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ISA 751901 2006 d2 August Revision PDF
ISA 751901 2006 d2 August Revision PDF
ISA-75.19.01
Hydrostatic Testing of
Control Valves
ISA-75.19.01
Hydrostatic Testing of Control Valves
ISBN:
Copyright 2006 by ISA. All rights reserved. Not for resale. Printed in the United States of America.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means (electronic, mechanical, photocopying, recording, or otherwise), without the prior written
permission of the Publisher.
ISA
67 Alexander Drive
P. O. Box 12277
Research Triangle Park, North Carolina 27709
-3-
ISA-75.19.01-2006
Preface
ISA-75.19.01 was revised in 2006 to include the changes in ASME B16.34-2004, Valves-Flanged,
Threaded, and Welding End. All pressure-temperature ratings in ASME B16.34 were recalculated using
data from the latest edition of the ASME Boiler and Pressure Vessel Code, Section II, Part D. As a result,
some materials have been shifted to other material groups and some changes have been made to some
valve pressure ratings within material groups. Seven material groups were added and about 15% of the
38C (100F) pressure ratings were changed, either increased or decreased, from the prior edition.
Because of diminished interest for flanged end valves conforming to ASME Class 400, Class 400 is not
specifically listed in ASME B16.34-2004 and is not included in the 2006 edition of ISA-75.19.01.
Provision has been made to allow Class 400 valves to be furnished as intermediate rated valves. The
2006 edition of ISA-75.19.01 uses metric units as the primary reference units while maintaining U.S.
customary units in reference tables. This follows the lead of ASME B16.34-2004 that states their goal is
to delete the U.S. customary units when the standard is next issued.
This preface, as well as all footnotes and annexes, is included for informational purposes and is not part
of ISA-75.19.01.
This standard has been prepared as part of the service of ISA toward a goal of uniformity in the field of
instrumentation. To be of real value, this document should not be static, but should be subject to periodic
review. Toward this end, the Society welcomes all comments and criticisms, and asks that they be
addressed to the Secretary, Standards and Practices Board; ISA; 67 Alexander Drive; P. O. Box 12277;
Research Triangle Park, NC 27709; Telephone (919) 990-9227; Fax: (919) 549-8288; e-mail:
standards@isa.org.
The ISA Standards and Practices Department is aware of the growing need for attention to the metric
system of units in general and the International System of Units (SI) in particular, in the preparation of
instrumentation standards, recommended practices, or technical reports. The Department is further
aware of the benefits to U.S.A. users of ISA standards of incorporating suitable references to the SI (and
the metric system) in their business and professional dealings with other countries. Toward this end, this
Department will endeavor to introduce SI-acceptable metric units in all new and revised standards to the
greatest extent possible. The Metric Practice Guide, which has been published by the Institute of
Electrical and Electronics Engineers as ANSI/IEEE Std. 268-1992, and future revisions, will be the
reference guide for definitions, symbols, abbreviations, and conversion factors. Certain metric units that
are part of the SI system are in common accepted pressure measurement that is convertible to
kilopascals by multiplying by 100.
It is the policy of ISA to encourage and welcome the participation of all concerned individuals and
interests in the development of ISA standards. Participation in the ISA standards-making process by an
individual in no way constitutes endorsement by the employer of that individual, of ISA, or of any of the
standards that ISA develops.
CAUTION ISA ADHERES TO THE POLICY OF THE AMERICAN NATIONAL STANDARDS
INSTITUTE WITH REGARD TO PATENTS. IF ISA IS INFORMED OF AN EXISTING PATENT THAT IS
REQUIRED FOR USE OF THE STANDARD, IT WILL REQUIRE THE OWNER OF THE PATENT TO
EITHER GRANT A ROYALTY-FREE LICENSE FOR USE OF THE PATENT BY USERS COMPLYING
WITH THE STANDARD OR A LICENSE ON REASONABLE TERMS AND CONDITIONS THAT ARE
FREE FROM UNFAIR DISCRIMINATION.
