressed in order to enter
the programming mode.
Function
Water
hardness
setting for
descaling
indicator
Button
Powder
coffee
(Press to
activate an
additional
LED and then
change
descaling
interval.)
Expresso
Status
0 very soft water
1 soft water
2 medium water
3 hard water
4 very hard water
Pre-brewing
Coffee
Pre-grinding
Steam
Rinse
programme
Page 4/16
(0 - 3dH)
(4 - 7dH)
(7-14dH)
(14-21dH)
(over 21dH)
REV.5 FEB.2005
1000 l
500 l
300 l
150 l
80 l
LED indicator
Led: 1
Led: 1+2
Led: 1+2+3
Led: 1+2+3+4
Led: 1+2+3+4+5
Fault LED
INCANTO
3. OPERATION
Led 1
Expresso button
Led 2
Coffee button
Led 3
Led 4
Descale button
Led 5
Water low/De-aerate
Led 6
Led 7
Fault
Led 8
1
2
3
4
5
Comments
Getting started
Unpack machine
Check for damage
Fill water tank
Fill coffee beans container
Connect mains plug
Turn on main switch
Coffee
selection button
Expresso
pressed until the
desired quantity is
reached.
9 Press start button (coffee
Press once = 1 cup of
button)
coffee
Press twice = 2 cups
of coffee.
REV.5 FEB.2005
Powder
button
LED
Expresso
LED
Coffee
LED
Light
flashes
Light
flashes
Light
flashes
Light
flashes
Light
flashes
ON
Light
flashes
ON
Light
flashes
Light
flashes
For
expresso
program
ming
For
coffee
program
ming
Light
flashes
Light
flashes
2x
interval
(flashes)
Hot water
LED
Light on
(flashes)
2x
interval
Page 5/16
3. OPERATION
Action
INCANTO
Comments
Powder
button
LED
Expresso
LED
Coffee
LED
Steam
LED
ON
Light
flashes
(flashes)
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
Off
Cleaning
Empty dregs drawer
Empty drip tray
Clean water tank
Clean coffee bean container
Clean the housing
Rinse brewing unit
Clean brewing unit and
lubricate
Clean filter
Descaling
According to indicator
Descaling frequency
Water hardness
Descaling frequency
Page 6/16
REV.5 FEB.2005
INCANTO
3. OPERATION
Descaling procedure
Action
Programme end
Close HWS valve
Rinse (fill tank 2x)
Comments
Fill water tank with commercial
descaler according to the relevant
instructions
Place an appropriately sized
container under the HWS nozzle.
Descaling programme is activated
Light flashes
ON
Troubleshooting
Fault
No display
No power supply to machine.
Water instead of coffee
(powder button pressed)
Coffee is not hot enough
Remedy
Check mains fuses / Is machine plugged in? / Is main
switch turned on?
- Place a measuring spoonful of coffee powder in the
powder compartment
- Pre-heat cups
- Clean brewing unit if necessary
- Descale if necessary
- Clean nozzle out with needle.
(with machine turned off and closed rotary
valve/HWS valve).
No hot water/steam
Hot water/steam nozzle blocked
- Descale machine
Cannot dispense
Descaling indicator flashes
Expresso, coffee and steam buttons flash
Water LED lights up
Water LED flashes
Coffee beans/Dregs LED lights up
Coffee beans/grinds container LED
flashes
Warning LED lights up
Warning LED flashes
- Descale
- Overheating: Remove hot water until only expresso
and coffee buttons are lit.
- Fill with fresh water
- De-aerate machine
- Fill with coffee beans
- Empty grinds container
(machine must be turned on)
- Correctly install brewing unit, drip tray and grinds
container.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
REV.5 FEB.2005
Page 7/16
3. OPERATION
INCANTO
Led 1
Expresso button
Led 2
Coffee button
Led 3
Led 4
Descale button
Led 5
Water low/De-aerate
Led 6
Led 7
Fault
Led 8
The table below indicates the various settings and programmes which can be selected through the user
programme options.
Access: The machine must be turned on with the expresso and hot water buttons pressed in order to
enter the programming mode.
Function
Water
hardness
setting for
descaling
indicator
Button
Powder
coffee
(Press to
activate an
additional
LED and then
change
descaling
interval.)
Expresso
Status
0 very soft water (0 - 3dH) 1000 l
1 soft water
(4 - 7dH) 500 l
2 medium water (7-14dH) 300 l
3 hard water
(14-21dH) 150 l
4 very hard water (over 21dH) 80 l
LED indicator
Led 1
Led 1+2
Led 1+2+3
Led 1+2+3+4
Led 1+2+3+4+5
Pre-brewing
Coffee
Pre-grinding
Hot water
Rinse
programme
Page 8/16
REV.5 FEB.2005
Fault LED
INCANTO
3. OPERATION
Expresso button
Arrow button
Coffee button
Arrow button
ESC button
Comments
Getting started
Check for damage
1
2
3
4
5
Unpack machine
Fill water tank
Fill coffee beans container
Connect mains plug
Turn on main switch
8
9
10
11
Making coffee
Programme coffee quantity for Depending on cup size.
each selection button.
Programme by keeping the
coffee selection button pressed
Expresso lungo
until the desired quantity is
Coffee
reached.
Expresso
Set dispensing time, place cup Only machines with SBS
under dispenser.
Elect programme and press
Press once = 1 cup of coffee
appropriate button
Press twice = 2 cups of coffee
Coffee dispensing / Powder coffee
Place cup under dispenser
Place powder coffee in powder
container (1 measuring
spoonful)
Select powder button and
Only one coffee can be
relevant coffee button
dispensed at a time.
(expresso lungo / coffee /
expresso)
REV.5 FEB.2005
Display
Self test/
Heating
Hot water
Heating
Heating
Select product
Ready for operation
Quantity programme
Select product
Ready for operation
1 Coffee
2 Coffees
Page 9/16
3. OPERATION
INCANTO
Dispensing steam
12 Open HWS valve
Immediately ready
Hot water dispensing
13 Press hot water button.
Immediately ready
14 Open HWS valve
15 Close HWS valve
Water removed
Water removal complete
Steam mode
Steam
Hot water
Ready for operation
Hot water
Hot water
Ready for operation
Select product
Ready for operation
Cleaning
Empty dregs drawer
Empty drip tray
Clean water tank
Clean coffee bean container
Clean the housing
Rinse brewing unit
Clean brewing unit and
lubricate
Clean filter
Descaling
According to indicator
Descaling procedure
Action
Press descaling button
Comments
About 5 sec.
