HITACHI INVERTER “HECLVWS:EH SERIES. INSTRUCTION MANUAL operator of the Hitacl HITACHI NB408CXPRECAUTIONS CAUTION : These instructions should be read and clealy understood before working on the HFC-vwS3 series. a — - | CAUTION : Proper grounds, disconnecting devices and other safety devices and their location are the respon- sibility of the user and are not provided by [itachi tee. CAUTION : Be sure to connect any motor thermal switch | or overload device back to the HEC-VWS3 sereies control circuit to assure that the inverter will shut down in the event of an overload or an overheated motor. WARNING : This equipment should be installed, adjusted and serviced by qualified electrical maintenance | personal familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. WARNING : The user is responsible for ensuring that all driven machinery, drive train mechanisms not supplied by Hitachi Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single point failure occur. WARNING : For protection, install a leak breaker type of a large highfrequen- | cy sensitive current to avoid an unnecessary operation. The ground fault protec tion circuit is not designed to protect personal injury.DANGER HIGH VOLTAGE ZN Motor control equipment and electronic controllers are connected to hazardous fine voltage. When servicing drives and electronic controllers, there may be exposed com- Ponents with their cases and protrusions al or above line potential, Extreme care should be taken to protect against shock. Stand on an insulating pad and make it @ habit to use only one hand when checking components. Always work with another Person In case an emergency occurs. Disconnect power whenever possible ta check controllers oF to pertorm maintenance. Be sure equipment is properly grounded ‘Wear safely glasses whenever working on an electronic controller oF equipment CAUTION: Rotating shafts and above ground electrical potentials can be hazardoy Is strongly recommended thal all electrical work contorm to National Ele 1nd local regulations. Installation, alignment end maintenance should be performed only by qualified personnel Factory recommended test procedures, included in the instruction manual, should be followed, Always disconnect electcical power before working on the unlCONTENTS INSPECTION UPON UNPACKING . PRECAUTIONS .. STANDARD SPECIFICATIONS INSTALLATION CIRCUIT CONFIGURATION AND PC BOARD LOCATION ... 5.1 PC board location 5.2 Circuit description ... WIRING AND ADJUSTMENT ... 6.1 Terminals description . 6.2 Wiring equipment 6.3 Wiring precautions 6.4 Adjustment OPERATION ... Before starting test run Operation method .... Digital operation panel . Test operation .... Standard connection diagram and operation TYPE AND FUNCTION OF I/O SIGNALS ... DIGITAL OPERATION PANEL HANDLING 9.1 Configuration of digital operation panel 9.2 Monitor mode list - iti - 10 10 13 15. 15 uv 18 a 23 23 23 25 Pa 30 37 44 44 5110. WwW. 12. 13. 14, (APPENDIX 1) HFC-VWS; Series DATA SETTING LIST ... 9.3 Function mode ... (1) Function mode List (2) Function mode operation (3) Function mode display, setting, change and contents .. (4) Retry function (5) Re-setting to initial setting (setting before shipment) 9.4 Sample setting and change operation . FUNCTION AND DESCRIPTION OF OPTIONAL UNIT MAINTENANCE AND CHECK . TROUBLESHOOTING AND MESSAGE CONTENTS TROUBLESHOOTING FLOWCHART WHEN ORDERING OR INQUIRING PARTS (APPENDIX 2) TORQUE-OUTPUT FREQUENCY CURVES OF HITACHI 4 POLE GENERAL-PURPOSE MOTORS ig 109. INSPECTION UPON UNPACKING Before installation and wiring, check to see: a) @) QB) No damage is found on each product during transportation; The product is as ordered (check the type name, voltage and frequency); and A set of inverter unit and instruction manual are contained together in the package upon unpacking. For any irregularity, contact your sales shop where purchased immediately. 2. PRECAUTIONS In operating the HFC-VWS, Series inverter, first check that there is no problem on the following: inadequate operation can result in damage to the inverter. 2.1 Environment around installation site and installation surface Avoid a high temperature, high humidity, easy-to-dew ambient environment and a place exposed to dust or dirt, corrosive gas and coolant mist, and set the unit in a well-ventilated room not exposed to direct sunlight. Avoid a place subjected to substantial vibration. When installing the unit within the box, remove the terminal cover and blind cover (refer to Fig. 1), In this case, the unit can be operated within the range of -10 to 50°C.2.2 23 24 Use _a nonflanmable material, such a steel sheet on the wall for installation. (The rear side will generate heat | Install the unit always vertically with a marginal spacing around. Check that the input power supply is I-phase 220 to 240 v 50 Hz, and 3-phase 380 to 415 V 50 Hz, 400 to 60.V 60 Hz for 400 V class. Never supply single-phase input for 400 V class. Connection Be sure to connect the power supply to L1.N or L1-L2.L3 (input terminal), and the motor to U.V.W (output terminal). (rong connections damage to the unit.) Be sure to ground an earth terminal ( PE ) for personnel safety. FMD] [REV For operation start and stop, use |Pte|+ | aun)» STOE] end FW/RV terminals. Never tu ON/OFF inp: power supply. 2.5 Maintenance and adjustment After cutting off power supply, do not touch the internal parts until the display on the digital operation panel goes off for 200 V class, and until the LED at the right side of terminal goes off after the terminal cover is removed for27 2.9 400V class. (Since the capacitor charged voltage is still present, it is dangerous.) + Static electricity may cause breakdown to MCU and IC on PC board. Handle these parts after grounding the work bench, soldering iron and person surely. Insulation resistance test and withstand voltage test Special care should be execised for the insulation resistance and withstand voltage tests. When conducting these tests actually, be sure to refer to "Insulation Resistance and Withstand Tests" given under section 11.4 (g). Storage of setting data ‘The soft memory element is used to store data input from the digital operation panel when the inverter power supply is cut off. Turn power OFF once to store the data in memory when the setting data have been changed. It should be noted that the changed data are not stored in memory if reset is performed before power OFF. Refer to page 74 how to return the setting data back to that before shipment and see page 94 regarding life of soft menory element. Record of setting data It is recommended to fill the setting data out the data sheet shown in appendix for service and maintenance. Standard V/F setting: 50 Hz max. constant torque See page 62, 75 when output frequency is set to 50 Hz max.3. STANDARD SPECIFICATIONS The standard specifications of HFC-VWS; Series are as shown in Table 1 and 2 below. Table 1 Standard Specifications (1) Taput power supply L-phase 220.240¥E10%, 50760 #2258] 35BMIES oo.ceoveton, 30/60 nes Output voltage (ox) S-phase 222408 sB0.6ov Control system Voltage source type, sine coded PUM ‘uxpot frequency range Av 166 We (0.5 We scart) £0.58 (25410"C) of the maxinum Frequency Voltage/frequency cha racteristicn 32 eypes selectable ‘Overcurrent capacity 150%, 60 seconds (every 10 minutes) (Gott start/stop) Aecaleration/deceleratton tine Individual setting avatiable Linear aceeleratson/deceleration: 0.1 © 2999.9 seconds Curved acceleration/deceleration: 0.1% 230 seconds ‘Lip conpensation ‘Appros. 