EVEN IF ISA IS UNAWARE OF ANY PATENT COVERING THIS STANDARD, THE USER IS
CAUTIONED THAT IMPLEMENTATION OF THE STANDARD MAY REQUIRE USE OF TECHNIQUES,
PROCESSES, OR MATERIALS COVERED BY PATENT RIGHTS. ISA TAKES NO POSITION ON THE
EXISTENCE OR VALIDITY OF ANY PATENT RIGHTS THAT MAY BE INVOLVED IN IMPLEMENTING
THE STANDARD. ISA IS NOT RESPONSIBLE FOR IDENTIFYING ALL PATENTS THAT MAY
ISA-75.19.01-2006
-4-
COMPANY
J. Reed, Chairman
W. Weidman, Managing Director
G. Borden
F. Cain
R. Duimstra
J. McCaskill
J. Young
Consultant
Worley Parsons
Consultant
Flowserve Corporation
Fisher Controls International Inc.
Power Chokes LP
Dow Chemical Company Texas
COMPANY
J. Young, Chairman
W. Weidman, Managing Director
H. Backinger
H. Baumann
J. Beall
K. Black
H. Boger
G. Borden
S. Boyle
J. Broyles
F. Cain
W. Cohen
R. Duimstra
J. Faramarzi
J. George
H. Hoffmann
J. Jamison
R. Jeanes
C. Langford
G. Liu
J. McCaskill
-5-
A. McCauley
R. McEver
V. Mezzano
T. Molloy
L. Ormanoski
J. Ozol
W. Rahmeyer
J. Reed
E. Skovgaard
ISA-75.19.01-2006
This standard was approved for publication by the ISA Standards and Practices Board on
_______________
NAME
COMPANY
ISA-75.19.01-2006
Contents
1
Scope ..................................................................................................................................................... 9
Definitions .............................................................................................................................................. 9
ISA-75.19.01-2006
Scope
1.1 This standard applies to control valves having bodies, bonnets, cover plates, and bottom flanges
made of carbon steel, low alloy and high alloy (stainless) steel, nickel-base alloy, cast iron, and ductile
iron.
1.2 This standard establishes requirements and definitions for standard hydrostatic shell testing of
control valves by the valve manufacturer to prove the structural integrity and leak tightness of the valves'
pressure retaining parts, including any closure parts such as the valve body to bonnet joint, but excluding
packings, bellows or other moving seals, and packing leakoff/purge/vent port connections. Bellows or
similar moving stem seals may be pressure tested after assembly at a pressure to be agreed upon by the
valve manufacturer and the purchaser. The requirements of this standard do not cover pneumatic and
hydraulic actuators and regulators.
1.3 This standard describes and specifies the specific circumstances of hydrostatic shell testing of
control valves and is in accordance with the hydrostatic testing requirements of ASME B16.1, ASME
B16.34 and ASME B16.42 with the exception that the test requirements of paragraph 4.8 are not allowed
by ASME B16.34.
1.4 WARNING Serious bodily harm can be caused by high velocity leaks through the shell or seals,
resulting from the energy stored in the pressurized fluid and containment equipment. Care should be
exercised to ensure the safety of test and inspection personnel. Specific safety requirements for
conducting hydrostatic testing and inspection are not within the scope of this standard.
Definitions
3.1 Test fixtures include, but are not limited to, the following: plugs with tie-bars and tie-rods, hydraulic
presses, plugs or flanges attached to the pipe connections, bosses or lugs on the valve, and expandable
rubber plugs. For butt welding end valves when end plugs are used, the seal point shall be as close to
the weld end as practical without overstressing the weld preparation.
3.2 The analog or digital pressure measuring instruments used in testing shall be of the indicating or
recording type.
3.3 The valve manufacturer shall be responsible for maintaining the accuracy of the pressure
measuring instruments.
3.4 Pressure measuring instruments shall be accurate within 3% at test pressure, and analog-type
shall be used between 20% and 80% of their scale range.
Test requirements
4.1 The control valve, with or without its actuator, must be complete before hydrostatic shell testing,
except as permitted in 4.2, 4.3, 4.4, and 4.8.
ISA-75.19.01-2006
4.2
10
a) new gaskets or seals used to reassemble the valve are of the same kind and size;
b) equivalent studs and nuts are used;
c) the same torquing procedure is used, or steps are taken to ensure the same pre-test bolt loads result;
and
d) an air or water leak test at lower than the hydrostatic shell test pressure is performed to ensure
proper gasket installation.