Programme end
Close HWS valve
Confirm with OK
Indication
Descale
(fill water tank)
Descale
Machine is descaled
Fill tank
Descaling complete
Rinse
Fill water tank
Rinse machine.
Programme end
Close HWS valve
Rinsing complete
Fill water tank
The descaling indicator turns off automatically after completion of the descaling process!
Page 10/16
REV.5 FEB.2005
INCANTO
3. OPERATION
Troubleshooting
Fault/Indicator
Machine does not function
Possible cause
Remedy
Check mains plug / mains
circuit breaker
Ensure machine door is closed
COFFEE BEAN
CONTAINER EMPTY
FILL WATER
DE-AERATE
GRINDER OBSTRUCTED
DE-AERATE
Water tank
Clean grinder
Open water nozzle
No power
REV.5 FEB.2005
Page 11/16
3. OPERATION
INCANTO
Expresso button
Arrow button
Coffee button
Arrow button
ESC button
Menu procedure:
1. Select desired programme using the cursor buttons (arrow buttons).
2. Access appropriate item using the Menu/OK button.
3. Use the arrow buttons to handle each item.
4. Confirm with Menu/OK button.
Item
Standby
Rinse
Setting/Indicator
ON/OFF
Standard
OFF
Language
Country
Water hardness 1 500 l
2 300 l
3 150 l
4 80 l
Heating plate
ON/OFF
German
3
Temperature
Medium
Page 12/16
Maximum
High
Medium
Low
Minimum
ON
REV.5 FEB.2005
Function
Temperature decrease.
Rinses residual water through pipes
each time machine turned on (when
machine is cold).
Display language
Change in water flow quantity until
descaling required (1-4).
INCANTO
Item
Pre-brewing
Pre-grinding
Total coffee
Clock timer
3. OPERATION
Setting/Indicator
ON
LONG
OFF
ON/OFF
Number
Standard
ON
OFF
Cleaning cycle
Factory
settings
Function
Coffee is moistened before actual
brewing
(better aroma)
Pre-grinds the next coffee dose
Coffee quantity indicator
Enter time
Enter daily start-up time
Enter daily shut-down time
Cleaning programme for brewing unit
Initialise standard data
REV.5 FEB.2005
Page 13/16
3. OPERATION
INCANTO
Coffee
Alarm-LED
5
Filter-Led
8
Unpack machine
Install Aqua Prima filter
Fill water tank
Fill coffee beans container
Connect mains plug
Turn on main switch
9
10
11
Ready
Reset filter counter
Press steam button
Filter LED flashes briefly
Making coffee
Pre-select cup fill volume with setting
Depending on cup size
button.
Place cup under dispenser.
Press start button (coffee button)
Coffee button
Light
flashes
Light
flashes
Light
flashes
ON
ON
Light
flashes
Page 14/16
Steam
LED
Getting started
Check for damage
Coffee
LED
Comments
Light
flashes
ON
ON
Ready
To heat beverages/to froth milk
Cool by de-aerating
(until coffee button lights up)
Ready (to make coffee)
Hot water dispensing
Immediate
REV.5 FEB.2005
Light
flashes
ON
Light
flashes
ON
INCANTO
3. OPERATION
1
2
3
4
5
6
7
8
9
(over 21dH)
(15-21dH)
(15-21dH)
(4-7dH)
(0-3dH)
Cleaning
Storage capacity 13 tabs.
After 13 tabs.
As required
As required
As required
1 x per week
1 x per month
Depending on water hardness.
Descaling frequency
Without Aqua Prima
About 2 - 4 weeks
About 4 - 6 weeks
About every 2 months
About every 3 months
About every 6 months
Descaling procedure
Action
Comments
Remove Aqua Prima filter from water tank
Fill water tank with descaler according to
Place an appropriately sized container under the
the relevant instructions (Saeco descaler
HWS nozzle
recommended)
Open HWS valve
Remove approx. 1/4 litre
Turn machine off
Allow descaler to act for 10 min.
Turn machine on and repeat Points 3 to 5
until the descaler mixture is used up
Close HWS valve
Fill tank with fresh water
Open HWS valve
Rinse (until tank is empty)
Descaling complete
Re-install Aqua Prima filter in water tank /
Fill tank
Troubleshooting
Fault
Remedy
Check mains fuses / Is machine plugged in? / Is
main switch turned on?
- Pre-heat cups
- Clean brewing unit if necessary
- Descale if necessary
- Clean nozzle out with needle
(with machine turned off and closed rotary
valve/HWS valve)
No display
No power supply to machine.
Coffee is not hot enough
No hot water/steam
Hot water/steam nozzle blocked
- Descale machine
- Close service door
- Turn machine on (brewing unit moves to home
position)
REV.5 FEB.2005
Page 15/16
3. OPERATION
INCANTO
Cannot dispense
- Overheating: Remove hot water until only expresso
Expresso, coffee and steam buttons
and coffee buttons are lit.
flash
- Install Aqua Prima filter.
Filter warning LED lights up
Reset: Press steam button until filter warning LED
(MACHINE NOT LOCKED)
flashes
- Fill water tank.
Warning LED lights up
- Fill coffee beans container.
- Empty grinds container
- Dregs drawer/drip tray not installed.
Warning LED flashes
- Brewing unit not installed.
- Doors not closed.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
Page 16/16
REV.5 FEB.2005
CHAPTER 4
FUNCTIONS AND TIMING
Page
1.
1.1.
1.2.
1.3.
Water system
Water system (Incanto/Easy)
Water system (Incanto R. Steam/Dig.)
Water system (Incanto Dig. SBS)
1
1
2
3
2.
2.1.
2.2.
2.3.
Electrical system
CPU IN / OUT (Incanto)
CPU IN / OUT (Incanto Rapid Steam)
CPU IN / OUT (Incanto Digital)
4
4
5
6
3.
Timing
4. Function
4.1. Gearmotor
4.2. Gear resistor
4.3. Water level monitoring
4.4. Flow meter (Turbine)
4.5. HWD valve (steam operation)
4.6. Temperature sensor (KTY)
4.7. Grinder
4.8. Doser
4.9. SBS Saeco Brewing System
4.9.1 General functions
4.9.2 Frothing valve function
4.9.3. Extraction values with SBS
REV5 FEB.2005
8
8
8
8
9
9
9
10
10
11
11
12
13
INCANTO
4. FUNCTION/TIMING
1. Water system
1.1. Water system (Incanto, Easy)
Water tank
Flow meter
Water filter
Float
Pump
Safety valve
Overpressure
Boiler
Boiler pin
Thermostat
Heating
1000W
Thermal sensor
HWS
valve
To brewing unit
Water / steam
1
2
3
4
5
6
7
Component
Water tank
Float
Water filter
Flow meter (turbine)
Pump
Function
Safety valve
Instantaneous water
heater
Sensor (KTY)
9
10
Thermostat
Boiler pin (Valve plug)
11
HWS valve
Water supply
Water level monitoring
Water cleaned of solid matter
Measure flow rate
Water flow/Pressure build-up
(13 to15 bar)
Protect boiler against overpressure (opens at 17 bar)
Heats water to approx. 94C
(for brewing process)
Transmits current temperature value to electronic
system
Interrupts complete flow supply if overheating.
