DOG. NO. +_cL-02046 _ REV. + 4 PAGE : 1_of 66 DATE + __SEP.30, 2003 CUSTOME * LG ENGINEERING & CONSTRUCTION CORPORATION. USER KUWAIT NATIONAL PETROLEUM COMPANY. P.O.NO. + PO-7Q21~12-4-000) PROJECT : OGR REVAMP OF ARDS UNIT PROJECT AT MAB REFINERY : DIV.2 ITEM: R+12~105 & R-12-205 OCR REACTORS PAREAToRN STRENGTH CALCULATION OF PRESSURE BEARING PARTS FOR -105 & R-12-105 & R-12-205 OCR REACTORS Ay KUWAIT NATIONAL PETROLEUM Co. (KSC) Rectan ieuJooue reer meee OCR REVAMP OF ARDS UNIT AT MAB REFINERY @ tee voinvering & construction Corp. ex. Koen 4G} THE JAPAN STEEL WORKS, LTD. Re ‘205 7a21 | Pow [povarnieeamre C-7Q21-R-12-105/205-001 4 |SEP.3003] REVISED ON PAGE NO. 4 3 | JUL23'03| REVISED ON PAGE NO. 5 & 34 2 | APRO1‘03| REVISED ON PAGE NO. 52 & 53 JUL2505 | JUL2309 Sinoue_| “TSatoh ‘APR.O1'03 | APRO1'03 S.lnoue T.Satoh M.Sasaki__|S.Matsushita} i FEB.0603 | FEB.O603 | FEBOGOS | FEBOCOS iat EEe.O03) SECOND SSE Sinouve. T.Satoh MSasaki_|S.Matsushita} ; DEC.2502 | DEG.2502 | DEC.2502 | DECZSu2 0 {DEC.2502 FIRST ISSUE Snoue. M.Sasaki_|S.Matsushita} CHECK JUL2303 [SMatsushita DATE DESCRIPTION MURORAN PLANT THE JAPAN STEEL WORKS, LTD.P.2 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 LIST OF CONTENTS 1. APPLICABLE CODE, STANDARD AND SPECIFICATION 4 2. DESIGN CALCULATION FOR ASME SEC. VIII, DIV.2 5 2. 1 SUMMARY OF DESIGN BASES 5 2.2 DESIGN CALCULATION FOR INTERNAL PRESSURE 6 2.2.1, SHELL THICKNESS 6 2.2.2. TOP & BOTTOM HEAD THICKNESS 7 2.2.3, NOZZLE NECK THICKNESS 8 2.2.4. | _N2&N29/6" FLANGE DESIGN 9 2.2.5, N10, N17 &N28/5" FLANGE DESIGN 10 2.2.6. _N3/10" FLANGE DESIGN iL 2.2.7. N3/10" COVER THICKNESS 12 2.3 DESIGN CALCULATION FOR EXTERNAL PRESSURE 13 2.3.1 SHELL THICKNESS 13 2.3.2. TOP & BOTTOM HEAD THICKNESS 13 2.3.3. NOZZLE THICKNESS 4 2.3.4. | N2&N29/6" FLANGE DESIGN 15 2.3.5. N10, N17 &N28/5" FLANGE DESIGN 16 2.3.6, | N3/10" FLANGE DESIGN 7 2.3.7. N3/10" COVER THICKNESS 18 2.4 OPENING AND THEIR REINFORCEMENT 19 2.4.1. REINFORCEMENT OF M1& M30 /30" I.D. MANWAY 20 2.4.2, REINFORCEMENT OF N2 & N29/6" NOZZLE 21 2.4.3. REINFORCEMENT OF N28/5" NOZZLE 22 2.4.4, REINFORCEMENT OF N3/ 10" NOZZLE 23 2.4.5. REINFORCEMENT OF N10 & N17 5" NOZZLE 24 2,5 CALCULATION OF MINIMUM REMAINING WALL THICKNESS 25 OF LEVEL DETECTOR HOLES L24, L25, L26 & L27 2.6 TRANSITION JOINTS BETWEEN SECTIONS OF UNEQUAL 26 THICKNESS 2.7 ADJACENT NOZZLES 27 27.1 ADJACENT OF M1 AND N2 27 2.7.2, ADJACENT OF M30 AND N29 28 2.7.3, ADJACENT OF M30 AND N28 29 2.7.4. ADJACENT OF N28 AND N29 30 2.7.5. ADJACENT OF N3 AND N10 31 2.7.6. | ADJACENT OF N3 AND N17 32 2.7.7. ADJACENT OF N10 AND N17 33PB DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 3. DESIGN CALCULATION FOR ASME B31.3 8. 1. DESIGN DATA FOR MANWAY SPOOL, M.H. COVER & MATE FLANGE 3. 2, DESIGN CALCULATION FOR MANWAY SPOOL, M.H. COVER & MATE FLANGE 1 BOLTING FOR M1 & M30 MANWAY 2 M1 &M30 MANWAY COVER THICKNESS 3 REINFORCEMENT OF M1 & M30 MANWAY COVER 4 DESIGN CALCULATION FOR MANWAY COVER TO SLEEVE 5 N1 & N30 SLEEVE THICKNESS 6 N1&N30 PIPE THICKNESS 7 N1 & N30 ELBOW THICKNESS 8 Nl &N30 ELBOW THICKNESS DUE TO PIPING LOAD 9 Ni & N30 SPOOL THICKNESS UNDER EXTERNAL PRESSUR -10 N2 & N29/6" REDUCING FLANGE DESIGN ( INTERNAL ) 11 _N2 & N29/6" REDUCING FLANGE DESIGN ( EXTERNAL ) ‘N2 & N29/3" FLANGE DESIGN (INTERNAL ) 13 N2 &N29/3" FLANGE DESIGN (EXTERNAL ) .14 N10 & N17/5" REDUCING FLANGE DESIGN ( INTERNAL ) 15 N10 & N17/5" REDUCING FLANGE DESIGN ( EXTERNAL ) 16 N10 & N17/2" FLANGE DESIGN ( INTERNAL ) -17 N10 &N17/2" FLANGE DESIGN ( EXTERNAL ) 18 N28/5" REDUCING FLANGE DESIGN ( INTERNAL ) 19 28/5" REDUCING FLANGE DESIGN ( EXTERNAL ) 20 N1&N30/14" FLANGE DESIGN ( INTERNAL ) .21 Ni &N30/ 14" REDUCING FLANGE DESIGN ( EXTERNAL ) 22 N1& N30/ 14" MATING FLANGE DESIGN (INTERNAL ) 23 Ni & N30/14" MATING FLANGE DESIGN ( EXTERNAL ) OOo Kw nE DENN nNwNDNOoOnHnooUDe RO RNB NNYH NYY HOY HO NY NY NYHYKHDD & 4, CALCULATION OF EQUIVALENT PRESSURE CAUSED BY PIPING LOAD 5. CALCULATION OF HYDROSTATIC TEST PRESSURE 5. 1. CALCULATION OF HYDROSTATIC TEST PRESSURE FOR ASME SECT. VIII, DIV.2 5. 2, CALCULATION OF HYDROSTATIC TEST PRESSURE FOR ASME B31 5. 3. CALCULATION OF LEAKAGE TEST PRESSURE FOR ASME SECT. VIII, DIV.2 5. 4, STRESS EVALUATION UNDER TEST CONDITION APPENDIX A : ANALYSIS OF FLAT CIRCULAR HEAD (N3/10") APPENDIX B : BOLT STRESS OF N3/10" AT HYDROSTATIC T page 34 34 35 35, 36 37, 38 39 41 42 43 44 45 46 2seeas 2 53 54 55 87 59 60 61 61 62 63 64 65 66 APd DOC. NO. CL-02046 ITEM No, R-12-105/R-12-205 1. APPLICABLE CODE , STANDARD AND SPECIFICATION i) Code and Standard ; 2) ASME Code Sect. VIII, Div.2, 2001 Edition b) ASME Code Sect. VIII, Div.1, 2001 Edition ©) ASME Code Sect. If, Part D, 2001 Edition 4) ASME Code Case 1489-2, 2001 Edition Elevated Temperature Design Section VIII, Division 2 e) ASME B31.3 2002 Edition ) ASME B1.1 1996 Edition s) ASME B16.5 1996 Edition ii) Purchaser's documents ; Dwg.No, Title RF-200800 Rev.5 @REACTOR ASSEMBLY FOR OCR REACTORS R-12+108/R-12/20 RD-200301 Rev.4 SUSER'S DESIGN SPECIFICATION RF-200310 Rev.1 TOP AND BOTTOM MANWAY SPOOL RC-200815 Rev.0 PRESSURE ENERGIZED GASKETS & GROOVES iii) JSW's drawings ; Dwe.No. Title 268100 R-12-105 ASSEMBLY DRAWING 268200 R-12-205 ASSEMBLY DRAWING iv) The use of computer program Stress calculatio re performed using computer program. 1.0) aA (Program namePB DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2. DESIGN CALCULATION FOR ASME CODE SEC.VIII, DIV.2 2. 1. SUMMARY OF DESIGN BASES Design code Fluid Component Design pressure (Internal ) Design pressure (Internal ) Design pressure (External ) Design temperature Operating pressure Operating temperature ‘Min, Design Metal tem): Post weld heat treatme : Radiography Joint efficiency Corrosion allowance Hydro, test pressure at horizontal position Volume NOTE, ASME CODE SEC.VIII, DIV.2 2200 (psi) (154.7 kglem2G ) 15 (psi) (1.05 kglem2 ) 850 (ry (454°C) (INLET) 2077 (psiG) (OUTLET) 2048 (psiG) ANLET) 698 (F) (OUTLET) 725 (F) 27 (F) YES FULL 10 0 Gn) 3329 (psi) 19597 (ft) 2230 (psiG) (156.8 kg/em2G) (146 kglem2G ) (144 kglem2G ) a (370.0 °C) (385.0 °C) (-2.78 °C) (0mm) (234 kglem2G ) (555 m3) *1, Corrosion allowance is provided on weld overlay which are not included in a credit for parts of the total wall thickness.P.6 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.2 DESIGN CALCULATION FOR INTERNAL PRESSURE 2.2.1 SHELL THICKNESS Material SA-336 Gr. F22V Per Para. AD-201 (a) of the Code where, t =Minimum required thickness (mm) P = Internal pressure : Component design pressure = 2,230 (psiG) ( 156.8kg/em2G) R = Inside radius after corroded = 114.185 (in.) (2,900.3 mm) Ro= Outside radius = 125,091 (in.) (3,177.3 mm) S =Membrane stress intensity limit at design temp. = 24,500 (psi) ( 17.22 ke/mm2) C =Corrosion allowance = 0.0(in) (0.0mm) T =Minimum required thickness before corroded (in.) P = 2,230 (psiG) ( 156.8 ke/em2) < 0.4 x S= 9,800 (psi) ( 689.0 kg/em2) P-R ~ S=05P T=t+C = 10.889 (in) (276.6 mm) S Actual thickness used = 10.906 (in.) (277.0 mm ) = 10.889 (in.) (276.6 mm) Weight ofreacir] Bonding moment due], 12Mb__W. CHa) | towindspiping load +t le Per $No. CL-02050) 0) tb) Guin) 3,276,425, 8,129,392 6,528.1 or -2,189.2 Operation Condition) (4 195, o07ke) | (1,124,298kg-mm) |(75,190kg/mm Jor(26,218 kgm) = 8,699,525 1,524,359 5,328.3 or -4,514.7 a Test Condition | 677,789k¢) | (210.819kg-mm) | (61,97éeg/ma)or(52,006 kgm) 5 2,476,425 6,097,434 -4,921.6 or -1,667.3 Empty Condition | (.193,096kg) | (648,275ke-mm)_| (56,698k¢-mm)or(19,206kgimm) where, Rm = the midwall radius = 119.638 in. (3,038.8 mm) Per Para. AD-201 (0) of the Code, since F are negative for loading combination C the structual stability must be evaluated per AD-340. Sc= F/T = 6,528.1/10.906=598.6(psil)(0.42ke/mm2)<1.2 x S=29,400 (psi) (20.67kg/mm2) Factor A= 0.125 / (Ro/T)=0.0109 Factor B = 22,885 (psi) (16 ke/cm2) per Fig.CS-2 of ASME Sect II Part D Sc = 598.6 (psi) (0.42kg/mm2) < 1.2 x Factor B = 27,462 (psi) (19.3kg/mm2) ‘Therefore, the selected thickness is satisfactory.P.7 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.2.2 TOP & BOTTOM HEAD THICKNESS Material of head : SA-542 Type.D Cl.4a Per Para. AD-204.1 of the Code where, t = Minimum required thickness (mm) P = Internal pressure : Component design pressure = 2,230 (psiG) (156.8 kg/om?) R =Inside radius after corroded = 116.9 (in) (2,969.3 mm ) S =Membrane stress intensity limit at design temp. = 24,500 (psi) (17.22 kg/mm2) C =Corrosion allowance = 0.0(in) (0.0mm) T =Minimum required thickness before corroded (in.) P=2,230 (psiG) (156.8 kg/cm2G) < 0.4 x $ = 9,800 (psiG) (689.0 kg/em2G) pe OS POR sass Giny (138.3 mm) S-0.25P +C =5.445(in.)(138.3mm) = Actual thickness used=Min. 5.472 (in.)(139mm) OKP.8 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.2.3. NOZZLE NECK THICKNESS Material: = SA-336 GrF22V Per Para. AD-201 (a) & AD-602 of the Code where, 'S = Membrane stress intensity limit at design temp. = 24,500 ( psi) (17.22 kg/mm2 ) OD = Outside diameter of nozzle neck ternal pressure : Component design pressure radius of nozzle after corroded Minimum required thickness after corroded P-R S—0.5P P= 2230 psiG ( 156.8 kg/em2G ) < 0.4 x S = 9800 psiG ( 689kg/em2G ) Tstd, = Standard (STD) pipe wall thickness in Table 2 of ANSV/ASME B36.10M ‘Tmin.2 = The minimum thickness of standard wall pipe ‘Tmin.2 = 0.875-Tstd. Tact. = Actual wall thickness of nozzle neck after corroded C =Corrosion allowance = 0.0(in.) (0.0 mm) Tmin.1= Actual wall thickness of nozzle neck "Tact." shall not be less than both Tmin.1 and Tmin.2 above. The evaluation results are shown as follows. op | Ta | P R_| Tmint | Tmin2 [ Tea Nozzle mark | NO™¢ in psig in in in ia size om | (om |egiem2e)| (om _|_ (wom _| (am _| (am ‘3425 | 0375 | 2230 | is.295 | 1459 | 0328 | 11.83 MieM30 | 30" | 378 | 9.525) | 568) | cases) |_ G7. | 331) | coos | O* » | 925 | 0322 | 2,230 | 3248 | 0310 | 0.282 | 1377 mans | 6 | 35. | im | as6s) | 625) | a9 | a1] os | % NB 10" 14.75 0375 2,230 5.250 0.501 0.328 2.125 oK on | 9.525) | 0568 | 033.4) | ozs) | 331 | (53.980) wionrvanze] sv} 80 | 028 [2,230 [2755 | 0263 | o2as | 1045 [Oy (203.2) | 7.112) | 156.8) |_ (700) |_ 67) _| 6223) |_ G16) (*1) For diameters other than those listed in the table2 of ANSVASME B36.10M, "Tstd." shall be based upon the next large pipe size.2.2.4 N2, N29 / 6” NOZZLE DESIGN CONDITION BOLT & GASKET CALCULATION TNTERNAL PRESSURE Pr 2230000 _psiG_ | NOMINAL BOLT DIAMETER [a] 2000 in. P.9 DOG.