4.3
All cavities pressurized in service shall simultaneously be subjected to the hydrostatic shell test
pressure. Moving stem seals such as bellows, diaphragms, stem, and packing, that may be damaged by
the hydrostatic shell test pressure, or trim parts that do not affect the pressure boundary, need not be
installed during testing.
4.4 Valves with welded-on nipples, flanges, reducers and/or increasers shall be hydrostatically shell
tested in accordance with paragraph 4.4 (a) or (d), at the manufacturer's option, unless paragraph 4.4 (b)
or (c) is agreed to by both the valve manufacturer and the purchaser.
a) Hydrostatically shell test the valve alone at the appropriate pressure for its class and do not retest
after welding on any of the nipples, flanges, reducers, or increasers.
b) Hydrostatically shell test the valve alone at the appropriate pressure for its class and retest the valve
assembly after welding on any of the nipples, flanges, reducers or increasers with the pressure in
accordance with the specification applicable to the nipples, flanges, reducers, or increasers. The
purchaser shall provide the design pressure and temperature and the applicable specifications to the
valve manufacturer.
c) Hydrostatically shell test the valve including all weld-on nipples, flanges, reducers, and increasers
with the pressure in accordance with the specification applicable to the nipples, flanges, reducers,
and increasers. The valve nameplate and required valve body marking must then indicate the
pressure and temperature limit as determined by the nipples, flanges, reducers, and increasers.
d) Hydrostatically shell test the valve including all welded-on nipples, flanges, reducers, and increasers
with the pressure in accordance with this standard, provided that the nipples, flanges, reducers, and
increasers are designed for that pressure.
4.5 The valve shall not be painted or otherwise coated with materials capable of sealing against
leakage before the shell tests are completed, except internal linings or coatings included in the design
(e.g., nonmetallic butterfly valve body linings) are permitted. Chemical corrosion protection treatments are
permitted. If valve parts are to be painted for storage, they shall be hydrostatically shell tested before
painting, provided the fully assembled valve is again tested in accordance with paragraph 4.2 (d). If the
presence of purchaser's representative is specified for hydrostatic shell tests, painted valves may be
retested without removal of the paint, unless otherwise agreed to by the valve manufacturer and
purchaser. Assembled valves having bodies and bonnets or cover plates that have been separately
tested in accordance with Clauses 5 through 7 prior to having been painted or coated, may be painted or
coated prior to final testing in accordance with Clauses 5 through 7.
Wrought welded-on nipples, flanges, increasers, and reducers need not have their protective coating
removed for hydrostatic shell testing.
4.6 The valve shall not be seated on the main seat nor on the back seat during the hydrostatic shell
test.
11
ISA-75.19.01-2006
4.7 If a valve is dual pressure rated (inlet rating higher than outlet rating from causes such as different
wall thicknesses, flange rating, or materials), it may be necessary to separate the high pressure portion of
the valve from the low pressure portion with a temporary barrier and test each portion at its respective
test pressure.
4.8 Pressure retaining parts may be hydrostatically shell tested separately if all of the following
conditions are satisfied:
a) all the pressure retaining parts in the valve assembly are hydrostatically tested at the pressures in
accordance with Clause 7, Test Pressures;
b) the hydrostatic test is performed in a manner that simulates all loadings, fasteners, and restraints
present when the part is tested in a completed valve;
c) individual part testing is agreed to by both the manufacturer and the purchaser; and
d) the fully assembled valve is pressure tested in accordance with 4.2 (d).
Test procedures
5.1 After filling the valve with water, which may contain a corrosion inhibitor, or with other suitable
liquid (provided such liquid has a viscosity not greater than water), and venting all air, each valve shall be
pressurized to no less than the pressures given in Tables 5, 6, 7, A.1, A.2 or A.3 except as covered in
7.4.
CAUTION IF AIR IS PRESENT IN THE TEST FLUID, THERE ARE HAZARDS
INVOLVED AND APPROPRIATE PRECAUTIONS SHOULD BE TAKEN.
5.2
The minimum duration of test pressure before start of inspection shall be as follows:
10
5.3
The temperature of the test liquid shall not exceed 52C (125F).