Opens when brewing unit is aligned with water circuit
to the unit itself.
For hot water and steam dispensing
REV.5 FEB.2005
Page 1/13
4. FUNcTION/TIMING
INCANTO
Water tank
Water tank
Water filter
Float
Water filter
Pipe heater
Flow meter
Thermostat
170C
Pump
Savety valve
Overpressure
Gear resistor
Heating
1090W
Thermostat 170
Heating
1070W
HWS valve
Thermal sensor
Boiler
water
Water / steam
Heating 437W
Component
Water tank
Water filter
Flow meter
Pump
Safety valve
Boiler/Heating
Gear resistor
Sensor
Thermostat
Valve plug
Pipe heating
Thermostat (pipe heating)
HWS valve (tea nozzle)
Function
Water supply
Water cleaned of solid matter
Measure flow rate
Water flow/Pressure build-up
(13 to 15 bar)
Protect boiler against overpressure (opens at 17 bar)
Heats water to approx. 94C
(for brewing process)
437 W
Transmits current temperature value to electronic
system
Turns off flow supply to entire machine if overheating
Opens when brewing unit is aligned with water circuit
to the unit itself.
Steams pre-heated boiler water for steam function
Switches (pulses) pipe heating
For water and steam dispensing
REV.5 FEB.2005
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
Boiler
Thermal sensor
Durchlauferhitzer
Rohrheizung
Pipe
heating
Temp.sensor
KTY KTY
Wassertank
Water tank
Schwimmer
Float
Water filter
Wasserfilter
Thermostat
170C
GearGetriebevor
resistor
-widerstand
2x Thermostat
2 Thermostate
Heizung
1090W
1090 W
Heizung
Heating
1090 W
Water filter
Wasserfilter
1090W
Pumpe
Pump
Boiler
pin
Ventilzapfen
Flowmeter
Flow
meter
Component
Water tank
Water filter
Flow meter
Pump
Safety valve
Boiler/Heating
Sensor
Thermostat
Valve plug
Pipe heating
Thermostat (pipe heating)
HWS valve (tea nozzle)
berdruckventil
Savety valve
To
brew unit
Brhgruppe
Pipe
HWS Valve
HWD-Ventil
Heiwasser
/ Dampf
Hot
water / steam
Function
Water supply
Water cleaned of solid matter
Measure flow rate
Water flow/Pressure build-up
(13 to 15 bar)
Protect boiler against overpressure (opens at 17 bar)
Heats water to approx. 94C
(for brewing process)
Transmits current temperature value to electronic
system
Turns off flow supply to entire machine if overheating
Opens when brewing unit is aligned with water circuit
to the unit itself
Steams pre-heated boiler water for steam function
Switches (pulses) pipe heating
For hot water and steam dispensing
REV.5 FEB.2005
Page 3/13
4. FUNcTION/TIMING
INCANTO
2. Electrical system
2.1. CPU IN / OUT (Incanto)
SCHW.
Black
Thermo-
Thermal
fhler sensor
BLAU
Blue
JP19
Blue
BLAU
JP4
Brown
BRAUN
JP18
Flow meter /
FlowmeterTurbine
Turbine
GELB
Yellow
GRN
Green
JP1
WEISS
White
Reedschalter
Reed
switch
JP24
WEISS
White
CPU
GRN
Green
Dosierschalter
Doser switch
JP10
SCHW.
Black
COD. 1.8.155.07.58
GRN
Green
JP12
Brown
BRAU
JP25
JP23
Brew
unit switch
Brhgruppe
Yellow
GELB
Door switch
Tr-schalter
HWD HWS
Schalter
switch
Drip
tray switch
MS Tropflade
SCHW
Black
Red
ROT
SCHW.
Black
Gear
MS2
MS2switch
GetriebeBrewschalter
position
Red
ROT
Yellow
GELB
Gear
MS1
MS1switch
GetriebeHome
position
schalter
BRAUN
Brown
JP5
BLAU
Blue
JP15
JP6
SCHW.
Black
Th. Si
Thermal fuse
Durchlauf
Flow
heater
erhitzer
TT192
192
Thermal
Th.-Sifuse
T 70T70
WEISS
White
Dosiermagnet
Doser
Brown
BRAUN
Ind. resistor
JP2
JP9
Black
SCHW.
Ind.
Widerstand
15H
2A
WEISS
White
JP28
M1
Mahlwerkmotor
Grinder
motor
N-Filt
N
JP7
GELB
Yellow
Getriebevorwiderst.
Gear resistor
GELB
Yellow
Red
ROT
BLAU
Blue
Yellow
GELB
M2
Pumpe
REV.5 FEB.2005
HauptMain
switch
schalter
Pump
TSI Pumpe
Thermal
fuse
T 70 T 70
Blue
BLAU
Gear motor
Getriebemotor
Ind. Widerstand
Inductiv
resistor
uH 2A
15H152A
TS
Thermost.Thermostat
Durchl.erh.
Flow heater
Durchlauferhitzer
Flow heater
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
SCHW.
Black
Thermo-
Thermal
fhler sensor
BLAU
Blue
JP19
Blue
BLAU
JP4
BRAUN
Brown
JP18
Flow meter /
GELB
Yellow
Flowmeter
Turbine
GRN
Green
JP1
WEISS
White
JP24
Reedschalter
Reed switch
WEISS
White
CPU
GRN
Green
Dosierschalter
Doser switch
JP10
SCHW.
Black
COD. 1.8.155.11.58
GRN
Green
JP12
JP23
Door switch
Tr-schalter
HWD HWS
Schalter
switch
MS Tropflade
Drip
tray switch
SCHW
Black
ROT
Red
SCHW.
Black
Gear
MS2
MS2switch
GetriebeBrewschalter
position
ROT
Red
Yellow
GELB
Gear
MS1
MS1switch
GetriebeHome
position
schalter
BRAUN
Brown
JP5
Tassenwrmer
Cupheater PTC PTC
BRAU
Brown
JP25
Brew
Brhgruppe
unit switch
Yellow
GELB
BLAU
Blue
SCHW.
