SIEMENS Algerian Energy Company Projet Skikda CCPP — 2 x 1.94.3 KKs Section SECTION 9 GENERATORS 9 Generator for Gas and Steam Turbine 94 Not used 9.2 Starting Frequency Converter MBJ 9.3 MKC Department: W621 / B-075603 Bid Ref. No. ALG296 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 18.V94.3A GENERATORS Generator for Gas / Steam Turbine Our offer covers two pole 50 Hz generators of the THDF series. This type is equipped with a direct by water cooled stator winding (primary water) and direct hydrogen cooled rotor winding. The excittion system is of static type. An excitation transformer is used to take excitation power from the generator bus bar. ‘The Generator frame is of pressure-resistant and gas-tight construction and is equipped with endshields at each end. The stator core is stacked from insulated electrical sheet steel laminations and mounted in the stator frame over insulated guide bars. The high-voltage insulation is provided according to the proven MICALASTIC® system. The hydrogen cooler is subdivided into two doublesections and arranged inside the stator frame. The hydrogen circulates in the generator interior in a closed circuit, The generators of the series have been well tried over a period of many years and more than 35 have now been built. Due to continuous type improvements these generators have achieved a high degree of operational reliability. The model ratings of the THDF series cover the range from 480 to 1300 MVA. We would like to give the assurance that all the Siemens components, like gas turbines, steam turbines and generators, will only be buit in manufacturing facilities that operate in strict compliance with our globally applied design, manufacturing and quality assurance specifications. The offered generator is from the KWU standard range of generators and is designed in accordance with IEC 34 Generator Cooling System The stator winding is directly cooled by primary water and the rotor winding by hydrogen. ‘The heat produced in the other components as a result of losses such as iron losses, friction and stray losses is dissipated by hydrogen cooling. The heat in the core is uniformly dissipated via a large number of radial cooling slots. The hydrogen is circulated inside the gas-tight and pressure-resistant generator frame in a closed circuit. The hydrogen coolers are integrated in the generator frame. The conditioned water to coo! the stator winding (primary water) is circulated in a closed loop by a pump, with the heat rejected to the secondary water in the primary water cooler. Siemens Power Generation Section’ a4 é& Department: S461 / B-075603 Page’ 1016 Bic Ret. No. ALG296 (1202) W62! ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Stator Core The core is not sensitive to operating speed vibrations and harmonics of 2 times the operating speed. It comprises stacks of low-loss laminations which are resistant to humidity and varnished on both sides. Axial compression is obtained by prestressed stacking beams on the core back and by nonmagnetic, through bolts. The pretensioning forces are applied via pressure plates and fingers installed at both core ends. As applying for all Siemens turbogenerators, the core does not need any maintenance or re-clamping, The requirements associated with capacitive loads on the generator are reliably met by means of highly effective magnetic shielding of the core end zones, optimum stepping of the tooth tips at the core end zones and engineered cooling Stator Winding High-quality mica, selected epoxy resins and tailored vacuum-pressure impregnation (VPI) are characteristic features of the MICALASTIC insulation system used for the stator winding, This high-quality insulation system, whose reliability is ensured by continuous in-process inspections, is the result of consistent development. The bars taped with mica film are immersed in epoxy resin under vacuum and pressed to the required size ‘As a result, MICALASTIC insulation has excellent electrical, thermal and mechanical properties. The insulation is dimensioned in accordance with heat class F (IEC 34-1), but it is not thermally loaded to more than class B. Particular attention is paid to the area of the stator end windings. Radial support is provided by a sturdy support ring manufactured from glass-fiber laminate wrapped around the stator end windings. Hardenable, flexible filler strips between the stator bars and the support ring, and between the individual bars form a solid assembly. This assembly is fastened to the bracket