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION VIM DIV2 APPENDIX 3 ) ‘STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER 1820 EQUIVALENT PRESSURE OF PIPING REACTION TOTAL SECT. AREA OF BOLT| 20802 GASKET DIMENSION & MATL| | _0.750 in P= PI + P2 P 2230000 psiG_| RINGNO.: RAT bo] 0.084 in P=PI+P2+ Po Pe 2290.00 — psiG_|MATERIAL: Satz-F347_[b| 0.096 in DESIGN TENPERATURE 850.000 _deaF_| FLANGE TYPE | _ 26000000 psi FLANGE MATERIAL 'SA336-F22V 25008 6 In/RT | __ 6500 BOLT WATERTAL ‘SAIS3-B16 XG “Pelt = 1417950 be ALLOWABLE STRESS 7-GemP 7701.0 tb FLANGE [DESIGN TEN | Sf | 21000000 psi_| WmI=H+ Hp 2188060 bb. TaBLe 1A[ ATH TEMP, [Sf | 24900000 psi | Wm2=b-x-G-y 680680 bb Bout |oesion Tew. | sb | 23500000 psi GREATER OF Taste 3 [am Tew. [sa [25000000 psi | Am=(Wml/Sb).(Wm2/Sa) = 9.311 ina (2 +t): Cl ‘T(BOLT SPACING) /(20+t) M= GREATER OF ( Mmax/B) OR ( Mmax-OF/B ) 1376250 Livin SHAPE CONSTANTS & FORMULA FACTORS K=A/B= 2923 [ho= Bg = 2990 1224) 0.000) 1.265) 0.908920, Y 1.918 0.550103, = 2.106 %000000 1,000 |e = F/n0 = 0.303987 21,600 in. [FUG THK t 4429 in 2346 ACT= 4.720 X= 9.250 2.795 1917 4022 A= +8 5.938 RTUFLANGE xis, STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=FM/A a! 12256800 psi 31500,000 _psi_| 1.581 RADIAL STRESS IN FLANGE, SR=B-M/A-t) 3301900 psi 21000000 psi_| Sto TANGENTIAL STRESS IN FLANGE ST=(¥-MAl)-2-SR 9265700 psi 21000000 psi_| Sf GREATER OF (SH+SR)/2 OR (SH*ST)/2 10761300 psi EC we atsP.10 2.2.5 N10, N17 & N28 / 5” NOZZLE DOC.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION VIll, DIV.2 APPENDIX 3 ) DESIGN CONDITION BOLT & GASKET CALCULATION TNTERNAL PRESSURE NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| LEE IB REACTION (GASKET DIMENSION & MATL. Pi + P2 RING NO. : R42 0.094 P= P+ P2+ PS 1 MATERIAL : SA182-F347 0.094 DESIGN TEMPERATURE FLANGE TYPE '26000.000 FLANGE MATERIAL 'SA336-F22V 25008 5 in/RT. 6.500 BOLT MATERIAL ‘SA193-Bi6 H=x+G -Pe/4 984690 ALLOWABLE STRESS Hp = 2:b- x -Gem-P_ 641760 FLANGE | pesion Tew. [ sf | 21000.000 Wint = H+ Hp 1626450 ‘am Tew. [sta | 24300.000 Wind = be x+Gey 575570 vesion Tew. [ sb | 23500000 psi GREATER OF ‘au Ter. [Se | 2500.00 ‘Am = (Wmt/Sb ), (Wm2/Sa ) 6.922 W=Se(Am+ ab) /2 2800260 LOAD LEVER ARM MOMENT HO 7-8 “Pe 591470 Lb. [hD= Real/2 2998 in [ MD= HD-hD 1599947 HG= Hp = 641760 Lb, [hG=(C-0/2 = 2625 in | MG=HO-hG 1684020 HIEH-HD = 459220 Ub. | T= (RegivhG)/2 = 3423 in, [ MT= HT-AT 1415406 TOTAL MOMENT AT OPERATING CONDITION Mo= MD+NG#MT 4693873 HW = 2800250 Lb [AG=(C-@/2_ = 2625 ~——sin.:| Me=HG-hG 7350656 Mmnax = GREATER OF (Mo) OR ( Ma-Stb/Sfa) 6952420 TF (BOLT SPAOING)> (2a +4) : OF 7 (BOLT SPACING) 7 (2a=t)” 7 M= GREATER OF ( Mmax/B) OR ( Mrnax-CF7B) 7152890 A= 16.500 SHAPE CONSTANTS & FORMULA FACTORS = C= 12750 K=ANB 2908 [no=/ B= 2010 1.3/4 -BUN G G.= 7.500 T 1207 000 B= 5510 z= 1251 0900820 Y= 1872 ‘560708 us 2057 7.000000 ao = 1.000 0347048 d= (U/V )hO-g0? = 15.200 g0= 1.245 ._|FL'G THK. t 3.838 in, ae 1265 @ = tert 2392 R= 2.375 in, |B =(4/3h-e+1 2.776 raat 1892 ACT= 4.130 7) ang 565) STRESS CALCULATION FOR FLANGE ‘ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH = fM/A-g1? 13162.100 31500,000 _psi_| 1.5Sfb| RADIAL STRESS IN FLANGE SR=B*M/A-t? 3844.800 21000,000 psi ‘St TANGENTIAL STRESS IN FLANGE ST=(Y¥-M/t') ~ 2-SR 9841.80 21000.000 psi ‘Sf GREATER OF ( SH*SRY/2_ OR (SH*ST)/2 11507950 21000000 _psi_| Sib RTJFLANGE xis = adPat N3/ 10” NOZZLE DOG.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.2 APPENDIX 3) DESIGN CONDITION BOLT & GASKET CALCULATION THTERNAL PRESSURE NOMINAL BOLT DIAMETER 2500 STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER [ail 2920 EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT|ab| 50708 OF PIPING REACTION GASKET DIMENSION MATL[ W[ 1125 P= Pia pa 7230000 __psiG_| RINGNO.: RSS bo] axa P=Pi+ P+ 3 2230000 psiG_| MATERIAL: SA182-F347 Om DESIGN TENPERATIRE 850000 desF_| FLANGE TYPE 75000,000 FLANGE WATERIAL SAI30-F22V 25008 10 R/T. €500 BOLT MATERIAL SAIs3-BI6_[H= 1-6 -Pe/t 3190380 ‘ALLOWABLE STRESS: Hp = 2b- Gem? 1732730 FLANGE | DESIGN TEMP. 721000.000 Want = H+ Hp wxii0 TABLE 14 | ATK_TEW 24300000 __psi_[Wn2=b-x-Gry 1554020 DESIGN TOP. 72500.000 GREATER OF a_Ta, 25000.000 ‘Am=(Wrnt/Sb),(Wm2/Sa) = 20.950 W= Se (Ams ab) /2 395060 LOAD LEVER ARM MOMENT HO x-B_-Po/A 1929990 Ub | WO= Rea/2 4313 in | MD=HO-KD 3324047 HG= Ho 1792730 tb [no=(O-G/2_ = 887m | MG=HORG 714329 HT= = AD 1260390 Ub [hT=(Rreieh@)/2= 465i [MT=HT-HT 5078904 TOTAL MOMENT AT OPERATING CONDITION Mo= MD*MGeMT 20867678 HG=W = 8956630 Ub [nG=(C-OV2 = 3875 in. | Me=HG-hO 24706941 Mmnax = GREATER OF ( Mo) OR ( MarS/Sfa) 70980000 IF (BOLT SPACING ) > (20+) : CF= J (BOLT SPACING) / (2a +t) 7 M= GREATER OF ( Mmax/B) OR ( Max: CF78 ) 2050540 A= 26.500 SHAPE CONSTANTS & FORMULA FACTORS 12- i K=AB= 2508 [wo=Veq0 = 4724 21/2 -BUN T= 1392 0000 z= 132 2.908820 Y 228 550108 u 248 a0 1.000 0.192408 = (UV )ho-a0" = 94900 w= 205 in FUG THK t 6504 in 2125 @=terl 3250 in: [B = W/o r=art o 20/6 OX = 14.750 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH= M/A cal? 13991,000 31500000 psi_[1.5Stb RADIAL STRESS IN FLANGE SR=B-M/A-tt 3743800 21000000 _psi_ | S® TANGENTIAL STRESS IN FLANGE ST = (YMA) ~Z-SR 9500.70 21000000 stb GREATER OF ( SH¥SR)/2_ OR (SH*ST)/2 11445850, 721000.000 Se RTUFLANGE xls = olPAZ 2.2.7 _N3/10" COVER DOG. NO. CL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.2 ARTICLE D-7 ) DESIGN CONDITION BOLT & GASKET CALCULATION INTERNAL PRESSURE NOMINAL BOLT DIAMETER 2.500 ‘STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER 2320 EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT 50.703 OF PIPING REACTION GASKET DIMENSION & MATL 1.125 P= PI + P2 2230000 psiG_| RINGNO.: R55 O14 P= PI + P2 +P3 230,000 MATERIAL : SA182-F347 o1at DESIGN TEMPERATURE 850000 degF_| FLANGE TYPE 26000.000 FLANGE WATERIAL ‘SA336-F22V 25008 10 n/RTI. 6500 BOLT MATERIAL SA193-B16 H=x-G *Pe/4 3190380 ALLOWABLE STRESS z 1732730 DEsion TeNP.[ fo | — 21000.000 Wmt = H+ Hp “492311.0 atu Tew, | Sta | 24300,000 Wn2 = be x +G-y 1554020 Design Tew. | Sb | 23500.000 GREATER OF atu Tew, | Sa +25000.000 ‘Am = (Wmt/Sb ), (Wm2/Sa ) 20950 ind <_ ab W= Sa(Am*+ eb) /2 2956630 Lb. OPERATING CONDITION Wmt-hG tr: Min, required thickness Greater of tr1 or tr2 t= 4484 in, : Factor ( Fig. AD-701.2 ) c= 03 j2_— 21/2 -BUN doint efficiency E= 1.00 : Design thickness t= 6594 ACT : Actual thickness ACT = 6.890 RTUFLANGE xis2.3 DESIGN CALCULATION FOR EXTERNAL PRESSURE Doc. No. : Cl ‘Thickness Calculation under External Pressure (ASME Code Sect. Wl Div.2 2.3.1 CYLINDRICAL SHELL [ AD-310.1] Do/t 210 eae ( For values of A falling to ) 4B B(Do/t) Page Pal= TD the left of the applicable material / temperature lin Pal,Pa2 ( psi ):Maximum allowable external pressure psi): External design pressure ‘Design temperature in.) : Outside diameter of cylindrical shell 850 deg. F in.) : Assumed minimum thickness in.) : Actual thickness of cylindrical shell in.) Design length of vessel section - _): Factor determined from Fig. G in Subpart 3, Section Il, Part D psi): Factor determined from the applicable chart in Subpart 3, Sect. Il Part D psi): Modulus of elasticity of the material at design temperature Boe rae Se Material ‘SA=336 Gr F22V L 666+ 2 1169%x1/3)= 743.934 in. (18896 mm) Do 250.182 in. ( 6354.6 mm ) t 1.27 in. (323 mm ) L7Do 2.974 Do/t 196.994 A (0.000175 B = E 25950000 psi____( 18245 kg/mm2 ) Pal = Paz 15.368 psi 08 kg/em2) P 15 psi (4.05 kg/em2 ) { T 10.906 in. (277 mm) Pa2 > P, T> t----- Good 2.3.2 SPHERICAL HEAD [ AD-320] ees Pag = -0.0825E Hy] et the left of the applicable t t For values of A falling to material / temperature line Pal, Pa2 i): Maximum allowable external pressure i): External design pressure Design temperature Outside radius of spherical head 850 deg F Assumed minimum thickness ‘Actual thickness of spherical head Factor [ = 0.125 / (Ro /t)} Factor determined from the applicable chart in Subpart 3, Sect. It Part D Modulus of elasticity of the material at design temperature Boban Bo = Ey is i. =| SA-542 TypeD, CL.4a 116.9 + 5.47: 122.372 in. ( 3108.3 mm) 0.41 in. _(10.41 mmm) 0.00042 | 4577 15.335 psi (1.08 kg/em2 ) tes} >| JE robs ap oles |S RIE 15 psi (41.05 kg/em2) 5.472 in, (439 mm ) Pal >P,T>t--- GoodPls Doc. No. : CL-02046 ‘Thickness Calculation under External Pressure (ASME Code Sect. Wil, Div.2) 2.8.3 CYLINDRICAL SHELL [ AD-310.1] Do/t = 10 Pal= Pal, Paz Berprae Ds 4B 3(Do/t) Pa = oA For values 3(Do/t) the left of the applicable of A falling to ] material / temperature line pei ):Maximum allowable external pressure psi): External in): Outside diameter of cylindrical shell in. ): Assumed design pressure Design temperature 850 deg.F minimum thicknes in, _): Design length of vessel section - _ ):Factor determined from Fig. G in Subpart 3, Section I, Part D pei): Factor determined from the applicable chart in Subpart 8, Sect, II Part D psi): Modulus of elasticity of the material at design temperature ( ( ( i (in, ): Actual thickness of cylindrical shell ( ( ( ( M1 & M30/30"LD. Manways N2 /6” Nozzle N3/10” Nozzle N10 & N17 /5” Nozzles ‘SA-336 GrF22V 13.74 49mm) 47.25 (200.2mm] 24.52 (622.8mmn)| 18.61 (472.7mm) 54.25 (1378mm) 9.25 (235mm) [14.75 (374.7mm) 8.0 (203.2mm)| 0.114 29mm) 0.065 (1.7mm) | 0.063 (1.6mm) 0.044 (1.1mm) 0.253 5.108 1.662 2.326 475.877 142,308 234.127 181.818 (0.00061 (0.000129 (0.00025 0.00016 5488 2713 25950000 psi (18245kg/mm2) 25950000 psi (18245kg/mm2) 15.377 (1,08kg/em2) 15.45 (1.09kg/em2) 15.682 (.tkg/em2) 15.508 (1.09kg/cm2) 15 psi_(1.05 kg/em2) 1183 G00.5mm) 1377 5mm) [2.125 63.98mm) 1245 G1.Gmm) N28 /5” Nozzle Pal or Pa2 > P, T > t------ Good N29 / 6” Nozzle ‘SA-336 GrF22V 42.68 (1084.1mm) 17.73 (450.3mm) 8.0 (203.2mm) 9.25 (235mm) 0.043 (1.1mm) 0.04 (imm) 5.335. 