Acceptance standards
6.1 Any visually detected weeping or leaking through the pressure boundary walls that are part of the
valve body assembly shall be cause for rejection. Leakage through the static seals and gasketed joints is
also cause for rejection unless specifically allowed by the design specifications.
6.2 Distortion due to hydrostatic shell testing that impairs satisfactory functional operation of the valve
shall be cause for rejection.
ISA-75.19.01-2006
12
Test pressures
7.1 Hydrostatic shell test pressures for steel and nickel-base alloy, and other alloy valves are
calculated by multiplying the 38C (100F) working pressures by 1.5 and rounding off to the next higher
bar increment in accordance with ASME B16.341. For other materials within the scope of this standard,
but not listed in Tables 2, 3 or 4, and for intermediate and limited classes, the above method shall be
used to determine the test pressure.
7.2
Hydrostatic shell test pressures for cast iron valves shall be in accordance with ASME B16.1.
7.3 Hydrostatic shell test pressures for nodular (ductile) iron valves shall be in accordance with ASME
B16.42.
7.4 For other materials within the scope of this standard but not included in Tables 2, 3 or 4 and whose
pressure ratings are given in a published standard or are determined by the manufacturer, the hydrostatic
shell test pressures shall be calculated as in 7.1 or 7.5, as applicable.
7.5 The psig equivalents of all test pressures in Tables 5, 6 and 7 are given in Tables A.1, A.2 and A.3
(Annex A) and are calculated by multiplying the 38C (100F) working pressures, in psig, by 1.5 and
rounding off to the next higher 25 psig (pounds per square inch gage).1
_____
1
- 13 -
ISA-75.19.01-2006
Product Form
Forgings
Group
No.
Nominal
Designation
1.1
1.2
Spec.
No.
Grade
C-Si
C-Mn-Si
A 105
A 350
LF2
3 Ni
C-Mn-Si-V
A 350
A 350
LF3
LF6 Cl.1
C-Si
2 Ni
3 Ni
C-Mn-Si
C-Mn-Si-V
1.3
1.4
Castings
A 350
Spec.
No.
Grade
A 216
WCB
Plates
Bars
Tubular
Spec.
No.
Grade
Spec.
No.
Grade
A 515
A 516
A 537
70
70
Cl. 1
A 105
A 350
A 696
LF2
C
A 352
A 352
A 216
A 352
LC2
LC3
WCC
LCC
A 203
A 203
B
E
A 352
LCB
A 515
A 203
A 203
A 516
65
A
D
65
A 217
A 352
WC1
LC1
A 350
LF3
A 675
70
Grade
A 672
C 70
B 70
A 106
A 672
B 65
A 672
C 65
A 106
A 672
A 672
B
B 60
C 60
A 691
CM-70
A 691
Cr
A 691
CM-75
LF6 Cl.2
C
C-Si
2 Ni
3 Ni
C-Mn-Si
C- Mo
A 675
A 675
C
C-Si
A 515
60
60
65
C-Mn-Si
A 350
LF1
A 516
60
A 350
A 696
LF1
B
1.5
C- Mo
A 182
F1
A 204
A 204
A
B
A 182
F1
1.6
Cr-Mo
A 387
A 387
2 Cl.1
2 Cl. 2
1.7
C-Mo
Cr-Mo
Ni-Cr-Mo
Ni-Mo Cr
A 182
Spec.
No.
A 182
F2
A 217
A 217
WC4
WC5
F2
ISA-75.19.01-2006
- 14 -
Product Form
Forgings
Group
No.
Nominal
Designation
1.8
1 Cr- Mo
1 Cr-1/2 Mo-Si
2 Cr-1 Mo
1.9
Spec.
No.
Grade
F11 Cl.
2
Castings
Spec.
No.
Grade
1 Cr- Mo-Si
1 Cr- Mo
A 182
1.10
2 Cr-1 Mo
A 182
F22 Cl.
3
1.11
3 Cr-1 Mo
Mn- Mo
Mn-Mo-Ni
Mn-Mo- Ni
C-Mn-Si
C- Mo
A 182
F21
1.12
5 Cr- Mo
1.13
5 Cr- Mo
A 182
1.14
9 Cr-1 Mo
A 182
F9
A 217
C12
1.15
9 Cr-1 Mo-V
A 182
F91
A 217
C12A
1.16
C- Mo
A 217
WC6
A 217
WC9
Plates
Bars
Spec.
