EGINA PROJECT

FPSO Local Content Commitment

FPSO OVERVIEW General Features

No Routine Flaring
Length
Breadth
Depth

330 m
61 m
33.5 m

POB 240

- Crude Oil Storage Capacity: 2.3 Million bbls

- Daily Oil Production: 200K BOPD (avg)

Regional Hub: provisions for the connection of neighbouring fields

WORK LOCATIONS & SUPPLIERS

Activity

Entity in charge

Location

FPSO Topsides

Consortium - NETCO/IESL/DELTAAFRIK
(led by NETCO)

Lagos, Nigeria

Topsides Support to SHIN

(Project Management & Engineering)

Worley Parsons

Melbourne, Australia

Living Quarters (LQ)

Popham Walter Odusote (PWO)

Lagos, Nigeria

- Pre-Comm. & Comm.

- Maintenance & Inspection Engineering (MIE)

PACE

All locations

Hull

SHI

Geoje, Korea

Topsides

JV SHIN/LADOL - 6 modules
SHI other modules

Lagos, Nigeria
Geoje, Korea

Hull

SHI

Geoje, Korea

Hull Appurtenances and Flare

JV SHIN/LADOL
AVEON
NESTOIL / PONTICELLI(TBC)

Lagos, Nigeria
Port-Harcourt, Nigeria

LQ level 3&4 Pre-fab

LQ Assembly and Integration

SHI/Ladol
SHI

Lagos, Nigeria
Geoje, Korea

Pressure Vessels

DORMANLONG
AVEON
NESTOIL / PONTICELLI(TBC)

Lagos, Nigeria
Port-Harcourt, Nigeria

JV SHIN/LADOL (6 Modules)
SHI

Lagos, Nigeria
Geoje, Korea

DETAILED ENGINEERING

FABRICATION

INTEGRATION
FPSO Topsides Integration

PROJECT EXECUTION PLAN

SHIN (Nigeria)

SHI (Korea)

Management
HSE / Quality
SHIN

Hull
Engineering

Procurement
Management
Interfaces

NETCO (Leader)
DeltaAfrik
IESL
- Topsides Engineering
Consortium

Worley Parsons (WP)

- Topsides Engineering
Support

Procurement
Support

SHI - LADOL J/V

PACE

Ladol Yard Development

Fabrication
- 6 Modules
- Hull Appurtenances
Integration

- Nigerian Human
Capacity Development
(NHCD)

Hull Fabrication

Soreco & Pumas

NIG LTD.

AVEON

- Custom Clearance &

Logistics

Topside
Fabrication &
Integration

Construction
- Pressure Vessels

PACE

Dorman Long

- Pre - Comm. / Com.

Engineering / MIEC

Construction
- Pressure Vessels

PWO

Others (TBC)

- Living Quarters
Engineering

Ponticelli
Nestoil

Offshore Works

Other Sub
Contracts (TBC)
- Hull & Modules
Transportation

(12 modules)

Pre-Comm. &
Commissioning
Transportation /
Tow

PACE
-Pre-Comm &
Commissioning

Mooring, Positioning, Commissioning ,Start-up

WP Melbourne
Feed Verification & Studies

SHIN: Samsung Heavy Industries Nig. Ltd

(Main Contractor)

SHI: Samsung Heavy Industries, Korea

(Parent Company)

IN-COUNTRY SCOPE OF WORK

Project Management
Total Man-hours: 317,520hrs,

NC Man-hours: 287,100hrs,

NC%: 90%

Office Locations

Man-Hours

NETCO/DeltaAfrik Offices, Lagos

287,100

Engineering
Total Man-hours: 1,300,727hrs,
Office Locations

NC Man-hours: 1,065,320hrs

ManHours

Main Subcontractors
Consortium of
NETCO/DeltaAfrik/
IESL led by NETCO
Popham Walter Odusote
(PWO)

NETCO/DeltaAfrik Offices,
Lagos

969,200

Lagos

96,120

Total

1,065,320

NC%: 82%
Scope

FPSO Topsides Engineering

Living Quarters Engineering

Commissioning Engineering/MIE
Total Man-hours: 281,732hrs,
Office Locations
Lagos

NC Man-hours: 130,776hrs,

Man-Hours
130,776

NC%: 46%

Main Subcontractors

Scope

PaCe

- Pre-commissioning & Commissioning

Engineering
- Maintenance & Inspection Engineering
(MIE)

IN-COUNTRY SCOPE OF WORK

Procurement
FPSO Procurement Centre in Lagos for Management of all procurement activities.
Issuance of Procurement Procedures, Work Flow Schemes, RFQs & POs.
Company & SHI Procurement teams already mobilized in Lagos at NETCO/DeltaAfrik
offices.
Global Interface with Detailed Engineering teams, Vendors Representatives & SHI
Procurement Support Centres.

Co-ordination of Quality Control, Expediting & Delivery Plans / Schedules.

