:

.
. .
.





...
.


.
API
Manual
.

 ...
.


.
-
-

:

.


:
- ) (

.

)
(
)(......
.... .
.

) ( .
- ) (


:
2
V
2g
V g
.
:

:

) ( .
V = 2 gH

H .
- ) (
) (

.

 Head
) (
) (

.
V12 P
+
2g

Data Sheet .
:

Z+


:
Dynamic Pump
- Positive Displacement Pumps
- Special Pumps
Dynamic Pump


) (
.
:
- Centrifugal Pump
- Mixed Flow Pump
- Axial Flow Pump
- Peripheral Pump

.
Positive Displacement Pump


.
:
- Reciprocating Pumps
:
- Piston Pump
- Plunger Pump
- Diaphragm Pump

 - Rotary Pump

Suction Discharge .
:
- Single Rotor
- Multiple Rotor
Single Rotor
:
- Vane Pump
- Piston Pump
- Flexible Member Pump
- Screw Pump
- Peristaltic Pump
)(Multiple Rotor
:
- Gear Pump
- Lobe Pump
- Screw Pump
- Circumferfntical Piston Pump
...... .
Diaphragm Pump

) (
) ( .

) (

.
:

- .

 -
- Electromagnetic
.


:
-Eductor
Pulsators-
- Hydrulic Lift
`- Elecromagnetic Pump



-

.
:
1v1 A1 = 2v2 A2

- ) (

.
) )
( :
V12
P V2
+ Z1 = 2 + 2 + Z 2 + H
2g
2g

P1

= H
- ) (

.

) F . = m 0 (Vt1 Vt2

-



.
:
- V1 = 3ml sec D1 = 2m D2 = 3m
V2 = ? .
:

* 4 = 9.42m3 / sec

* Q = V1 A1 = 3
V1 A1 = VV2
2 A2

Q
9.42
=
= 1.33m / sec
A2 2.25

V1

= V2

-
: :

Z2 = 0
Z1 = H
V1 = 0

P1 = P2 = 0

V12 P1
V2 P
+ + Z1 = 2 + 2 + Z 2
2g
2g
2

V22
+0+0
2g

= : 0 + 0 + H

 V = 2 gH

Sp.Gr = 0.85

P1 = 0.75MPa

) (
:
V12 P1
V2 P
+ = Z2 + 2 + 0
2g
2g

Z1 +

A1V1 = A2V2 V2 = gV1

V1 = 4.5m / sec
700000
V12 P1

= )+ (1 + 81
V2 = 40.8m / sec
1000 * 0.85 * 9.81
2g

3
Q = 0.02m / SEC
)(0.075) 2 FX = 1000 * 0.85 * 0.02 * (40.8 4.5

* V1 ) F1 FX = m 0 (V2 V1 ) 0.9

FX = 2470 N

F = m (V
0



:
-
- )
.(........
-
-
.
- Friction Losses

.
:
LV2
d 2g

H = f

f L, V, d, F .
)

SVD

= ( RE

-

V2
)(
2g

Hf

)
(...



.

.
:
.

 -


Wearing Ring .
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.

Cavitation




Pitting .
.
Random
.
.

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.
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- .
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.
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.
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.
- .
- Reducer .
- .
- .
- .
- .....



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.

- Max Suction Lift

) ( .
SP.gr = 1
.


. .



) / (.
.
)
(
.
.

)
( .

 :
Patm
= 10m.h2 o
SP.gr

= Max Suotion Lift

.
.

.
.
Tc

, ,


)(.
.

)(
pv
pg

S .G S .G

Maximum Suction Lift Available = (m hs + h f +

:
: MSLA .
:hf

 : hs ) (.
: Pv
: pg ) (.

:
-
-
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-
.
- )
(.
-
-
......
NPSH

.
:
Ansolvte Pr essure at Pump Suction Vapor Pr essure at Pump Tem
SP.gr * 0.433

= N .P.S .H

NPSH )(


.
.

 :
-
-
-
-
-
-

. NPSHavi NPSHreq
.

NPSHreq.


.NPSHreq .
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NPSHreq .
.

 ) (
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NPSH


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.

NPSHreq
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Screw


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.

.



NPSH

NPSH
.
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) (
.

... .


... .


...
.

)( .
:
1

d
SE

=S

:S m/sec
s2

:
4
g
m
kg
: k ) ( 2
m
kg.