Black
JP15
Th. Si
Durchlauf
Thermal fuse
erhitzer
Flow
T 192heater
Thermal
Th.-Si fuse
T 70T70
WEISS
White
JP6
T 192
Dosiermagnet
Doser
Brown
BRAUN
JP17
Ind. resistor
SCHW.
Black
JP2
WEISS
White
JP28
JP9
Ind.
Widerstand
15H
2A
M1
Mahlwerkmotor
Grinder
motor
N-Filt
N
JP7
Getriebevorwiderst.
Gear resistor
GELB
Yellow
GELB
Yellow
ROT
Red
BLAU
Blue
M2
Ind. Widerstand
Inductiv
resistor
uH 2A
15H152A
Yellow
GELB
BLAU
Blue
BLAU
Blue
TS
Thermost.
Thermostat
175
TT 170
Gear motor
Getriebemotor
HauptMain
switch
schalter
Pump
Pumpe
Th.Si
Thermal fuse
Pumpe
T T7070
Durchlauferhitzer
Flow heater
Rohrheizung
Pipe heater
REV.5 FEB.2005
P
Thermostat
Th. Si
170
TT229
TS
Thermost.Thermostat
Durchl.erh.
Flow heater
170
TT170
Page 5/13
4. FUNcTION/TIMING
INCANTO
SCHW.
Black
Blue
BLAU
JP19
BLAU
Blue
Brown
BRAUN
Flow meter /
Flowmeter
Turbine
Yellow
GELB
JP18
Green
GRN
WEISS
White
JP24
Reedschalter
Reed switch
White
WEISS
GRN
Green
Doser switch
Dosierschalter
JP10
JP1
Black
SCHW.
Green
GRN
Brhgruppe
Brew
unit switch
Yellow
GELB
CPU
Tr-schalter
Door switch
HWS
switch
Brown
BRAU
JP12
COD. 1.8.155.10.58
HWD Schalter
SCHW
Black
ROT
Red
JP25
Drip
tray switch
MS
Tropflade
GetriebeGearMS2
switch
MS2
schalter
Brew position
ROT
Red
JP4
GetriebeGearMS1
switch
MS1
schalter
Home position
GELB
Yellow
Brown
BRAUN
Tassenwrmer
Cupheater PTC PTC
SCHW.
Black
JP23
Blue
BLAU
JP5
SCHW.
Black
JP15
Th. Si
Durchlauf
erhitzer
Thermal
T 192 fuse
Thermal
fuse
Th.-Si T
70T70
Flow heater
T 192
WEISS
White
JP6
Dosiermagnet
Doser
Brown
BRAUN
JP17
Ind. resistor
Black
SCHW.
JP2
Ind.
Widerstand
15H
2A
WEISS
White
JP28
JP9
M1
Mahlwerkmotor
Grinder motor
N-Filt
N
JP7
Getriebevorwiderst.
Gear resistor
Yellow
GELB
JP14
Yellow
GELB
ROT
Red
BLAU
Blue
M2
Ind. Widerstand
Inductiv
resistor
uH 2A
15H152A
Yellow
GELB
BLAU
Blue
BLAU
Blue
TS
Thermost.
Thermostat
T 170
175
T
Gear motor
Getriebemotor
HauptMain
switch
schalter
Pump
Pumpe
Th. Si. fuse
Thermal
Pumpe
T 70 T 70
Durchlauferhitzer
Flow heater
Rohrheizung
REV.5 FEB.2005
Thermostat
Th. Si.
TT229
170
TS
Thermost.
Thermostat
Durchlauf
Flow heater
T erh.
170
T 170
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
3. Timing
The following time chart indicates the functions of the individual components in terms to time
ap p .5 .5 sec
G rin de r mo to r
Do se r
He ati ng
a pp . 1.5 min
Pu mp
G ear m o tor
Statu s
Up
au f
Hea ti ng stag e
Sta nd -b y
dab
own
Co ffe e pr oc ess
Explanation:
Two processes start when the main switch is activated:
Firstly, the gearmotor is initialised: The gears move to MS1 (lower limit switch), change rotating direction,
leave MS1 and move to the home position (about 2 mm after MS1).
The instantaneous water heater is then activated for about 1 min 30 sec., heating the water to operating
temperature, whereby heating takes place for about 60 sec. continuously and then is alternated for the rest of
the time.
After activating the start button:
1.
2.
3.
4.
5.
6.
REV.5 FEB.2005
Page 7/13
4. FUNcTION/TIMING
INCANTO
4. Function
4.1. Gearmotor
The gearmotor is connected to the power element of the circuit board via the auxiliary heating system. In
order to perform forward and backward movements, the gearmotor is controlled alternately with a positive
and negative half wave. The voltage is limited by the electronic system to approx. 30 to 35 V. In the event
of overload the motor's electronic system switches off after 8-10 sec. and the red fault LED flashes /
brewing unit lock indicator.
If the brewing unit is locked in the upward movement, the cycle is interrupted after about 8 seconds and the
control system attempts to move the brewing unit to the idle position. This occurs, for instance, when too
much powder is present in the brewing chamber. If the brewing unit is locked in the downward movement,
the motor turns off after 8 seconds and the machine is locked. This situation is indicated by the flashing
fault LED / brewing unit lock indicator. The machine must be turned off and the cause of the lock
removed.
MS2 (Microswitch)
Home position
Gear cam 2
(home position)
MS1 (Microswitch)
Home position
Gear cam 1
(home position)
Note: The gear wheel must always be installed so that MS1 and MS2 are positioned at the long
section of the switching cams!
REV.5 FEB.2005
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
REV.5 FEB.2005
Page 9/13
4. FUNcTION/TIMING
INCANTO
Temperature
0
15
20
40
90
100
130
140
Resistance ()
1629
1845
1922
2246
3168
3366
3979
4188
Resistance trend ()
0
216
77
324
922
198
613
209
4.7. Grinder
The grinder is a conical grinder with upper and lower grinding disc. The grinding level is set by adjusting
the height of the upper grinding disc by means of the screw thread.
If the grinding discs are drawn apart by turning the grinding level adjusting ring (turning anti-clockwise),
the grinding is coarser, while turning the adjusting ring clockwise will result in a finer grinding.
ATTENTION: Adjust the grinding level only when the grinder is in operation!
EXCEPTION: Grinder is empty.
The grinder operates with a direct current motor and the grinding disc rotation speed is determined by a
gearmotor. The grinder motor operates with a voltage of 260 V direct current.