1.52 (at based Frequency) under condition of v/# constant Bee shove 15 te Torque boost Variable setting available Frequency resolution 0.01 he operation panel raking torque Regenerative | approx. 10 > 202 (Regenerative braking by Feedback (0 a braking Dynante 06 ‘uailable belov the ainiaum Frequency (iainum Frequency, braking braking time and brake are adjustable.) Speed setting | Digital CE) EZ) Di ey operation TBxtereal signal SiO _~ 7 WA potentionater, OC 0 ~ BV, DO 0% 10¥ (Hnpat impedance O% SWEIS a, 0% 1OVE 30 KB), 4 20 mA (Input Spedence 250 0) Forward/reverse| operation stop Digitar operation panel 7] iE] Frum]: Forward operation [REI]: sever: [STOR] + stop operation External signal Forward operation/stop (normally open la contact command) Reverse opetatton/stop (Ia contact connand) aput staral Faolt reset, imetenteneoue cut-off of output (1a contact comand) Free-run stop Teacantaneoue cut-off of output (Ib contect conmnd) ‘Adjustable between 0.5 and 9.9 Hz (ie contact command) Wletatage apeed operation Up to 4 otages can be aet up (Ze contact comane)‘¥a5; Series Common SPEC (semen Protection uring chrnal relay (alee w tote 4) =e ae foe y [trip at y¢ than Vi of input voltage Z Tiga sSect’ dit tase [fb ot tate: oe 5 De eee @ [instantaneous pover failure | Operation continues for 15 mz or less pover failure & (When restart function is selected, restart is possible in 0.3 sec.) eens eco acer oe & [Retay output of running signat | Contact of during running (le contact output) & DC brake external command DC braking operation with la contact command aos a acco 2 | vibration See Note 7) As per JISCO9I1 (1984) 22 | operacing eite 11,0008 oF Lees in altitude, indoors (place free of corrosive gas eeTable 2 Standard Specifications (2) (200V Class) WWS; Series Specifications Type Pro~ Capacity | Rated Max. (Model tective (eva) | Ouput Appli- | Cooling ‘Abbrevia-| Struc~ Current | cable system tion) ture 22ov | 240v | (A) Motor (KW) 1.SSF3EH | Semi— 1.9 | 2a 0.7 P3EH | Sa¢tosea | 2° a 5 _| see zessraen_| fips (2.9 [ 3a] 7.5 | 1s | toting 7 Forced ale 3.5SF3EH | Yptgo8-)| 4.0] 4.4] 10.5 2.2 pee ay 6.5 (40ov Class) WS: Series Specifications Type | Pro- Capacity | Rated Max. Moder tective (va) | output | Appli~ | Cooling | APPEOS- Abbrevia- | Seruc~ current | cabie | syseen | Welsh tion) ture 380V | 415v | (A) Motor (KW) _ 2, SHFIEH 25[27[ 3.8 1S 7.5 3. SHPSEH 3.5 | 3.8] 5.3 2.2 Sel 75 cooling S.SHPSEH | coy Seri mer2l lees 4.0 8.5 BHF3EH | enclosed| 8.6] 9.3| 13 5.5 14.5 type ~ uinF3eH | 7250) uf w 16 75 15 LHF 3EH is | a7 23 i 22HF3EH ES 32 15 33HF3E [32 P35 22 i SOHFSE 38 | 30 Ore SOHF3E 5 37 air cooling 4 6OHF3E | open oo | 56 75HR3E | type m| 79 {| 0 55 ioourse | (7P00) se 107; 149 5 105 120HF3E u6| 126[ 176 30 105 ‘150HE3E 143 [156 | 2i7 110 150 180HF3E ail 187 | 260 132 160Note 1) Note 2) Note 3) Note 4) Note 5) Note 6) Note 7) Note 8) The applicable motor shown in the table above refers to Hitachi Standard 3-phase 4-pole squirrel-cage motor. When other types of motors are used, select suitable ones so that motor current does not exceed the inverter rated current value during inverter operation. When a general-purpose motor is operated at over 60Hz, contact the motor manufacturer. Output voltage also drops when supply voltage drops. This function is not provided for models (1.5 to 2.5SF3EH, 2.5 to 5.5HFEH) not provided with a cooling fan. The ground fault protection circuit detects the output unbalance current caused by the short circuit between inverter output Lines and the ground. As the detection level is nearly inverter rated current, the person cannot be saved, just inverter pro- tection against its damage. Avoiding the electric shock and death, put the earth leakage current breaker on the input power supply lines. The start-up druing motor free running may cause the ground fault trip by the transient current. The restart function is standard equipped; however, it should be noted that the allowable instantaneous power failure time is 0.3 second. (10 to 55 Hz) for 1.5 to P3EH and 2.5 to 11HP3EH and 0.2G (10 to 55 Hz) for 16 to 22HF3EH and 33 to 180HP3EH, ‘The amplitude by vibration is 0, 3.58 The protective system conforms to JEML030-1977. A rubber bushing is inserted into the wiring hole. When 1P20 pro- tection is required, provide a conduit for wiring to block the hole.4. INSTALLATION 4.1 Installation precautions (1) When some looseness is found on the installation surface, place a plate under the inverter mounting legs to eliminate the looseness before installation. When the inverter is installed in loose conditions, strain caused by such an installation adversely affects the main circuit element, possibly causing damage to the unit. (2) For the mounting wall surface, use a nonflammable material, such a steel sheet to avoid personal injury and a fire. (The heating element is located at the rear.) (3) Since the heat of approx. 5% of the rated capacity is generated from the inverter, special care should be given to the ventilation when the inverter is built in the box, for example. (4) When a plurality of inverters are stored within the box, arrange those units in line. The ambient temperature of inverter may increase, and fin overheat may trip the inverter if the units are stacked inside. (5) When installing the inverter inside the box, remove the terminal cover at the front lower part. (Refer to Fig. 1.) (6) The roof cover is recommended to install above the top vent~ ilating cover of the inverter with the specified space so that the conductive materials of 3 mm or smaller size cannot enter the inside of the inverter, Such the conductive materials inside may cause the inverter damage.4.2 Installation direction and space Be sure to install the HFC-VWS; inverter vertically for cooling. Further, as shown in Fig. 2 below, always keep the unit away from other parts and the wall. Terminal cover Fig. 1 Inverter Appearance (For 1.5% 3,5SP3EH, 2.5 0 11HP3EH) LLLLLL, LLL) LLLLLLS (30) Air flow [_ a iP More ~ 130) a 15 em or Y WUE Middle TIT Tio f Fig. 2. Inverter Installation (Values in parenthese apply to SOHP3EH or greater.) 2G( 5. CIRCUIT CONFIGURATION AND PC BOARD LOCATION 5.1 PC board location ‘The HFC-VWS: PC board location and its circuit configuration are shown in Fig. 3 and Fig. 4 below respectively. Mote) 390698 or nore base dase board (LR92EH oF | estar Sore for sO Chess) alee ee Te pover nodule| «Life wain ciesuie restated 7° 7 Digseat operation panel |] pee sane {| (a || eit || (CoCo : cae ooo TH Stet Seite \} | kcacoca VAL co por, sete fore || = Ch eat nty cacy (oseiuseasio fl : Sas for S00 elses Pot. seters for aptionet re an for snoasy ‘sajustaent board connect detection) Fault reset ‘soothing capacitor eiaeslogt ect LE sor Fig. 3 PC Board Location (For 11HF3EH) - 10 -an) wea srarstlon pane} optional #6 booed 1D Power termi Spent term Seotecceer o=. reac sue [GRE] | O @)® Electromagnetic contactor © SH: shunt resistor ° ©: Meier On $s ecru late vant © on: aese atte omvece mdte) PE fare ole (mrss andl late nae © 2 + caret mateewe © OM : Surge absorber Fig. 4 (a) Circuit Configuration (For 200V Class) -u-conerot otreuse cal Ppl] oad ‘son, Roe wa Jes) fel) = eel optional 2 Soaee Q tower terminal SS Stanar"terwinas © Gs Bectrnayecte cartctor OS} sane Sone (LSE oe wed © tr» seastoraee (omy for 460 class) QS Hs Shunt restaor (5.54 oF tere) 0. atode note (converter mods 0 om * currant ernaforee (PSE or ors) ©. B: Srothing eapcivor © 8 5: carrnt Liniting relator O @ eon stare retey © FW: rover motte (inverter mdse) 08» surae ataoree © TH: Myer etey Segal cee PO ces tre © © : Fas (OHrdeH oF woe) YD) soootning capacitor charging check LED (OF = Ftywheet dtoe O DEL + be reactor Fig. 4 (b) Circuit Configuration (For 400V Class: 22HF3EH or less) -12-5.2 Circuit description 5.2.1 Main circuit 5.2.2 (1) 3+phase AC input voltage is converted to DC voltage through full-wave rectifying diode module DM. (2) DC voltage thus full wave rectified is smoothed through smoothing capacitor CB. (3) DC voltage thus smoothed is inversely converted to AC voltage through inverter module PM. This circuit outputs a waveform similar to a sine wave due to sine-wave modulation (sine coded PWM control) by changing the pulse width of output voltage during inverse conversion. Control circuit (1) CPU circuit + The output voltage/output frequency (V/F) characteristics conforming to motor characteristics are obtained. (32 types of V/F characteristics are built in.) + This circuit allows soft start and soft stop of output frequency command linearly (or curved) preset. + Sine coded PWM control for obtaining inverter output voltage is performed. + Electronic thermal characteristics and overload limiting characteristics are obtained by means of output current detecting signals. is5.2.3 (2) Q) a) ©) + This circuit receives operation, stop, forward operation, reverse operation and multistage speed commands for execution. + This circuit commands the display on the digital operation panel. + Stall is prevented when overcurrent and overvoltage occur. The analog module unit is an interface circuit for trans~ mitting analog frequency command and analog detecting signal to CPU. The interface circuit unit transmits to CPU various external comands, including operation/stop conmands, multistage speed command, jogging operation command and reset command given by a digital signal. The base drive circuit unit, receiving a sine coded PHM signal controlled by CPU, drives the inverter module. The digital operation panel unit allows various displays, using a 16-digit LCD, and also has a built-in control circuit which gives operation/stop instructions. Protection description For HFC-VWS3 protecting description and display contents, refer to the "Troubleshooting and Message Contents" paragraph given under para. 12. - 14 -( 6. WIRING AND ADJUSTMENT ) 6.1 Terminals description The main circuit terminal location and the description of terminals pian sie are shown in Fig. 5 and Table 3 respectively. ae feat fens veded Terminal Location Serer Perainat Diameter Sealy (mir ie yt Ls peju iy w]rej+| |-}) |european |stax. 33sr3en Le oy elt, [se Po 23% criim, we | european | * LIBF3EH tajt2|ta|Pe| uv [w [pel + fu [- J) | terminal, se 16 European | * 220F3E terminal | Max. 8 mn’ a mi [oe [rn [ee us [6 | 13] 17 40, 5OHFSEH v6 [wa [a7 | 23 60,758r3eH — -/ m1 ———+h- ney fie 23 [23 net geet uy om oowsen | faiparbsitidiadon ups me 3 — 78 a5 seoeer’ te TH 33 eae au2|us]re| v[v[w mea [wig | 33 150K 3EH -—— nn ————+ ro [ne 8.5) Senet Tat 32 reoursen | faeb2HsHLu ne [M10 fndividoa eee HO [M2 [individua ma [wo | 8.5 x3: Cross section area PE": Ground Fig, 5 Main Circuit Terminal Location 15 -Table 3 Description of Terminals Terainal Code TTerninal None us comercial power supply | 1 9 220°» 2400/50 Hz, 60 He Li! ta, ua | fopor termined 3.6 3en © Ais0/50 Hey 800% 4600/60 He aj Inverter output terainal | Motor connecting terminal [4 x, - [ie voltage terminai | Regenerative braFing uate conectlng ti alee arth toraisal Grounding gj [tam tai tat [conecot power supply | only for 1000838 ar axenter BE) GN tbe 13s | See’ cetetaa TORT 13h, tae edb topue 3) iat, an ae Tame UN, te IIT Sa Etoy anpue PS GRE SEIT Sto oor tape 5 ot weed (lever contact.) ae soeates tecntnal Contact (close): Joesing operation cre junta ea Contact (close): multistage speed operation on * for frequency setting ue a Termtoal for DE 0+ 10H, p00 +50 (Changeable with D9 ewlccn) Frequency ett tog Gaput tepedsnce, 0 S¥CIS 4s), 0 10V (30 KI eseinal for eee ee ot faeaere 20-ah (Input sapedance 250 0) ah omen tersinal Gemnon of contcol terwinal (wot for grounding) f 21, Forward operation/ [contact (close): foreard operation 4 stop terainal Contact (open)? stop 2 ce Reverse operation? [contact (close) reverse operation 3 tcp tereiaal aneact Capen) stop E rs route renee terminat —[contace (close): fault signal reset L common cerninal control terninal-comon (aot for grounding) = Frequency soaiter Digitat frequency counter or ea aoter (0 107 teruinal Tinh foil ales topedance 10" 25°KH)seleecable a 7 a ae = - (Wo fault is reset.) an Trip, power off: ALD ~ ALL (open) a = A12 (leey wa Faute ata contact leoneace rating: AC 2500 2.54 (restetive toad) mo Sc7a Cone ¢8.0) 16 -6.2 Wiring equipment Select the wiring equipment and wiring size, refer to Table 4 below. It should be however noted that the wiring equipment and wiring size may change, depending on the wiring length and power capacity. Table 4 Standard Applicable Equipment (200) cae icing replicable teupoene | bese ce | I | an, [ae | gages: | ESSE im ee FE Bra ao oo aa feet) 2a | SEER ree Jena wae [sara [0.95 [west ssree| 2 a zat | [essay | we | mzeaec.en 1.3 [owsz.ssr3em| 2 a pet | [resoncanay | w20 | razo-ince.ea) | 22 [wws.serse| 2 a Pet | [rsoecay | mo | ao-ie00 a fea. suee| 2 sorasay | mo | m20-120.00) | 2.2 | rvs. sarsext F-SOF (ASA), zo ‘TRI0-16(3. 84) 3.7 _[wwss.sursen| r-sar(isa) | H20 | TA20-18(6.8A) 53 [reson Fsorcauy | mo | raonieow [7.5 [wstinrsee Pont [rsoraon | m0 |reoiease) | fi [western ae? [rssorcon | nas” | anotecaon 15 [sens rs0rtson) | 8 | mworieaan | te.s | wwssonesen to0ccrsay | WSO | TRAO-ECWOAD 72 [rsaaeroen aoe) | _ws0 | ReoeCson se [vconraee ae? [rrtooecsay [emcee anooustssn) a7 __|ywssouraex Poazsrcaasa) | weomer | raL00-26(670) | 45 _[vwssoursen y-225Fc504) | RIGMH-E | TRIGOW1ECGOA) ie eee cr ea? ecrsraoon | water | HHG-38C050) 75 [wwstoonrse fpea® | [r-z25r(2000)| xisom-er | ra100-1201300| 90___|westzoueaen| feat | [rzasrcazsay | xzoon-er | TEE Poon 10 | vw81 508" 32h F-so0r (soon) | e2sou-er | TRALEE OS [ssa [wesiconrae so mS | ISR He [rear asa | aeonan [HEE HEE OD Ste6.3 Note Note Note Note Note Note 1) The applicable equipment in the table above refers to Hitachi standard 3-phase 4-pole squirrel-cage motor. 2) Select a circuit breaker while studying the breaking capacity. 3) Adjust the RC value of thermal relay to the rated current value of motor. 4) The inverter leak current is approx. 