1917 188,235 231.25 (0,0002035 (0.00017 25950000 psi (18245kg/mm2) 25950000 psi (18245kg/mm2) 15.624 (1.tkg/em2) 15.224 (1.07kg/cm2) 15 psi_(1 05 kg/cm? ) T2485 (31.6mm) 1.377 __@5mm) Pal or Pa2 > P, T > t------ GoodPAS 2.3.4 _N2,N29 / 6” NOZZLE DOC.NO.: — CL~02046 FLANGE DESIGN ( ASME SECTION VII, DIV.2 APPENDIX 3) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE NOMINAL BOLT DIAMETER [a] 2000 ; STATIC HEAD PRESSIRE | _P2 = MINIMUM BOLT DIAMETER fai] 1.820 in. EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT|ab| 20.802 int OF PIPING REACTION | °° ~ GASKET DIMENSION & MATL[W| 0.750 in 15000 psi_| RINGNO.: R47 bo] 0.096 in. P=Pi+P2+ Pa 15000 psi [MATERIAL: Satsz-r347 [| 0.098 in DESTGN TEWPERATURE 850.000 deaF_| FLANGE TYPE y| 28000000 psi FLANGE WATERTAL SA336-F22V 25008 6 n/RT I. a] 6500 BOLT WATERIAL 'SA193-B16 H=-@ -Pe/4 9540 Lb ALLOWABLE STRESS -b: K-Gem-P = 5190 bb, FLANGE | DESIGN TEP. | Sf | 21000000 psi = 14730 Lb TaBLe tal aT tee. | Sf | 24300000 psi = 690680 bb BOLT | DESIGN TEMP. Taste 3 [ ATM TEN. e 23500.000 psi GREATER OF 725000,000 ‘Am = (Wmt/Sb ). (Wm2/Sa) We Sa(Am+ ab) /2 LEVER ARM 4980 tb. | hD=Regl/2 3313 in | ——— — — he=(O-Gv2 = 2750 in | ——— T= HHO. 4560 Lb. | KT= (Rrgt+h@)/2 = 3375 in, TOTAL MOMENT AT OPERATING CONDITION _ | Mo= HD(hD-hG+HT(NT-hG) HOW = 2045630 tb [hG=(C-Gv2_ = «2750 in 8100483 Lb-in Mmax = GREATER OF ( Mo) OR ( Ma-Sfb/Sfa) 7700042.0, IF (BOLT SPACING ) > (28+) ; CF= J (BOLT SPACING ) /( 2a +t) = M= GREATER OF (Mmax/B ) OR ( Mmax- OF/B ) 1076980 A= 19.000 SHAPE CONSTANTS & FORMULA FACTORS 2.783 72945630 LOAD HO x-B “Pea 5654 Ma= HG-hG C= 14.500 K=AB 2923 po. G = 9.000 1.226 | h/ho= 0.000) $B = 6500 z= 1205 | F= 0.308820 0.550103 1.900000 E 0.303887 d= (U/V JhO-g0? = = 137% in [FUG THK t 4429 in a= 187m 2346 2625 in 2.795 1917 ACTS 4.720 OX = 9.250 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB 9591.70 31500000 _psi_[1.5Sf RADIAL STRESS IN FLANGE 2583.900 ph 21000000 psi_| So TANGENTIAL STRESS IN FLANGE YMA) = 2-SR 7250900 psi 21000000 psi_ | Si GREATER OF ( SHYSR)/2_ OR (SH*ST)/2 8421300 psi 21000000 psi_ | St QTAFLANOE ta a. alaPAs N10, N17 & N28 / 5” NOZZLE DOC.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV2 APPENDIX 3 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE Pr 15000 __psi_| NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE | P2 = MINIMUM BOLT DIAMETER [ai] 1870 in EQUIVALENT PRESSURE TOTAL SECT. AREAOFBOLT|ab| 15.480 ind OF PIPING REACTION | °° z GASKET DIMENSION & MATL W| 0.750 in P= PIs P2 P 15.000 psi_| RINGNO.: Ré2 [bo ose in P=Pi+P2+Po Pe 15000 psi [MATERIAL: sarer-Fa47 [b| 0008 in DESIGN TEMPERATURE 1850000 degF_| FLANGE TYPE y|__26000000 pei FLANGE WATERTAL SAMI6-F22V 25008 5 in /RT | __ 6500 BOLT WATERIAL [__saiss-a16 H=x=G -Po/4 = 663.0 Lb, ALLOWABLE STRESS +b -Gem-P = #20 i FLANGE | DESIGN TEHP. | Sf | 21000000 pai + Hp = 10950 Lb. taste tal ame ter [sta | 24300000 psi_ | Wm2=b-x-Gry =__ 575570 be BOLT [vest Tar. | sb | 23500000 psi GREATER OF tases [AM Tem | Sa | 25000000 psi | Am=(Wmnt/Sb),(Wm2/Se) = 2208 ind < ab W= Sa (Am + ab) /2 LEVER ARM eT rer -0V2 26% im | = HEA =H ieaiene= aaa TOTAL MOMENT AT OPERATING CONDITION Mo= HO(hD-hG)+HT(hT-hG) 2854 Lb-in. new = 2ezea80 ts [ne=(-O2 = 208m] Wer HOG 35060 Dvn Hx = GREATER OF Mo OR (Mar S/S0) [8082650 Uvin IF (BOLT SPACING ) >( 2a +t) : CF= 7 (BOLT SPACING )/(2a+t) I = M= GREATER OF ( Mmax/B ) OR ( Mmax-CF/B ) GA= 16.500 2222880 LOAD HO= -B -Pe/4 916190 SHAPE CONSTANTS & FORMULA FACTORS ~ C= 12.750 K=A/B= 2905 [no=/ Bo = 2619 1.3/4 -BUN po $G= 7.500 = 1207 | h/nO= 0.000 aT. B= 5.510 1.251 0.908820 1872 2.057 1.000) ve ‘550103, 047048, 15.200 1265 in [FUG THK t 3838 in, 1245 in, [a= treet 2382 2375 in [B= (4/aR-ent 2776 2 rear 1982 ACT= 4.130, x= 8.000 8 =t/d 379 A= 5.651 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGMUDINAL STRESS IN HUB SH= PW Ava joase400 pai | _a1800000 — psi_[ 1558] RADIAL STRESS IV FLANGE SREBOM/ At 3052100 psi | 21000000 psi | st TANGENTIAL STRESSINFLANGE __[st=(y-wA?)=z-sR | 7812600 psi | 2000000 psi | Sm GREATER OF (SHISR)/2 OR (SHSTI/2 9190500 psi | 21000000 psi] St RTAFLANGF via x: 314P17 N3 / 10” NOZZLE DOG.NO.: — GL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.2 APPENDIX 3 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE NOWINAL BOLT DIAMETER STATIC: HEAD PRESSURE MINIMUM BOLT DIAMETER EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| OF PIPING REACTION (GASKET DIMENSION & MATL P= Pi + P2 15.000 RING NO. : R55 P=Pi+P2+P3 Pe 15000 __psi_ | MATERIAL: SA182-F347 DESIGN TENPERATURE 850.000 FLANGE TYPE FLANGE MATERIAL [__sasse-Fav | __2s008 toin/ars. BOLT WATERIAL ‘SA193-B16 H=x-G -Po/4 ALLOWABLE STRESS FLANGE | oEsien TEW.[ St | _21000.000 TABLE 1A | ATK TEP 24300,000 BOLT | DESIGN TBP. 23500.000 GREATER OF TABLE 3 [ AT TBP. 25000.000 ‘Am = ( Wmt/Sb ) .(Wm2/Sa ) W=Sa(Am+ab)/2 LOAD LEVER ARM HO= AB Pest = RO=Regi/2 = 4313 in nee (C-G/2_ = 3875 in HT=H- HO T= (RrathG)/2 = 4625 in TOTAL MOMENT AT OPERATING CONDITION _ | Mo= HO(hD-hG)+HT(hT-hG) 12082 HG=W = 7115000 tb [hG=(C-G/2 = 3875 in, | Mae HG-hG 27870625 Mmax = GREATER OF ( Mo ) OR ( Ma-Stb/Sfa) 2982647.0 IF (BOLT SPACING )> ( 2a+t) : CF= 7 (BOLT SPACING) /(2a+t) S M= GREATER OF ( Mmax/B ) OR ( Mmax- F/B ) 2269190 A= 26.500 SHAPE CONSTANTS & FORMULA FACTORS fe———_—-—_OA= 26500 _ 12- C= 21.250 K=AB= zee [wo=Voe = 4724 2.1/2 -BUN po $G= 13.500 re 1332 [h/nO= (0.000) B= 10.500 z= 1372 0.908920 pT = wo fe Y= 2228 0550108, Uz 2.488 1.000000 a0 = 1.000 0192405 =( UV hora = 94.900 2125 FUG THK t 6504 in B= 212 aster 2269 3250 B= W/o 2002 r=a/t 1708 ACT= 6.890 a 3=0/ 3021 Aad a7 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH= M/A al? 10637,600 '31500,000 158%] RADIAL STRESS IN FLANGE SR=B-M/A+t 2974.00 721000,000 ‘Sh TANGENTIAL STRESS IN FLANGE ST= (YMA?) = 2-SR 7547:300 721000,000 ‘Sie GREATER OF (SH*SR)/2 OR ( SH*ST)/2 9082.450 721000,000 ‘Sh rs arr2.3.7_N3 / 10” COVER Pag DOC. No. CL~02046 FLANGE DESIGN ( ASME SECTION VIll, DIV.2 ARTICLE D-7) DESIGN CONDITION BOLT & GASKET CALCULATION OPERATING CONDITION = 0354 in = 3997 in. EXTERNAL PRESSURE NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE | P2 = MINIMUM BOLT DIAMETER [al EQUIVALENT PRESSURE ‘TOTAL SECT. AREA OF BOLT | ab| OF PIPING REACTION | P® - GASKET DIMENSION & MATL [| P=Pi+P2 P 15.000 psi_| RINGO. : R55 bol 014i in P= Pi + P2 PS Pe 15.000 psi_| MATERIAL: Sate2-F47 |b 0.141 DESIGN TEMPERATURE 850,000 __degF_| FLANGE TYPE y | 26000000 psi FLANGE MATERIAL 'SA336-F22V_ 25008 10 in/RT m[ 6500 BOLT MATERIAL ‘SA193-B16 H=x-G -Pe/é E 21460 Lb ALLOWABLE STRESS Hp = 2-b- x -Gem-P. = 11660 Lb. FLANGE [DESiGn TEWP. | Sf | 21000000 psi | Wmi=H+Hp = 33120 Lb TaaLe tay atm TeWP | Sta | 24300000 __psi_|Wm2=b-x-Gry = 1554020 Lb. Bout | vesion te. [se | 23500000 psi ‘GREATER OF taste 3 [amu Tex. [Sa | 25000000 psi_| Am=(Wmt/Sb),(Wm2/Sa) = 6217 na ) c= 03 E : Joint efficiency hG= 3875 in. J2_— 21/2 -guN E= 1.00 [- t : Design thickness t= 6594 in, ACT : Actual thickness ACT = 6.890 in, hG, PG= 13.500 OC= 21.250 GA= 26.500Pag Doc. No. : CL-02046 24 OPENING AND THEIR REINFORCEMENTS Minimun required thickness Parts Name Internal | paternce External | poternce Design | Page Ne Design | Page No. Condition Condition 10.889 (in) (277 mm) 5.445 (in.) (139 mm ) 1.459 (in.) (37.1 mm) 0.31 (in) (79 mm) 0.501 (in.) (12.8 mm ) 0.263 (in) (6.7 mm) 0.263 (in.) (6.7 mm) 0.31 (in.) (73 mm) 1.27 (in) (32.3 mm) 0.41 (in) (40.42 mm) 0.114 (in) (2.9 mm) 0.065 (in.) (1.7 mm) 0.083 (in.) (1.6 mm) 0.044 (in.) GA mm ) 0.043 (in.) (1.1mm) 0.04 (in.) (imm) > 13 M1 & M30/30"LD. Manway IN2/6” Nozzle IN3/10” Nozzle IN10 & N17/5” Nozzles IN28/5” Nozzle IN29/6” Nozzle ‘As shown in the above table, the minimum required thickness at external design condition is emaller than that at internal design condition. Therefore, the nozzle reinforcement calculation have been done only at internal design condition.P.20 Doe. No. : CL-02046 2.4.1 OPENINGS AND THEIR REINFORCEMENT UNDER INTERNAL PRESSURE. REINFORCEMENT CALCULATION [ ASME Code Sect. Div.2 AD-520 & AD-540 ] M1 & M30 / 30" LD. MANWAY Asrete-F + (ra-r)-te-(1 - fr) = 83.8 sq.in. Satisfied (C AD-540.1 (a) ] B=B1 + B2= 125.814 sqin. BL=(tp-trn)x(L+L1)/2-dxS-W2xD = 107.027 sq.in. B2=0.5 x W1 x h= 18.787 sq.in. Aa=A-2/3 = 55.5 eq.in. s Satisfied [ AD-540.1 (6) ] Bb = B= 125.814 oq.in. rm= r+ 0.5tn = 21.21 in. F= 10 — ( Fig.AD-520.1] K = 0.73r2 = 1.4381 in, fr=(Sn= 24500 )/( Sh=24500) = 10 - 0.85 fr 1.0 [ AD-551 (a)) SA-336 Gr.F22V / SA-542 Type.D Cl.4a Use larger value [ AD-540-1 & 540-2] ---- (Unit : in.) [ AD-551 (a) J W = 32.597 (2r = 30.59) or (r+t + tn = 32.597) Wa = 32.597 (r+ 0.5 x SQRT(Rm x t) = 28.088) or (r + t + tn = 32.597) 13.68 (0.5 x SQRT(rm x tn ) + K = 9.368) or ( 1.73X + 2.5tp + K = 31.013) wo S (2.5t = 13.68) or S (L+ 2.5 tp = 43.326) Area of reinfocement (After corroded ) (Unit : in.) t= 1.459 = 15.295 27.125 29.213 118 1.97 11.83 11.83 13.751 11.849 35 5.906 3.9 1.295 13.917 27 5.472 5.445 116.9 119.636P21 Doe. No. : CL-02046 2.4.2 OPENINGS AND THEIR REINFORCEMENT UNDER INTERNAL PRESSURE. REINFORCEMENT CALCULATION [ ASME Code Sect.W, Div.2 AD-520 & AD-540 ] N2 & N29 /6" NOZZLE Asrte-F +(ra-r)-tee(1- fr) = 17.7 sq.in. ASB [ AD-540.1 (a) ] B=Bl + B2= 28.566 sain. B1 = (tp - ten) x Hla + 0.5 x X x (1 + Hla)/2 = 15.206 sq.in. B2 = W1 x (H2+H8)2 - 0.5 x W8 x HB - 0.215 x 1142 = 13.36 sq.in. Aa=A-2/3 =11.8sq.in. Aa S Bb ----- Satisfied [.AD-540.1 (b) J Bb = B = 28.566 eq.in. rm = r+ 0.5tn =5.412 in. F= 10 ( Fig.AD-520.1 ] tn = tp + 0.667 xX = 4.329143 in, fr=(Sn= 24500 )/( Sh= 24500) = 10 - 0.85 frS 1.0 [ AD-551 (a)] SA-336 Gr.F22V / SA-336 Gr.F22V Use larger value | AD-640-1 & 540-2 ] ---- (Unit : in.) [AD-551 (a) W = 13.049 (2r = 6.496) or (r+ t+ tn = 13.049) 16.041 (r+ 0.5 x SQRT(Rm x t) = 16.041) or (r+ t + tn = 13.049) 8.261 (0.5 x SQRT(rm x tn ) = 2.42) or (H1 + 2.5tp = 8.261) S (2.5t = 13.68) Area of reinfocement ( After corroded ) (Unit : in. ) 45° 2 9 230° 031 3.248 9.055 9.055 1375 4.429 45° 4.823 4.542 3.313 3.007 5.805 2.8125 2.9925 1.500 5.472 5.445 116.9 119.636P22 Doe. No. : CL-02046 2.4.3 OPENINGS AND THEIR REINFORCEMENT UNDER INTERNAL PRESSURE. REINFORCEMENT CALCULATION [ ASME Code Sect.