No.
Tubular
Spec.
No.
Grade
A 387
A 387
A 387
12 Cl.2
11 Cl.1
22 Cl.1
A 387
11 Cl.2
A 182
A 739
F11 Cl.
2
B11
A 387
22 Cl.2
A 182
A 739
F22 Cl.
3
B22
A 387
A 302
A 302
A 302
A 537
A 204
21 Cl.2
A&B
C
D
Cl.2
C
A 182
F 21
A 387
A 387
5 Cl.1
5 Cl.2
Grade
5Cr-Mo-Si
F5a
A 217
C5
A 182
A387
A 387
91 Cl. 2
1 Cr- Mo
5 Cr- Mo
A 182
A 182
F12 Cl.
2
F5
A 182
F9
A 182
F91
12 Cl. 1
A 182
Grade
A 691
A 691
A 335
A 369
1Cr
2Cr
P22
FP22
A 691
A 335
A 369
A 335
5 Cr
P5
FP5
F5b
A335
P91
A 335
A 369
A 691
A 335
A 369
A 335
A 369
P1
FP1
1Cr
P12
FP12
P11
FP11
F5a
1 Cr- Mo-Si
1.17
Spec.
No.
F5
- 15 -
ISA-75.19.01-2006
Product Form
Forgings
Group
No.
Nominal
Designation
Spec.
No.
Castings
Grade
Spec.
No.
Grade
Plates
Spec.
No.
Grade
Bars
Spec.
No.
Tubular
Grade
Spec.
No.
Grade
2.1
18 Cr-8 Ni
A 182
A 182
F 304
F 304H
A 351
A 351
CF3
CF8
A 240
A 240
304
304H
A 182
A 182
A 479
A 479
F 304
F 304H
304
304H
A 312
A 312
A 358
A 376
A 376
A 430
A 430
TP304
TP304H
304
TP304
TP304H
FP304
FP304H
2.2
16 Cr-12 Ni-2 Mo
A 182
A 182
316
316H
A 351
A 351
CF3M
CF8M
A 240
A 240
316
316H
A 182
A 182
A 479
A 479
F316
F316H
316
316H
A 312
A 312
A 358
A 376
A 376
A 430
A 430
TP316
TP316H
316
TP316
TP316H
FP316
FP316H
A 351
CF3A
A 182
A 182
F317
F317H
A 351
A 351
CF8A
CG8M
A 240
A 240
317
317H
A 312
A 312
TP317
TP317H
18 Cr-8 Ni
A 182
F304L
A 240
304L
16 Cr-12 Ni-2 Mo
A 182
F316L
A 240
316L
18 Cr-10 Ni-Ti
A 182
A 182
F321
F321H
A 240
A 240
321
321H
18 Cr-8 Ni
18Cr-13 Ni-3 Mo
19Cr-10 Ni-3 Mo
2.3
2.4
A 182
A 479
A 182
A 479
F304L
304L
F316L
316L
A 312
TP304L
A 312
TP316L
A 182
A 479
A 182
A 479
F321
321
F321H
321H
A 312
A 312
A 358
A 376
A 376
A 430
A 430
TP321
TP321H
321
TP321
TP321H
FP321
FP321H
ISA-75.19.01-2006
- 16 -
Product Form
Forgings
Group
No.
Nominal
Designation
2.5
18 Cr-10 Ni-Cb
2.6
23 Cr-12 Ni
Spec.
No.
A 182
A 182
A 182
A 182
Grade
Castings
Spec.
No.
Grade
F347
F347H
F348
F348H
Plates
Spec.
No.
Grade
Bars
Spec.
No.