with the aid of segmented plates and high-strength insulation bolts. As a result, the end winding and bracket form a rigid, short-circuit-proof assembly. Rotor Shaft The rotor shaft is a vacuum-degased monoblock forging. It meets all requirements of today's state of the art in terms of forging, materials science and material testing, Rotor design is based on an in-depth analysis of the rotor flexibility and torsional criticals, of the shaft fatigue levels and the permissible number of starts to ensure that the associated requirements are met under all operating and off-normal conditions. ‘Siemens Power Generation Section: 94 # Department: S461 / B-075603 Page: = .20f 6 Bid Ref, No. ALG296 (1202) WE21 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2 x 18.V94.3A Rotor Winding The rotor winding comprises copper conductors containing silver and having a low oxygen content. Floating, solid, nonmagnetic end-bells accommodate the centrifugal forces acting on the rotor end windings, The high-strength austenitic end-bell metal is not susceptible to humidity or stress corrosion cracking, The slot end wedges and rotor end-bells are silver-plated to give good contact conditions, and thus act in a similar way to a damper winding, Bearings and Shaft Seals The rotor shaft is supported in end-shield bearings provided with forced oil lubrication. To prevent shaft currents, the bearing shell supports are installed on insulated pedestals in the end-shield bearing housings. This prevents adequate generator bearing grounding To prevent hydrogen leakage, shaft seals are installed in the area of the bearings. These seals are supplied with oil at a defined pressure to form a radial liquid seal on the shaft. ‘Supply Systems The hydrogen, seal oil and primary water supply systems comprise all equipment necessary for generator filing, operation, shutdown, standstill and gas purging. The systems are designed in accordance with IEC 34-3 specifying the regulations for erection and operation of hydrogen-cooled turbogenerators, and also in accordance with the recommendations made in the German VDEW guidelines on the improvement of the safety of hydrogen-cooled generators. Excitation System ‘An excitation transformer is used to take the excitation current from the auxiliary power system to the static excitation system. The rotor winding is supplied with power from the static excitation system via slip rings. The slip rings and the fan are mounted on a direct coupled shaff. A start-up frequency converter is provided for start-up of the turbine generator unit. The generator acts as a motor in the converter mode to start the turbine set without additional rotating prime mover. The converter forms part of the exciter unit. The digital voltage regulator is of two-channel design. ‘Siemens Power Generation Section 94 & Department: S461 / B-075603 Page: 306 Bid Ref, No. ALG296 (1202) WE2t Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 18.V94.3A Technical Data Generator Type THDF 108/63 Rating 469 MVA Power factor 08 Rated terminal voltage 21kV475% Rated phase current 12.894 kA Rated speed 60s" Frequency 50 Hz Cooling medium Hydrogen / primary water Type of cooling, rotor / stator direct J direct with PW Mean temperature rise (calculated) = rotor winding 37K — stator winding (coolant) 27K Cold gas temperature downstream cooler 40°C PW temperature downstream cooler 45°C Short circuit current (peak) 229 KA + 30 % Permanent short-circuit current - 3phase 20.6 kA + 15% - 2phase 32.4 kA + 15% Short-circuit ratio (saturated) 0.56 Permissible unbalanced load = continuous 8% ~ [pxt 10s Class of insulation F Rotor winding resistance at 20°C 0.0926 Ohm Generator efficiency at P.F. 08 ‘Siemens Power Generation Section: 94 Department: $461 / B-075603 Page: 4 0f6 Bic Ref No, ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A. 4l4-load 98.85 % 3/4-load 98.89 % 214-load 98.81% 114-load approximately 98.22 % Tolerances according to IEC 34 Number of terminals 6 Reactances: Xd" (saturated) 16.1% £15 % Xd" (saturated) 22.4% + 15% Xd (unsaturated) 216.3% + 15% Rated field current 3625 A Rated field voltage “ov Materials: Rotor winding CuAg 0.1 Stator winding E-Cu F20 Stator winding insulation Micalastic Rotor 26NICrMoV 115 Rotor end bells XBCrMnN18 18 K Reference drawings and diagrams: Generator Outline Drawing TMIP 10853.11.9 Reactive Capability Curve L0/22654/3200/Be Saturation Curves SK/22654/3200/Be Unbalanced Load-Time-Curve LK/22654/3200/Be V-Curves VK/22654/3200/Be Voltage and Frequency Deviations 