:d )(m
kg
:E )
m2

.
4 0.237 3m/sec
1295
39.6 kg / cm 2 .



) (

.

.

.

.



.

 Vortex

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)(
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.
.


.
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Recirculation


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Underfilling

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 - )Division
(
.

Vane Pass Frequency .

 Recirculation :
-- ) (
) ( .

.

-- ) (



.

 Recirculation
Shroud

Minimum Flow
.
-
VaporLock
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-
-
- ) (.........


) (
Minimum Flow
Data Sheet .

By Pass

.

 :

.
,
Base Plate


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Anchor Bolt .

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 Grouting
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Grout-Epoxy CementBased Grout
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Epoxy Grout

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:
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base plate .

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Eccentric Reducer Increaser .

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Q .



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Data Sheet (
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.
Cold Set

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) (
) (
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 Data sheet .

 Positive Displacement Pump

.
.
:
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- Rotary Pump
Reciprocating Pump





.
Dampener
Safety Valve
By Passs
.
Air
Chamber Dampener
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Air Chamber )(
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(
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(
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.

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:
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Safety Valve Set
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Disck Valve-
.



Automatic Packing.
V-RingU-Cup

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.



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) (

.


Lantern Ring
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Manzel Lubricator

.

 :
) (
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.
) (
.
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.

:
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.
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.
.

Air ChamberDampener Pulsation .
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.
.


.
.


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.

.
:
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- .
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.
.

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.


.


Manzel Lubricator st.st
.
:
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:
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-
- )
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Manzel Lubricator

 . Low Level Alarm

.


:
-
.
-
........

Positive Displacement Valve .
Diaphragm Pump

.


.
.....
.


-
.
-
.
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) (
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.

)
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.

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-

.

 .
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-
.
.

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.
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.
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.

- .
- .
- .
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- .
- .
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:
-- .
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-
- .
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- .

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.
:
-
-




..

......
:
- .
- ) (.
- ) (.

.

)(Lobe Pump Sliding Vane Gear Pump Screw
Pump..........
:
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- Multiple Rotor
.
Lobe Rotor Pump
Lobe Rotor Pump
.
Timing Gear
)( .
.


.


.
.
....
.

Lobe Rotor Pumps

- .
-
NPSH .
- .
- .
- .
- .
- .
- .......
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- .

 Screw Pump

)(

.
:
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-
Single Screw Pump
) (
)( ) ( .
75% .

/ .

80000GPM .
. .

 Multi Screw Pump

) (Timing Gear
.



.
) (

.
) (
) (

.


) ( )
( .
) (
.
- m3/h
m3/h .

Screw Pump
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.
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-
....... .
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.
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.
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-- . ......
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:
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.
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.
- .
-
.
-
.
- .
-- .

 Eccentric Helical Rotor

Flexible Member Pumps .

Interference Fit
.


.


.
0.002-30mbar.
Vane Pump
Vane
Casing Rotor Vane

.
) (
.
.

 Gear Pump


.

.


:
- )
(
-
) (

.... .



.
:
-
-
-
-

) (


..

.

.

- .
- .
- .
- .
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- .
- .
- .
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-
-
-
.

.

 Dynamic Pump



.



.
)
(
.

- ) ( ...
.
-
.

--
.
-
) ( .
- )
. (...
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(.
-
.
- .

- ) ( .

- .
- .
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Dynamic Pump
:
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- Mixed Flow
- Axial Flow
- Peripheral Pump
Centrifugal Pump

) (
.
Impeller Volute Casing
) ( .

Impeller Eye

)(


.


.
Head

.


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.
.
Vane

 Vane Casing .
)( ) (
) (
) (

Vane
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.

) (



)
( .

) ( .

Warm Up Line Flashing
Oil
Vent Warm Up Line
.




.
Vane
)

 (
.

.
:
- :
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- Between Bearing
-
-
-
-
-
-
-
-

-
-
-
-
-
-
-
-
-
-
-
-
-
-
Foot Mount-
Center Mount-
.

- Over Hung-End Suction

.
.

.

..... .
End Suction .

 Between Bearing

.

.

.
.
.



.

:
- . Volute Casing Pump
- .Diffuser Pump
- .
Volute Casing Pump


.
Discharge Nozzle .
.
.
) ( ) 360
( Discharge Nozzle .
:
- .
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-
Radial Thrust
Single Volute Pumps

. )
( ) (
.