3 mA/unit. (Not including the wiring) 5) No thermal relay is required when the standard applicable motor (Hitachi standard 3-phase 4-pole squirrel cage motor) is used at more than 10 Hz, less than 60 He 6) Select the breaking capacity with consideration given to the power supply and wiring system. Wiring precautions For wiring connections, note the following. a If an electromagnetic contactor is inserted between the inverter and motor for start and stop, a rush start current flow is caused, letting excessive current flow, thereby giving rise overcurrent tripping of the inverter. Repeated operation may damage the elenent; therefore, avoid inserting an electromagnetic contactor where applicable. When it is used, be sure to turn it ON after both the in~ verter and motor stop. - 18 -Q) @) «) (5) (6) Absolutely avoid connecting a phase-advance capacitor and surge absorber between the inverter and motor. Insert a circuit breaker into the power supply side to protect the wires. Do not use a blade type switch only instead of the circuit breaker. Phase fault may result. Use a shielded wire for a signal line, and process it as shown in Fig. 6 below. The wire length should be less than 20m. If the wire length unavoidably exceeds 20m, use optional VX application controller CVD-E (signal isolation converter). Insulate here. No earth connection is required. Connect this lead to the Inverter's earth PE (© Fig. 6 Shield Processing Select a signal line switch or relay for weak current which can be used at 12V DC, 3 mA for control circuit terminals except for ALL, AL2 and ALO. Separate the inverter signal line from the power line as shown in Fig. 7 below. If cross-over is unavoidable, however, cross them perpendicularly each other. -19-Main circuit power line (LL, 12, 13, U,V, W, +, -, ALO, ALL, AL2 etc.) Right angles are required. le" Signal input line IX” (i, 0, 02, L, FW, RV, FM, etc.) 10 cm or more spacing is required. (When the parallel distance for cables exceeds 30m in 4OHP3EH or greater, 25 cm spacing is required, and when the parallel distance exceeds 100m even for the models less than the above, 25 em or more spacing is required.) Fig. 7 Cable Separation For the frequent ground fault, AC reacter is recommended to insert into the power supply side to reduce the electlic stress to the smoothing capacitors. (7) Provide a grounding securely as follows. + Provide Class 3 grounding (100@ or less) for a terminal. + Separate an inverter grounding cable from the grounding. cable for other power electrical equipment. Absolutely avoid using the grounding pole together. + When grounding several inverters, make connections as shown in Fig. 8 (b) below so that no loop is produced as shown in Fig. 8 (a) below. (8) For 100HP3eH or greater, be sure the tap of control power supply terminals is suitable for input power supply voltage shown in Table 3. = 20 -6.4 Inverter@h \ (b) Fig. 8 Grounding Adjustment This inverter has almost no adjusting points on PC board. How~ ever, only some points to be adjusted are shown in Table 5 below. For other functional setting, refer to the following paragraphs: all are to be set on the digital operation panel. eiTable 5 Adjustments on PC Board Description Contents Pot. ; neters for) | ® | YR! For factory adjustnent. factory gm bee eet Se Never vary these V8 @ | vee (or not Provided) | | ao (Factory setting: When operation is performed on as. per explanation given under 9.3 (3) vith Rae DIP'SW set at "ON", the preset value before shipment is selected ee savor ||| [later opereeion, turn se ore. Fit jb wot used. The suitch should remain OF L sore tock: In “ON” postition, all data cannot be changed. L excermal frequency setting voltage ovitching O° 5V Re/O ~ Fax la © 10v be/0 = Fear Pot. For external frequency eter (analog acter) seters for] |[@) adjustment (Refer to para. 8) adjustment| JT For overload Limiting level adjustaent (Refer con RT 209.3 (3)) a) fe) |— For slip compensation adjusment (Refer to = 33 @)) Fourt | RESET | Forced reset button -2-7. OPERATION ) Ub ic 1 2 Before starting test run Prior to test run, check the following. a (2) @) «) >) Check that all power lines (input terminals Li, 12, 13, output terminals U, V, W, braking unit terminals +, -) are connected correctly. Check the signal lines for wrong wiring. Check that the inverter case earth PE (©) is grounded. Check that other terminals than PE (@) are not grounded. Check that the inverter is mounted on the wall. Also check that non-flammable material, such steel sheet is used for the wall surface on which’ to install it. Operation method HEC-VWS5 series inverter is capable of 4 types of operations. These operation patterns are shown in Table 6. -23-Table 6 Operation Pattern Operation-Stop Frequency Command an 2 _ Remarks Operation | External | Operation | External Panel Panel =] Operation v v pattern 1 Operation 5 o Standard pattern 2 setting Operation =| pattern 3 7 Operation v v pattern 4 Operation pattern 1 ..... Operation is performed with frequency Operation pattern 2 ....- Operation pattern 3 - conmand and operation/stop command on the digital operation panel. Operation is performed with frequency command and operation command at the outside. In this manual, operation through the operation panel (OPE) is shown. Operation is performed with frequency command on the digital operation panel and with operation/stop command at the outside. oonOperation pattern 4 : Operation is performed with frequency command at the outside, and with operation/stop command on the digital operation panel. 7.3 Digital operation panel Fig. 9 below shows the appearance of digital operation panel. aT Digital display LCD; 16 digits J-—— Mode selector }+—— pata setting and change |-—— operation (forward/reverse run) stop control Fig. 9 Digital Operation Panel The digital operation panel allows the monitor of output £requency and current as well as run/stop control and function setting/ change. Table 7 shows the functions. = 25 -Table 7 Digital Operation Panel Function Key Key Section A Description Name _| Function a Fron Monitor |* Selects the monitor mode, | including the operating condi~ | thons, frequency setting and fault display. + For contents, refer to para. 9.2. - Fan Function |+ Selects the function, such as V/F 5 pattern and acceleration/decele- 3 ration time. s + For detailed contents, refer to 3 para. 9.3. Fl mode shows the 2 | item list, and F2 mode shows the 3 changeable mode. In this F2 mode, data is changed. When is depressed once, FI mode is selected, and when it is depressed twice, F2 mode is selected. When it is pressed 3 times, the operation mode is returned to Fl node. _ Memory [+ Stores the data set and changed (Storage) | in the function mode. _ = Cursor | + Moves the cursor to the data Be shift | setting/changing position. 22 aa Data + Sete and changes data, and 2% | (a) [a] | modifica | changes the made. tion FWD Forward | + Commands forward run. . RUN run z 2 REV Reverse | + Commands reverse run. ee RUN run ie — éo Stop + Commands inverter operation stop. S708| (The inverter stops operation according to the preset decele- ration time.)7 Precautions after Data Setting ‘The data changed, using the [FUN] key is stored in memory, using the key. Even after power is turned OFF, however, the data is further stored in the soft memory element: this is to provide for the case in which power is turned ON again. Therefore, after the [STR] key is ON or data is changed with the [MON] key, turn power OFF once. No data can be stored if resetting operation is performed before power is cut off. Power OFF is checked by no display of LCD on the digital operation panel. Test operation Description is given below of 2 simple operation on the digital operation panel. Connection diagram Digital operation panel—f ees) Gaon fr t__[* goatee For the standard setting of this inverter, the frequency setting, run and stop are designed to be carried out on the digital operation panel. When operation is performed on external operation panel, using external signal, refer to Fig. 12- “a7.Standard setting (only main setting) . For others, refer to the "Monitor-Function Mode List" paragraph (para. 9). Monitor mode: + Frequency setting (FS) One + Frequency command ‘Terminal, method (F-SET-M) | + Operation command Terminal method (F/R-SW) Function mode: + V/E pattern | Maximum frequency 50 Hz, (8-00) constant torque 050 characteristics + Acceleration | 20 seconds time setting (F-01) + Deceleration | 20 seconds time setting DECEL-1 0020.08 (F-02) Note: For operation pattern 2 and 3, [STOP] key is valid even when RUN/STOP is set by external conmand (signal to terminal). Operation shall be done by releasing external command once or reset. STOP] key is valid even if software lock shown in Table 5 is "ON" position. = 28 -T T ptgiter ] step Digteal sei) Dasital eteplay enarke Power OX Rover O8, and output fre 000.0 He z gueney (hi) de displayed. | fer Selection of press HON) or | [ay penne] | Frequency setting by Peseta feratnal Frequency comand | Tay > I digical operation panel nethod La] 2 eines. fjove the cursor | [> ose.cmey | te [r-sET-M Ope.