2.3-8181-0003 Siemens Power Generation Section: ot & Department: S461 / B-075603 Page: Sof 6 Bid Ref. No. ALG26 (1202) W621 ~ Sb / Sal& 2 g Lops quewedeq UOREIBUED JaMod SUBWAIS res / 9g ~ sana (20% ‘€09S20- a6eq uonoag 9109 V6 lo 10ers tactic slong nda sh Gane — = Rewing caene 4 Goreatar Gener Cotaring View x Weights: eneator spc weshiconsicte 340 My Sips “any Sing cope el ck ha sug snsions and weights without obligation sioyessueBoquny, LO - 086 H/ 904 WI edky 9/801 4GHL Buymeig eulgno - 40,e18U85 eLVeseoL INL SNAW3IS VE'PEA'SL X Z — ddOO ePANS 38fO1d Auedwiog ABseug uewablyi SKIKDA UNBALANCED LOAD~TIME—CURVE TURBOGENERATORS GENERATOR-TYPE: THOF 108/53 RATED GENERATOR OUTPUT Sx = 469.000 MvA RATED ARMATURE VOLTAGE Uv 21,000 kV RATED ARMATURE CURRENT in 121894 kA RATED FREQUENCY Fa 50.0 | He POWER FACTOR Por 0.800 RATED H2-PRESSURE Pe = 5100 bar COLD GAS TEMPERATURE Te 40:00 Cet B10} 6 TIME T IN SECONDS : AN3uun) pa S“HALAVOIN LIN] Yd Siemens AG SK/22654/3200/Be Enargeerevgung KU20/11 2001 20:06 FAX +49 69 8073783 SIEMENS AG PG $461 Boo toy © Seen AG 868-At is Reser tas: UNRESTRICTED Turbogenerators Operation Permissible Loading at Rated PF. During Voltage and Frequency Deviations. Permissible operating ranges of generator: EEEEX1 Continuous operation with rated MVA, ‘Short time operation with rated MVA* but continuous operation is not permissible even at reduced load, GERI Continuous operation with reduced load or short time operation at rated load. +n ta igre olden eg ome cor onat wth Lo Siemens AG Enorlcerougung KAU 2.3-6181-0 299TURBOGENERATORS SKIKDA V-CURVES GENERATOR-TYPE: RATED GENERATOR OUTPUT RATED ARMATURE VOLTAGE RATED ARMATURE CURRENT RATED FREQUENCY POWER FACTOR RATED 42-PRESSURE COLO GAS TEMPERATURE PER UNIT VALUES RATED ARMATURE CURRENT= 12.894 KA | RATED FIELD CURRENT THOF 108/53 Se = 469.000 Miva Us 21.000 kV i 12.894 kA Fe = $010 He PR. = Pe » 5.00 bar Te = 4DO0 Cel 3.625 kA | UNDEREXC ITED <—~ >OVEREXCITEO 0.0 PF 0.80 PF °F 0.80 PF / f 7, b/4-L0A0] / : / / / LO 10 7 2/4080 g a/ y / 77 yreivsa| Bas fp tL Ora 2 | poo 0.8 1 y o zg Yaa 50.7 “AL A a T A Y / iA ne An AL | y y 0.5 \ ! 0.4 { | / 0.3 ~ j 0.2 + 0.4 0.0 0.00.1 0.2 0.8 OF 0.5 0.6 0.7 0.8 0.9 4.0 PER UNIT FIELO CURRENT Siemens AG VK/22654/3200/Be‘SKIKDA TURBOGENERATORS SATURATION CURVES GENERATOR-TYPE: THOF 108/53 RATED GENERATOR OUTPUT Sw > 469.000 MvA RATEO ARMATURE VOLTAGE Us 21.000 kv RATED ARMATURE CURRENT iw 421894 kA RATED FREQUENCY fr 50.0 Hz POWER FACTOR PF, = 0.800 RATEO H2-PRESSURE Pe = $100 bar COLO GAS TEMPERATURE Tx + 40.00 cel NOMINAL FLELD AMPER: Ie = 3.625 KA ND LOAD FIELD AMPERES es 1.281 KA 1) AIR GAP LINE 2) NO LOAD SATURATION 3) SHORT-CIRCUIT SATURATION 4) ZERO P.F. SATURATION ARMATURE AMPERES UNIT TERMINAL YOLTS PER UN PER 0.00 0.50 1.00 4.50 2.00 2.50 3.00 3.50 4.00 4.50 5. FIELO KILOAMPERES. Siemens AG LK/22654/3200/Be JeTURBOGENERATORS SKIKDA REACTIVE CAPABILITY CURVE GENERATOR-TYPE: THOF 108/53 | RATED 4 8 GeweraToR ouTPUT s 649.000 HVA $17.000 HA 434.009 MWA ARMATURE VOLTAGE u 21-000 4 ARMATURE CURRENT 1 i289 tA FREQUENCY F 50.0 Hz | POWER FACTOR DF} “0:80 0.400 0.800 RATED H2-PRESSURE = P= 5.00. bar 5.00 bar 5.00 bar COLO GAS TEMPERATURE Tk == —G00D Cet 43-00 tel == 40.00 cet 0 PF, 0.20 0.40 0.60 0.70 0.80 «50 1 — | « mess, at. eeteay =| ] = Tas : 0.90 to) | 250 : . oN 200 i Lett | td} gg | g 150 i i | | E100 + soll + 0 ‘ 50 \ S100 2 sob 200 | 250 Hue | 300 350 0 PF Siemens AG LD/22654/3200/BESIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A. Starting Frequency Converter MBJ The gas turbine is started up via the generator with the aid of the starting frequency converter. The speed is increased to ignition speed solely by motoring operation of the generator and then by the starting gas turbine process with controlled fuel supply until the gas turbine cycle produces enough power to increase the speed further. A Starting Frequency Converter (SFC) is used to assist start-up and operates the generator in synchronous start-up as a synchronous motor. When selecting the converter, the required generator together with its excitation system is assigned to the relevant starting frequency converter. During start-up with the starting frequency converter the setpoint for the static excitation system of the generator is defined by the starting frequency converter. Power Section ‘The power section of the starting frequency converter consists of the following components: = Supply via the start-up transformer - Two fully controlled three-phase bridge connections, line-side