....... .

) (

.


) (

.

- .Double Volute
- .Diffuser
- .
.

 Double Volute Pump

Double Volute .

.
180
. Double
Volute 180
. Volute
.

Stages 180 .
head
Head .

 Diffuser Pump
Diffuser .
.

.
.

.


.
) (
.



:
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- Semiopen Impeller
- Closed Impeller
.
Open Impeller

Hub
.
) ( .

) ... (

) (
.

.

) (

Wearing Ring
.

. Vane Clearance

.

 Over Hung .

. .
Semi Open Impeller
Vane
:
-
) ( .
- . Stuffing Box
- .
...
) (
. .

 Closed Impeller
......
Vane Shroud
. .

)(
Wearing Rings (
.

.
.
Clogging
.
.
.

 - Straight Vane Impeller

.
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Screw Vane
. Vane

.
.

 :
- Single Suction
- Double Suction
Single Suction Pump
Single Suction Impeller
. Over Hung
.

)
(
.

.

 Double Suction Pump

..

Axially Split


.




.



.
.
.
) (

.

.
Single Stage Pump
.
.

.


.
Multistage Stage Pump

.
.
....

Q-H
.


. )(
. 110 Atm
3600R.P.M .
) (Tie Rod
.

.

 Radial Flow Pump

.

 .

Single Curvature Francis Vane
) . (
.

)( .
Angle Tip.
Vane .
Mixed Flow Pump

. .
.

) ( .
.


.
. )(

.
Single Suction
.

.
.




.
4200 .
Francis
.

.
.

 :
- Periphery Pump
- Chanel Pump
.

.

. .
..
.
Axial Flow Pump

. .

.

 .
. )( )(
.

.
.

.
) (Q-H

 )
(
.

) ( )( .

Vertical Turbine Pump

.

.
Inducer Impeller

) ( Inducer
NPSH .
. . Inducer
.

 Inducer ) NPSHR (

NPSHa Inducer . Cavitation

.
Inducer
NPSHR .
.

Suction Specific Speed

NPSH :

N Q
( NPSH ) o.75

=S

N RPM Q GPM H
ft .


S.I :

Q H
.
:

.
Wislicenus



Q H .

) ( . Q-H
.


.
.

 Q-H Q-H

Non -Overloading
:

.
Q-H
.
Q-H
.


.
.

 Impeller Modification

:
- Wide .
- ) ( .
- ) (
- ) ( .
- ) ( .
- Underfilling .
- Volute Chipping

Underfilling .



.
.

)(
Water Ways
) (
.

:
-
-

- Radially Split Casing Pump

Radially Split


Over Hung .

- Horizontaly Split Casing Pump

.
) (
.


Radially Split
.

:
Center Mount -
Foot Mount-
Center Mount
Temperature Pump High

.


Alignment .

.
Center
Mount Foot Mount

 Center Mount
Alignment .
Center Mount .

Vertical &Horizontal Pumps

:


.

.


Submerged Pump

. .....
. Wet Stator
..

.
. .
.


.

 Slurry Pump
.
MesH
Sand pump .
.

.

 Close-Coupled Pump


) (
Alignment .
) (
.
. Over
Hung .

 Barrel Type Pump

.

) (
.

. Inner
Case Radially Split Axially Split
.

) (
.
...... .

.

 Rubber-Lined pump


. ) (

.
Axial Thrust Force

)
(


.
Thrust Bearing
.


.

Double Suction Impeller

.

:
-
) ( .
-
.
-
.
- Wearing Rings
.

 .
.



Balance Holes ) (
.


.

Balancing Holes


Balancing Line .


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Balancing Holes



.

.



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( )
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.



)
( )( )
( .
Balance

Hole
.
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.

.

.....
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.
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Over Hung
.

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( .
) (
.


.


.



.
) (
Out Vane
Hub
.






) (
) (
.




Balance Line .

)( .

Double
Suction .
:
-

)
( .

 - ) (

) ( Opposed Impellers .

) (


.
Hydrulic Balancing Device

.

Balancing Drum Piston Balancing Disk
.
Balancing Drum
Drum
Drum . Drum
Balancing Drum Head
Balancing
Line .

.

 Drum Drum Head Drum

. :
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.
- Suction Pressure
) (.

