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  • Rocker Outer Panel (Cut-H) : Ex. Double Cab: Body Panel Replacement BP-33

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    Osmar Augusto
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    The document provides instructions for replacing an outer rocker panel on a double cab vehicle. It describes removing the old panel, temporarily installing the new panel to measure dimensions according to the body diagram, inspecting the fit of surrounding parts before welding, applying polyurethane foam and sealer after welding, and applying undercoating and anti-rust agent to complete the replacement.

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    The document provides instructions for replacing an outer rocker panel on a double cab vehicle. It describes removing the old panel, temporarily installing the new panel to measure dimensions according to the body diagram, inspecting the fit of surrounding parts before welding, applying polyurethane foam and sealer after welding, and applying undercoating and anti-rust agent to complete the replacement.

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    © All Rights Reserved
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    12 views2 pages

    Rocker Outer Panel (Cut-H) : Ex. Double Cab: Body Panel Replacement BP-33

    Uploaded by

    Osmar Augusto
    The document provides instructions for replacing an outer rocker panel on a double cab vehicle. It describes removing the old panel, temporarily installing the new panel to measure dimensions according to the body diagram, inspecting the fit of surrounding parts before welding, applying polyurethane foam and sealer after welding, and applying undercoating and anti-rust agent to complete the replacement.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    BODY PANEL REPLACEMENT

    BP-33

    ROCKER OUTER PANEL (CUT-H):


    Ex. Double Cab
    REPLACEMENT
    F21004-A

    REMOVAL

    F21004

    255 mm (10.04 in.)

    BP-34

    BODY PANEL REPLACEMENT

    INSTALLATION
    S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
    diagram. (See the body dimension diagram)
    S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
    finish.
    S After welding, apply the polyurethane foam to the corresponding parts.
    S After welding, apply body sealer and under-coating to the corresponding parts.
    S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

    F21005

    POINT
    1
    Inspect the fitting of the front door, etc., before welding, since this affects the appearance of the finish.

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