Cng ngh sn xut, vn hnh

Cng ngh sn xut

i vi mt s nh sn xut b tng t cng ngh ly tm, va b tng c sn
xut t xi mng, nc ct 1 x 2 v cc ph gia (tng do v gim nc) nu cn.
Hn hp nguyn liu c nh lng bng cc cn in t.
- Chu trnh trm trn b tng c khp kn v hon ton t ng ha.
- i vi my trn, hn hp nguyn liu xi mng, nc, ct, 1 x 2 v cc ph gia
c nh lng sn. Khi sn xut th cng nhn np nguyn liu theo khi lng
nh sn vo my trn.
Quy trnh sn xut
Quy trnh sn xut tr in, cc ly tm v cc yu t mi trng c kh nng pht
sinh:

Bi, ct, ri vi

SNG CT
RA

TO NNG THP

Ting n, rung; nc ra dng c

TRM TRN B TNG
Ting n,
B tng ri
vi

LP KHUN

NP CT LIU

CNG THP

QUAY LY TM

HP CC

THO KHUN

BI CHA

S quy trnh sn xut tr in, cc

Ting n, rung

Bi, kh thi t l hi

St, th

Thuyt minh quy trnh cng ngh:

i vi nh my sn xut b tng t cng ngh ly tm, dy chuyn sn xut gm
cc cng on sau:
Bc 1: Chun b vt liu
Kim tra nghim ngt cc nguyn liu u vo: xi mng, ct, , thp. Ct phi
ng theo modul lm cc, c sng sch v gi m.
1 x 2 cng c sng v ra sch lm tng mc b tng.
Thp d ng lc c ct bi my ct st t ng, li my ny c chnh xc cao
nh my s dng b iu khin PLC v cc thit b cm bin thng minh. Ct thp
c gii hn chy t 240N/mm2 n 400N/mm2. Ct thp ny dng lm ct ai cho
cu kin BTCT.
Thp sau khi ct c a vo my dp u dp u thp, mc ch ca vic
dp u thp nhm lin kt si thp vi g to ng sut ko cho si thp.
Thp sau khi dp u s c a vo my hn lng thp t ng to thnh lng
thp hon chnh.
Lng thp c lp vi g cng v c chuyn vo khun sn sng np b
tng. y l cng on quan trng v n gip lng thp c nh v theo ng thit
k.
Song song vi khu chun b vt liu ta phi tin hnh lm r cc thit k cc v
cp phi vt liu chuyn tip sang bc np liu.
Bc 2: Np liu
Va b tng c sn xut t xi mng, nc, ct, 1 x 2 v cc ph gia (tng do
v gim nc) nu cn. Xi mng s dng loi PC40 cho b tng c mc di
50N/mm2 v loi PC50 cho b tng c mc 60N/mm 2. Ct v 1x2 l lao ph hp
vi tiu chun ch to va b tng v c sng lc, ra sch trc khi a vo s
dng. Nc trn b tng l loi nc sch v khng nhim du m v cc nhn t
ha hc gy n mn vt liu b tng v ct thp. Nc trn b tng phi tun th
theo cc tiu chun xy dng tng ng.
Xi mng, nc v ct liu phi c cn lng chnh xc trc khi a vo trm trn
b tng. Va b tng s c chuyn n v tr rt vo khun bng xe ko trn ray
(se gong).
Sau khi lng thp c nh v vo khun th khun ny c t ln xe gong
ch khun. Ti v tr, khun c cung cp b tng t trm trn thng qua h thng
cp b tng. Khun sau khi c np xong b tng th c y khun cn li,
kim tra kn, kht ca khun nhm trnh r r nc b tng khi quay ly tm
khng b nh hng. Sau , khun c chuyn ti cng on tip theo.
Bc 3: Cng thp

Dng cu trc c gn h thng gp khun t ng chuyn khun c np b

tng ti v tr my cng lc to ng sut trc.
y l bc ng lc trc cho cc b tng ly tm theo cc ng sut thit k c
cc mmen khng un khi i vo s dng. Cc kt qu c lu phng th
nghim.
Bc 4: Quay ly tm
Sau khi cng lc to ng sut trc, khun c chuyn ln dn quay ly tm to
hnh sn phm v m b tng. Cc thng s v tc quay, thi gian quay ca
khun c tnh ton b tng c ln cht v t c s ng u tt nht,
vi cht lng nh thit k.
Khun rt va b tng v sau khi cng thp ng lc trc s c chuyn ln
gin quay ly tm. Gin quay c thit k c th iu chnh c tc quay t
0 450 vng/pht, ph hp vi cc giai on n nh va b tng trong khun, to
lc ly tm gy s m nn cht v to nn cng ban u cho b tng
sang giai on bo dng. Thi gian quay ly tm khong 15 pht.
Bc 5: Hp cc
Khun sau khi quay ly tm xong s c chuyn vo hm sy sn phm, sn phm
c sy trong khong thi gian 3,5 4 gi vi nhit ph hp.
Bc 6: Tho khun v a sn phm ra bi cha
Sn phm sau khi ra khi hm hp s c tho khun, kim tra cht lng theo
ng tiu chun, phn loi sn phm, nh s, dn tem v chuyn ra ngoi bi
cha.
Tt c cc bc sn xut cc b tng ly tm ti nh my b tng ly tm An Giang
u c tin hnh kim tra nghim ngt ngay t khu qun l vt liu u vo,
nhm to ra sn phm t cht lng cao nht cung cp cho th trng.
Vn chuyn trong nh my: Cu kin b tng thnh phm trong nh my c vn
chuyn bng cn trc c sc nng 10 15 tn v nhp n 18m hoc ln hn. di
chuyn, mt h thng cng trc c thit k c th chuyn thnh phm n ni
bi tn tr hoc a ln phng tin vn chuyn cho cng trnh.