A HWACHEO C Operation C. OperationHUAICHSor Fea) i 1. Checking before Turning On the Power CAUTION (a) Check the oil level in Cycle Pump. WARNING (2) Check the moving part of the machine not to interface with each other. WARNING (3) Verify that other operators are not using the machine. DANGER (4) Verify that the doors of NC equipment and safety cover are closed. CAUTION (5) CCheck if the inside ofthe spindle taper and taper of tool holder are clean. Make sure that pull stud is securely tightened into the too! holder. WARNING ©) Check if the doors of NC unit, tape reader or machine sequence control box are securely closed. CAUTION ” (Check the air pressure by using pressure gauge. Ar lubricator 0.49-0.69MPa(4.9~6. 9bar/71~100psi/5~Tko le) WARNING (8) Be sure that the spindle carries no tool. CAUTION (9) “Check if any alarm is displayed on alarm screen of the LCD. ‘Also check the message on the LCD screen and clear the message. CAUTION (10) ‘Warming up ‘When the machine is powered up after a fong intermission, itis recommended to chick and warm up the machine to retain accuracy and performance. Operate the machine under the state that lubrication and oil supply for all moving area and slide is in good condition WARNING (11) Verity that the reference point return has been completed, ‘The warming up time depends on the ambient temperature, especially in| the case of lower temperature, warming up requires 30 minutes, Its ideal to warm up the machine using special program but its also good to warm up using to the program in use. WARNING (12) Checking up Check as follow during warming up a) Check the quantity of lubrication oil in the following equipments. Slideway lubrication oil tank Oil cooler Air regulator Coolant pump b) Level of lubrication oi ) Check for correct air pressure ) Lubrication of slide ways. ) Check for any abnormal noises. f) Verify the chip conveyor works normally. 4g) Verify the coolant and high pressure coolant functions normally. C. Operation cti — A HWACHEOn 2. Turning the Main Power On 1) Tum the main power switch to “reset” in order to close the electric control cabinet 2) Turn the main power switch to ON. 3) Press the ON button at the left upper part of the operation panel. When turned ON, the screen should read “NOT READY ALARM’. 4) To de-activate the emergency stop, rotate the switch clockwise to release. C. Operation c24f om A HUACHEON a 3. Method for movement of Axes 3-1 JOG feed of X, Y, Z Axis 1) Select Jog mode. Joa / 2) Select X, Y, Z, axis of the AXIS SELECT Switch. 2 ) Press the "." or “+” direction of the JOG RAPID Button, JOG & RAPID An , s ) Feed speed is set. Feed speed is set by the JOG FEEDRATE Switch. 180 Zan ae } 19-2679 5) Press the "JOG & RAPID" Button to X, Y, Z, for moving axis, 6) Press the "+" or "-" direction of X, Y, Z, of "JOG & RAPID" feed button. C. Operation C343-2 RAPID Feed of X, Y, Z, Axis 1) Select Rapid mode. I [RAPID 2) Select X, Y, Z, axis of the AXIS SELECT Switch. 4) Feed speed is set. RAPID overRIDE ———, - Feed speed is set by the Rapid Traverse Override Switch. - Rapid Traverse Override Switch has 3-position (100 %, 50 %, 25 %, FO) - Feed speed is set by the Rapid Traverse Override Switch. - Rapid Traverse Override Switch has 3-position (100%, 50%, 25%, FO) 5) Press the "JOG & RAPID" Button to X, Y, Z for moving axis. JOG & RAPID — ba C. Operation 3.2I = f HUEICHEOr 3-3 HANDLE Feed of X, Y, Z, Axis 1) Select Handle key. X slide feed requires Handle "X" Y slide feed requires Handle "Y" Zslide feed requires Handle 3) Select movement amount. Select the movement amount per pulse by MULTIPLY Switch. - MULTIPLY Switch has 3-position (x1, x10, x100), Turn the Handle clockwise or counter-clockwise direction. Feed speed is decided by how fast the handle is turned, Increment + _mm inch x1 0.004/1 pulse ~0,0004/1 pulse 410 0.0101 pulse 0,0010/1 pulse 4100 0.1001 pulse 0.0100/1 pulse 1) When the 4th axis is to be moved manually, make sure that the 4th axis Clamp Switch is set to OFF. When workpiece clamped on the 4th axis is to be machined by moving any of linear axes, set the 4th Axis Clamp ‘Switch to ON to clamp the 4th axis. 2) The handle must be turned slower than 5 rotations per second. When the Handle is turned faster than 5 rotations per second the actual movement amount on an axis and the amount as set by the handle rotation will not match. C. Operation C33na HURICHEON 1 oom | 4, Zero Return Method 4-1 Manual Zero Return Perform Zero Return Operation for the Following Cases. 