FLUID POWER SYMBOLS

37

Media Number
Power Train
RENR6507

Systems Operation

RENR6508

Testing and Adjusting

RENR6509

Disassembly and Assembly

SENR1574

12

50 49 48

53 52 51

57

41

40

47

32

PUMP or MOTOR

RENR6516

Specifications: (Steering System)

RENR6510

Testing & Adjusting: (Steering System)

RENR6511

Specifications: (Air System & Brakes)

RENR6512

Testing & Adjusting: (Air System & Brakes)

RENR6513

Specifications, Systems Operation, Testing &

Adjusting: (Oil Evacuation System)

RENR3391

Specifications, Systems Operation, Testing &

Adjusting: (Suspension Cylinder)

RENR6514

Electrical System

JJ

LINE RESTRICTION
(VARIABLE and PRESSURE COMPENSATED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVES

35

VALVE ENVELOPES

PP

VALVE PORTS

21

28

33
30 29
GG

RENR6518

58 RR
59

27

26 FF
62 20

24 23 22
DD

19
24
QQ

CC

18

31 12

60

BB

17 AA 11

10 16 15

MM NN

38 39
36 42

61 34 37

LL

45 46 56 55

KK

43 44

11

10

15 16 51 52 53 54 32 41

48

28

47

Item
1

EE
SENR2986

60

Tap Locations
Pressure, Sampling, and Sensor

Part
Number

BB

Pressure Tap (Lockup Clutch Maximum Pressure)

B-12

CC

Sampling Valve (Torque Converter Pressure)

C-11

DD

Oil Sampling Valve (Brake)

EE

Pressure Tap (Transmission Lubrication Pressure)

G-8 / H-2

FF

Pressure Tap (Rear Brake Service)

F-12

GG

Pressure Tap (Torque Converter Pressure)

C-13

HH

Pressure Tap (Parking Brake)

D-12
D-11

JJ

Pressure Tap (Brake Cooling)

KK

Pressure Tap (Steering)

E-2

LL

Sampling Valve (Steering Oil)

B-3

MM

Pressure Tap (Hoist Cylinder - Head End)

D-8

NN

Pressure Tap (Hoist Cylinder - Head End)

D-8

PP

Scheduled Oil Sampling Valve (Engine Oil)

G-9

QQ

Pressure Tap (Front Brake)

L-7

RR

Pressure Tap (Transmission Control)

W-7

PP

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

21

29

32

138-4733

Check Valve
(Parking Brake Release)

33

123-5150

Check Valve

B-7

145-5155

Hoist Cylinder

D-8

35

104-1817

Oil Cooler (Power Train)

C-12

8X-3572

Plate (Orifice)

D-8

36

9T-5665

Hydraulic Filter (Steering)

G-3

8P-3795

Screen

A-11

37

8X-6987

Air/Hydraulic Cylinder (Front Brake)

H-7

9P-0673

Relief Valve (Torque Converter Inlet)

A-10

38

170-8018

Hydraulic Tank (Steering)

B-3

111-6841

Transmission Charging Pump Section

A-12

39

9T-0818

Steering Pump Case Drain Filter

B-3

111-6841

Transmission Scavenge Pump Section

A-12

40

3G-2887

Diverter Valve (Towing)

8P-3795

Screen

A-13

41

8X-4575

Air Breather (Hoist and Brake)

111-8399

Brake Pump Section

G-8 / H-1

42

9P-0673

Air/Hydraulic Cylinder (Rear Brake)

G-12

11

111-8399

Hoist Pump Section

G-8

43

Check and Relief Valve (Steering)

D-2

44

Relief Valve
(Primary Steering Backup)

D-2
D-2
D-3

Steering Cylinder

F-2

175-7050
F-5 / H-5

45

Relief Valve
(Secondary Steering Backup)

E-2

46

Pressure Reducing Valve (Steering)

8W-7374

Hydraulic Caliper Service Brake (Front)

14

192-4286

Metering Pump (Steering)

15

219-1964

Piston Pump (Steering)

G-8 / C-2

47

113-1543

Brake Valve (Parking and Secondary)

16

219-1964

Pressure Compensator Valve

C-2

48

153-2739

Hydraulic Tank (Hoist and Brake)

17

212-0394

Lockup Clutch and Solenoid Valve

(Torque Converter)

B-12

49

9T-9227

Screen

D-9

18

132-5447

Hydraulic Filter (Power Train)

B-11

50

7J-3723

Screen

D-9

19

132-5448

Hydraulic Filter (Parking Brake Release)

G-8 / H-2

51

Control Valve (Hoist)

E-6

*194-1465

Proportional Solenoid
(Hoist Raise)

E-7

**175-7852

Relief Valve (Brake Oil Cooler)

E-7

Proportional Solenoid
(Hoist Lower)

F-7

8J-6875

Shuttle Valve (Resolver Valve Steering)

D-2

52

21

9Y-1911

Oil Filter (Engine)

B-8

53

D-2
B-7
G-10

54

Brake Release Section of the Electric

Drive Pump
Secondary Steering Section of the
Electric Drive Pump

175-7051

Load Sensing Valve

Relief Valve (Secondary Steering Main)

D-2

H-10

143-9426

Makeup Tank (Brake)

56

3E-6450

Pressure Switch (Steering Pump Oil)

D-3

Torque Converter Housing

A-13

26

2G-6535

Slack Adjuster (Rear)

F-12 / G-3

58

27

8P-1471

Relief Valve (Torque Converter Outlet)

C-13

59

28

9G-9208

Traction Control Valve

G-1

60

29

141-4109

Oil Cooler (Rear Brake)