The grinder is equipped with an anti-gravel protection (friction clutch).
4.8. Doser
The coffee quantity for the current coffee process is portioned (dosed) in the doser chamber; a higher dose
results in a stronger (more concentrated) coffee. A lower dose results in a weaker (less concentrated
coffee).
The doser is controlled by a microswitch. The ground coffee is transferred from the grinder and is pressed
into the dosing chamber; when the dosing chamber is full, the microswitch is activated and transmits to the
CPU the signal to turn the grinding motor OFF.
Grinding is stopped, the dosing magnet engages, opens the dosing flap and the coffee falls into the brewing
unit.
If the dosing microswitch is not activated within 20 seconds from start of the grinder motor, the coffee
beans low signal appears.
The dosing quantity is set automatically by shifting the doser housing wall together with its microswitch.
Adjustments can be made with the hand wheel in the coffee bean container.
REV.5 FEB.2005
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
Fig. 1
Fig. 2
REV.5 FEB.2005
Page 11/13
4. FUNcTION/TIMING
INCANTO
Fig. 3
Fig. 4
REV.5 FEB.2005
Saeco Austria AG
INCANTO
4. FUNCTION/TIMING
REV.5 FEB.2005
Page 13/13
CHAPTER 5
SERVICE PROGRAMME
Page
1.
Service programme
(Incanto / Inc. R. Steam)
1.1. Functions programme
1.2. Diagnosis menu (diagnosis box)
1
1
3
6
6
8
REV5 FEB.2005
11
11
INCANTO
5. SERVICE PROGRAMME
Access:
Access the service mode by turning on the machine and simultaneously pressing the coffee
and steam buttons.
The various functions indicated in the table can be checked by pressing the button combinations listed
below.
Powder
coffee
x
Unit down
Expresso Coffee
Descale
Grinder
Pump *
Steam/
Hot water
x
x
Dosing magnet
Microswitch
status
Powder LED
(MS2)
Expresso LED
(MS1)
Coffee LED
(Doser switch)
Fault LED
(flow meter pulse)
Heating system
x
+ HWS
* In order for the flow meter pulse to be indicated, the HWS valve must close once again after opening
so that the HWS microswitch re-opens.
REV.5 FEB.2005
Page 1/11
5. SERVICE PROGRAMME
INCANTO
Control LED
Reed switch
(Water low)
Dregs drawer/Drip
tray
HWS switch
Water low
Coffee beans low
Door switch
Descaling LED
Brewing unit
Steam LED
Page 2/11
Fault LED
REV.5 FEB.2005
INCANTO
5. SERVICE PROGRAMME
Setting range
Increment
Comments
Number of flow meter pulses for
each saved cup fill volume, where
300 pulses correspond to approx.
100 ml.
50 1,000 Pulses
+/- 1
50 1,000 Pulses
+/- 1
1 50
+/- 1
Do not change!
1 50
+/- 1
Do not change!
70- 130C
+/- 1
HIGH TEMP.
C
92
70- 130C
+/- 1
TEMP. OF 1st
COFFEE
C
94
70- 130C
+/- 1
STEAM TEMP.
C
125
70- 135C
+/-1
195
COFFEE
No. of PULSES 360
----HEATING---PARAMETER K1 7
----HEATING---PARAMETER K2 30
NORMAL TEMP.
C
86
REV.5 FEB.2005
Page 3/11
5. SERVICE PROGRAMME
Function
TEMP. INCREASE
C
10
INCANTO
Setting range
0-50C
PRE-BREWING
Increment
+/-1
01
1
GRINDS COUNTER
0-50
+/-1
GRINDS MAXIMUM
13
5-50
+/-1
--TOTAL COFFEE-CYCLES
Number
--TOTAL WATER-(ml)
Number
WATER DESCALING
(ml)
HOT WATER
FLOW (l/h) 20
---------------------
-----------------------
---------------------
-----------------------
---------------------
-----------------------
6 - 34 1/h
+/- 2 1/h
58,000 - 65,500
+/- 1
WATER HARDNESS
3
MACHINE STATUS
128
14
Number
Page 4/11
0 255
REV.5 FEB.2005
Comments
The boiler temperature is
increased by a set value shortly
before brewing in order to preheat the boiler and compensate
for the temperature drop during
the first water flow.
0 Deactivate pre-brewing
1 Activate pre-brewing
Counts number of coffee cycles.
When this value reaches the
Grinds Stop value, "GRINDS
CONTAINER EMPTY" will be
displayed. (Reset by removing
dregs drawer for emptying within
a min. of 6 sec.)
Number of cycles until "EMPTY
GRINDS CONTAINER" is
displayed.
Total of all coffee cycles, cannot
be reset.
Total water flow volume (in ml) /
not resettable
Total water flow (in ml) since last
descaling / resettable.
The pump delivery rate for hot
water can be expressed in litres
per hour.
The pump delivery rate is adjusted
in relation to the HOT WATER
FLOW setting by means of a
phase controlled modulator. Pump
tolerances can thus also be
adjusted. An equivalent value is
saved under HOT WATER PUMP
ADJUSTMENT.
Value set in user menu for
descaling interval
Programme code
INCANTO
5. SERVICE PROGRAMME
Function
Setting range
--DATE OF MANUF--- --------------------DAY
--DATE OF MANUF--- --------------------MONTH
--DATE OF MANUF--- --------------------YEAR
--SERVICE DATE-0 - 31
DAY
--SERVICE DATE-0 - 12
MONTH
--SERVICE DATE-1996 - 2050
YEAR
Increment
---------------------------------------------
Comments
This date indicates when the
machine was manufactured. This
date cannot be changed, but can
be printed.
----------------------+/- 1
+/- 1
+/- 1
REV.5 FEB.2005
Page 5/11
5. SERVICE PROGRAMME
INCANTO
Access the service programme from the standby mode (press 2x Menu/OK) by keeping the
EXPRESSO LUNGO and HOT WATER button pressed, whilst pressing the MENU/OK
button again.
While the buttons are kept pressed, the current software version is shown.
Expresso button
Arrow button
Coffee button
Arrow button
The various functions indicated in the table can be checked by pressing the button combinations listed
below.
Buttons
S1
Expresso
Unit up
Unit down
S2
S3
Coffee Expresso
lungo
Pipe heating
Temperature
indicator
in C
Page 6/11
S6
Menu/OK
S7
Descale
x
x
Doser
Heating plate
Heating system
Instantaneous water
heater
S5
Hot
water
Grinder
Pump
S4
Powder
coffee
x
x
x
x
x
x
x
x
REV.5 FEB.2005
INCANTO
5. SERVICE PROGRAMME
The upper display line signals the activated microswitch and the Hall effect of the turbine.