1) When power is supplied at the beginning of daily work. 2) When an operated incorrectly. 3) When "OT" alarm or EMERGENCY STOP button was pressed. 4-1-4 Zero Return Direction ~ X axis : "+" (plus) direction ~Y axis :"+" (plus) direction -Z axis :"+" (plus) direction 4-1-2 Zero Return Method 4) Select Jog mode. 2) Select X, Y, Z, axis of the AXIS SELECT Switch Press the "=" direction of the Jog Rapid Button. The movement of each axis by more then 50um to the "-" direction. 3) Push the mode select "Zero Return" key. 4) Throw "JOG & RAPID" Button to X, Y, Z, for zero return, 1) Press the "+" direction of X, Y, Z, of "JOG & RAPID" feed button, slide is returned to the reference point and zero point lamp lights. 2) Lamp lights if the slide is on the Zero point, for both X, Y, Z, axes. fin . « . Ct C. Operation catI A HWRCHEON 4-2 Automatical Zero Return 1) Select the mode select switch to MDI mode. 2) Push the PROGRAM button. C. Operation ca.2i Looms) q HUFCHEOn for) 5) Push the cycle start button on the machine operator's panel cYCLe 6) X, Y, Z, axis is returned to zero position of machine C. Operation 4.3I — A Hart 5. Automatic Operation 5-1. Check Prior to Automatic Operation 1) Make sure that the tools are arranged in the magazine according to the program data sheet. 2) Make sure that each axis is returned to each zero point manually after power ON, 3) Make sure that AUTO ready lamp on the main control panel is extinguished. 4) Make sure that no alarm message is displayed on the LCD unit is depressed. 5) Make sure that a tool is not in the spindle. In the presence of a tool check the LCD screen to see whether the tool number is registered on the control. If it is not registered, set the tool number according to the parameters. 6) Check and make sure the tool length offset and cutter radius compensation values are input correctly. 7) Registration of program Work programs made according to program Format are registered into NC memory. Each program must have its own program number at the head of the program. 8) Make sure that each axis is positioned at the specific position shown by program data sheet and check the position display. 9) Are tool offset amounts correct? 10) Is the machine at the correct starting position? 11) Set the switches on the main operation control panel MODE SwiTeH TCTAPeormewony RAPID TRAVERSE OVERRIDE sch Norma at 100% FEEDRATE OVERRIDE euich ‘Norma at 100% SPROLE OVERRIDE exch Normaty at 00% | ‘SINGLE BLOCK switch ON of OFF DRY RUN switch - ON of OFF BLOCK DELETE seh ON or OFF OPTIONAL STOP eich ON er OFF PROG. RESTART swich ON or OFF AGRINE LOOK ove ON or OEE FANDLE RT evich ON er OFF 12) Is the NC in the "Reset" condition? C. Operation csa HUACHS! i Pies I ar 13) Switch OFF the soft menu function (ex> MIRROR IMAGE...) related to other machining, 14) The program begins when the cycle start button on the main operation panel is pressed. When the cycle start button is pressed, and when the lamp of the button is lit, the machine will automatically operate. Above description for the automatic operation of the machine is only meant to be a general overview for the operation of the machine tool Training from appropriate personnel will be required to successfully operate the machine. Detailed description of the controls functions can be found in the Fanuc Manuals provided with the machine. One command block can be entered from the LCD/MDI panel for execution. 