¥, Div.2 AD-520 & AD-540] N28 / 5" NOZZLE A= ritr-F + (D/2-1)-tr-(1- fr) = 26.8 sq.in. ASB.---- Satisfied [ AD-540.1 (a) ] B= 0.5(h2+h) x (tn-trn)-(h2-h1) x w1/2 = 53.43 sq.in. Aa=A-2/3 = 17.8 sq.in. Aa S Bb ----- Satisfied ( AD-540.1 () J Bb = B= 63.43 sq.in. rm = r+ 0.5tn = 4.725 in. F= 10 — [Fig.AD-520.1] H = 0.73+r2 = 0.86 in. fr=(Sn= 24500 )/( Sh=24500) = 10 - - 0.88 frS 1.0 [ AD-551 (a)) SA-336 Gr.F22V / SA-336 Gr.F22V Use larger value { AD-540-1 & 540-2 ] ---- (Unit: in.) [ AD-551 (@) ] W = 12.167 (2r = 5.51) or (r+t+ tn = 12.167) Wa = 15.548 (r+ 0.5 x SQRT(Rm x t) = 15.548) or (r+ t+ tn = 12.167) H= 9.850 (0.5 x SQRT(rm x tn) = 3.017) or ( 2.5tn = 9.85 ) S (2.5t = 13.68) Area of reinfocement (After corroded ) (Unit : in.) h 2 25tn+K=10.71 rb itn 0.263 ale 2.755, arn fT 28.74 i 6.695 118 1:18 1.245 3.94 2.695 7.285 12.859 14.329 15.030 15.554 5.12 5.445 116.9 119.636 55.84° 4.91 0.74P23 Doc. No. : CL-02046 2.4.4 OPENINGS AND THEIR REINFORCEMENT UNDER INTERNAL PRESSURE REINFORCEMENT CALCULATION [ ASME Code Sect. Div.2 AD-520 & AD-540 ] 3/10" NOZZLE. A=retreF + (ra-r)-tre(1- fr) = 67.2 8q.in. [ AD-640.1 (a) J B=(tp-trn)xH+Xxh+0.5xX*2= 76.2 sqin. Aa = A+2/3 = 38.1 sq.in. Aa & Bb ----- Satisfied [ AD-540.1 (6) ] Bb=B= 75.2 sq.in. rm= r+ 0.5tn =8.972in. F= 10 ( Fig-AD-520.1] K = 0.73r2 = 1.4381 in. fr= 24500 )/( Ss= 24500) = 1.0 --- 0.85 fr 1.0 [ AD-551 (a)] SA-336 Gr.F22V / SA-336 Gr.F22V Use larger value [ AD-540-1 & 540-2 ] ---- (Unit : in.) { AD-551 (a) ] W = 23.601 (2r = 10.5) or (r+t+ tn = 23.601) Wa= 23.601 (r+ 0.5 x SQRT(Rm x t) = 23.31) or (r + t + tn = 23.601) H= 14.0195 (0.5 x SQRT(rm x tn ) + K = 5.525 ) or ( 1.73X + 2.5tp + K = 16.006 ) w+ S (2.5t = 27.265) or S (L+ 2.5 tp = 14.0195 ) Area of reinfocement (After corroded ) (Unit : in.) h= 17.184 in. < 2.5tn + K = 20.0506 in. trn= 0.501 5.25 13.975 12,695 1.18 1.97 2.125 7.445 5.35 45 7.134 8.707 10.906 10.889 114.185 = 119.638P.24 Doe. No. : CL-02046 2.4.5 OPENINGS AND THEIR REINFORCEMENT UNDER INTERNAL PRESSURE REINFORCEMENT CALCULATION [ ASME Code Sect WM, Div.2, AD-520 & AD-540] N10 & N17/5" NOZZLE Asrte-F +(ra-r)-tr-(1- ir) = 30 sqin. ASB.---. Satisfied [-AD-540.1 (a) J B= B1 + B2 = 47.084 eq.in. B1 = (tp - trn) x H1 + 0.5 x X x H1 = 24.335 eq.in. B2=W1 x H2- 0.5 x W3.x H2- 0.215 x r1*2 = 22.749 sq.in. Aa=A-2/3 = 20 sq.in. Aa S Bb ---- Satisfied [AD-540.1 6) ] Bb = B = 47.084 sq.in. rm = r+ 0.5tn = 5.391 in. F= 10 — [ Fig.AD-520.1] tn = tp + 0.667 xX = 5.27368 in. fr=(Sn= 24500 )/( Ss= 24500) = 10 ~ 0.85 fr 1.0 [ AD-561 (a)] SA-336 Gr.F22V / SA-336 Gr.F22V Use larger value [ AD-540-1 & 540-2 J ---- (Unit : in.) CL AD-551 (a) ] W = 18.934 (2r = 5.51) or(r+t+ tn = 18.934) Wa= 20.815 (r+ 0.5 x SQRT(Rm x t) = 20.815) or (r+ t+ tn = 18.934) H= 9.163 (0.5 x SQRT(m x tn ) = 2.666) or (Hi + 2.5tp = 9.153) S (2.5t = 27.265) Area of reinfocement ( After corroded ) (Unit: in.) 45°20 230° 0.236 2.755 10.04 10.04 1.245 6.04 45° 6.04 4.72 7.285, 2.56 4.725 1.500, 10.906 10.889 114.185 119.638P25 Doe. No. : CL-02046 2.5 Calculation of Minimum Remaining Wall Thickness (ASME Code Sect. Vil, Div.2 APPENDIX 25 ) tmin.1: Minimum remaning wall thickness ( 25-100 ) tmin.2 : Minimum remaning wall thickness ( 25-200 (a )) Actual remaning wall thickness : Inside diameter of shell or head : Drilled hole diameter : Design pressure Minimum remaning wall thickness ( Greater of tmin.1 or tmin.2) : Calculated average shear stress ( 25-200 (b)) D a t — : Thickness of shell or head P t s : Maximum allowable stress value Shell 10,906 ( in.) (277 mm ) 228.37 (in. ) (5800.6 mm ) 20.94 D/t> 10 a 2(in.) (51mm) a/D 0.00876 @ =tmin1/t 0.25 tmin.1=t+ a 2.73 (in.) (70 mm) 0.25 (in. ) (6.4mm) 2.73 (in.) (70mm) D/t tmin.2 ‘Top Head 5.472 (in. ) (139 mm ) 233.8 (in. ) (5938.6 mm) 42.73 D/t>10 2(in.) (51 mm ) 0.00855. 0.25, 1.37 (in.) (35 mm ) 0.25 (in.) (6.4mm ) 1.37 (in.) (35mm) 3(in.) (76mm) tmin < Tact. ----- OK 2230 peiG ) (156.8 ke/em2G ) 371.7 (pai) (0.26 kg/mm?) 24500 (psi) (17.22 kg/mm2) 19600 (pei ) (13.78 kg/mm?) <0.8-S —— OK 3(in.) (76 mm ) tmin < Tact. --- OK 2230( peiG) ( 156.8 kg/em2G ) 3717 (pei) (0.26 kg/mm?) 24500 ( pai) (17.22 kg/mm2 ) 19600 (psi ) (13.78 kg/mm?) _< 0.8: —— OK Minimum centerline distance between two drilled holes ( 25-200 (c)): Min.L Min.L= 1.5 x (d1+d2) =6 (in. ) (153 mm) 2(in.) (51mm) d2= Elevation (EL. ) 1034(in.) (26264 mm) EL. - EL. 127 2(in.) (51mm) 17Gn.) (433 mm) 126 | 1017Gn.) 25831 mm) ‘8Gn.) (203 mm) 125 | 1009Gn.) 25628 mm) 47Gn.) (1194 mm ) 124 | 962Gn.) (24434 mm)P.26 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.6 TRANSITION JOINTS BETWEEN SECTIONS OF UNEQUAL THICKNESS Per Para. AD-420 (a) & (b) of the Code where, ts = Minimum thickness of shell (mm) th= Minimum thickness of head (mm) SR = Inside radius of shell after corroded =114.185(in.) ( 2,900.3 mm ) = Inside radius of head after corroded =116.9(in.) ( 2,969.3 in. ) \ctual length of taper (mm) y = Offset between the adjacent surfaces of a butting section(mm) 25.04 in. (636 mm ) 2.72in, (69 mm ) th= 5.472 in. (139.0 in.) ts = 10.906in. (277 mm) L=| CHR+th/2 )-(SR+ts/2)|=0.0 in, (0.000 mm) LS V2x(ts-th) 0.0 in. (0.000 mm) 2.72 in. (69 mm) iste) OK In all cases | shall be not less than Sy. 8x ySl 3x2.72= 8.16in. S 25.04 in. (207.3 mm) (636 mm) OK In this case, maximum allowable angle of taper (6 max) are calculated as follows. 1 SR+ ts — {UHR + thy ~ Gx yy? Oru = ta aa - = 20.1° & Actual angle used (6) = 11.97° oK ‘Therefore, the requirements of para. AD-420 of the code are satisfied.P.27 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.7 ADJACENT NOZZLE 2.7.1. ADJACENT NOZZLE OF M1-N2 Per para. AD-501 (a) (3) of the Code where, R : Inside radius of head = 116.9 (in.) (2,969.3 mm) 1 : Inside radius of nozzle = 15.295 (in.) (388.5 mm) 12:: Inside radius of nozzle = 3.248 (in.) (82.5 mm) @ : Angle between nozzles = 54° 1: Shell haed thickness = 5.472 (in) (139.0 mm) Le= The component of the center line distance between adjacent nozzle in the longitudial direction. = 23.14*R: 6/360 = 110.1 (in) > 3+(r1 +12) = 55.63 (in) (2,796.8 mm) (1,413.0 mm) OKP.28 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.7.2. ADJACENT NOZZLE OF M30-N29 Per para. AD-501 (a) (3) of the Code where, R: Inside radius of head = 1169 (in) (2,969.3 mm) 11 : Inside radius of nozzle = 15.295 (in.) (388.5 mm) 248 (in.) (82.5 mm) 30° 472 (in.) (139.0mm) 12:: Inside radius of nozzle 6 : Angle between nozzles t: Shell haed thickness = Le= The component of the center line distance between adjacent nozzle in the longitudial direction. = 2:3.14+R 6/360 = 612 (in) > 3+(rl +12) = 55.63 (in) (1,553.7 mm) (1,413.0 mm) oKP.29 DOC. NO. CL-02046 ITEM No, R-12-105/R-12-205 2.7.3. ADJACENT NOZZLE OF M30-N28 Per para. AD-501 (a) (3) of the Code where, ~ R:: Inside radius of head = 116.9 (in) (2,969.3 mm) 11 : Inside radius of nozzle 15.295 (in) (388.5 mm) 12: Inside radivs of nozzle .755 (in.) (70.0 mm) 6: Angle between nozzles 789° t : Shell haed thickness = 5.472(in) (139.0 mm) Le= The component of the center line distance between adjacent nozzle in the longitudial direction, = 2+3.14*R* 6/360 = 118.1 Gin) > 3-(r1 +12) = 54.15 (in) (2,998.5 mm) (1375.4 mm) oKP.30 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 2.7.4. ADJACENT NOZZLE OF N28-N29 Per para. AD-501 (a) (3) of the Code where, R : Inside radius of head = 1169 (in) (2,969.3 mm) 11 : Inside radius of nozzle = 2.755 (in.) (70.0 mm) 12 : Inside radius of nozzle = 3.248 (in) (825 mm) 0 5237° 472 (in) (139.0 mm) 6: Angle between nozzles t: Shell haed thickness = Le= The component of the center line distance between adjacent nozzle in the longitudial direction. = 2:3.14-R> 8/360 = 106.8 (in) > 3+(r1 +12) = 18.01 (in) (2,712.5 mm) (457.5 mm) OKP.31 DOC. NO. CL-02046 ITEM No, 12-R-105/12-R-205 2.7.5. ADJACENT NOZZLE OF N3 AND N10 Per para. AD-501 (a) (3) of the Code where, R:: Inside radius of shell 114.185 (in.) (2,900.3 mm.) tL Inside radius of nozzle 5.250 (in.) (133 mm) 12: Inside radius of nozzl 2.755 (in.) (70 mm) @ : Angle between nozzles 22.5° 1: Shell haed thickness = 10.906(in.) (277 mm) LI = The component of the center line distance between adjacent nozzle in the longitudinal direction. = 146.54 (in.) (3,722 mm) Le= The component of the center line distance between adjacent nozzle in the circumferential direction. = 2°3.14-R- 0/360 = 44.8 (mm) (1.764 in.) (cea + 173" = 53.7 (in) > (1 +12) =8.01 (in) = (1364mm) > (203 mm)P.32 DOC. NO. CL-02046 ITEM No. 12-R-105/12-R-205 2.7.6, ADJACENT NOZZLE OF N3 AND N17 Per para. AD-501 (a) (3) of the Code LL where, R: Inside radius of shell 114.185 (in.) (2,900.3 mm.) 11: Inside radius of nozzle 5.250 (in.) (133 mm) 12: Inside radius of nozzle = 2.755 (in.) (70 mm) = 225° 6 : Angle between nozzles shell haed thickness 10.906 (in.) (277 mm) LI = The component of the center line distance between adjacent nozzle in the longitudinal direction. = 422.52 (in.) (10,732 mm) Le= The component of the center line distance between adjacent nozzle in the circumferential direction. = 2+3.14-R+ 6/360 = 44.8 (mm) (1.764 in.) fies GATS = 142.6 (in) > (41 +42)=8.01 (in) = (3622 mm) > (203 mm)P.33 DOC. NO. CL-02046 ITEM No. 12-R-105/12-R-205 2.7.7. ADJACENT NOZZLE OF N10 AND N17 Per para. AD-501 (a) (3) of the Code LI Af u ut where, R:: Inside radius of shell 114.185 (in.) (2,900.3 mm.) 11: Inside radius of nozzle 2.755 (in.) (70mm) 12: Inside radius of nozzle 2.755 (in) (70mm) 6 : Angle between nozzles oe Shell haed thickness 10.906 (in.) (277 mm) LI = The component of the center line distance between adjacent nozzle in the longitudinal direction. = 216 (in.) (7,010 mm) Le= The component of the center line distance between adjacent nozzle in the circumferential direction. = 2+3.14+R+ 6/360 = 0 (mm) (0.000 in.) Vie + TH = 92 (in) > (11 +12)=5.51 (in) (2337mm) > (140 mm)3. DESIGN CALCULATION FOR ASME B31.3 8. 