-key using [Pp], and | s0t to Ope.-key, | using [¥ [al selection of Press (HM) or ; = | operation by digit: operation comand | [ay F/acsw Terminal | $Peration panel Sethe : \ | oe F/R-SH Ope. -key | using [B] . ane | EM OY sat to ope.ckey, | osine Fy Press (MON) or Feaquency reas (HDD to dtsptey [fhe fresuency setting (#5) setting a using [pb], and : set thetre- | [es 90070 Bl] [the ratio of set value to quency, using | LES____000.0 We] fie oun frequency la) [vi- \(standard preset value 50 ey ese secsearet anger Sample setting of 45 ne | 92 Press [F) tor torvard Operation loneratson ana [EY] or | |reverse operation. The ‘elect the fre-|T® changes in frequency|notor starts to accelerate| Selege the, fre-|can be monitored inthe’ for operations BSrzoses pl foots recess hd SE2Roehe He-leode ee Seeing Fe the setting 1s changed rors [kee fiscing motor eperations Uae a acceleration of deceteta- casa ai) fon are started, reachin tired Z the’ set value: Fsmm> 090.0 i] [FAS hgh ttsepesssed, “sd stop rress SH stops operation. | | | 987.5 Standard connection diagram and operation For a typical standard connection diagram and operation method of 75HF3E or smaller, recommended in Figs. 10 to 15 (a) below in accordance with the operation patterns. For 10OHF3E or greater, shown in Fig. 15 (b). Note) Operate and stop the inverter, using a command from the control terminal. ‘The soft memory element is used to store data input from the digital operation panel when the inverter power is cut off. There is a limit to the frequency of memory in this memory element; this frequency corresponds to the life span. If power is turned ON and OFF several times/day to store the changed data in memory, its life will be approx. 10 years. The inverter should be operated and stopped, using a control terminal command, not by turning power ON and OFF. It should be noted, therefore, that if the inverter is operated and stopped by turning power ON and OFF, whenever the setting data are changed, its life will be expired at earlier stages. = 30-u_é N enh leakage Li1y—t L2 130) —P Free run stop Forward operation rault reset operation Fault reset Fault alarm relay Frequency setter ‘Terminal for regenerative braking unit Frequency meter oPe- | | A | |v | : — ae OPERATION——_—, SES FWO REV : RUN RUN co tion/Stop command Fig. 17 Digital Operation Panel = 44 -section | [Ee] | ey ene Function Node ontior | Selects the nonttor node. election eoetcehae ame (Ham | renctton | Seteces the fonction mode. Function 1 mode: Selects the function nane, Function 2 mode: Selects and changes dater ‘wenory | Stores the preset data in nenowy Data Cursor | Hoven che cursor to the place ta which the data te eet setting and | CET | sovenene | se changed change le Seta ané changes date. Ce | pom ‘he nonber is incremented by [Z] and docrenented by [¥] « ‘the number is carried: 9-0 Cy 2p sree Bs 3) For character: [Zi] Next 8) [ack (oa For code + (] Mont (op. Ope.-Key-+ Terminal) [e) sack (erminai— ope.-tey) or mode Next node (og, F-00 VFL-VC a SP on acca) [E] Previous node (op. F-01 ACCEL Sfr-oo've1-wo) (nen the key 48 continuously pressed, data is changed continuously.) operation) | [FOG] | rorwsrd | comands the forvaré operation. Stop fun) | operation Ev] | Reverse | comands the reveron operation fun] | operation stop Stops operation Bic(1) Basie procedure of key operation + Mode selection Example 1: Monitor mode Key Operation yo Displa Explanation Baer Be, a : leseresanc® Selec -M 000.0 Hz fa] (¥] FS (000.0 Hz tay 4 [a hd} F-SET-M Terminal | z S ‘The operation EM 000.0 He node returns to tte initial stax after one evele: = 46 -Example 2: Function mode Tay Operation Saari Display eptanation Behr ale Fo ¥ ml a The operation [a wy Sole Teusrne to fee antetel state iiker"one cyches -47-(2) Data setting and change within the mode 1) Cursor movement using Exanpie: [B] moves the cursor so that the data can be set and changed. The cursor moves only left to right unidirec~ tionally, and returns back to its original position. 7 pootole i) . | 7 300.0 We [>] | FS 000.0 Hz cy} I FS 000.0 He bi Fs ooorole = 48 -2) + For numeral and character: Data setting and change using Set and change the numeral and character, using Example: Numeral a Key Operation Display Tncrencnt | Decrenent rs 000.0 He wl i 7 010.0 ws iy | Fs 020.0 Wa ww t : ms 080.0 He cy FS 100.0 He = 49 -+ For codes Set and change the codes of numeral and character, using a) [¥ Example: Character code 3 vy) - F-seT-M Terminal 09.2 Monitor mode (1) Monitor mode list + Monitor mode table The monitor mode initial display contents, standard preset value and changing range are as shown in the table below. z, ane e scandaré |cnanging EE4 wonitor Name Inteta Dispiay _ [Stendaré | Chane Renarke uepet Feegveney | -— —| . 1 | atsptay z 2 . Frequency Pane betting, comand beefoue up to 2 s Fs 000, 0m) - — | ppeefbietcy —_—_—— BLIEG" thevecleceed ai? pacterss Frequency comand Bethod on-tey 3 termina | oe Si Operation comand method tontey 4 E/e-sw Terminal | | tominat| Ge” [East Termine? | tori Wotor speed 5 | aiepiay gpm 4? 00000rpm]| «| me Output cusrent E 6 | oer TA _1m000, 0%] som Manual torque rr——_C oueput volea 8 | gain adjustment | [¥—Gain 100%] | am oa Toast © | frequency Sorting 00.5iz]) 0.5 | anos setting 7 ghovg normal Fault display Sabato Beeriee fatts| 10 = - = |ts"afsptay takes preced- eitetoter ati deptaye, fndleatdag fairy ccs. -51-(2) Monitor mode operation a) When power is supplied to the inverter, the monitor mode output frequency is displayed automatically. b) The data which can operation include: (vi Possible x: Impossible be set and changed during inverter Only display) Monitor name Data setting/ Remarks change Output frequency display : Frequency setting command v Frequency command method x Setting and change are possible only during inverter stop. Operation conmand method x Setting and change are possible only during inverter stop. Motor speed display v Output current display v Wanwal torque boost adjustment Output voltage gain = adjustment Jogging frequency setting v Fault display c) The monitor mode is effective even when the] STR | (store) is not pressed after data setting and change. - 52 -a) Monitor mode operating procedure Operation Step Key Operation Explanation Power ON Yontfor mode selection | Data setting/change The output frequency in the monitor mode is displayed automatically. ‘The required monitor mode is selected. Data is set and changed. For only display (output frequency display/feult display), no operation is required. = 53 -@) Monitor mode display, setting, change and contents Data can be changed where the cursor in the data setting colum is present. 