. Drum
-
.

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( Drum



Balancing Drum
. Drum Drum Head
Drum



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.
Balancing Disk

Disk Head .
Balancing Chamber
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(

.

 ) (
.

Disk Head .

Disk Head

.

Disk Head

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) (


) (
.
Balancing Drum , Balancing Disk


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.
.

) Casing - (
)Suction nozzle - (
)Discharge nozzle - (
)Impeller -(
)Wearing Ring - (
)Stuffing Box - (
)Shaft -(
)Shaft seal - (
Bearing -) (
) Bearing Housing- (
) Bearing Housing- (
Base Plate-

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Coupling-
Impeller



Casing .
) (

.
Wearing Rings

Discharge Suction .
) (
)
(


.

 ......

.
Impeller Wearing Ring Casing Wearing Ring
,
......
.

. , ...
.
.

.


) (
L-screw ) (
.
:


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-

) ( .

 ) ( )
( .

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.


.


.
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.

.
.

.

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.
.
.

.

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.


.

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.


. Self Align

.
Wearing Ring:
- .
-

.
-
- .
- .
- .
- .
.
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Wearing Rings
) ( Shrink Fit


Set Screw

 ) (
) ( .
:



.......
.
.


) (Nongalling Metals
.
Gelling Metals
0.004 0.002 .
0.003
.
. : ) ( 9 + 0.003
9.000 ) ( 9.000 +0.000
0.024 0.018 .

:
:
-
) (.
- )(
)
(.
- ) ( )
( .

Shaft Sleeve
Corrosion Erossion
Wear .
:
Shaft Sleeve :
Shaft Sleeve -
Shaft Sleeve -
Shaft Sleeve -
Shaft Sleeve -

 Shaft Sleeve

.

.

.

.

.
)( .
Shaft Sleeve

.
...... .
.

 Mechanical Seal Sleeve

Shaft Sleeve
.

 Ball Bearing Sleeve

Shaft Sleeve

Diflector



. L-
Screw
)
( .
.

 Bush

.
- Center Bush

- Neck Bush


Neck Bush .


) (

.



.


. ) (
..... .
.

:
-
-
-
-
:
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.

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:
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.
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Journal Bearings

.

)
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.

 :
-
-
-
-
-
-

:
-
, ,
......
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-

-

Dampping ....

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Oil Whirl

, , ........

.
.

:
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-
-
-
- .


:
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.

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Damping .



. :

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)(
.
.
.

.

.



.
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Thrust Pad

.






:
:


: )
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.


:
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- .
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.
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. .

.


. .

.

. .


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.
L

D

)L ( ) D

( .
L
1
D

L
L
D

) (


.
:
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- .

.



.
-
:
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.
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:
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.
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.
-
Angular Contact
.
.
-
:
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 - Double Row .
.


:
Ball Bearing

Single Row
Double Row .
:
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.
Back-To-Back ) Out
(Board ) ( Inboard .
Self-Aligning Ball Bearing


, )( .
Alignment
) (

 Roller Bearing

.


.


.
)( )(
.




.
:

.
:
- 00
- 01 .
- 02 .
- 03 .

- 04 .

.
0,1,2,3,,4
315
215 .
) ( .

 :
6 .
7 .
53
232 .
51 .
322,302,303,313 .
..... .
.

-
-
-
-
-
-
- ) (
-
-
-
-


:
-
.
- .
:
- :
-
-
-
Stuffing Box .


.
.

 Compression Packing
)( ,
.... .




........

.

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.... . :
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Data Sheet
. Material

.

TABLE D-1 MATERIALS FOR CENTRIFUGAL PUMP PARTS

MATERIAL CLASS AND MATERIAL CLASS ABBREVATION(CASE/TRIM)
I -1

I -2

S -1

S -3

S -4

S -5

S -6

S -9

C -6

D -6

CI

CI

STL

STL

STL

STL

STL

STL

12%CHR

5%CHR

CI

BRONZE

MONEL

12%CHR

12%CHR

EXTERNAL

CAST

CAST

CARBON

CARBON

CARBON

CARBON

CARBON

CARBON

12%

5%

CASING

IRON

IRON

STEEL

STEEL

STEEL

STEEL

STEEL

STEEL

CHROME

CHROME

INNER CASE PART'S

CAST

CAST

CARBON

12%

12%

12%

(BOWLS-DIFFUSER)