1, Design data for manway spool & mataing flange Design code Fluid ASME B31.3 P34 DOC. NO. CL-02046 ITEM No, R-12-105/R-12-205 Component Design pressure : 2230 (psiG) (156.8 kg/cem2G) (Internal ) Design pressure (Internal ) Design pressure (External ) Design temperature Operating pressure Operating temperature : Min, Design Metal tem Post weld heat treatme: Radiography Joint efficiency Corrosion allowance Hydro. test pressure at horizontal position Volume 2200 © (psiG) (154.7 kglem2G ) 16 (si) (1.05 kg/em2 ) 850 (8) (454°C) (INLET) 2077 (psiG) (OUTLET) 2048 (psiG) (NLET) 698 (F) (OUTLET) 725 (F) 27 (F) YES FULL 1.0 0.125 (in) 3329 (psiG) 19597 (ft) (146 kg/em2G ) (144 kg/em2G ) (370.0 TC) (385.0) + (-2.78 CT) (3.2mm) (234 kglem2G ) (555 m3)P35 DOC. NO. CL-02046 TTEM No. R-12-105/R-12-205 3.2. DESIGN CALCULATION FOR MANWAY SPOOL, M15 COVER & MATE FLANGE 3.2.1. BOLTING FOR M1 & M30 MANWAY Material of bolt : SA193-B16 Material of gasket : SA182-F347 Per Para. 304.5.2 of ASME B31.3 where, P=Internal pressure : Component design pressure = 2230 (psiG) ( 156.8 kg/em2G) lumber of bolt = 20 Minimum bolt root area = 8.806 (in.2) (5,681.3 mm2) Bolt desgin stress at atm. temp. 2000 (psi) (15.46 kg/mm2) Bolt design stress at design temp. 21000 (psi) (14.76 kg/mm2) asket factor = 6.50 Y= Unit seating load of gasket = 26000 psi ( 18.28 kg/mm?) b= Effective gasket width = 0.2 (in.) (4.96 mm) G = Diameter of gasket reactio 36.25 (in.) (920.75 mm) H=Hyérostatic end lo: 2,270,537 (Ib) 1,029,722,000 ke) Hp=Gasket reaction load= 594,533 (Ib) (269,629,000 kg) (H,Hp: From Chevron DWG.No.RC-200315 Rev.0) Minimum required bolt load for operating condition Wml is; Wm1=H+Hp= 2,865,070 (Ib) (1,299,351 ke) Minimum required bolt load for gasket seating Wm2 is; Wm2=3.14-b-G-y= 591,890 (Ib) (268,431 kg) Total required cross-sectional area of bolts Am is the greater of the followings ; Ami im 1/Sb = 136.44 (in.2) (88,025.7 mm2) of Am2 = Wm2/Sa = 26.91(in.2) (17,361.3 mm2) Therefore, Am = 136.44(in.2) (88,025.7 mm2)P36 DOC. NO. CL-02046 TTEM No. R-12-105/R-12/205 (continued) Actual total cross-sectional area of bolts Ab is; Ab=As‘N =176.12 (in.2) >Am = 136.44 (in.2) (113,625.6 mm2) (8,025.7 mm2) Total bolt load are the followings; For operating condition 'W = Wml = 2,865,070 (Ib) (1,299,351 kg) For gasket seating condition ‘W = Sa-(Am+Ab) / 2 = 3,438,160 (Ib) (1,559,256 kg)P.37 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 3.2.2 M1 & 30 MANWAY COVER THICKNESS Material : SA-336 Gr.F22V Per Para. 304.5.2 of ASME B31.3 where, 1 =Minimum required thickness at the center of cover (in.) 1g= Minimum required thickness under the groove of cover (in.) P. = Intemal pressure : Component design pressure 2,230 (psiG) ( 156.8kg/emG ) Gasket reaction diameter 36.25 (in.) (920.75 mm ) C =A factor specified in Fig. AD-701.2 (d) of the code 03 a i Sfo =Max. allowable stress value at design temp. 21,000 (psi) ( 14.76 kg/mm? ) Sfa = Max. allowable stress value at atm. temp. = 24,300 (psi) (17.08 kg/mm? ) ‘Wo = Wl = H+Hp = Total bolt load at operating condition ( See Para. 3.2.1 ) 2,865,070 Ib ( 1,299,351 kg ) W=(Am + Ab)*Sa/2= Total bolt load at gasket seating condition ( See Para. 3.2.1) = 3,438,160 Ib ( 1,559,256.2 kg) D =Bolt circle diameter = 47.25 Gin.) (1,200.2 mm ) hg =Gasket moment m= (D-d)/2 = 5.50(in) (139.7 mm) ¢ =Corrosion allowance = 0.0 (mm) (0.0in.) WOL T =Minimum required thickness at the center of cover before corroded (in.) ‘Tg= Minimum required thickness under the groove of cover before corroded (in.)P.38 DOC. NO. CL-02046 ITEM No. R-12-105/R-12-205 < Operating condition > C-P_19-W, -hg +S SK Sd T=tt+e = 9.1 (in) (231.1 mm)+WOL < Actual thickness used = 13.17(in.) (334.5 mm) + WOL t=d = 9.1 (in) (231.1 mm) ok E — 63(in) (160.0 mm) Tg=tgtc = 63(in) (160.0mm)+WOL < Actual thickness used = 13.17 (in.) (334.5 mm ) + WOL ok < Gasket seating condition > = 6.4(in.) (162.6 mm) Te=tg+c = 64(in.) (162,6mm)+WOL < Actual thickness used = 13.17 (in.) (334.5 mm ) + WOL ok MAC-GR-01-011P. 39 DOC. NO. CL-02005 ITEM No. R-12-105/R-12-205 3.2. 3, REINFORCEMENT OF MI & 30 MANWAY COVER Material of cover: SA-336 GrF22V Per Para. 304,3.3 of ASME B31.3 ro, 4 = 16.06(in) (4080 mm) (afer comoded) 4 . t= 13.17Gn) (334.5 mm) (after corroded) L = 21.786 (in) (3526 im) 81a) (231. mm) (afer eoroded) WRU iL (Refer to Para. 3.2.3) ‘The required total sectional area of reinforcement A is ; A= 05-d+tr = 73.073 (in.2) (47,143.8 mm2 ) The limit of reinforcement L.1, measured along the midsurface of the nominal wall thickness of the shell, is the greater of the following limits ; d2+t = 21.2 (in.) (538.48 mm) or 4 = 16.1 (in,) (408.0 mm) ‘Therefore, L1 = 21.2 (in.) (538.5 mm) ‘The limit of reinforcement L2, measured normal to the shell wall, is the following limits ; 25+ = 32.925 (mm) (836.3 in) In order to simplify the calculation, the dimension t (A = 73.073 (in.2) (47,143.8 mm2)P. 40 DOC.NO. CL-02046 ITEM No. R-12-105/R-12-205 3.2.4. DESIGN CALCULATION FOR MANWAY COVER TO SLEEVE WELD Material of welding: Cr-Mo-V Material of cover: SA336-F22V Material of sleeve: SA336-F22V | | where, P = Internal pressure : Component design pressure 2,230 (psiG) (156.8 kg/em2G ) D = Sleeve outside diameter 16.06 (in.) (408 mm) ull penetration weld lug 1.71 in.) (43.5 mm) F =Piping load = 14,750 (Ib) _( 6,690 kg) ‘Sw = Allowable stress in weld at 454°C =SExEjxf = 15,680 (psi) (11.02 kg/mm2 ) SE = 24,500 (psi) (17.22 kg/mm2) (Same allowable stress as cover material is applied.) Ej = Weld joint quality factor = 0.80 (See Table 302.3.4 of ASME B31.3) f= Allowable stress factor in shear = 0.80 (See para. 302.3.1 b of ASME B31.3) Minimum required length of the weld leg is ; 2D xP+F 4 “Gees, 59(in.) (15.0mm)P,T > t------ Good Part M31 / 30” x 14” Bottom spool Material Material : SA~182 Gr F921 / SA-182 Gr347 L 192.68 in. (4895 mm) Do 14 in, (355.6 mm ) t 10.131 in. (3.3 mm) L/ Do 13.763 Do/t 106.87, A 0.000103 B = E 73800000 psi___( 16734 kg/mm2 ) Pal = Paz 15.886 psi (112 kg/em2) P 15 psi (1.05 kg/em2) T 1.125 in. (28.6 mm) Pa2>P.T Good10_N2, N29 / 6” REDUCING FLANGE. Pas DOG.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION INTERNAL PRESSURE NOMINAL BOLT DIAMETER 2.000 in, ‘STATIG HEAD PRESSURE P2 - MINIMUM BOLT DIAMETER 1.820 in. ava Enierore TOTAL SECT. AREAOF BOLT| sb] 20002 we OF PIPING REACTION | °° - GASKET DMENSION @ MATL Ww 0750 in P pei | RINGNO.: R47 [bo] 0.094 i. Pe peic | MATERIAL: satsz-F47 [bo] 0088 Bs DESIGN TEMPERATURE degF | FLANGE TYPE y FLANGE MATERIAL 'SA182-FS47 25008 8 in/RT [n[ 6500 BOLT MATERIAL ‘SA193-B16 =G *Pe/4 = 141795.0 Lb. ALLOWABLE STRESS Hp = 2-b: x -G+m-P_ = 7011.0 Lb. FLANGE [esion Ta. | sf | 15700000 ps +H = avee069 taste 1a[ anu Tar | ste | 20000000 px omy = e068 Bout | oesiar tar, | So | 29600000 pa GREATER OF asus 3 [arm Tar [Se | 25000000 pei_|Am=(Wmi/Sb),(Wma/Sa) = 9311 Sean ab) 72 a704ia LOAD LEVER ARM MOMENT. Worm Pes = 174140 Lb [RD=Real/2 = 4395 in [MO=HD-hD = 765345. Lb-in HG= Hp = 770110 Lb [h=(C-@/2 = 2750 in [MG=HG:hG = 2117803 _Lb-in HT= H= HD. 724381.0 Ub. | hT= (Real*hG)/2 = 4212 in [MT=HT-AT = 5238928 TOTAL MOMENT AT OPERATING CONDITION | Mo=HO(KD-hG)+HT(HT-hG) = 122078 _Lb-in HO=W 3764130 tb [RG=(C-GV2 = 2750 in [Me=HG-hG = 10951958 Lb-in Mmax = GREATER OF ( Mo ) OR ( MarSfb/Sfa) 2125620 Lb-in IF ( BOLT SPACING ) > ( 2a +t) : CF= J (BOLT SPACING) / (2a +t 7 |REATER OF ( Mmex/B ) OR ( Mmex-CF/B ) 2576360 _Lb-in z= A= 19.000 ‘SHAPE CONSTANTS & FORMULA FACTORS Le #0= 14500 K=AB= cos [no=see = 1818 1G G = 9.000 T= 0.771 | h/hO= 2.598 1.057 oei8i44 Y= 1.048 0073253 US 1149 [Ff ‘STRESS CALCULATION FOR FLANGE a 2440 0940013 = (UN Wore = 31.300 1048 in [FUG THK t 4598 in 2557 in [a= tert 2568 a7 |! ane in [B= Akeni 73085 1 oY= 5250 rea/t 3324 ACT= 4.721 - ze 3106 CT: 0 "bx = e268 b=t/d Aad 6490 ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB. SH= M/A et? 6126300 psi 23650,000 _psi_| 1.55% RADIAL STRESS IN FLANGE “Mae 5846800 psi 15700000 psi_| Sto "TANGENTIAL STRESS IN FLANGE ST=(Y-MAl)-2-SR (6566800 psi 15700.000 psi | SD GREATER OF ( SHYSR)/2 OR (SH+ST)/2 6347550 psi 15700000 _psi_| St = atePAT 3.2.11_N2,N29 / 6” REDUCING FLANGE DOC.NO.: — GL-02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE pei | NOMINAL BOLT DIAMETER 2.000) i STATIC HEAD PRESSURE | P2 = MINIMUM BOLT DIAMETER [al] 1.820 i. EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| ab] 20.802 2 oF Piping Reaction | °° 7 GASKET DIMENSION& MATL[W| 0.750 in P= PI + P2 P 15000 psi_| RINGNO.: RAT bo] 0084 in. P=PI+ P2+ PS Pe 75000 psi (MATERIAL: sataz-ra47— [b| 0.094 in. DESIGN TEMPERATURE 850.000 _degF_| FLANGE TYPE y | __28000.000 psi FLANGE MATERIAL [sa 25008 6 in/AT J. a{ 6500 BOLT WATERTAL 'SAI83-B16 H= mG -Po/A = 9540 Lb. ALLOWABLE STRESS Hp = 2-b- -Gem-P oe) Be. FLANGE | DeSI@y Tex. | Sf | 15700000 psi + Ho. = 14730 Lb. taste tay ame ewe. | Sfa | 20000000 psi sTGy = 690680 i BOLT | oesi@n vew. | sb | 23500000 psi GREATER OF tastes [aw Tor | Se | 25000000 pei | Am=(Wm1/Sd).