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    The document summarizes the design, tooling, manufacturing, and testing process for GottaYo, a bathroom humor-themed toy. Key steps included: 1) Optimizing the tooling design for the bowl, ring, and swirl components to address issues like short shots and shrinkage defects. 2) Conducting process optimization to increase shot sizes, tap holes, and modify gate locations. 3) Measuring critical dimensions of the manufactured parts to ensure specifications were met. 4) Outlining the assembly process and lessons learned around the need for iterative testing and allowing for press-fit tolerances.

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    The document summarizes the design, tooling, manufacturing, and testing process for GottaYo, a bathroom humor-themed toy. Key steps included: 1) Optimizing the tooling design for the bowl, ring, and swirl components to address issues like short shots and shrinkage defects. 2) Conducting process optimization to increase shot sizes, tap holes, and modify gate locations. 3) Measuring critical dimensions of the manufactured parts to ensure specifications were met. 4) Outlining the assembly process and lessons learned around the need for iterative testing and allowing for press-fit tolerances.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    95 views1 page

    Gottayo Presentation

    Uploaded by

    api-305345905
    The document summarizes the design, tooling, manufacturing, and testing process for GottaYo, a bathroom humor-themed toy. Key steps included: 1) Optimizing the tooling design for the bowl, ring, and swirl components to address issues like short shots and shrinkage defects. 2) Conducting process optimization to increase shot sizes, tap holes, and modify gate locations. 3) Measuring critical dimensions of the manufactured parts to ensure specifications were met. 4) Outlining the assembly process and lessons learned around the need for iterative testing and allowing for press-fit tolerances.

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    of 1

    GottaYo

    Alli Davanzo Amanda Lowery Ann McInroy Nick Martin Nick Schwartz Rob DiSanto
    gottayo.blogspot.com | gottayo@mit.edu

    2.008 FALL 2016

    Introduction

    Tooling Design

    Process Optimization

    Our Inspiration:
    To embrace our inner child,
    and substantiate our love of
    bathroom humor
    John Hart: Weve had this
    class for years, so every
    design has been done. You
    cant be original.

    Ring CavityIncreased Depth to


    Create Thicker Ring

    GottaYo: Challenge
    accepted.

    Bowl Cavity

    Ring CoreRemoved Material from Inner


    Mold Diameter to Create
    Tighter Ring Snap-fit

    Flash on ejector pin


    holesTapped holes,
    decreased shot size

    Short shotIncreased shot size

    Optimized Ring

    Bowl CoreIncreased Inner Mold


    Diameter to Accommodate
    Thicker Ring. Removable
    Bearing Placeholder

    Short shotIncreased shot size

    Shrinkage DefectsShortened Ejector pins


    to decrease force

    Optimized Bowl

    Swirl CoreAdded pocket to


    fit the nut

    Short shotIncreased shot size

    BurnFiled gate on mold

    Optimized Swirl

    Specifications
    Part

    Critical Dimension
    diameter [in]

    Predicted Value [in]

    Measured Value [in]

    Bowl

    Inner

    2.3 0.001

    2.291 0.001

    Swirls

    Outer (of lip for poop


    attachment)

    0.5 0.001

    0.504 0.0002

    Poop

    Inner

    0.5 0.001

    0.494 0.0004

    Thermoform

    Outer

    1.9 0.001

    1.900 0.0007

    Ring

    Outer

    2.319 0.001

    Swirl CavityDrilled slot for


    nut shaft

    2.317 0.0006

    Cost Analysis

    Production Results

    The Final Product!

    Price per Mass


    Manufactured Part
    Cp=1.78

    50 Yoyos: $17,730.60

    Cpk=0.483

    1,000,000 Yoyos: $18.68

    Assembly Process
    Glue Googly
    Eyes on
    Poop

    Bowl Spacer
    Over Swirl
    Spacer

    Tie String on
    Bowl Spacer

    Second Half
    of Bowl Onto
    Swirl Spacer

    Set Screw
    Into Swirl
    Spinner

    Screw
    Second
    Spinner Onto
    Set Screw

    Lessons Learned
    Swirl Spacer
    Over Set
    Screw

    First Half of
    Bowl Onto
    Assembly

    Thermoforms
    Into Bowl

    Retaining
    Rings Over
    Thermoforms
    in Bowl

    Nothing works the first time!


    Test early and often
    Tight press-fits require
    reasonably large length
    interface
    Design plastic parts around
    existing sizes of hardware
    3D printing not suitable for
    volume

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