2 Eenseo toy ss ay 3 ENin ces |e | mode Tesetal = | Gaon) | [em 000, OHz fi IE tf | i a The output frequency to dlaplayed ot : at part @ i teiges ae are aptay Cme0n, 6 109 (aa) ( || 2a], The frequency ts set at part D. g ‘when the operation command 1a 2 = is" iaceenstag or decreasing the e he Frequency at part @. i ittyetny | exter Flgeety Slpiey tate ten ttn | [Fs fo. > fone iaeatesdeporecsnnt ime fourth ne frequency preset value to the SRD tte to ts ase3) "fame | Operation splay Change Description ag|™ ks Range ode fas fori ait eer an POY S| [setectton | atsisl ctepley comes wg il con 4 \Gen | [e-sers ES ete | | (Hox) | [F-set-w Terminal rene ‘oe sea 3 | AIE) [eefrm thie eration during mercer stop, [Sey sd of net wild i tara! le sige owl coe i Sar, Sie aa ete ipa a 5 lx” sie stay gas 5, Ovo 2 i, Coe Sands : she uml Rr eel E re reste Suse dues deal ERED MRbET ieee! loace Operkey | FER 7 petting teint | 377 ocpnsoy stoma La} F-SET—M Ope.-key cco pa av ae jogs . (e000) (#000) (e0o0) = ao f (ls) (ACO) (O00) Foy, EPES. Ox i fo nH ted eel oe a wy Th fectin slia te fora B pote | sntsat sient Seay docs po en ae aos — Senor i apt rein gl y | aos] | [ezecsw Termine et ee ee ja net, fe oomtoy | Hem 7 ing | EEL 2 le rosie! | LERT ; & fpectine 7 icy F/R-SW Ope.-key fli 3 [ote ton | tatttel dteplay 3 RPM 00000+e= Beatty wae Tp L i plays the eynchrontaing speed i Tal Fe esheets i 5 Motor pole number code i 8 ca a eS RPM AP 01500" pm Sic‘output current dtepley a = Setting! Phot ae co ihe = Part @ ai the ratio to the lotsa dea oo Li A 1000. 0% Be Oe yt tavarcer snese Fel Fe screenees fable below te entered sa part Tf §.0A 1m004. 5a] | 3.0~20 ‘A 1m080. 0% EN be S o = = = ola = i Petes anus) torque boost adjustnent Tn thts mode, the output voltage Se Snoresaed st’ start. and ip the low a Initial dtepley feieseion | [y—Boost Code

Efequeney tone Output voltage gain adjustnent com | Meee te (every ttn teen ! [ally] | (Wowooss coaecog> é £082) w| LWoseess coseceg?| tection | tntsiel display eatn for she output voltage feequecy VoGain 100% ae joomso fp wltage utp wltage every 1 sep) in 50% Leeeres50 Lesee50e+-e146(He) - 56 =rl See? EBponced toy = seus besertstion pte" Erection io Te fogging regency 0 2 ° a ‘Since direct operation of jogging is| 3 Machi ttlnedt ant ade teeter i TTR Shae test tpuicae > lowe 585 CEenea"Zanore checoty fetswan B | etSeaon rian nt fv pr E | (MON) | intetat atsptay a e elf) Jogging 00.5 Hz {nun} gu) o* ¢#8ét27 panel on 3 oultching of external terninals FF 2 (4) Jogging operation shen the op eles Fae iene el Te Fee en a) ‘sws_|SH ‘SWRA at ae. anes es cece every Sees ST | sw VEZVC 050-144 ally stein @) J VF2-VP1 050-144 a) [r) Secting/Goaning Range STE Prete - 62-Re roses" K Settings Elta] coy Duapty ent contents £3] feeeaa| Slatin A e tot 2 | fon a Tntte setting vaae 20 ae.) {is iar | Sena oe ACCEL-L 0020.0 8] |0.1~am9 iene . ire? | tar 20 vs fatsfie | mites rhe ane tise ot = Sass | iss ait ; SL : HEP lane. 7 tots che deceleration tne Deore Initial setting value (30 sec.) [At linear rigeset ese 18 stor — DECEL-1 0020.0 8] /SiSBRo JCevery 0.1) | (gr (F25) hoe | Set Bettie easeiag | seitpetigetien cr DECEL- ee ee ee ee ee eee TT Tacrasen the Higher Foqney, ie fetta ana eit Soe! fFmax, 0000 He pero sae sone roo > TFaer 018) 0 We a)[z] os every 0.1)? ete trendy] oecase = 150K 1008 — Q edgy) 5 | (oa) In tal setting valve (0.5 Hz) ee ee eee onan sear Emin, 00.5 Ha bal a oes. (} | [Fare 08. we] (eer oD (a) outpst a f ang eae3 Erection FESR ey seting/ Ff eoctiogf operation Dtplay Guests contents 2 Sle sae 6 [¢r-as) [Ww Feeqveney vpper lintcer 5 Yeo) fee Ftiony cb Inictel eatting vatee (0 88) Pe uate: HOLIM-F 000.0 He Steps of 0.1 ower lniser! ouisg | stave of O71 Be tecveen tne fever 0:1 Jan ates potceenen te H-LIM-F 045.0 Hz een £5 saiter than the ‘Sample setting? Pesheene aa) ao} WH Frequency lower niter Infetal eoteing value (0 Hs) a L=LIM-F 000.5 Hz 159 every 0.1) foe: me secting sequence should bean follows E-LIM—F 020.0 Hz tetting tnposeittes lhe setting: Execute HoLIMGP, then fexecute LALDIOP, lac erasing: First execste LLIN? lye avoid resonance with load, te is poeetble to jump up 2 fee Initial seéting value (0 Hz) a 2 a TUNP—F1 000.0 He TUNP—F2 000.0 He ipascct TUNP—F3 000.0 He [recvonc o~159 esr (every 8.3) TUNP=FL He JUNP=F2 030. lo Juep frequency wakes the seeesng “nposeible for the area of #0. ia} of the preset frequency. JUNP=F8 045.0 Hz then paseseg, the Frequency ts tranenitted Cran tn the up a Ti sein te Tal aig gees cF-code = 64 -Faso aR Settina! EElcoder © key Dteplay hang contents EU Rls | eco oe 12] ea for provent motor overcurrent &¢ = acetal eeteing value (0.58) ae re stop 0. OT [stem Fstop-t os [pp oe 0 ~15 fst time 05 f een ee ee stop. 2 tm GAR trequescy “the etop feequency 48 the one Tenner best Frequency oc isvest crogueney, wbdchever 8 aber 1] ean Ttetal setting vatve (Oks) nb 18] cia) Speed~1 000.0 He seatbabies Toctading the ee Gvency comand from he digital pases Sperstton pecel Cor exterant, fit faeetys eG fesse Speed—2 000.0 He Ghis netcing is effective for es pattern opetation of c0r74a5¢ and ieee Eonvayor,” for enunple. fetes nsf ent rE Speed~8 000.0 He ase o-s9 cae [Ee | oO verry 0-1) be) Speed=i WI | @ SH fs fschned Sa 3 Es ovepoe frenvener Gs) ree) Bae aque Coenand few OFEny or OTA wale ferences —[ wii reser 6 Spei=l sen ale prosee by Spee? ed ftaned[ Value preset by Speed) - 65 -E4 Jessel ey Display Sones contante 3 [Pcie] Opearin Shane 16 | «2 ajs ie ang Regen Oe 2 rigor caerten Se ae ke ri ive (1.0 a) eatin y sen freee = : gal Fe tard ts wos) jis F-pce 01.0 8 ae opie — oss a covery 0-1) [Ose fone talon > F-DCB aii fos~isHz ‘nae (8) 17) ray Initial setting value (10) iene le —DCB 010 S ls 7 ono ase every 1) v=peB 020} 18 | 22) Initial setting value (55) ivr DC rang ines eu © of 78) ra T—DCB 05.0 5 I> Ge © rw) fie [ErPCB 500 ST ais feet sraey 0) eB Tate oa (ieee every 0.1) cl Tee 15.0 5 4) ]| —————— he ie STR onies ys | oan esis a eat eee Titiat aotting vate (1008) oe {tems E-therm 100% oe e therm (every 1) ik Caen mie fea ee SS = em 20] ean elect Har aeration Liar) : ' Stra seaarton (ca) 5 rnieia) setting valus (Lines) fee ‘ACCline Linear mar sine ACCline S—Curve = 66 -Fes") eect FE Fesetson| Operation Dueptay Seanetna contente 21] 25 India aati value (Linea) Loess! DECline _Lineer ire eorves, ae ees decele- Linear a Sitios or |ewote) the deceleration tine ata veitin sure Eng and changing tra a aitEete secre Tuner and Decline S-Curve Scents Gnceleretion, 210) 2p @ Sac Gqamney wn fenton erst aey ee 23 scent comands (Ost Bo 00ST lesan ee Coane Essa) Tothe Inverters Iba coe 0~159 loveput frequency acre or (every 0.19] pone) De] F-START ie | GIS) LS Ticeral frequency von oy Caan” © nt 27) a 3 P=aNpeeEooo%ONns ote 1) Tae frequency ta 0 eat leave sovstaa ced operated at the selected every 001) wr peters = ; tore 2) thes cheating WF patra FOEND 040.0 8 sicec tate (ecStaR) aed Sse etanb) sectiny oe" SSacestere Gest) Porn 24 | ezsy Initial setting value (S20 betov) ee ape are ory SWITCH! 00000101 Sie ct mene tia 1p then ge reatrt fcc i wal oto losca azectna >] SWITCH! 00101001 [es Gk ares | © Overtoad ts restricted over the sores ea OF Sera ey ce * QSPRS LY, coectet J® 0 Ne Ov braking present 2 ming IF w-ane-aye) earn Oat O- Se fbr dtl, refer cope 70. G5Pema rr Seite Bee Dteptey Seats contents 25 | 20) Sorte ar eat he m’| _ | fiw.cons 001.0 TEN: bor ea oer Soverlot Alara Level a.s~0 | CB adjustment” (F-31) and set ce Net fee orn | ae eee B) | [ewcons 099. 8] en Seles te fureher t1abie ee tle (lf) Heeletor ob ie (esteeeternegp 36) wan ony darggsceeaticn, bot ae lst secing value oe eateries at conse Ee votre oa Bacon in athe! ae Jotpet voLtate (2 en acto oa | : every iD rs | Lycee +20 al) 2 alts) ba be ac mnt monte tte oe cae 5 [BD spe "wsnwal Torave soos", | ee a [ups-r-F 001.0 5] for sem 0.33.0 Powe loot sce Tps-R-7 003.0 8 ~ 68 -[Eee] ew bison Sette concent t [= lovertoee | ‘Change the overload lintt level, | pisses | Ging the ob. Lit" (8). [ee eee Variable resistor (potentioneter) fasnt [F]cmvmeercteceuise: 90-80% [i] concer roo | S| ctocketee 15096 Pa Ems he oveclond Dende tevel vartable] restetor (OL-IMT) is located on | Cea terninel cover 1a removed: the asynchronous motor due to under condition of ¥/F constant ‘Of approx. 