5-2-1 Example @ Select the mode select switch to MDI mode. C. Operation c5-2es q HUACH=On © Push PAGE button to display a ‘screen with MDI at the top left. @ Push in this order. "4","0","", and "6" keys Push “INSERT” key. The data, X-10.5, is insert and displayed If you are aware of an error in the keyed-in number before pushing the "INSERT" key, push the "CAN" button and key in the correct number again. If notice an error after the INPUT button is pushed, key in the data again from the beginning. @ Insert*Z", "2", ” “" keys in this order. Push INSERT key. The data, Z 200.5. is input and displayed. If you pushed wrong number keys, correct the operation following the instruction described above. C. Operation 5.3| — q HUACHEOM ad © Push CYCLE START button, Push the cycle start button on the machine operator's panel (depending on the machine tool). CYCLE START filo oa 5-3 Starting Automatic Operation 5-3-1 Memory Operation 1) From the "MODE SELECT" panel, press the ‘AUTO’ button. 2) Select the program you want. - Finding the program number. @ From the "MODE SELECT" button, press the 'EDIT' button. DT, | C. Operation C54® Press the "0" key. @ Input the program number. @ Ifthe program number is found, the upper side of the LCD screen displays the program number, and if the number is right, finding the program number is completed. C. Operation C55i el q HURCH=On [) 3) Turn on SINGLE BLOCK if necessary 4) Press the CYCLE START button on the operation panel. This will light the corresponding lamp. CYCLE START o 5) Press the FEED HOLD button. to stop the axis motion, The cycle start lamp is lit and the stop lamp is lit temporarily. FEED HOLD ® ww O C. Operation C56q — q HUAICHEoOn 6. Turning the Power Off 1) Press the Emergency Stop button. If this switch is pressed, the machine maintains its suspended condition until the switch is released. 2) If the Emergency Stop push button is pressed, "1010 alarm” is shown C. Operation c6-1na = A q HWACHEON 7. POWER SWITCH 7-1 How to Turn on the Power 4) If the switch is in the TRIPPED position ~Turn it to the left toward RESET, and then to the right toward ON. 2) Ifthe switch is in the OFF position — Tum it to the right toward ON. 7-2 How to Open E/L BOX (Heavy Current Panel) 1) Tum the switch to the OFF position. 2) Then turn the switch to the RESET position and open the E/L Box. @ If the switch does not move, turn it to the RESET position first and turn it to the right toward ON. @ Tuming with excessive strength will cause damage to the switch @ BIL Box does not open during operation in order to prevent electric shock. Make sure that the machine has stopped before opening it. c,. 2a a BA c7-1— HUAICHE! i! an 8. CHIP CONVEYOR(OPERATION) 8-1 Product Specifications, Model Basta-1000(BACK-TYPE) Primary power | 220/380V, S0/60Hz, 3-Phase Size(Unitmm) | W350 *L2315* 1290 Driving Section (ORIVE UNIT,MOTOR BASE,SWICH) Construction Tr inglined Section (LEG, FLAME) TAIL Section (BODY FLAME, TAIL FLANGE) Color FRAME Paint : 8-2 Main Part List NO. PartName | Specifications | Unit | Quantity] Maker ane | 0.4Kw 1/100 _ 1 | GEAREDMOTOR | SoNtaws | EA | 1 spo 2 | TORQUE LIMIT 71360-2 cA | 1 | Korea. Apron 3 | HEAD SPROKET | RF 2060ReT | EA | 2 Making 4 | priveunit | Rssovst-sor | cA | 1 Making 8 | MAINCHAIN |RF2060R‘w278| seT | 1 Making HOLLOW 6 | TAILFLANGE eaKee ca | 2 Making 7 | HEADBEARING | UCT 205 EA | 2 TYB 8-3 Equipment Hnadlling and Maintenance 8-3-1 Installation Considerations 41) Tum it on after your confirming of revolving direction When you operate chip conveyor at first. 2) Be aware of keeping Torque Limit friction plate clean from oil 3) Use the machine after your confirming and controlling of the tension of conveyor chain 4) Do not use cutting oil in case of processing castiron 5) In case of cleaning the machine, if you plasce cloht on the hinge belf and backlash conveyor, the chips will be discharged fron outlet 8-3-2 Lubrication Management table Machinery to be oiled Type of oil Period of changing oil Drive Chain Mobile vactra oil No.2 Six month “Bearing Unit Mobile Ix ep2 Grease ‘Six month C. Operation C848-4 Drawing C. Operation