F-11

30

6E-6640

Screen

F-10

31

209-3406

Prelubrication and QuickEvac Section of

the Electric Drive Pump

212-0394

MEASUREMENT

PRESSURE

773 and 775E Off-Highway Truck

Hydraulic System
BDA259-UP
BEC202-UP

35

33

23 22

18 13

12

27 17

25 31

CC

QQ

GG

57

9 24 49 50

40

58 59
RR

BB

54

BIDIRECTIONAL

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

Transmission Hydraulic Control

B-11
A-11

200-5375

Power Train Electronic Control Module

(ECM)

C-1

61

212-0394

Relief Vavle (Vacum Breaker)

C-1

62

9X-4455

Pressure Switch Assembly

C2

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

PEDAL

PUSH BUTTON

GENERAL MANUAL

SPRING

PILOT CONTROL SYMBOLS

I-11

Transmission Housing

SOLENOID
or MANUAL

RELEASED PRESSURE

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

ACCUMULATORS

SPRING LOADED

GAS CHARGED

SIMPLIFIED

CROSSING AND JOINING LINES

LINES CROSSING

LINES JOINING

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

B-6 / G-10

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

FF

Printed in U.S.A.

2003 Caterpillar
All Rights Reserved

52
G704-YL
E790-PK

10

15

47

11

Steering Metering Pump (14)

Hoist Control Valve

23

Pump and Motor for the Secondary Steering, Brake Release,

Prelubrication, and QuickEvac
Downshift
Solenoid
704-GY
922-BR

Upshift
Solenoid
703-BU
922-BR

Transmission Hydraulic Control (58)

Parking and Secondary Brake Valve (47)

Main Pump

31

22

FLOW ALLOWED IN
EITHER DIRECTION

26

Machine Component and Tap Locations

G705-GN
E790-PK

VENTED

PUSH-PULL LEVER

7
4

UNIDIRECTIONAL

MANUAL CONTROL SYMBOLS

30

FLOW

TEMPERATURE

SOLENOID

(**) 775E Only

ROTATING SHAFTS

FLUID STORAGE RESERVOIRS

(*) 773E Only

19

SPRING LOADED

BASIC SYMBOL

D-9 / D-10

55

57

INFINITE POSITION

E-9

13

20

P T
SHIFTED POSITION

P T
NORMAL POSITION

G-10

10

105-3357

CHECK VALVES

AB

AB

H-10 / H-2

B-10

12

CONTROL VALVES

Schematic
Location

9C-4937

25

62 20

F-3, I-3
D-12 , I-12

Description

24

B-10

Item

Air Breather
(Torque Converter and Transmission)

23

14

Part
Number

Schematic
Location

Service and Parking Brake (Rear)

209-3406

Schematic
Location

Description

2A-7070

22

G-8

TWO POSITION

ONE POSITION

Component Locations

14

14

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABLILTY

34

31 25

Additional Manuals

Pressure Tap (Hoist)

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

Hoist and Brake Hydraulic Tank

Selector Solenoid
(4 Way)

Proportional
Solenoid
Valve

774-YL
K952-BR
775-BR
K952-BR

773-GY
K952-BR

43

Steering Check and Relief Valve (43)

Traction Control Valve

Steering Hydraulic Tank

Lockup Clutch
Solenoid

Transmission Rear View

26

40

705-PK
922-BR

Diverter Valve (Towing) (40)

Slack Adjuster Rear Brake (26)

30 Page, B/W, D.G.M.

Testing & Adjusting: (Hydraulic System)

AA

LINE RESTRICTION
(FIXED)

RESTRICTION

RENR6506-00

RENR6515

Description

CONTROL VALVES

SPRING

FLUID CONDITIONER

HH

Specifications: (Hydraulic System)

Tap
Number

BASIC COMPONENT SYMBOLS

MAIN AUX.

54

39 38

Machine System

Automatic Electronic Traction Aid (AETA)

55 13

36 61

Specifications

Schematic: (Electrical System)

42

56

LL KK

Related Manuals
Description

46 45 44 43

RENR6506-00
July 2003

13

12

11

10

47
I

55
37

13

47

32

10

1
42

26

32

DD
19
15

22

23

19
Selector
(4 Way)
Solenoid

10

Proportional
Solenoid

DD
M

1
31
40

11

AA

28

Traction Control System

13
54
26

12

FF

29

14

30
52

53

50

HH

KK
46

41

62

56

24
MM

NN

22

30 Page, Color 2, DGM

RENR6506-00

20

31

48

JJ

60

43

51

49

44

45
25

23

ECM

Main
61
C

15

27

16

CC
35

36
17
GG

33

21

EE

31

18

LL
2

23

58

39

22

38

BB

Steering Hydraulic System

M
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pump Output
(Brake)
(Hoist)
(Steering).

57

Pump Output
(Brake Release)
(Secondary Steering)
(Prelube and Quickevac).

6
8

59

Torque Converter and Transmission Hydraulic System

11

Pilot/Load Sensing Pressure

Supply Line.
Drain/Return Line.
Brake Circuit.
Engine Prelube and Quickevac Circuit.
Steering Circuit.
Torque Converter/Transmission Circuit.
Hoist Circuit.
Traction Control Circuit.

Engine Prelubrication and Quickevac

12

Pressure Line

Pump Output
(Transmission).

13

LINEAR PATTERNS

Drain / Return Lines

Components

THIS SCHEMATIC IS FOR THE 773E and 775E OFF HIGHWAY TRUCK
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

10