(Wm2/Sa) = 2763 ng = Sa(Am+ab)/2 = 2045630 LOAD LEVER ARM HO=K-B “Pee = 1180 Ub [RD=Reei/2 = 4395 ia | —— — hG= (6-6)/2 2750 in | ——— — HTZH-HD = 96.0 _ Lb. | hT= (Real *hO/ 4212 in — TOTAL MOMENT AT OPERATING CONDITION __|_Mo= HO(O-ha}HT(hT-hG)_ = 14163 _Lb-in GW = 2945630 tb [h@=(0-G/2_ = 2750 in [Ma=HGrhG = 8100483. Lb-in Mmax = GREATER OF (Mo ) OR ( Ma-Sfb/Sfe) 695088.0 Lb-in TF (BOLT SPAGING)>(2a*t) : OF= 7 (BOLT SPACING) /(2a +t) = SREATER OF (Mmax/B ) OR ( Mmax-GF/8 ) 2016140 _Lbin GA= 19.000 ‘SHAPE CONSTANTS & FORMULA FACTORS Le C= 14500 K=AB= 6024 [hO=/ Bed = 1818 2 -8UN ict bG= 9.000 T= om _[ h/ro= 2.598 iT < 9B= 3.154 [2 1057 [ F= 0618144 He LT] Y= 1.046 (0.073253 US 1149 [fF 1,000000 a0 2480 F/n0 = 0.340013 d= (UV h0g0? = 31.300 1048 in. [FUG THK t 4598 in 2557 im, [a=trert 2.563) 316 in, |B =(4/aeett 3.085) yea/t 3.324) ACT= 4.720 8 =e STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=FM/A-e1? 4795700 psi 23550000 psi_| 158A] RADIAL STRESS IN FLANGE “Mae 4575400 psi 15700000 __psi_| St TANGENTIAL STRESS IN FLANGE ST= (YMA) Z-SR 5138900 psi 15700000 psi_| Sto GREATER OF (SHYSR)/2_ OR (SH'ST/2 4967300 psi 75700000 psi_| So = aN3.2.12 _N2, N29 / 3” FLANGE ——-3.2.12_N2, N29 / 3° FLANGE __ P48 DOG.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION VIll DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION DESIGN TEMPERATURE TNTERNAL PRESSURE Pi 2250.00 peiG [NOMINAL BOLT DIAMETER [a] 1250 in STATIC HEAD PRESSURE | _P2 = MINIMUM BOLT DIAMETER [al EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| ab| OF PIPING REACTION L* - (GASKET DIMENSION & MATL | W P= Pie P2 P 2290000 psiG_| RING NO.: R32 bo| P=Pl+P2+ PS Pe | 2200000 _psiG_|MATERIAL: sa1sz-ra47__ | b| ¥ . FLANGE TYPE, FLANGE WATERIAL 25008 Sin /RT 3500 BOLT WATERIAL . SAIG9-BI6_-[H=-G Pelt = 437640 bb ALLOWABLE STRESS Hp = 2b: -GemP = __ 286750 b. FLANGE | DESIGN Ta. [ Sf | 15700000 psi_| Wnt =H+ Hp = 724390 ib tapers] mmm Tew, | Ste | 70000000 psi | Wn2=b-x-Gry = __ 25770 ry ‘BOLT TABLE 3 DESIGN TER. ‘xT, TE. ‘Sb ‘Se 723500.000 725000,000 GREATER OF ‘Am= ( Wmt/Sb ), (Wen2/Sa ) 3083, W=Sa(An+ab)/2 1289250 A= 12.000 LOAD LEVER ARM MOMENT WO n-B -Pe/A = 174140 Lb [hD=Regi/2_— = 2999 in. [MD=HD-hD = 417762 _Lb-in = 286750 Lb. | hG= (C-ay2 2000 in | MG=HG-hG = 573500 = 269500 Lb. | RT= (Rrgi+h@)/2 = 2462 in [MT=HT-hT = (648737 _Lb-in, TOTAL MOMENT AT OPERATING CONDITION Mo=MDSMG*MT = 163008.9 _Lb-in HG: Ww = 1289260 tb [hG=(-Gv2_ = 2000 in_[ Me=HG-hG = 2578500 Lb-in | Max = GREATER OF (Mo ) OR ( Ma*Sfo/Sfe) 2026130 Lb-in IF ( BOLT SPACING )>(2a+t) : OF= 7 (BOLT SPACING )/(2a+t) = GREATER OF ( Mmex/B ) OR ( Mmax-CF/B ) (641770 _Lb-in SHAPE CONSTANTS & FORMULA FACTORS 3. 6c = 9.000 =AB= er ee 11/4 -BUN bG = 5.000 n/nt 0.000 (0.908920 (0550103 br @B= 3.154 wp pl 71000000 e= F/M = 0.499956 6.000 in. [FUG THK. t 2826 in, +1 2413) B= U/an-ert 2.884 r= alt 2316 ACT= 2.950 6 =a 3.762, 6078 Ard STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=FM/A-al? 9613900 psi 23550000 __psi_[ 1.580 RADIAL STRESS IN FLANGE SR=B-M/A-t 3813100 psi 15700000 psi_ | Sto "TANGENTIAL STRESS IN FLANGE ST = (YMA?) ~2-SR 7748800 pei 18700.000 psi GREATER OF (SH*SR)/2 OR (SH*ST)/2 8681350 pel 15700.000 psi me ateP49 3.2.13 _N2,N29 / 3” FLANGE DOC.NO.: CL~02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE NOMINAL BOLT DIAMETER ‘STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER. EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| OF PIPING REACTIOH ‘GASKET DIMENSION & MATL RING NO. : R32 MATERIAL : SA182-F347 0.083 DESIGN TEMPERATURE FLANGE TYPE, '26000.000 FLANGE WATERIAL ‘SA182-F347 25008 3 in/ RT. 6.500 BOLT MATERIAL ‘SA193-B16 H=x-G “Pe/t 295.0 ALLOWABLE STRESS Hp = 2+b+ +G-m-P 1930) FLANGE | DESIGN TeWP. | Sfo | 15700000 psi__| Wmi =H+ Hp 4880 Tape 1A ane Tew | sfa | 20000.000 Win? = be x-Gry 257170 BoLT | vesiav aw. | Sb [23500000 GREATER OF tastes [ane te. [se | 25000.000 ‘Am = (Wmt/Sb ), (Wmn2/Sa ) 1.029 W= Sa(Am+ ab) /2 1032600 LEVER ARM 1180 Lb. | hD= Regt/2 2309 in [pa=o-ove = 2.000 _ in HT= HHO 177.0 Lb. [hT= (Regt*nG)/2 = 2462 in TOTAL MOMENT AT OPERATING CONDITION __|_Mo= HO(hD-hG)HT(HT-hG) 1289) HG W = 1092500 tb [hG=(C-G/2 = in, | Me=HG-hG. 2065000 ‘Mmax = GREATER OF ( Mo ) OR ( Ma-Sfo/Sfe) 1621080 TF (BOLT SPACING )> (2a+t) : CF= 7 (BOLT SPACING) / (Za +t) = REATER OF ( Mmax/B ) OR ( Mmax-CF/B ) 513970 K=AB= T= (0.000) ze 0.908820, cz (0550108, US 71900000 (0499956 FUG THK t ater! B= A/a r= a/t r= 2.950 e) ACT: x= 5250 8 =a 1 ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB 7699400 psi 2350.00 pei _ | 15S RADIAL STRESS IN FLANGE 3053800 psi 15700000 _psi_| Sto "TANGENTIAL STRESS IN FLANGE YeMA?) = 2:SR, 6205.700 psi 15700000 psi_| St GREATER OF (SH*SR)/2_ OR (SH*ST)/2 6952550 psi 75700000 psi_| St a4P50 14_N10, N17 / 5” REDUCING FLANGE. DOG. NO. CL-02046 FLANGE DESIGN ( ASME SECTION Vill DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION INTERNAL PRESSURE NOMINAL BOLT DIAMETER ‘STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| OF PIPING REACTION GASKET DIMENSION & MATL 0.750 P=Pl+P2 7230000 _peiG_| RINGNO.: RAZ 0008 P= Pl + P2+P3 2230000 psiG__| MATERIAL : SA182-F347 0.094 DESIGN TEMPERATURE 850,000 degF | FLANGE TYPE 26000.000 FLANGE MATERIAL ‘SA182-F347_ 25008 5 in/R.T.. 6.500 BOLT MATERIAL ‘SA193-B16 H=x-G -Pe/4 98469.0 ALLOWABLE STRESS Hp= 2b n-G-mP 641780 FLANGE [DESIGN TEMP, | Sf | 15700000 _psi_ [Wnt =H+ Hp 1026450 taste 1A | ATH TEMP, | 70000,000 Wd = be x-Gry 375570 Bout | vesi@r Ta. | 73500000, GREATER OF tastes [am Tar_| 25000000, Am=(Wmt/Sb).(Wna/Se) = _89%2 W= Sa(Am+ ab) /2 280025.0 LOAD LEVER ARM MOMENT HO: x-B Post @5000__Ub | nD= Regi/2 “24 in| MD=HO-RD = 270906 HG= He 41780 tb, [ne (C-av72 2625 in [NG=HG-hG 1984820 HT= HAD 919000 Lb. [hT= (RegtohGy/2 4016 im [WTS AT-AT 3690704 TOTAL MOMENT AT OPERATING CONDITION _ | Mo= HOGHD-hG}HT(NT-rG) 3646230 HOW = 2800260 Lb, [hO=(G-GV2 = 2628 in [Me=HG-nG 7350056 ‘Mme JREATER OF ( Mo ) OR ( Ma-Sfb/Sfa) 5770270 IF (BOLT SPACING ) > (2a+t) : CF= 7 (BOLT SPACING) /(2a+t) = M= GREATER OF ( Mmax/B) OR ( Mmex-OF/B ) 7978980 8500 ‘SHAPE CONSTANTS & FORMULA FACTORS 8- OG = 12750 K=A/B= 58 [no=Jewo = 1322 1.3/4 -8UN G= 7500 T= 0.607 | h/hO= 3873 OB= 1,937 z 1028 _[F= (0564351 0806 (0047073, uz 0886 "000000 ai/e0 2848 0420892 d= (UV hO-g0? = 0m02 el= 2567 5.120 Re 2840 -! | oy= 3740 "bx= 7.070 ACT= 4.130 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SHEOEM/ Aca! 5908.80 23550000 psi_| 15S] RADIAL STRESS IN FLANGE SR=B*M/ A+ 7956.50 15700.000 ‘Sf ‘TANGENTIAL STRESS IN FLANGE ST=(Y-M/t)-Z:SR 675,000 15700.000 ‘Sto GREATER OF ( SHYSR)/2_OR ( SHST)/2 932.650 15700.000 ‘SibPst 3.2.15 _N10, N17 / 5” REDUCING FLANGE DOG.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION Vil DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE PI NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE P2 MINIMUM BOLT DIAMETER EOUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT OF PIPING REACTION GASKET DIMENSION & MATL P= Pl +P2 i RING NO.; R42, P=Pl+Po+ PS Pe 15000 _psi_| MATERIAL : SA182-F947 0098 DESIGN TEMPERATURE 850.000 degF | FLANGE TYPE 26000.000 FLANGE MATERIAL ‘SA182-F347_ 25008 5 in/RTW. 8.500 BOLT MATERIAL SAtee-BI6 ___[H=x-G -Po/4 0030 ALLOWABLE STRESS, Hp = 2+ Gem? 4320 DEsioN Tew] _s®& | 15700000 Wert =H A 70350 “am Tew, | ste | 20000000 Wn2=bex-Gry 375570 Design TexP. | Sb | _28600.000 ‘GREATER OF ‘ATM. TENP. 25000.000 ‘Am = (Wmt/Sb ) , (Wm2/Sa ) 2.303 We Sa(Am+ab)/2 2222080 LOAD LEVER ARM HO mB Pela Wika? = ANE hG= (6-G/2 2025 in HT=H-HD = 6180 Lb. | hT= (Rtgi+hG)/2 = 4016 in, TOTAL MOMENT AT OPERATING CONDITION | Mo= HO(O-hGWHT(hT-hG) 927.1_Uin| HOW = m222880 Ub [hG=(C-GV/2_ = «2625s: [Me HG-HG 385000 _Lb-in ‘Minax = GREATER OF (Mo ) OR ( Ma-Sio/Sfa) 4500520. Lb-in| TF ( BOLT SPACING )> (2a+t) : OF= 7 (BOLT SPACING )/(Za+t) _ = M= GREATER OF ( Mmax/B) OR ( Mmax:OF/B ) 2364760 _Lb-in| A= 16.500 ‘SHAPE CONSTANTS & FORMULA FACTORS a ‘518 [w= Beo = 1922 1.3/4 -8UN E 0.607 3.873 OB = 1.937 1.028 0.564351 0808 0047073 0.906 7.900000 2.46 0426892 70200 FL'G THK. t 4.007 in. he r in [a=tert 2mm 5.120 <0 3.281 LoY= 3.740 4.466 88 "bx = 7.070 7851 ACT= 4.130 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB. ‘SH=PM/A cal? 460.500 23550.000 RADIAL STRESS IN FLANGE M/A 6316.00 18700.000 TANGENTIAL STRESS IN FLANGE St =(¥-M/tt)- Z-SR 5378.10 15700.000 GREATER OF ( SHYSR)/2 OR ( SH*ST)/2 5503.25 15700.0006_N10 & N17 /2” FLANGE ps2 & c1-02046 FLANGE DESIGN ( ASME SECTION VIL DIV.1 APPENDIX 2 ) BOLT & GASKET CALCULATION NOMINAL BOLT DIAMETER DESIGN CONDITION INTERNAL PRESSURE ‘STATIC HEAD PRESSURE ‘MINIMUM BOLT DIAMETER EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| OF PIPING REACTION GASKET DIMENSION & MATL MATERIAL: SA182-F347 z FLANGE MATERIAL -OWABLE STRESS Hp = 2rbe x -G-m-P Wr = bem Gry 128490 Lb-in, 275371 Ubi, T= (Regl+h@)/2 40543.0_Lb-in, TOTAL MOMENT AT OPERATING CONDITION '80929.1_Lb-in 1082648 Lb-in, ‘Mmax = GREATER OF ( Mo ) OR ( Ma-Stb/Sfa) IF ( BOLT SPACING ) >( 2a+t) : CF= J (BOLT SPACING) /(2a+t) M= GREATER OF ( Mmax/B ) OR ( Mmax-CF/B ) (849880 _Lb-in, 43870 Ubi C= 6.750 0.000 0.908920, 0.550103, 1.000000 0.687534 d= (U/V 0-90" 2.700 2235 in 2537 3.049 2819 4.135 fe____OX= 3740 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS. 6954 LONGITUDINAL STRESS IN HUB psi [1.550 RADIAL STRESS IN FLANGE psi | Sh ‘TANGENTIAL STRESS IN FLANGE psi | st GREATER OF (SH*SR)/2 OR ( SH*ST)/2 psi_| Sh a4pss & 3.2.17 _N10 & N17 /2” FLANGE DOC.NO.: — CL-02046 FLANGE DESIGN ( ASME SECTION VIIl, DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE Pr 15000 psi [NOMINAL BOLT DIAMETER [a] 1.000 in \ STATIC HEAD PRESSURE | _P2 = MINIMUM BOLT DIAMETER [ai] 0623 in EQUIVALENT PRESSURE