BIW WELDING FIXTURE

BIW welding fixture design includes preparation of Process plans, Fixture

construction, interference checking, redesigning interfering elements, final review
and approval from customer, creation of manufacturing drawings and documentation
according to the customer specific standards. We have executed projects on
complete design of Welding & Assembly Lines for various car parts like Underbody,
Closures, Roof, Body sides, Framing, etc. We have experience in Process planning,
Design, Simulation, creation of Manufacturing drawings and Pneumatic and
sequence diagrams. Also, we have handled Large Welding line and Assembly line
projects for various Tier1 Line builders. Design activities are carried out using CATIA,
Unigraphics & FIDES and Simulation activities carried out using ROBCAD/Process
Simulate.

PROCESS PLANNING

System Layouts

Cycle time Calculation

Weld Points Study & Weld Gun Selection

Weld Spot Distribution

Car Part Process Flow Study - Part Build-ups

Clamping Plan

Pneumatic Design

Sensor Layout Design

Documentation of the Process

DESIGN & 2D DETAILING

Pre-production Fixtures

Robotic Line Welding Fixture

Manual Line Welding Fixture

Geometric Stations

Re-Spot Fixtures

Checking Fixtures

Material Handling Grippers

Combo Grippers

Geo Gripper

Loading and Passing Tables

Pedestal, Gripper, Gluing Stand

Clamp Unit & Gripper Validation

Manufacturing Drawings

Bill of Materials (BOM)

Flame Cut Drawings

DXF / PDF / STEP / IGES Outputs

SIMULATION

Process Validation

Selected Weld Gun Study

Robot Reachability Check

Fine-tuning of the Placement for Fixture

Process Path Creation Offline Programming