1.5% my can be | | feedback. Tutaing the "Sk.COM" (VR) clock wise, Feduces the slip. = 69 -suite | oo | oo | o | a | o | + © e 8 Wo 06 0 | braking present ® eter to F-20 to F-22, be a | beating Frequency ® Refer to "Frequency Yonteor Signal (F)" given under para. 8. 4 Frequency 26 | 2 1 [nates | 3] Bonitor @ = | noe uses. Seandacd seteing 00 [trip ‘An alara signed is output for instantaneous power failure, Uindervoleage and other” tripped contents | This setting sllows operation re-start vhen che folloving eetps | SSGretoucrane ® LE orerwoleage pescore |» Uouervolease ao /Bsstert, | Ttetanesneous power failure ‘the Frequency of operation re-start {e 3 tines/10 minutes except for instantaneous power fatlure and undervoltags. For snatant= |sneous pouet failure, the time required far operation cevseact Coreesponds to the tine preset by F=16 (IPS-E-1).(4) Retry function (a) Retry function Retry function is performed without transmitting an alarm signal when tripping occurs due to overcurrent (0c), overvoltage (OV), undervoltage (UV) and instanta- neous power failure (IP), The number of times of retry when tripping occurs due to overcurrent (0C) and over- voltage (OV) is 3 times/10 minutes. This function is standard equipped in this inverter. However, the retry function can be selected by switch selection F-28 in the function mode; that is, r-26 [-swrrcx [00 | 00 [oi01] (standard setting) 00 Teip An alarm signal is output when | (Standard tripping occurs. setting) 10 Restart | Try operation restart when _ by retry | tripping occurs. Note: Retry operation is the same as restart after instantaneous power failure. -71-(b) i) Restart function after instantaneous power failure Retry function after tripping when instantaneous power failure (IP) corresponds to the restart function after instantaneous power failure. In other words, when instantaneous power failure occurs and it is recovered, operation is restarted automatically. If the motor is rotating in free-run conditions, the frequency at which the motor is rotating is picked up, and operation is restarted with nearly the same speed rpm, (When "10" of switch selection F-28 in the function mode is selected) However, in the following cases, operation may be started from the lowest frequency (normally called zero start). @ When the standby time for restart after instantaneous power failure recovery (function mode F-36, IPS-R-T) is set to 3 seconds; When the output frequency exceeds 50 Hz} ee When the output frequency is less than 1/2 of the basic frequency with 50 Hz max. setting; and 8 When the motor induced voltage attenuates earlier (for example, pump such that a motor decelerates in a few seconds, and load with high ratio gear). Specification of restart function after instantaneous power failure The allowable instantaneous power failure time is 0.3 second. -72-Note 1: The motor runs freely during retry operation time. This function should not be applied when the motor should be held with a mechanical brake during free running. Note 2: The instantaneous power failure restart timing is shown below. Timing Chart tantaneous — failure (The instantaneous power failure tripping —itim_____{_ occurs when the power failure time i exceeds the allowable time 0.3 sec.) Main power supply iT140.5s Restart stand-by time iE PS-R-T) 0.3 0 3 sees Co a i , // 7 “teen the tree-run stop od ea occurs earlier than “ = a al [ stor opeat son ances Chon restart operatisn, volta YU. east = Instantaneous power failure restart timing Output frequency / When the load torque,is large \ and GD’ is small, for example. = / -73-(5) Re-setting to initial setting (setting before shipnent) When returning the setting to its initial state (setting before shipment) for some reason, follow the steps below. @ turn power on. ® Set the right side of DIP SW on PC board to "ON bs ‘Turn ON. = oN OFF (Refer to Table 5.) @® with the [HON] [Fun] [Bia] keys on the digitat operation panel depressed at the same time, turn the forced reset button ON. (Refer to Table 5.) @ After resetting, release these 3 keys thus depressed in 1 or 2 seconds. At this time, [B00 (ROM No.) is displayed, and operation stops. If the display unit displays [FM 000. OHz|, it follows that these 3 keys have been released too early. Repeat steps @~ © above again. Turn power OFF. ‘Turn the DIP SW OFF. e269 Turn power ON again, and check that the data corresponds to the standard preset value. 14 -9.4 Sample setting and change operation (1) W/F pattern setting and change le ee Output voltage When changing the setting to to! the following V/F pattern: BO Output iz frequency as frequency fe |F. Display xplanation 15258 | Operas 1 | ea] [roo VEI-We |} Slsete Punetion Move 1 and selects v/P 2 (050-050 || setects Function Mode 2. 7 tress [F] , and adjust ie to the setting 3 | De) |) [WEacve 050-050 || cna'changing postion. @ tress [A Jor [¥]: che character wit a rrrrr—e—™OSC™CSNE_= ¥] | | atu te t0 0 deste’ one. © | (ey | forse = of0060 | try, so cane 36 0 he enttne WFI-VPI*™ 060-060 ]| Press [A]or [¥]: the code witl change. = Adjust if t0 a desired one. Stores the preset data in memory. UFS-VP1 060-060 || "+r itt disappear if stored in senory. the monitor wode is selected again. EM 000. 00H] | The motor starts operation when the operation and frequency comands are entered. Tarn Power = OFF Data is stored in an element in which to store it even when power is interrupted. = 75 ~@) Acceleration/deceleration time change When changing the setting as follows: Acceleration time 20 sec. (standard preset value) + 120 sec. Deceleration time 20 sec. (standard preset value) > 120 sec. ie" Ie Dispte Esplanation [Operation = e > | os Selects the function ode. ~ Selects the acceleration time | = ACCBL~1 setting mode. =i = Selects the Function F wole oF 2 | GE 0020.0 s]| acceleration tine setting mode ove the cafsor and adjust Te to the «| | [eeewe=r 0020.0 s] | Settang and cheoging postion. Lu Cursor mavabt fa] Te]. sod cdjust toe 7 Lad ACCEL—1* 0120.08 is displayed when the setting od Linit value fe reached: Stores the preset dite in memory. 