TOTAL SEGT. AREA OF BOLT| ab] 4256 ind OF PIPING Reacrion | P2 - GASKET DMENSION@ MATL [| _0436 in P=Pi+P2 P 15000 psi_| RINGNO.: R26 [bo oss P=Pi+P2+ Po Pe 15000 __psi_ |MATERIAL: sate2-ra47__ [ob] o08s in DESIGN TENPERATURE 850.000 _degF_| FLANGE TYPE y [26000000 pai FLANGE WATERTAL SAIGE-FaAT 25008 2 n/RT n| 6500 BOLT WATERTAL SAIG-BI6 [Hx Ge Poh = 1890 tb ALLOWABLE STRESS = 1350 ub FLANGE | oesiev Tew? [ st | 18700000 pai taste 1[aTn Tow. | Ste | 20000000 psi Bout | oesier Tew. | sb | 79600000 psi (GREATER OF TABLE 3 | ATW. TEMP. Sa 25000.000 psi | Am=(Wmt/Sb),(Wm2/Sa) = 0.719 ind << ab W= Seam? 0b)/2 = 621630 a LOAD LEVER ARM HO x-B-Pe/A = 450 [nooRe/2 = (1958 in hG= (C-G)/2 = 1375 Lb. [ HT= (Regish@v/2 = TOTAL MOMENT AT OPERATING CONDITION __| Mo=HO(D-hG}HTINT-nG) = 1004 Lb-in = 621630 tb [hG(O-G2 = 1378 Sm | «Me GRO = 854741 Uein Mmax = GREATER OF ( Mo) OR ( Ma Sfo/Sfa) 670980_L-in IF (BOLT SPAGING )> (2a+t) : OF= 7 (BOLT SPACING) / (dat) = SREATER OF ( Mmax/B ) OR ( Mmax-CF/B ) A= 9.250 ‘SHAPE CONSTANTS & FORMULA FACTORS C= 6750 K=AB= 475 [w= S8q0 = 132 Tz 0.900 | Wno= 000 1002 _[F= 07908820, Y= 1282 _[v 0560109 v= 1376 [f= 7.000000 = ao be. = 179610 bb. i | 1291 in a = 1.000) = 0.687594 = (U/V )hO-g0" = 2.700 = 0902 im ‘[FLGTHKt 2235 in t= 0902, R 1505 in 2537 3.049 2819 4135 6.954 ALLOWABLE STRESS -M/ Aa? 6122700 psi 23550,000 psi _ [1.580 BoM At 3040,800 psi 15700000 psi_| St Yem/t) = 2-5R 5962100 psi 15700.000 psi 5742.40 ACT= 2360 OX = 3.740 STRESS CALCULATION FOR FLANGE LONGITUDINAL STRESS IN HUB SH RADIAL STRESS IN FLANGE SR. TANGENTIAL STRESS IN FLANGE st GREATER OF (SH*SR)/2. OR (SH*ST)/2 Psi 18700.000 _psi_| SB RTW.FLANGE als = ald3.2.18 N28 / 5” REDUCING FLANGE. P54 DOC.NO.: — CL~02046 FLANGE DESIGN ( ASME SECTION VIL, DIV.1 APPENDIX 2) DESIGN CONDITION BOLT & GASKET CALCULATION INTERNAL PRESSURE Pt_[ 2230000 peiG_| NOMINAL BOLT DIAMETER ‘STATIC HEAD PRESSURE | Pa = MINIMUM BOLT DIAMETER [ai] 1570 in EQUIVALENT PRESSURE TOTAL SECT. AREA OF BOLT| ab] 15.480 OF PIPING ReacTiON | PS a = GASKET DIMENSION & MATL| W| 0750 in P= PIs P2 P 2230000 psiG_| RINGNO.: RAZ bo] 0086 in P= PI+P2+P3 Pe 2230000 psiG_| MATERIAL: sate2-Fa47_—[b| DESIGN TEMPERATURE 850000 degF _| FLANGE TYPE Y i FLANGE WATERTAL ‘SA162-F347 25008 5 in/RT, [=] 6500 BOLT MATERIAL saieie [H=x-G -Pe/A = 984690 Lb. ALLOWABLE STRESS Hp = 2b: -GemP = eai760 ry FLANGE [oésion tar. [st [ 15700000 psi [Wt =H+ Hp 1626450 bb. TABLE TAT ATM Tew [ste | 70000000 psi | Wm2=b-x-Gy 575570 Lb. BOLT | vésiew Temp | sb | 23500000 psi GREATER OF Tasie’ jam Tar | se [25000000 psi_| Am=(Wnl/Sb).(Wm2/Se) = 6922 in? << ab W=Sa(Am+ab)/2 = 2800250 be. LOAD LEVER ARM MOMENT HO=x-B -Pe/é = 53740 Lb. [hD=Regi/2_ = 4362 in | MD=HO-nD = 234414 Lin HG= Hp = 41760 tb [no=ce-ae = 2625 in [MG=HG-hG = 1684620 Lb-in, HTSH-HO = 930950 Lb. [ht=(Rvgiohay/2 > 4082 in [ MT=HT-nT 3781519 Lb-in, TOTAL MOMENT AT OPERATING CONDITION Mo=MD‘MG+MT___= ‘5700553 Lb-in, HG=W = re0ozso tb [ro=(C-a/2 = 2628 Sn, | Mas H@HG = 7350858 Lb-in, Mmax = GREATER OF ( Mo) OR ( Ma-Sfo/Sfa) ‘5770270 Lb-in IF (BOLT SPACING ) > (2a+t) ; CF= 7 (BOLT SPACING) / (last) = M= GREATER OF (Mmax/B ) OR ( Mmax-CF/B) 3293540 _Lb-in Unie: in J GA= 16.500 SHAPE CONSTANTS & FORMULA FACTORS $C = 12.750 K=A/B= 9418 [hO=V Ba = 1.998 T= 0566 | h/no= 0.000) ACT= 4.130 1023 0.748) 0822 1.000 0.908920 0550103 7.000000 0.455371 RTJFLANGE xls STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=FM/A-ai? 6946500 psi | 23550000 psi] 185m RADIAL STRESS IN FLANGE SR=B-M/A-# 7680300 psi | 15700000 psi | sm ‘TANGENTIAL STRESS IN FLANGE ST=(y-MA)-2-8R | 7486700 psi_| 18700000 psi | St GREATER OF (SH*SRY/2_OR (SHOSTI/2 7313400 psi_ | 15700000 psi] ste 314P55 3.2.19 N28 / 5” REDUCING FLANGE. DOC. NO. : CL-02046 FLANGE DESIGN ( ASME SECTION VIII, DIV.1 APPENDIX 2) DESIGN CONDITION BOLT & GASKET CALCULATION EXTERNAL PRESSURE NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER EQUIVALENT PRESSE TOTAL SEGT. AREA OF BOLT OF PIPING REACTION GASKET DIMENSION & MATL. = Pl + P2 15.000 psi RING NO.: R42 0.094 1 + P2 + P3 Pe 15.000 psi__| MATERIAL : SA182-F347 0.094 DESIGN TEMPERATURE 850.000 degF | FLANGE TYPE 26000.000 FLANGE MATERIAL ‘SA182-F347 25008 5 in/RT. 6.500 BOLT MATERIAL ‘SA193-B16 HEa-G -Po/4 663.0 ALLOWABLE STRESS Hp = 2+b: -Gem-P- 4320 FLANGE [besiar Tew.[ si | 16700000 He Ae T0980 taste 14 [ate Tae [_ste_| 20000000 me 75570 Bout | oesiar Tew [ 8» | ~zae0n000 GREATER OF taste a [aim Tew] se | 25000000 Am=(Wmi/Sb).(Wna/Sa) = 2900 SaCan ab) 72 zanaeeo LEVER ARM wos [nw Regie 132i roe (0-02 2625 i HEH HO 260s hT= Gath 4062 in TOTAL MOMENT AT OPERATING CONDITION Mo= HD(hD-hG)+HT(hT-hG) 9638 Lb-in, new 2222880 in [ Mer Ho-ha 5095000 Ln Weex = GREATER OF (Mo OR (Ma SiS) 4580580 La IF (BOLT SPAGING)> (20 +t) OF= J (BOLT SPAGNG)7 (Best) = ‘M= GREATER OF (Mmax/B) OR ( Mmax-CF/B ) 2614460 _Lb-in a- 13/4 -8UN T= (0.000 z= 0.908920 Y= 0.550703 u= 1.000000 ao = d= (UV 0-40? = a= 2274 siz 2274 R= 3225 ACT= 4.130 STRESS CALCULATION FOR FLANGE LONGITUDINAL STRESS IN HUB SH=fM/A-el* 514.200 23550.000 RADIAL STRESS IN FLANGE 6096.80 18700.000 TANGENTIAL STRESS IN FLANGE ST=(Y-M/l) -2-SR '5943.000 15700,000 GREATER OF ( SH¥SR)/2 OR (SH*ST)/2 '5805.500 15700.000 RTJFLANGE xs xe 31420_N1, N30/ 14” FLANGE P56 DOC.NO.: CL~02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.1 APPENDIX 2) DESIGN CONDITION BOLT & GASKET CALCULATION THTERWAL PRESSURE NOMINAL BOLT DIAMETER STATIC HEAD PRESSURE | _P2 = MINMUM BOLT DIAMETER TOTAL SECT. AREA OF B0LT|ab| 68726 ina pipnerescrion | °2 | 800 980 Cer ommson amar [a ae P=Pi+P2 P 2200000 psi _| RING NO.: R67 [bo] __o1at P=PieP2+PO Pe_| 2605000 psiG MATERIAL: satez-Fo47 _[b| 0147 DESIGN TEMPERATURE 850000 deaF_| FLANGE TYPE ¥| 26000000 pat FLANGE MATERIAL | SPECIAL / RT. a) BOLT WATERTAL SAIS-BI6___[H=R-G_-Pe/A = 777000__th ALLOWABLE STRESS Ho=2:b-R-GomP = 202540 tb FLANGE | DESION TEX. |S | 12400000 __psi_| Wnt = H+ Ho = 1010880 taste 1a| Aik Tae | Ste | 20000000 psi_|Wnd=b-x-Gry = 7129660 Bout [oesien vewr[ Sb | 21000000 pst GREATER OF taste 3 [am Ter [Se [ 22000000 psi_|Am=(Wmi/Sb).(Wm2/Sa) = 40193 in? < ab We Sa(Am+0b)/2 75060880 A= 33.000 LOAD LEVER ARM MOMENT HO=m-B -Pe/é = 3137580 Lb |hO=Regi/2 = 6063 in [MD=HD-hD = 19023148 Lin, HG= Hp 2342540 Lb [RG=(C-G/2_ = 4250 in. [MG=HG-hG = (9955795 Lb-in HT=H- HD. ‘4e40a10 Lb, 5938 in [MT=HT-nT = 27854161_Lbvin, TOTAL MOMENT AT OPERATING CONDITION | Mo=HD(D-AGHHTOT-nG@) = 56593103 Lb-in, HOW = 18080980 Lb [hG=(C-G/2_ = 4250 in, [Me=HG-hG = 64009165 Lb, Mmex = GREATER OF (Mo ) OR ( Ma+Sfo/Sfa) 56593103 Loin, IF (BOLT SPACING )>( 2a +t): CF= J (BOLT SPACING) /(2a+t) = M = GREATER OF ( Mmax/B ) OR ( Mmax-OF/B ) 4817330 _Lb-in SHAPE CONSTANTS & FORMULA FACTORS. 2 c= 77000 K=NB= 2000 [no=JBe0 = 9836 a14-eun | [go 8G = 18.500 = 1250_[ hyho= 1628 r B= 11.750 1.200 oa24075 1.989 085099 2190 7000000 2178 on71638 5 5 752800 in. [FL'G THK. t 8.338 in, | ie fertent 2a3i in [B= Weert 208 HT dy= 14.000 Team 1940 ACT= 8.460 r ieee (8 =0/6 3791 A= 78 al STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=fM/A cat? 8596.800 psi 18600000 _psi_| 1.5Sfb] RADIAL STRESS IN FLANGE SR=B*M/A-t? 3511.700 psi 12400.000 psi ‘Sfb TANGENTIAL STRESS IN FLANGE ST=(Y-M/t®)-Z*SR 9262.600 psi 12400.000 psi ‘Sfb GREATER OF (SHERV/2_OR (SHSTI/2 2920700 pei] 12400000 _pxi_| Sto RTUFLANGE is me 3142.21 Nt, N30/ 14” FLANGE EXTERNAL PRESSURE DESIGN CONDITION BOLT & GASKET CALCULATION P57 DOC.NO.: — CL~02046 FLANGE DESIGN ( ASME SECTION VIN DIV.1 APPENDIX 2 ) NOMINAL BOLT DIAMETER 3.000) ‘STATIC HEAD PRESSURE ‘MINIMUM BOLT DIAMETER 2820 EQUIVALENT PRESSURE OF PIPING REACTION TOTAL SECT. AREA OF BOLT| ‘GASKET DIMENSION & MATL Taste 1125, P=Pi+P2 15.000 psi RING NO. : R67 P=Pl+P2+3 15.000 psi_ | MATERIAL: SAI82-F347_—[ b DESIGN TEMPERATURE 850.000 _degF_| FLANGE TYPE Y FLANGE MATERIAL [___satez-ra2t SPEOIAL / RT, =| 6500 BOLT WATERIAL 'SA193-816 H=x-G -Pe/4 = 40300 tb. ALLOWABLE STRESS Hp = 2b: X-Gem-P = 15980 ry FLANGE | vési@n TeWP.[ Sf | 12400000 pei |Wmi=H+Hp = 56280 Lb, Taste tay ame ter. [ste | 20000000 psi |Wm2=b-x-Gy = 2129580 Lb. Bout [vesion raw | so | 21000000 psi GREATER OF Tapes [ate te. [Sa | 22000000 psi | Am=(Wmt/Sb),(Wm2/Sa) = 9.680 ing (2a +t) : CF= J (BOLT SPACING) /(2a+t) 7 M = GREATER OF (Mnax/B) OR ( WinaxCF7B) OA = 33.000 C= 27.000 ps 6G= 18.500 xO B= 11,750 7 BUN 72086730 SHAPE CONSTANTS & FORMULA FACTORS, K=A/B= Ee eae 3.636 iT 1253 [h/no= 1581 z= 1200 [F= 0583986 Y= 1993 [V 0.099966 ue 2.190 1.000000 aio = 3.067 d= (UV hora? = = 1S in a= 4125 in Re 3500 ACT= 8.460 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS RTJFLANGE ss LONGITUDINAL STRESS IN HUB SH=fM/A-el? 2944500 psi 18600000 psi | 1.5Sib| RADIAL STRESS IN FLANGE MWA-e 2007800 psi | 12400000 psi] St TANGENTIAL STRESSINFLANGE __[sT=(¥-W/")=2-5R | 9092000 psi | 12400000 psi] Sto GREATER OF ( SH*SRV/2_OR (SHSTI/2 3168250 psi_| 12400000 psi | Sf =3.2.22 _N1, N30/ 14” MATING FLANGE P58 DOC. NO. : CL~02046 FLANGE DESIGN ( ASME SECTION VII DIV.1 APPENDIX 2 ) DESIGN CONDITION BOLT & GASKET CALCULATION THTERNAL_ PRESSURE Pi] 2200000 peiG_| NOMINAL BOLT DIAMETER [a] 3260 in STATIC READ PRESSURE | 2 = MINIMUM BOLT DIAMETER [ai| 3069 in TOTAL SECT. AREA OF BOLT|ab| 08726 ina rionerescrin | PO | S800 0 Ce mesoneware [¥en P=Pi+P2 P 2200000 _psiG_| RINGNO.: R67 bol _o.rat in P=Pl+P2+ PO 2695000 psiG_[MATERIAL: sa1ez-Fa47_[b| 0141 ‘DESIGN TEMPERATURE 1850000 _deaF_| FLANGE TYPE ¥ | __ 26000000 FLANGE WATERIAL ‘SATB2-FO21 SPECIAL / RT. | __6500 ‘BOLT WATERIAL ‘SA193-B16 H=x-G -Pe/4 = 7777880 Be. ALLOWABLE STRESS Hp = eb: x+Germ-P = 2342540 tb, FLANGE [ESIGN TewP.