Professional Documents
Culture Documents
Oracle Preventive Maintenance - Good Document
Oracle Preventive Maintenance - Good Document
Maintenance
Venkatesh Hemmige
Oracle Corporation
Agenda
Overview
equipments
The potential consequences of breakdown in operation can exceed service
Define Assets,
activities,
meters
Associate
activities and
assets with
meter
Define PM
schedules with
rules
Define
suppression if
any
Complete WO
and PM cycle
Generate work
orders
materials used
Meters are used to measure asset usage and service the asset, based on the
measurement.
Associate asset or asset group with activities and meters
Meters
group
Meters Absolute and Change types
Meter usage based on Rate per day or Number of Past Readings
Can define meter hierarchies so that flow from parent to child meter
Meter reset
Meter readings can be entered directly or upon completion of work orders
Meter definition
Set Names in PM
A PM schedule for an Activity and an Asset Number or Asset Group must
used for generating Work Orders. Other PM Schedules in other Sets can be
used for simulation purposes
Can assign PM schedules to set MAIN. This is the seeded set name that
already exists
10
Set names
11
PM Schedule Definition
Define the required PM scheduling rules
PM uses Meter Rate per day or Number of Past Readings to arrive at future
dates.
Enter Last Service Information (dates). These dates are used by the Preventive
Maintenance Scheduler as a starting point for calculating the next due date for
a suggested Work Order.
After the Preventive Maintenance Work Order is completed this date resets to
PM Rules
List Dates ex: Suggest a shutdown work order on Nov 25
No computation; Look at Last Service Date and figure out the next suggestion
Figure out the usage based on meter setup/moving average and calculate the next
Service Date
If number of meter readings > Number of Past Readings in Meter definition use
Moving Average
13
14
Default - PM will be used for work order generation. Can have multiple PMs
for the same asset activity combination for simulation but only ONE default
PM
Run to Failure - Asset will run to failure and hence PM will not generate work
orders unless you request explicitly via Include Run to Failure flag in
Forecast tab of Maintenance Workbench
Generate Next Work Order - Upon setting the flag to YES only the next
work order for the PM schedule will be generated if the other work orders for
the same asset-activity are in Complete/Cancelled status
15
duration
Then fit in the other activities using Interval Multiple and Repeat in Cycle
fields
16
17
Example
Base Interval 15000 miles
Oil Change 15000 miles, Repeat in Cycle = N
Interval Multiple - 1
Tune Up 30000 miles , Repeat in Cycle = N
Interval Multiple - 2
Current Cycle 3
Current Interval Count 0
Last Reading Date 01-Oct 2014
Last Meter Reading 15000 miles
Usage 500 miles/day
18
Example
Base Interval 15000 miles
Oil Change 15000 miles, Repeat in Cycle = N
Interval Multiple - 1
Tune Up 30000 miles , Repeat in Cycle = N
Interval Multiple - 2
Current Cycle 3
Current Interval Count 1
Last Reading Date 01-Oct 2014
Last Meter Reading 15000 miles
Usage 500 miles/day
19
an odometer.
We need to perform the following activities on a Car:
An Oil change every 1000 Km
A general maintenance check every 5000 Km
A thorough Brake maintenance every 15000 km
21
PM Engine calculations
PM Engine calculates the work order due dates by a 3 step process:
Due reading = last service reading + interval = 0 + 5000 = 5000
Days remaining for next PM = (due reading- latest reading)/usage rate =
= 05/18/2014 + 50
= 07/07/2014 (cycle, sequence =1,1) and so on..
22
Base
Date
0
23
WO-1(Comp)
WO-2
7
Last Service Date
25
Maintenance Workbench
A flexible option that allows viewing asset work orders and also has
simulation capabilities
Generate Work Orders CP
24
25
Description
EAM_PM_SCHEDULINGS
EAM_PM_ACTIVITIES
MTL_EAM_ASSET_ACTIVITIES
26
Description
CSI_COUNTER_READINGS
CSI_COUNTER_ASSOCIATIONS
CSI_COUNTERS_B
27
Best practices
28
Summary
What we covered
29
QUESTIONS
&
ANSWERS
30