6 | CTR) | [hecer—1 0120.08 ]| Nove)'wnen the deta is auved, woe aLsappears: ‘After completion of acceleration tine 7 | as ACCEL=1 || Storage, abe atep will return to step 2 : shove if il is depresses. Selects the deceleration tine setting a | (a) | [roe pecee bode: Selects the Function 2 ade of deceleve> ° DECEL—1 0020.0 5]| tion time setting mode. a ove the cursor to the posltion tn vhich ry by 0020.0 to set and change the det: LIU cursor movable Wes [BJs LWT: Ge figae ip the postion (J Mths ue caer i tang cht Beth Be reso) eis a Tote) "Put by olay AF dhe pret value & reat clot Stores the dats in SRT. ve | (3zR)| [eceu=1 0420-0 5] | Nore) hon the date te saved, we asuppears- Tres (HR): the enitar cole iu elated ala » | GR 00. OW |} The rte to eperreat hen the fog) ed L operation comands are entered. co Tota to siored in an lennt ia BIH we owe we [Rae - 4 even wen pot io ct off e - 76 -C 10. FUNCTION AND DESCRIPTION OF OPTIONAL UNIT >) 10.1 Operation box (OPE-4M/8M) The standard specification of operation box is shown in Table 8 below. To connect the operation box and inverter, use a shielded cable. Table 8 Standard Specification Model No. OPE-4M4 OPE-8H, Protective otrueture Enclosed type Frequency }43 mm square (0°50 Hz, | 60 mm square (0°50 Hz, meter 0100 Hz; 0°60 Hz, On100 Hz, 00200 Hes | 00120 Hz, Co-used scale) | 0.60 Hz, 0120 Hz, 0.240 Hz, Co-used scale) Frequency 0.5W 1 ke setting device Switeh FWD/STOP, REV/STOP, JOG (DC 10V, 10 mA) Painting color Munsell 5¥7/1 Note 1: The frequency meter internal impedance sh 22 ka. ‘1d be 10 ~ Note 2: For frequency meter adjustmenc, use a variable resistor (M.ADJ) within the inverter and variable resistor of frequency counter itself. -77-Fig. 17 Operation Box Internal Sequence 10.2 Optional function (TA-TWK) 5 functions can be expanded by mounting one optional PC board (TA-TWK) 102 01 DB) IM @: ve voltmeter requency arrival Fig. 18 Optional PC Board Terminal =e+ Installation As shown below, install the IA~TWK securely so that no poor contact is found. Optional function PC board (1A-TWK) ZFC holders supplied — Note) This optional PC board is only for HFC-VWS3EH series. Do not install this PC board on any inverter other than this series. HFC-VWS 3EH__ series inverter main unit Fig. 19 PC Board (Optional) Installation ~ 79 -a Function 5 types of functions are available by installing this single PC board. The respective functions are shown in Table 9. Table 9 Function Fonction Fonction nae Terminal used contents ‘Terminal Toe 1-0 connect OL with 0 germinal, oe aatn 203 Input O.20nA between 1OR(#) and LO) ‘be beeline ‘external ‘connand plied forcealy during deceleracion by short= circuiting the clecutt Between OB and 1. + The folloving adjustment can Semade, using the digital operation pane 3.0 on Toe ronction | Function Factory fr20 [oc seeking [0.8 ~15 ae Frequency Lo we fra | 00 eraning [0 ~ 20 10 fr22 [00 beating [0 > 15 ove TE power is eucned ON and ratty operation is performed ith the eircutt beeveen DB-L shor e-csrcusee so D8" tripping occurs, SW OX time ahould be Shorter than setting Else by T-DCB (P22) ste Tee + the voltage proportional +e inverter output current 12 ramen tr + Output vottage at rated Accuracy: 20-4¥ (10 - 359 He) - 80 -Terminal specification Fetoe400 | pusceton mane | Tecoinat uted contents © = Wor used. | Connect Sm with L nas 1f Britt got connected with 1 "OV.BROY extppine mam) Mover ase 8P and LL. contact spec. Ae 250 ¥, 2.5 A(R toad) 0:2 & (ooee = 0.6) 6 30°¥s 3.0 4 (R toad) a°7 A Geond = 0-8) [© | roantna oom TThe contact in closed while ‘Senet relay the inverter fe operating. cote Hofer to Fla. 20. Frequency | anova ea she presee frequency f0 2 hed, the contact i Felay cuepse safer to Fig. 20. = 81 -iS WiteLC Hall |010)100/0)/ 2018) 01 Obie cer | ov Supply voltage ! 1 ; ' ' 1 ! t 1 Output frequency “start point | ' ‘ ' ' ' ' ' ' ' ! teip —— —+ | — P t ; tH ' Running signal i RNO-RNI closed | Frequency arrival signal ‘ARO-ARL Fig. 20 Timing Chart ~ 82 -(C17. MAINTENANCE AND CHECK Prior to maintenance and check, note the following. (a) During maintenance and check, be sure to turn power OFF. (b) For 200V class inverter, start this operation when the characters on the digital display unit disappear after power OFF. For 400V class inverter, the charge lamp beside the main circuit terminal block should go off before ope~ ration. (However, approx. 50 VDC still remains immediately after the display disappears.) (c) When removing or re-installing a connector, do not pull the cable. (a) Take special care not to mis-insert the connector. 11.1 General precautions in 2 Always keep the unit clean to prevent entry of dust or dirt. Carefully note disconnector or poor contact. Be sure to tighten the terminals and connectors securely. It should be noted that electronic equipment is not resistant to moisture and ofl mist, and intrusion of dust or iron powder will damage the insulation, leading to an unexpected accident. Routine check times b. Supply voltage Output frequency, output voltage and output current aaa1.3 1.4 Abnormal noise ..... Inverter and motor ‘Temperature ......+. Ambient temperature, inverter temperature and motor temperature increase Humidity ....+.++s++ 90% Max. (no dew condensation is allowed) Oil mist and coolant ..... Check that the oil mist or coolant do not enter the inverter unit. Periodical check items Loose wiring terminals and connectors Dust or dirt in vent hole PC board and main circuit cleaning (air blow) Insulation resistance (See Fig. 26.) Checking method fa) Output voltage, I/O current and input power measuring method ‘The inverter output voltage cannot be measured accurately, using a moving iron type meter. When measuring the fundamental wave rms value Vac contributing direct to motor torque, it is possible to measure this value approximately, using Fig. 21 circuit. eaead W4— vecmss CD inverter OT tas —aD | T Biode 6oov, Ufa or more (200V class) — ie 1000V, 0.1A or more(400V class) Fundamental, wave ms value ! Vic=1.1 caer) ee Frequansy Command ethod a E=SET-M Terminal |} torsion. Operation onnand nethod 4 E/R=SW Terminal | teratast Motor speed 5 | dispiay 4 Output current 8 | display ~ nual torque 7 [fret orae | Tmaccrc caren]! a Output voltage 8 | gain adjustment | [¥—Galw 100%] ] oasing 9 | frequency dering 00.5n7]| os setting eceeen 00st Fault display 10 3 - 7 Function Mode Display aes Function 1] Biepiay ‘Setting Sequence oce Contents Setting Daca i WEF pattern settin F-00 | yrisy wir 18 9 8 ie Lave sass 2 Acceleration tine setting F-o1 | acegu-1 2 7 Deceleration Cina sorting Feo? | eet = Eo CELT 7 7 Nextwon Frequency fine sdjusemoat | FOS} yee y 3 5 Starting frequency adjustnent a | rede os 6 Nextouw frequency Latter aetting See reer ° 7 Mintoum frequency limiter setting LIN-F ° a “Tanp Frequency 1 eotting Tt 3 2 snp frequency 2 setting os | sunr-re ° 10 Jomp frequency 3 setting E-09 | supers ° u Notor noise adjustment 10 | cr-code v 2 Adjustment of frequency atop ee eer ° cine st start 2 Multistage speed 7 setting f-12 [ speea ° Mottistage epeed 2 aetcing Speed 0 1s Mulesstage speed 3 exttiog Speed-3 ° DC besking frequency adjustocut Po pee T W DC braking power adjustment 21 | v-bee 10 18 DC braking tine adjustnent a2 | t-oe8 5 1s Electrfe thermal level adjustnent a] e-there 100 20 Linear /S-charscter curves ie ewes Linear acceleration selection a Linear/S-eharacter curved os evecare Uineae deceleration selection 2 Start point frequency of external 6 START ° Erequency setting 2 End point Frequency of external | >27 | FOEND ° frequency setting ny Svicch selection 28 | swrteei | cocoa 2 Overload limit tine constant E-30 | un.cons 10 setting 26 Automate torque boost adjustment | P= 3 2 re 00 2 Stand-by tine seeting for vestare | ET 6 T ' alter inetanceneots pover failure - 108 -(APPENDIX 2) TORQUE-OUTPUT FREQUENCY CURVES OF HITACHI 4 POLE GENERAL-PURPOSE MOTORS The following data show the reference values of torque characteristics of Hitachi 4 pole motor with HFC-VWS; series. + Applicable motor: 0.4 v 11 kW ‘Torque (2) osi0 20 30 40 30 60 70 80 90 100 110 120 Output frequency (tiz) + Applicable motor: 15 v 22 kW 100 Torque (2) eed! 3040308070 ~=—«O OGD 10 120 output frequency (iz) Note: = 2 — + Applicable motor: 30 0 37 kW aN ' i \ 0 ee Output frequency (H2) Applicable motor: 45 0 55 kw 0510 20 30 40 50 6065 Output frequency (liz) Applicable motor: 75 v 132 kW t 1 H | 1 i t osie 20 30405060 Output frequency (liz) V/F : VP2-VC 50 - 144 Continuous working torque liiz50He F(z) Max. torque for short time by adjusted torque boost Max. torque is not starting torque (shaft locked torque). This is generated in condition of slipping speed. = 109 -