[ Sf | 12400000 psi | Wmi=H+ Hp = 10120480 Lb, taste ral am te [Sta | 20000000 psi |Wm2=b-x-Gry = 2129580 Lb BOLT | pesion ew. | sb | 21000000 psi (GREATER OF am tar. | se | 22000000 psi | Am=(Wmi/Sb),(Wm2/Sa) = 48.193 ing < ab W= Sa(Am+ ab) /2 LOAD LEVER ARM MOMENT HD 7-8 -Pe/é = 2691590 Lb [hD=Reai/2 = 6180 in [MD=HD-nD = 17870026 Lin, HG= Hp = 7342540 ib [A=(C-O2 = 4250 _in,_ [MG=HG-hG (9855795 _Lb-in HT=H-HD = 4880500 Lb, | hT= (Regi+h@)/2 = 6055 in [ MT=HT-nT 29586547 _Lb-in, TOTAL MOMENT AT OPERATING CONDITIO! Mo=HD(RD-hG}HT(hT-AG) = 57412368 Lb-in HG=W = 15080880 Lb. [AG=(C-G/2__= 4250 in [Me=HG-hG = _B4009165 Lb-in. IREATER OF ( Mo ) OR ( Ma-Sfo/Sfa) 57412368 IF (BOLT SPACING )>( 2a +t) : CF= J (BOLT SPACING) /(Za>t) M= GREATER OF ( Mmex/B ) OR ( Mmax-CF/B ) GA= 33.000 ‘5088750 SHAPE CONSTANTS & FORMULA FACTORS 2 $C = 27.000 K=AB= 292 [no=e— = 3017 ava-wn | [jo = 1as0 [T= taza _[wa= 108 Sail teras= ene ‘as as99 wep Ye vi ows7i8 : Ww #7 rar sa | J = in [FL'G THK. t 8338 in, : im [acter 28 5,900 in [B= G/ar-eot 2058 ACT= 8.460 r=a/t 1.987 b= 3.262 A= 18d 5219 RTUFLANGE als STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB SH=FM/A-gi? 8638-400 psi 18600000 psi _| 1.58 RADIAL STRESS IN FLANGE SR=B-MW/A- 4009-200 psi 12400000 psi_| St TANGENTIAL STRESS IN FLANGE ST=(Y-M/)-2-SR 8944900 psi 12400000 psi | Se GREATER OF (SH*SR)/2 OR ( SH*ST)/2 781.650 12400000 psi_| Sf xe ate3.2.23 _N1, N30/ 14” MATING FLANGE. EXTERNAL PRESSURE PI DESIGN CONDITION BOLT & GASKET CALCULATION P59 DOC.NO.: CL~02046 FLANGE DESIGN ( ASME SECTION Vill, DIV.1 APPENDIX 2) NOMINAL BOLT DIAMETER 3000) STATIC HEAD PRESSURE MINIMUM BOLT DIAMETER 2820 EQUIVALENT PRESSURE OF PIPING REACTION | P2 TOTAL SECT. AREA OF BOLT| ‘GASKET DIMENSION & MATL fab] 74912 1425 P= PI P2 P 15.000 __psi_| RINGNO.: R67 bo] 0.14 in P=PI+P2+P3 Pe 15.000 _psi_ | MATERIAL: SAtez-F347_— [b[ 0.141 in DESIGN TEMPERATURE 850.000 degF_| FLANGE TYPE y | 260000000 pei FLANGE MATERIAL 'SA182-F321 SPEGIAL / RT 6.500 BOLT MATERIAL ‘SA193-B16 HAG *Pe/é 4030.0 Lb. ALLOWABLE STRESS Hp = 2+b+ 1 +G+m-P- = 1598.0 Lb. Flance [Desioh Ta. | sf | 12400000 per_[ Wind =H = He = sen0 taste 1a. am Tar [sie | 20000000 psi [Wnd=orn-cry = pize680 tb BOLT | desion Tew. | Sb | 21000000 psi GREATER OF Tapes [aT Tew | Sa | 22000000 psi ‘Am = (Wint/Sb ). (Wen2/Sa ) 9.680 LOAD LEVER ARM W=Sa(Am+ab)/2 9305120 D> 1-8 “Pea = (1491.0 —-b, Reei/2 hG= (0-@)/2 4250_in HT=H-HD = 25090 Lb 6063 in — TOTAL MOMENT AT OPERATING CONDITION _ | Mo= HD(iD-ha+HT(T-n@)_ = 67473_Lo-in HG=W = 8305120 tb [AG=(C-G/2_ = 4250 in. [Ma=HG-hG = 9546760 Lorin sREATER OF ( Mo ) OR ( Ma-Stb/Sfa) 724519000 IF (BOLT SPACING )>( 2a +t) : CF= J (BOLT SPACING) /(2a+t) M= GREATER OF (Mmax/B ) OR ( Mmax-CF/B ) B= 11.250 AcT he 2179470 SHAPE CONSTANTS & FORMULA FACTORS K=AB= 2933 [ho= Bo = T= 1222 | /no= Ze Y= 3988 1461 ‘0616020, (0054513, 7900000 uU= aio = 3.182 7h = 0.156631 = (UV n0-g0? = 286.300 w= 1875 FUG THK t 8338 in 5.748 ACT= 8.460 i= 4375 in. [atest 2308 3500 in. [B = (4/an-ort 2741 yeast 1887 ova 2025) A=re8 3912 STRESS CALCULATION FOR FLANGE ALLOWABLE STRESS LONGITUDINAL STRESS IN HUB. SH=fM/A+al? 2910700 psi 18600000 psi_[ 1.581] RADIAL STRESS IN FLANGE SR=B-M/A-t 2196600 psi 12400000 psi_ | Sto TANGENTIAL STRESS IN FLANGE ST=(YMAl)=2°SR 3213500 psi 12400.000 psi_| St [SREATER OF (SH*SRI/2 OR (SHST)/2 3062.100 psi 12400000 psi_| Sib RTJFLANGE xe 34P.60 DOC. NO. CL-02046 4. CALCULATION OF EQUIVALENT PRESSURE CAUSED BY PIPING LOAD Per page 10 of JPI-7R-35-87 where, P = Pressure using the flange design (psiG) 1+ p2 pl = Internal pressure at the top of the vessel plus static head pressure (psiG) 2 = Equivalent pressure caused by piping load (psiG) 212716 Me Aw a azG* mG? G = Gasket reaction diameter (in.) Piping moment (Ibf-ft) ping load (Ib) G M w Pl p2 [Nozzle name] Size | Rating | (n.) (bf) (vp (sis) (iG) (em) | tkef-m) (ee) —_| teeiem2c) | _ (xa/em2<) 18.50 | 66,300 14,750 | 2,200 695 N1&N30 | 14" | Special (469.9) | (9165) (6689) _|_(154.7) (48.9)P61 DOC. NO. CL-02046 TTEM No, R-12-105/R-12-205 5. CALCULATION OF HYDROSTATIC TEST PRESSURE 5.1 CALCULATION OF HYDROSTATIC TEST PRESSURE FOR ASME SECT. VIII, DIV.2 Per Para. AT-300, AT-302 and AD-151 of the Code where, Pmin= Minimum hydrostatic test pressure for ASME Sect. VIII, Div.2 ( psiG ) Pd = Internal pressure at the top of the vessel = 2200 (psiG) (154.7 kg/em2G ) Smt = The stress intensity value, Sm for the test temperature Per ASME Sect. II, Part D at room temperature Smd = The stress intensity value, Sm for the design temperature Per ASME Sect. II, Part D at 850°F (454 °C) Smt /Smd = The lowest ratio for the materials of which the vessel is construction. Bnd ai ai Smt /Smd g/mm2) (egimm2) 28300 24500 IsA.336 Gr.F22V aes aa 1.155102041 28300 24600 ISA-542 TypeD,Cl4a eh fran 1.165102041 ISA-193 Gr.BIG 25000 23600 as 212) 757) (16.52) pene Pmin, = 1.25xPdxSmt/Smd 2925.6 (psiG) (205.7 ke/em2G) Actual hydrostatic test pressure (Ph) 3329 (psiG) (234 ke/em2G ) Ph/ Pmin. x 100=113.8% 2 106% ‘The upper limit is calculated in accordance with ASME Sect. VIII, Div.2 para. AD-151 because hydrostatic teat pressure for vessel exceeds the required hydrostatic test pressure defined in AT-300 by more than 6 %. In accordance with ASME Sect. VIII, Div.2 para. AD-151.1, stress evaluation are performed para. 5.4 in this document. Upper limit of hydrostatic test pressure is calculated at shell and head which is the critical stress parts at hydrostatic test condition. Refer to para.5.4 in this document.Pez DOC. NO. CL-02046 TTEM No. R-12-105/R-12-205 5.2 CALCULATION OF HYDROSTATIC TEST PRESSURE FOR ASME B31.3 Per Para, 345.4.3 of the Code Pt=15xPdxSt/S where, Pt = Minimum test gage pressure for ASME B31.3 ( psiG ) Pd = Internal design gage pressure = 2200 (psiG) (154.7 ke/em2G ) St = The value at design temperature Per ASME B31.3 A-2 at room temperature S = The value at design temperature Per ASME B31.3 A-2 at 850 °F (454°C) St /S = "The lowest ratio for the materials of which the veseel is construction. 3 3 Material psi pai St/s (iee/mm2) (kg/mm?) 28300 24500 sa.336 Gr.F22V haat ares 1.155102041 20000 18200 IsA-182 Gr.F347 ioe eh 1.098901099 20000 16700 Isa-182 Gr.F321 con Rrra 1.19760479 ISA-193 Gr BIS 25000 23500 (as 212) (12.57) (6.52) posseariey ISA-193 Gr BIG 22000 21000 (21ePd= 2200 (psiG) (154.7 ke/em2G ) '. P1= 2496.8 (psiG) (175.6 ke/m2G )5.4 Primary Stress Evaluation under Test Condition AD-151.1 For Hydrostatically Tested Vessel P.64 Doe. Mo. :_ CL-02009 TTEM NO. R-12-105/R-12-205 General Primary Menbrane Stress Intensity of Cirindrical Shell (APPENDIX 4, ARTICLE 4-2, Para. 4-222(a), formula (1) of the ASME Code) Pm=PxR/t+P/2 General Primary Menbrane Stress Intensity of Hemispherical Head (APPENDIX 4, ARTICLE 4-3, Para. 4-322(a) of the ASME Code) Pm = 0.75 x Px (YA3+1) / (YA3-1) Y : Ratio of outside radius (Ro) to inside radius (Ri) of head = (R+t)/R P : Actual Hydrosttic Test Pressure = 3329 psi (234 ke/em2) R : Inside Radius t : Shell or Head Thickness Sy : Yield Strebgth at Test Temperature = 60000 psi (42.19 ke/mm2) Sa : Allowable Limit = 0.98y R t Pm Sa Part Material in. in. Y psi psi Pm/Sa (nm) | (rom) (kg/mm2)|_(ke/me2) 5 : 714185 | 10.908 ‘36519 | 54000 eceaneneue | cents | (200 San) | CZ Fa 54s) |_@79n_| °%7 |Hemispherical a 116.9 5.472 36449 54000 Head S442 GP S48 -2969:3mm)|_ (139mm) | 45% | (a5.6a) | (a7.97)_| 0878 M1 & M30 = 15.295 11.83 5969 54000 / 30°LD. Manway] SA"S98 S°F22V | (368 Smmm) | (300.5mm) a2 | orem | IN2 & N29 / 6” 3.248 1.377 9517 54000 Nozaes SAr388 G°F22V | 62S) |_ (35mm) on | «ron _| 7% 5.25 2125 9890 54000 INS / 10° Nozzle | SA 110" Nozzle | 'S#°998 G°F22V | 459 aru) | (58.98mm) 696) | cron _| 1% IN10, N17 & N28 2755 1.245 9032 54000 /S°Nozzles | SH S9SF2Y | romnm)_|_(31.2mm) 636)_| «za» | 7 Boke for N2 waa on 12795 | _ 98000 Nozzle ‘SA-193 Gr.B16 See APPENDIX B (0) (66.79) 0.135 Pm + Pb psi Pm/Sat Gke/mm2) 2 Cover SA-336 GrF22V See APPENDIX A aan 0315 Upper limit of hydrostatic test pressure at shell Polimit = 2x t / (2x Rx t) x Sa = 4922.5 psiG (346.1 kg/em2G) Upper limit of hydrostatic test pressure at head Phlimit = 0.75 x (¥*3-1) / (Y*3+1) x Sa = 4931.9 psiG (346.8 ke/em2G) The upper limit of hydrostatic test pressure is the small of the above results. ‘The upper limit of hydrostatic test pressure : Plimt = 4922.5 psiG (346.1 ke/cem2G) <10P65 Doe. No. : CL=02046 APPENDIX A ANALYSIS OF FLAT CIRCULAR HEAD (N3/10") Stress at flat head were obtained from the analysis model shown in Figure 5-1(a). This model consists of two elementary model shown in Figure 5-1(b) and Figure 5-1(c). where, ott circle radius = 10.625 in. (269.9mm) radius at location of gasket load reaction 75 in. (171.45mm) ickness of flat haed = 4.26 in. (1083 mm) internal pressure(test pressure) 3329 psiG (234kg/cm2G) W = gasket load = 649042 Ib (294350kg) i (eo) W (eb) 4 Le Analysis Model of. Circular Head Stress in two elementary models were calculated separately usong following equatations. where, r= radial stress Ot = circumferential stress G1 = longitudinal stress Y = pisson's ratio = 0.3 Model (a) OSrsSb 3qb? Be P a 7 7-OHS ® {ras ding +409 } 8703 psi (6.12kg/mm2) r @ Bf = 19091 psi (9.2tke/mm2) 0 (Maximum stress occurs at center region) at a B @ or=ot=t—2— {atv ino +4-(-)5} = 19046 psi (13.4kg/mm2) Br b a ol=0 o -q Model (b) OSrab 2 @® or=ot=t— Ja-v X12) 42049)In2t = 6507 psi (4.58k—/mm2) 4ach’ a a ol =0 Stress at outer region near bolt circle are less than those of center region. omax. = @ + @ = 25553 psi (17.97kg/mm2)P.66 Doe. No. : CL-02009 APPENDIX B BOLT STRESS OF N3/10” AT HYDROSTATIC TEST internal pressure(test pressure) 29 psiG (234kg/em2G) iameter at location of gasket load reaction 13.5 in. (342.9mm) b = effective gasket width = 0.094 in. (2.388mm) m= gasket factor = 6.5 Hydrostatic end force H= 1 +G°2+q/4 =476510 bb (216 104K) Joint-contact surface compression load Hp = 2+bs 11 *G+m+q = 172532 Ib (78246kg) Total bolt load H + Hp =649042 Ib (294350ke) Bolt stress © = (H + Hp)/Ab = 12795 psi (9kg/mm2)