Tubular
Grade
TP347
TP347H
TP348
TP348H
TP347
TP347
TP347H
TP348
TP348H
FP347
FP347H
A 312
A 358
TP309H
309H
F310H
310H
A 312
A 358
TP310H
310H
A 479
S31254
A 312
A 358
A 789
A 790
A 789
A 790
S31254
S31254
S31803
S31803
S32750
S32750
A 789
A 790
S32760
S32760
347
347H
348
348H
A 240
309H
A 240
310H
A 182
A 479
A 240
S31254
F347
F347H
F348
F348H
F347
F347H
F348
F348H
25 Cr-20 Ni
A 182
F310H
2.8
20Cr-18Ni-6Mo
A182
F44
22Cr-5Ni-3Mo-N
A182
F51
A 240
S31803
A 479
S31803
25Cr-7Ni-4Mo-N
A182
F53
A 240
S32750
A 479
S32750
A 240
S32760
A 240
A 240
309S
310S
24Cr-10Ni-4Mo-V
25Cr-5Ni-2Mo-3Cu
25Cr-7Ni-3.5Mo-W-Cb
25Cr-7Ni-3.5Mo-N-Cr-W
2.9
A 351
A 351
A 351
A182
CK3MCuN
CE8MN
CD4MCuN
CD3MWCuN
F55
23Cr-12Ni
25Cr-20Ni
2.10
25Cr-12Ni
A 351
A 351
CH8
CH20
2.11
18Cr-10Ni-Cb
A 351
CF8C
2.12
25Cr-20Ni
A 351
CK20
Grade
A 312
A 312
A 312
A 312
A 358
A 376
A 376
A 376
A 376
A 430
A 430
A 182
A 182
A 182
A 182
A 479
A 479
A 479
A 479
A 240
A 240
A 240
A 240
2.7
A 351
Spec.
No.
A 479
310S
- 17 -
ISA-75.19.01-2006
Group
No.
Product Form
Forgings
Spec.
No.
Grade
Castings
Spec.
No.
Grade
Plates
Spec.
No.
Grade
Bars
Spec.
No.
Tubular
Grade
Spec.
No.
Grade
3.1
35Ni-35Fe-20Cr-Cb
B 462
N08020
B 463
N08020
B 473
N08020
B 464
B 468
N08020
N08020
3.2
99Ni
B 160
N02200
B 162
N02200
B 160
N02200
B 161
B 163
N02200
N02200
3.3
99Ni-Low C
B 160
N02201
B 162
N02201
B 160
N02201
3.4
67Ni-30Cu
B 164
N04400
B 127
N04400
B 164
N04400
B 165
B 163
N04400
N04400
60Ni-22Cr-9Mo-3.5Cb
67Ni-30Cu-S
B 564
B 164
N04405
N04405
B 164
N04405
3.5
72Ni-15Cr-8Fe
B 564
N06600
B 168
N06600
B 166
N06600
B 167
B 163
N06600
N06600
3.6
33Ni-42Fe-21Cr
B 564
N08800
B 409
NO8800
B 408
N08800
B 163
N00880
3.7
65Ni-28Mo 2Fe
B 462
B 564
B 462
B 564
N10665
N10665
N10675
N10675
B333
N10665
B 335
N10665
B 622
N10665
B 333
N10675
B 335
N10675
B 622
N10675
B 462
B 564
B 564
B 335
B 573
B 574
B 425
B 462
B 564
B 462
B 564
N10276
N10276
N06625
N10001
N10003
N06455
N08825
N06022
N06022
N06200
N06200
B 575
N10276
B 574
N10276
B 622
N10276
B 443
B 333
B 434
B 575
B 424
B 575
N06625
N10001
N10003
N06455
N08825
N06022
B 446
B 335
B 573
B 574
B 425
B 574
N06625
N10001
N10003
N06455
N08825
N06022
B 622
N10001
B 622
B 423
B 622
N06455
N08825
N06022
B 575
N06200
B 574
N06200
B 622
N06200
64Ni-29.5Mo-2Cr-2Fe-Mn-W
3.8
54Ni-16Mo-15Cr
60Ni-22Cr-9Mo-3.5Cb
62Ni-28Mo-5Fe
70Ni-16Mo-7Cr-5Fe
61Ni-16Mo-16Cr
42Ni-21.5Cr-3Mo-2.3Cu
55Ni-21Cr-13.5Mo
55Ni-23Cr-16Mo-1.6Cu
ISA-75.19.01-2006
- 18 -
Nominal
Designation
Product Form
Forgings
Spec.