The activated buttons are signalled by the lower display line (e.g. 1=S1, 2=S2, etc.).
All CPU input signals from the machine appear in the first line of the
display.
1 = Brewing unit in brewing position (brewing position microswitch activated)
2 = Brewing unit in at-rest position (idle position microswitch activated)
3 = Doser microswitch activated (full)
4 = HWS valve microswitch activated
5 = Grinds container microswitch activated
6 = Brewing unit microswitch activated
7 = Water tank full (reed contact not activated)
8 = Flow meter pulse
9 = Front door microswitch
All CPU input signals from the control board appear in the second line of
the display.
1 = Expresso
2 = Coffee
3 = Expresso lungo
4 = Powder coffee
5 = Hot water pre-selection
6 = Stand-by button
Flow rate:
If the pump is activated during test mode and the hot water valve opened, a two-digit number
appears at the bottom right side indicating the flow rate. This value must be between 40 - 60.
Grinder rate:
If no button is activated, a number appears at the bottom right side referring to the grinder
rate. This value must be between 125 - 135.
Exit: Switch the machine off at the main switch.
REV.5 FEB.2005
Page 7/11
5. SERVICE PROGRAMME
INCANTO
Expresso button
Arrow button
Coffee button
Arrow button
Access:
Access from the standby mode (press 2x Menu/OK) by keeping the EXPRESSO,
EXPRESSO LUNGO and HOT WATER button pressed and pressing the MENU/OK button
with a slight delay. (The user programme is also available in this mode.)
Using the button scroll to the menu item "Diagnosis" and confirm using Menu/OK.
Changing programme values:
Increment
+/- 1
Comments
Number of flow meter pulses for
each saved cup fill volume, where
300 pulses correspond to approx.
100 ml.
50 - 1,000 Pulses
+/- 1
50 - 1,000 Pulses
+/- 1
1 - 50
+/- 1
Do not change!
1 - 50
+/- 1
Do not change!
200
COFFEE
No. of PULSES 360
----HEATING---PARAMETER K1 7
----HEATING---PARAMETER K2 30
Page 8/11
Setting range
50 - 1,000 Pulses
REV.5 FEB.2005
INCANTO
Function/Standard
----HEATING---SENSOR ADJUST.
96
5. SERVICE PROGRAMME
Setting range
Increment
NORMAL TEMP.
C
84
70- 130C
+/- 1
HIGH TEMP.
C
90
70- 130C
+/- 1
TEMP. OF 1st
COFFEE
C
92
70- 130C
+/- 1
STEAM TEMP.
C
125
TEMP. INCREASE
C
10
70- 135C
+/-1
0-50C
+/-1
0-50
+/-1
5-50
+/-1
GRINDS COUNTER
Number
GRINDS STOP
13
TOTAL WATER
(ml)
Number
REV.5 FEB.2005
Comments
To adjust processor tolerances.
If the temperature in test mode
with a set measuring resistance of
3246 exceeds or falls short of
the specified temperature value
(96C) by more than 1C, the
value indicated in test mode must
be applied to adjust the sensor.
No measuring resistance: Do not
change!
Normal temperature is used if not
more than 6 min. have elapsed
since last coffee dispensed.
If no coffee is dispensed for an
extended time (over 6 min.), the
next coffee will be heated to a
higher temperature to compensate
for cooling of the brewing unit
and the associated temperature
loss.
Used when dispensing the first
coffee after the machine has been
turned on, to compensate for the
high temperature loss due to the
cold brewing unit and water pipes.
No function
The boiler temperature is
increased by a set value shortly
before brewing in order to preheat the boiler. and compensate
for the temperature drop during
the first water flow.
Counts number of coffee cycles.
When this value reaches the
Grinds Stop value, "GRINDS
CONTAINER EMPTY" will be
displayed. (Reset by removing
dregs drawer for emptying - min.
6 sec.)
Number of cycles until "EMPTY
GRINDS CONTAINER" is
displayed.
Total water flow volume (in ml) /
not resettable
Page 9/11
5. SERVICE PROGRAMME
INCANTO
Function/Standard
WATER DESCALING
(ml)
HOT WATER
FLOW (l/h) 20
Setting range
Increment
6 - 34 1/h
+/- 2 1/h
HOT WATER
PUMP ADJUST. 63000
58,000 - 65,500
+/- 1
WATER RESERVE
COUNTER
NUMBER
WATER RESERVE
STOP
600
MACHINE STATUS
36
--DATE OF MANUF--DAY
--DATE OF MANUF--MONTH
--DATE OF MANUF--YEAR
--SERVICE DATE-DAY
--SERVICE DATE-MONTH
--SERVICE DATE-YEAR
0 - 255
---------------------
0 - 31
---------------------------------------------------------------+/- 1
0 - 12
+/- 1
1996 - 2050
+/- 1
-----------------------------------------
Comments
Total water flow (in ml) since last
descaling / resettable.
The pump delivery rate for hot
water can be expressed in litres
per hour.
The pump delivery rate is adjusted
in relation to the HOT WATER
FLOW setting by means of a
phase controlled modulator. Pump
tolerances can thus also be
adjusted. An equivalent value is
saved under HOT WATER PUMP
ADJUSTMENT.
When the water tank is full, the
value from WATER RESERVE
STOP is applied. The flow meter
pulses are counted from when the
reed switch is switched and
deducted from the value. If a
beverage is chosen for which the
saved pulse number is higher than
the remaining pulses, the message
FILL WATER TANK appears.
Water reserve from when the read
switch is switched to pulses.
Programme code
This date indicates when the
machine was manufactured. This
date cannot be changed.
Page 10/11
REV.5 FEB.2005
INCANTO
5. SERVICE PROGRAMME
Access the service mode by turning on the machine and simultaneously pressing the double
expresso and steam buttons.
Press Coffee and Steam buttons.
Coffee
Steam
Alarm -LED
Filter Alarm
8
Various test functions can be activated in the service mode by activating either the coffee or steam
buttons in conjunction with various coffee quantity settings.
Programme table
Function
Pump/Flow meter
Brewing unit
(Gearmotor)
Brewing pos.
Heating system
Brewing unit
(Gearmotor)
Home pos.