IN-COUNTRY SCOPE OF WORK

Items manufactured / purchased in Nigeria

Key Procurement Items

Sacrificial anodes

Low voltage cables

Valves

Protective paints

Measurement
Unit

Quantity

Tonnage

1,225

Nexans KabelMetal Nigeria Ltd.

Length

801,301

Cameron Valves & Measurement

Nigeria

Number

2810

Liters

870,514

Key Vendors

Metec West Africa Nig. Ltd.

- PCMN International Paint

- Sigmakalon PPG PMC

Material Sizing & Specification to be confirmed during Detailed Engineering.

IN-COUNTRY SCOPE OF WORK

Fabrication and Integration

8
Items to be Fabricated

Modules
(P1, P4, P8, S1, S2, S8)

FABRICATION IN
NIGERIA

INTEGRATION IN NIGERIA

Total
Tonnage

NC Tonnage

NC %

NC
Tonnage

NC %

Main
Subcontractors

Yard Locations

28,143

6,265

22.2%

6,094

22%

JV SHI/LADOL

Lagos

Lagos
Port Harcourt
Lagos

Hull Appurtenances
supports/protectors,
vertical
caissons/protectors, riser
porch, etc)

7,258

7,258

100%

5,895

81%

JV SHI/LADOL
AVEON/NESTOIL
Dorman Long

Flare Tower

830

830

100%

0%

JV SHI/LADOL

Lagos

2,575

1,030

40%

44

2%

JV SHI/LADOL

Lagos

33 Pressure Vessels

529

529

100%

171

32%

AVEON
Dorman Long

Port Harcourt
Lagos

Total

39,335

15,912

40%

12,204

31%

(Risers/I-tube

Living Quarters
(Accommodation levels)

IN-COUNTRY SCOPE OF WORK

Fabrication and Integration

Portside view
Red colour : Fabricated and integrated in NIGERIA

Flare

Yellow colour : Fabricated in NIGERIA and integrated out of Country

Module
P4

Module
P8

Crane
Pedestral

Module
P1
Crane Pedestals
Helideck
&
Radar Mast
LQ blocks

Riser Porch

Secondary
Muster
Station

Laydown
Area

Crew berthing
structure
Mooring
Protector

Riser Protectors / I-tube

supports

Caisson
Protector

Vertical
Caissons

Mooring
Protector

IN-COUNTRY SCOPE OF WORK

Fabrication and Integration

Starboard view
FLARE

Flare

Red colour : Fabricated and integrated in NIGERIA

Yellow colour : Fabricated in NIGERIA and integrated out of Country

Crane Pedestals
Helideck
&
Radar Mast
LQ blocks

Modules
S1 & S2

Pancake
S8
Riser Porch

Laydown
Area

Chemical &
Paint Store

Mooring
Protector

Riser Protectors / I-tube

supports

Mooring
Protector

IN-COUNTRY SCOPE OF WORK

Capacity Building

11

Work Locations (Facilities)

Upgrade or development works at incountry facilities

(P1,P4,P8,S1,S2,S8)

JV SHIN/LADOL

New fabrication yard/ buildings

- Hull appurtenance

(Fabrication yard)

Elements of work scope

-Topside modules

- Helideck & Flare tower

- Integration of topside
modules and hull
appurtenances

- Training Nigerian Nationals

- Welding / Fitting / Cutting

JV SHIN/LADOL

- New quay wall

(Integration quay wall)

- Dredging works

Training Center @ JV
SHIN/LADOL

Classrooms & other related facilities

(SaNTA)

IN-COUNTRY SCOPE OF WORK

Capacity Building: LADOL Yard Development

12

Construction of a fabrication and

a integration yard at LADOL Free Zone

Quay wall

- Length 410m
- Berth Draft CD.(-)9.50m

1
2

Dredging

- Volume 1,200,000m3
- Dredging Level CD.(-)9.50m

Fabrication buildings & etc

- A-shop, B-shop, C-shop,

Moving shelter
- Pavement, M&E

IN-COUNTRY SCOPE OF WORK

Human Capacity Development (HCD)

13Discipline

Type of Training

Trainees Man-hours

- Project Engineer & Planner

- Quantity Surveyor (Cost Control)
- QA / QC & HSE

21,120 man-hours

Engineering

-Instrument / Electrical / Mechanical &

Process

25,344 man-hours

Procurement

- Buyer / Logistic / SCM

16,896 man-hours

Construction Onshore

- Instruments / Electrical / Mechanical

- Structure / Civil / HSE

38,720 man-hours

Construction Offshore
& Hook up

- Instruments / Electrical / Mechanical

- Structure / Civil / HSE

24,640 man-hours

Pre-com. &
Commissioning

- Instrument / Electrical / Mechanical

- Process / Data base / HSE

24,640 man-hours

Project Management

Total Man-hours

All scope of works for HCD to be subcontracted to PaCe in Nigeria

Electric Connection

Grinding

151,360
Welding

Question & Answer

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