No.
Grade
Castings
Spec.
No.
Grade
Plates
Spec.
No.
Grade
Bars
Spec.
No.
Tubular
Grade
3.9
47Ni-22Cr-9Mo-18Fe
B 572
N06002
B 435
N06002
B 572
N06002
3.10
25Ni-47Fe-21Cr-5Mo
B 672
N08700
B 599
N08700
B 672
N08700
3.11
44Fe-25Ni-21Cr-Mo
B 649
N08904
B 625
N08904
B 649
3.12
26Ni-43Fe-22Cr-5Mo
47Ni-22Cr-20Fe-7Mo
46Fe-24Ni-21Cr-6Mo-Cu-N
B 621
B 581
B 462
N08320
N06985
N08367
B 620
B 582
B 688
N08320
N06985
N08367
3.13
49Ni-25Cr-18Fe-6Mo
Ni-Fe-Cr-Mo-Cu-Low C
B 581
B 564
N06975
N08031
B 582
B 625
3.14
47Ni-22Cr-19Fe-6Mo
40Ni-29Cr-15Fe-5Mo
B 581
B 462
N06007
N06030
3.15
33Ni-2Fe-21Cr
Ni-Mo
Ni-Mo-Cr
B 564
N08810
3.16
35Ni-19Cr-1Si
B 511
3.17
29Ni-20Cr-3Cu-2Mo
3.18
72Ni-15Cr-8Fe
A 351
A 494
A 494
N06600
Grade
B 622
N06002
N08904
B 677
N08904
B 621
B 581
N08320
N06985
B 622
B 622
N08320
N06985
N06975
N08031
B 581
B 649
N06975
N08031
B 622
B 622
N06975
N08031
B 582
B 582
N06007
N06030
B 581
B 581
N06007
N06030
B 622
B 622
N06007
N06030
B 409
N08810
B 408
N08810
B 407
N08810
B 536
N08330
B 511
N08330
B 535
N08330
N-12MV
CW12MW
N08330
A 351
B 167
CN3MN
Spec.
No.
CN-7M
- 19 -
ISA-75.19.01-2006
Table 5 Hydrostatic shell test pressures (bar gauge) (3) - steel, nickel-base and other alloys per ASME B16.34
Material
Group
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500
Class 4500.
(2)
Std (1)
Spcl
(1)
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
1.1
30
30
77
78
154
156
230
233
383
388
639
647
1,149
1,164
1.2
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.3
28
30
72
72
144
144
217
217
361
361
601
601
1,081
1,081
1.4
25
26
64
67
128
133
192
200
320
333
532
555
958
998
1.5
28
28
72
72
144
144
217
217
361
361
601
601
1,081
1,081
1.6
24
24
61
61
122
122
183
183
305
305
508
508
915
915
1,164
1.7
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1.8
25
26
64
67
128
133
192
200
320
333
532
555
958
998
1.9
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.10
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.11
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.12
25
26
64
67
128
133
192
200
320
333
532
555
958
998
1.13
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.14
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.15
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
1.16
24
24
61
61
122
122
183
183
305
305
508
508
915
915
1.17
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
2.1
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
1,164
2.2
29
30
75
78
149
156
224
233
373
388
621
647
1,117
2.3
24
27
63
70
125
139
187
208
311
347
518
578
931
1,039
2.4
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
2.5
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
2.6
2.7
29
29
30
30
75
75
78
78
149
149
156
156
224
224
233
233
373
373
388
388
621
621
647
647
1,117
1,117
1,164
1,164
2.8
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
ISA-75.19.01-2006
- 20 -
Table 5 - Hydrostatic shell test pressures (bar gauge) (3) - steel, nickel-base and other alloys per ASME B16.34
(con'd)
Material
Group
(2)
Class 150
Spcl
Std (1)
(1)
Class 300
Class 600
Class 900
Class 1500
Class 2500
Class 4500.