Dosing magnet
Grinder
Button
Control setting
Cup fill volume
Coffee
+HWS
Steam
Indicator LED
Fault LED
(flow meter pulses) *
Coffee LED
Gear switch
Coffee
Steam(Hot water)
Coffee LED
(Gear switch)
Coffee
Steam
(Hot water)
Steam LED
Doser full
Microswitch
HWS
Steam LED
Microswitch
Door
Microswitch
Brewing unit
Microswitch
Grinds container
REV.5 FEB.2005
Page 11/11
CHAPTER 6
FAULTS
Page
1. Faults
REV5 FEB.2005
INCANTO S-CLASS
6. FAULTS
1. Faults:
The following table indicates the most common faults, listed by component.
Doser
Heating
Part
Fault
Cause
HS LED defective
Electronic system defective
Cold coffee
Standby LED lights up
continuously
Temperature differences
No froth
Heating remains cold
Coffee and expresso LEDs flash
continuously
Does not function
KTY defective
Electronic system defective
Weak coffee
Grinder
REV.5 FEB.2005
KTY defective
Electronic system defective
Heating - Interruption
Thermal fuse defective
Heating plug connection
Interruption
Motor defective
Electronic system defective
Sensor defective
Gear defective
Page 1/3
6. FAULTS
Pump
Overpress
ure valve
HWS system
Brewing unit
Gearmotor
Part
Page 2/3
INCANTO S-CLASS
Fault
Cause
MS defective
Motor defective
Motor resistor defective
Loose motor connections
Gear wheel defective
Electronic system defective
Sluggish / obstructed
Plunger stiff
Gasket of valve plug swollen
(black O-ring)
Gasket of plunger swollen
REV.5 FEB.2005
Defective pump
Thermal fuse defective
Hairline crack in joint area
INCANTO S-CLASS
Fault
Cause
Float
Turbine
Part
6. FAULTS
REV.5 FEB.2005
Page 3/3
CHAPTER 7
FAULT DIAGNOSIS
Page
1.
REV5 FEB.2005
1
1
2
3
4
5
6
7
INCANTO
7. FAULT DIAGNOSIS
No
Yes
Is there current
downstream from the
No
Replace - END
No
Replace - END
Yes
No
Replace - END
Yes
KTY defective?
Yes
Replace - END
Yes
Replace - END
No
Electronic system
defective?
REV.5 FEB.2005
Page 1/7
7. FAULT DIAGNOSIS
INCANTO
Water low
Is water tank filled?
Fill water
END
No
Yes
Replace /
Remove
END
Yes
No
Is magnet old?
Yes
Replace float
END
No
Is reed sensor
defective?
Yes
No
Electronic system
defective?
Page 2/7
Yes
Replace - END
REV.5 FEB.2005
INCANTO
7. FAULT DIAGNOSIS
Is the pump
powered?
No
Yes
Check polarity /
Replace pump
END
No
Is pump thermal
fuse OK?
Yes
Is water tank
empty?
Yes
Replace
electronic
Yes
No
Yes
No
Is water filter
calcified / dirty?
Descale / Replace
END
Yes
No
No
Yes
Replace
END
Yes
No
REV.5 FEB.2005
Page 3/7
7. FAULT DIAGNOSIS
INCANTO
Fill
END
Yes
No
No
Yes
No
Yes
Replace electronic
system
No
Replace motor
END
END
Yes
Yes
No
Yes
No
Yes
END
Page 4/7
REV.5 FEB.2005
No
INCANTO
7. FAULT DIAGNOSIS
Grinds container
not detected
Is grinds container installed?
Yes
No
Replace MS
END
No
No
Can grinds
container be
Yesn
Yes
END
No
No
No
Replace MS
END
Yes
Check if brewing
unit is blocked
REV.5 FEB.2005
Page 5/7
7. FAULT DIAGNOSIS
INCANTO
No
Grinder
obstructed
Yes
Page 6/7
REV.5 FEB.2005
INCANTO
7. FAULT DIAGNOSIS
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Replace gearmotor
END
No
Gear resistor
thermal fuse OK?
No
Replace gearmotor
resistor
END
Yes
REV.5 FEB.2005
Page 7/7
CHAPTER 8
REPAIRS /
SERVICE SCHEDULE
Page
1. Repairs schedule
2. Service schedule
3. Final test
REV5 FEB.2005
1
1
2
INCANTO
1. Repairs schedule:
The repairs schedule, together with the service schedule, lists all relevant activities to be
performed in an efficient sequence.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Activity
Visual check (transport damage)
Record of machine data
Functional check / Error analysis (test mode)
Opening of machine
Visual check (leakages)
Mechanical systems check (functional test)
Defect detection
Modifications check
Service operations according to service schedule
Internal cleaning
Functional test (with open machine / leakage test)
Assembly
Final test according to test schedule
Steam off (in the event of risk of frost)
External cleaning
Lubrication of brewing unit
Insulation test
Documentation
2. Service schedule:
Service activities
R = Replace
AT = Acoustic test
Component
Water filter
Lip seal / Water tank
Coffee return flow valve
Valve spring
Valve plug O-ring
Valve plug O-ring
Filter (brewing unit)
Hose connections
Pump
Gearmotor
Grinder
Doser
Water circuit
HWS valve
Water outlet (valve plug)
O-ring (boiler connection /
instantaneous water heater)
C = Clean
D = Descale
Activity
R
R
R
R
R
R
C / VC
VC
VC / AT
AT / VC
C/A
C
D
VC / R
C
R
REV.5 FEB.2005
VC = Visual check
A = Adjustment
Equipment
Grease solvent
Page 1/2
INCANTO
3. Final test:
Test
Cup fill volume
Cup fill volume
Procedure
2-3 cups on expresso
setting
2-3 cups on coffee setting
Equipment
Measuring
beaker
Measuring
beaker
Noise emission
Froth quantity
Colour of froth
Temperature
Measurement of
dispensed coffee stream
Grind level
Hot water
Steam function
Water Low
indicator
Grinds Container
Absent indicator
Coffee Beans
Low indicator
Temperature measuring
device
Insulation test
Page 2/2
Instruction
Equal quantity
Tolerance
15%
Equal quantity
15%
Empirical value
Standard noise
Froth cover must
subsequently close
completely
Textured light
brown
84 C
4 C
See Training
REV.5 FEB.2005
CHAPTER 9
DISASSEMBLY
Page
1. Disassembly of the housing
10
12
16
18
24
27
REV5 FEB.2005
21
INCANTO
9. DISASSEMBLY
Remove the water tank and the coffee bean container cover.
Remove the three fixing screws (1) of the coffee bean container.
Remove the three fixing screws (2) of the powder compartment.
Remove the two fixing screws (3) of the front operating panel.