IRON

IRON

STEEL

CHROME

CHROME

CHROME

CARBON

CARBON

12%

12%

12%

STEEL

STEEL

CHROME

CHROME

CHROME

CAST

12%CR

12%CR

12%CR

12%CR

PART

IMPELLER

CAST
IRON

BRONZE
BRONZE

NI RESIST NI RESIST

CAST
IRON
CAST
IRON

NI RESIST
NI RESIST

STL12%CHR 12%chrom

MONEL
MONEL

CASE WEARING

CAST

RING

IRON

IMPELLER

CAST

WEARING RING

IRON

SHAFT

CARBON

CARBON

CARBON

CARBON

CARBON

(note 8)

STEEL

STEEL

STEEL

STEEL

STEEL

SHAFT SLEEVE

12%CR

HARD

12%CR

12%CR Tung.carb 3 Tung.carb 3 Tung.carb 3 K-MONEL Tung.carb 3 Tung.carb 3

PACKED PUMP

HARDENED

BRONZE

HARDENED

HARDENED over 12%cr over 12%cr over 12%cr HARDENED over 12%cr over 12%cr

SHAFT SLEEVE

18-8S.S

18-8 SS

18-8 SS

18-8 SS

18-8 SS

18-8 SS

18-8 SS

18-8 SS

18-8 SS

MECANICAL SEAL

or.12% cr

or 12% cr

or 12% cr

or 12% cr or 12% cr

or 12% cr

or 12% cr HARDENED or 12% cr

or 12% cr

THROAT

CAST

BUSHINGS

IRON

INTER STAGE

CAST

SLEEVES

IRON

INTER STAGE

CAST

BUSHINGS

IRON

LANTERN RING

CAST

CI OR

CAST

CAST

CAST

CAST

CAST

IF PACKED PUMP

IRON

BRONZE

IRON

IRON

IRON

IRON

IRON

GLAND WITH PACKING OR CARBON

BRONZE
BRONZE

BRONZE
BRONZE
BRONZE

IRON
CAST
IRON

CAST
IRON
CAST
IRON
CAST
IRON

NI RESIST

IRON
CAST

NI RESIST

IRON

NI RESIST
NI RESIST

12%CR

12%CR

HARDENED HARDENED
AISI 4140

AISI 4140
(note 7)

CAST

12%

12%

IRON

CHROME

CHROME

CAST

12%CR

12%CR

IRON
CAST

NI RESIST

HARDENED HARDENED

IRON

MONEL
MONEL
K-MONEL

K-MONEL

MONEL
K-MONEL

STEEL

STEEL

GLAND STUDS

CARBON

CARBON

OR BOLTS

STEEL

STEEL

CASE STUDS

CARBON

CARBON

STEEL

STEEL

ASBESTOS

ASBESTOS

12%CR

12%CR

(note 9)

(note 9)

(note 9)

(note 9)

AISI 4140

AISI 4140 AISI 4140

AISI 4140

AISI 4140

AISI 4140

AISI 4140 AISI 4140

AISI 4140

AISI 4140

ASBESTOS

ASBESTOS

18-8 s.s

18-8 s.s

COMPOSITION COMPOSITION COMPOSITION COMPOSITION

12%CR

12%CR

HARDENED HARDENED
12%

12%

CHROME

CHROME

12%

12%

CHROME

CHROME

12%CR

12%CR

K-MONEL

12%CR

12%CR

HARDENED HARDENED HARDENED HARDENED HARDENED

(note 9)

18-8 s.s

HARDENED HARDENED

HARDENED HARDENED HARDENED HARDENED HARDENED

MONEL

CARBON carbon steel carbon steelcarbon stee carbon steel carbon steel carbon steel

PLATE REATANING M/S

CASE GASKET

CAST

STL

(note 9)
K-MONEL
HARDENED
K-MONEL
HARDENED
TEFLON
(note 10)

12%

12%

CHROME

CHROME

12%cr

12%cr

(note 9)

(note 9)

AISI 4140

AISI 4140

AISI 4140

AISI 4140

18-8 s.s

18-8 s.s

 C6 C-6 .


C-6 % .

ASTM .
AISI 4140 ASTM A322 Grade 4140
./ / .
.
Data Sheet

.
BSTEL .
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- .
- .
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