converter and the generator-side converter = Decoupling of the line-side converter from the generator-side converter with DC link reactor in the DC link = Line-side and generator-side voltage limiter = Radial fan for heat dissipation Closed-Loop Control The line-side converter operates in rectifier operation and directs the active power taken from the power supply to the DC link. The closed-loop control consists of closed-loop speed control with lower-level closed-loop current control and a gating unit set which provides the ignition pulses required to control the converter. The generator-side converter operates as an inverter in load-controlled operation. The maximum delay angle is altered as a function of the speed and the DC link current. The current in the generator-side converter is commutated by the machine's terminal voltage. The DC link current is switched from one stator winding to the next so that a rotating field is established in the three-phase stator winding which turns the rotor synchronously. The machine voltage is not sufficient for commutation in the generator-side converter in the range from zero speed to a minimum speed. The process of DC link pulsing during which the line-side converter is briefly controlled in inverter operation causes the current in the DC link to become zero and the blocking ability of the thyristors is re-established. ‘The rotor position is determined by the induced voltages in the stator winding so that a rotor position encoder is no longer necessary. All the required data values are measured or, as is the case for the actual speed value, derived from the measured variables. Siemens Power Generation Section 93 Department: G132 / B-075603 Page: 10f6 Bd Ref, No, ALG298 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Open-Loop Control ‘The open-loop and control-loop equipment for the starting frequency converter is housed in an exciter cabinet. This excitation equipment and the starting frequency converter must therefore be placed next to each other. The starting frequency converter always communicates with the instrumentation and control equipment in the control room via the exciter equipment provided Three different criteria symbolize faults: = Tripping: Always triggers starting frequency converter to trip in the event of faults Warning: Signals faults without interrupting operation ~ Not ready: Blocks switching on The actual values for turbine-generator speed and current in the DC link can be displayed both locally and in the control room. Operating Modes The starting frequency converter is designed for four gas turbine starts in sequence. After this, a cooling down time of at least 2 h must be observed. The starting frequency converter is designed for the following operating modes: Grid start Normal start-up at rated output up to approx. 70% rated speed, Washing! The turbine-generator unit is turned at a various speed between 23.3 to 26.7% of rated speed to clean the compressor blades. Purging Ignitable gases are flushed out of the HRSG of combined-cycle units. Power Supply The starting frequency converter is fed via the start-up transformer from the medium-voltage supply of the power piant’s auxiliary power supply system Siemens Power Generation Section a3 ¢ Department: G132 / B-075603 Page: 20f6 Bid Ref, No, ALG296 (1202) W521 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Technical Data of Starting Frequency Converter SFC Type 4.0MW Rated active power 4 Mw Rated apparent power 5100 kVA Rated input voltage 25 kv DC link current 1430 A DC link voltage 2800 v Thyristors Type of Thyristors Tes H 280 Number of thyristors 2 Rated current 1400 A Voltage rating factor 237 ‘Smoothing reactor Rated current 885 A Starting current 1430 A Inductvity at mH Nominal insulation voltage 5 KV Resulting data Rated losses 45 kw Degree of protection P32 Type of cooling Forced air Required cooling air 8400 mth Noise sound pressure level at 50 Hz power supply 79 aB(A) Weight 4700 kg Starting transformer Starting power 5100 kVA Rating power 2570 kVA Rated frequency 50 Hz Rated voltage 25 kv Rated impedance voltage us 5 % according to rated power Vector group Dys Insulation class HV F Insulation class LV F Degree of protection (P00 ‘Remark: The data schedule shows the technical data of one possible subsuppler Vendor may choose equivalent ‘subsupplier where the technical data may vary sight. The equipment ofall possible subsupplier is tallormade for the Turbine-Genoset and is of wel-proven design, Siemens Power Generation