2
1
1
Fig. 1
e)
Fig. 2
Saeco International Group
REV.5 FEB.2005
Page 1/28
9. DISASSEMBLY
f)
INCANTO
Fig. 3
g) Turn steam dial to the right (1) and remove the housing by pulling upwards.
Fig. 4
Page 2/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
h) Tilt the machine panel backwards, remove the reed sensor fixing screw (1) and
remove the water hose (2).
Fig. 5
REV.5 FEB.2005
Page 3/28
9. DISASSEMBLY
INCANTO
Unscrew the two fixing screws of the electronic system fitting and tilt the
electronic system backwards.
Fig. 6
b) Remove the four fixing screws (2) and carefully remove the electronic system
(follow the same procedure for the control panel).
1
2
Fig. 7
Page 4/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
Release the tab (1) by using a screw driver and push dosing magnet out of its
fitting (2).
Fig. 8
Fig. 9
Saeco International Group
REV.5 FEB.2005
Page 5/28
9. DISASSEMBLY
c)
INCANTO
Using a screwdriver, first push the doser flap valve out of the open bearing seat
(1). Then perform the same action on the opposite side (2).
Fig. 10
Page 6/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
Disassemble housing.
Disassemble doser switch.
Push doser switch from its fitting (1).
Lift dosing lever from its fitting (2) and push doser switch fitting forward out of
the guide (3).
3
1
Fig. 11
REV.5 FEB.2005
Page 7/28
9. DISASSEMBLY
INCANTO
1
Fig. 12
b) Unscrew locking screw from milk frothing nozzle and remove frothing nozzle
from HWD pipe (1).
c) Remove HWD pipe cover (2).
Fig. 13
Page 8/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
d) Remove HWD pipe fitting (1) and feed HWD pipe through door.
Fig. 16
REV.5 FEB.2005
Page 9/28
9. DISASSEMBLY
INCANTO
Unscrew fixing spring from hose connection (1) and remove hose.
Fig. 15
4
3
1
Fig. 16
Page 10/28
REV.5 FEB.2005
INCANTO
e)
9. DISASSEMBLY
Fig. 17
REV.5 FEB.2005
Page 11/28
9. DISASSEMBLY
INCANTO
Fig. 18
c)
Remove the fixing screw of the upper grinding adjustment ring (1).
Fig. 19
Page 12/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
d) Release the three fastening tabs (1) on the underside and remove the upper
grinding adjustment ring (2).
1
2
Fig. 20
e)
Turn the grinding adjustment ring (1) clockwise until the three lugs of the
grinding disc fitting (2) are clearly visible and remove the upper grinding disc
from the grinder.
Fig. 21
REV.5 FEB.2005
Page 13/28
9. DISASSEMBLY
f)
INCANTO
Remove the fixing screw (1) of the grinding cone (note: left thread) and carefully
remove the grinding cone (gravel protection).
Fig. 22
Fig. 23
Page 14/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
Fig. 24
REV.5 FEB.2005
Page 15/28
9. DISASSEMBLY
INCANTO
Fig. 25
Fig. 26
Page 16/28
REV.5 FEB.2005
INCANTO
e)
9. DISASSEMBLY
Remove safety ring (1) and release the three radially positioned tabs (2). Remove
the motor with gears from grinder housing (3).
2
1
Fig. 27
REV.5 FEB.2005
Page 17/28
9. DISASSEMBLY
INCANTO
Install the grinding ring onto its fitting so that the marking (1) on the grinding
adjustment ring and the ring fitting (2) are adjacent to one another.
1
2
Fig. 28
b) Turn the grinding adjustment ring clockwise until a certain friction can be felt.
Fig. 29
Page 18/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
c) Turn about 14 notches in an anti-clockwise direction.
d) Make several test coffees and determine the basic setting depending on froth, flow
rate and dregs grain size.
ATTENTION: Changes to the grind level take effect after about three
grinding cycles following adjustments to the coffee process.
Fig. 30
e)
Place the upper grinding adjustment ring with the red mark as indicated (1) and
screw the fixing and locking screw in the appropriate position (2).
Fig. 31
REV.5 FEB.2005
Page 19/28
f)
9. DISASSEMBLY
INCANTO
When installing the coffee bean container, ensure that the dosage adjustor is in
position 8.
Page 20/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
Fig. 32
Remove the three fixing screws of the instantaneous water heater (1).
Fig. 33
Saeco International Group
REV.5 FEB.2005
Page 21/28
9. DISASSEMBLY
INCANTO
d) Remove the two hose clips (1) and pull hoses off connection angle (have a
container available for catching the water).
e) Disconnect earth connection (2).
Fig. 34
Fig. 35
Page 22/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
f) Uninstall thermostat spring, and remove thermal sensor (KTY) and thermostat (1).
g) Unscrew the three screws and dismantle valve body support (2).
Fig. 36
Comments: The four screws of the instantaneous water heater (3) must be reused
in the new instantaneous water heater.
ATTENTION: In the event that the KTY is replaced, the old metal core must be
reused in the new KTY.
REV.5 FEB.2005
Page 23/28
9. DISASSEMBLY
INCANTO
Fig. 37
Fig. 38
d) Remove instantaneous water heater feed line (see Fig. 34 & 35).
e) Pull grinding motor out of its fitting (see Fig. 26).
Page 24/28
REV.5 FEB.2005
INCANTO
f)
9. DISASSEMBLY
Unscrew the nine screws (1) of the gear cover and remove cover.
Fig. 39
When replacing the gear wheels, the arrow on the large gear wheel (1) must face in the
direction of the axis of the small gear wheel (2). The brewing unit cannot be installed
in this position (Install all components, switch on machine - gears go to home position
- install brewing unit.) The small gear wheel can be assembled as required.
MS 2
MS 1
2
Fig. 40
Saeco International Group
REV.5 FEB.2005
Page 25/28
9. DISASSEMBLY
INCANTO
The gear motor can be removed without dismantling the pump (1).
Fig. 41
Page 26/28
REV.5 FEB.2005
INCANTO
9. DISASSEMBLY
Fig. 42
Fig. 43
d) Release the four fastening tabs (1) and remove the pump assembly bracket
protection (2).
2
1
Fig. 44
Fig. 45
REV.5 FEB.2005
Page 27/28
9. DISASSEMBLY
e)
f)
INCANTO
Remove upper pump connection angle (1) and overpressure hose (2).
Remove fixing spring (3) and pressure hose (4).
1
4
2
Fig. 46
Fig. 47
Page 28/28
REV.5 FEB.2005
CHAPTER 10
CIRCUIT DIAGRAMS
REV5 FEB.2005