Section: 93 Department: G132 / B-075603 Page: 3 of 6 Big Ref, No, ALG296 (1202) W521 - Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 18.V94.3A Static Excitation Equipment MKC The exciter energy is fed via sliprings to the rotor winding from a static exciter Power Section The exciter comprises an exciter transformer and a thyristor assembly in a three-phase bridge connection in which several bridges can be connected in parallel. The power section also includes a field suppressor, which allows the exciter current to decay after inverter operation in the bridge circuit. The thyristors in the bridge branches are protected by fuses. Overvoltage protection for the generator rotor is provided on the DC side. The power section is forced air cooled by fan. Closed-Loop Control The closed-loop control of the generator voltage is performed by one automatic digital voltage regulator. A manual controller function for field current serves as a backup for the automatic voltage regulator. When connected to the grid and automatic mode is selected, the generator voltage setpoint will be held within the generator voltage range of 92,5% to 107,5%, where 100% represents generator rated voltage. The limitations of the automatic channel ensure that the generator is operated within its load limits when connected to the grid. The following limitations are included: Stator current limitation Max. rotor current limitation (field forcing) Overexcitation limitation (field current) Underexcitation limitation Vif limitation Settable droop for reactive power ‘Siemens Power Generation Section: Department: G132 / B-075603 Page: Bid Ref, No, ALG296 (1202) W621 ~ Sb/ Sal — fe 9.3SIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Power Supply Power is fed to the exciter via an exciter transformer from the medium-voltage supply of the power plant's auxiliary supply system. Operation The standard mode of communication between the exciter and the operating equipment is via the PROF! bus Sinec L2-FMS or Sinec Htdepending on the selected supplier of exciter. The standard telegram from the exciter equipment to the instrumentation and control ‘equipment consists of 39 words of 16 bits each, and in the opposite direction of 23 words of 16 bits each. The telegram from the I&C to the exciter equipment contains all the commands and setpoints. Actual values, operational signals and alarms are transferred from the exciter equipment to the I&C. In case of SFC started gasturbines the SFC signals to 1&C are included in the SEE telegram. ‘An operator control panel as well as a measuring instrument panel with analog displays of the exciter current and voltage and generator current and voltage are installed locally. Local operation or control room operation can be selected using the keyswitch on the exciter. In normal operation, the setpoints are entered in the control room. Here, actual values and alarms are also received. A detailed fault definition is displayed on the local operator panel. Siemens Power Generation Section: 93 & Department: G132 / B-075603 Page: 5 o0f6 Bid Ref, No, ALG296 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Technical Data of Static Excitation Equipment SEE Type 660/4400 Maximum cont. Excitation current ly 3933 A (cable rating) Excitationsystem nominal current lew 4326 A (4Axtn) Ceiling current Ip (10sec) 5900 A Rated input voltage Us 640 v Ceiling voltage Up 744 v Thyristors Type of Thyristors BSt Té6 166, Number of bridges 4x33% Voltage rating factor 2.35 Voltage controller Control accuracy 05 % Control range 90....110 % Un Setting range (manual) 0....110 % Un Controller dead band ot % Ceiling voltage factor 18 Excitation nominal response 3 Ws Initial excitation time 10 ms Resulting data Rated losses (without transformer) 25 kw ‘Type of cooling Forced air Required cooling air 12800 mh Noise sound pressure level at 50 Hz power supply 75 BIA) Weight 3600 kg Dimensions see dimension drawing Degree of protection P32 Excitation transformer Rating power 3740 kVA Rated frequency 50 Hz Rated voltage LV 640 v Rated impedance voltage ui, Approx. 6 % Vector group Dys Insulation class HV F Insulation class LV F Degree of protection, IP 00 Remark: The data schedule shows the technical data of one possible subsupplier Vendor may choose equiv ‘subsuppler where the technical data may vary slightly The equipment of all possible subsupplers is the Turbine-Genoset and is of wellproven design oe sew a Department: G132 / B-075603 Page: 6of6 Bid Ref. No, ALG296 (1202) W621 — Sb/ Sal