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
2.9
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
2.10
27
28
70
72
140
144
209
217
348
361
580
601
1,043
1,081
2.11
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
2.12
27
28
70
72
140
144
209
217
348
361
580
601
1,043
1,081
3.1
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
831
3.2
20
22
50
56
100
111
149
167
249
278
414
462
745
3.3
10
11
25
28
50
56
75
84
125
139
207
231
373
416
3.4
24
27
63
70
125
139
187
208
311
347
518
578
931
1,039
3.5
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.6
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
3.7
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.8
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.9
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.10
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.11
30
30
77
78
154
156
231
233
385
388
642
647
1,155
1,164
3.12
27
30
70
78
140
156
209
233
348
388
580
647
1,043
1,164
3.13
30
30
78
78
156
156
233
233
388
388
647
647
1,164
1,164
3.14
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
3.15
24
27
63
70
125
139
187
208
311
347
518
578
931
1,039
3.16
29
30
75
78
149
156
224
233
373
388
621
647
1,117
1,164
3.17
24
27
63
69
125
138
187
207
311
344
518
573
931
1,031
3.18
29
30
75
78
1 bar = 100kPa = 100 000Pa = 0.1MPa = 14.5038psi
149
156
224
233
373
388
621
647
1,117
1,164
- 21 -
ISA-75.19.01-2006
Table 6 Hydrostatic shell test pressures (bar gauge) cast iron valves per ASME B16.1 (1)
Class 25
Class 125
Class A
Sizes (NPS)
Class A
Class 250
Class B
Class A
Class 800
Class B
Class B
4-36
42-96
1-12
1-12
14-24
30-48
1-12
1-12
14-24
30-48
2-12
4,8
2,7
19
21
16
16
42
52
31
31
83
Table 7 Hydrostatic shell test pressures (bar gauge) ductile iron valves per ASME B16.42 (1)
Class 150
Class 300
28
68
ISA-75.19.01-2006
- 22 -
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500
Class 4500.
(2)
Std (1)
Spcl
(1)
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
1.1
450
450
1,125
1,125
2,225
2,250
3,350
3,375
5,575
5,625
9,275
9,375
16,675
16,875
1.2
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.3
400
450
1,050
1,050
2,100
2,100
3,150
3,150
5,225
5,225
8,725
8,725
15,675
15,675
1.4
375
375
925
975
1,875
1,950
2,775
2,900
4,650
4,825
7,725
8,050
13,900
14,475
1.5
400
400
1,050
1,050
2,100
2,100
3,150
3,150
5,225
5,225
8,725
8,725
15,675
15,675
1.6
350
350
900
900
1,775
1,775
2,675
2,675
4,425
4,425
7,375
7,375
13,275
13,275
1.7
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.8
375
375
925
975
1,875
1,950
2,775
2,900
4,650
4,825
7,725
8,050
13,900
14,475
1.9
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.10
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.11
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.12
375
375
925
975
1,875
1,950
2,775
2,900
4,650
4,825
7,725
8,050
13,900
14,475
1.13
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.14
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.15
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
1.16
350
350
900
900
1,775
1,775
2,675
2,675
4,425
4,425
7,375
7,375
13,275
13,275
1.17
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
2.1
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.2
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.3
350
400
900
1,025
1,800
2,025
2,700
3,025
4,500
5,025
7,500
8,375
13,500
15,075
2.4
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.5
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.6
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.7
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.8
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
- 23 -
ISA-75.19.01-2006
Table A.1 Hydrostatic shell test pressures (psig) (3) - steel, nickel-base and other alloys per
ASME B16.34 (cond)
This annex, which is placed after the main text, is an integral part of ISA-75.19.01-2006.
Material
Group (2)
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500
Class 4500
Std (1)
Spcl (1)
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
Std
Spcl
2.9
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.10
400
400
1,025
1,050
2,025
2,100
3,025
3,150
5,050
5,225
8,400
8,725
15,125
15,675
2.11
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
2.12
400
400
1,025
1,050
2,025
2,100
3,025
3,150
5,050
5,225
8,400
8,725
15,125
15,675
3.1
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.2
300
325
725
825
1,450
1,625
2,175
2,425
3,600
4,025
6,000
6,700
10,800
12,075
3.3
150
175
375
425
725
825
1,100
1,225
1,800
2,025
3,000
3,350
5,400
6,050
3.4
350
400
900
1,025
1,800
2,025
2,700
3,025
4,500
5,025
7,500
8,375
13,500
15,075
3.5
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.6
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
3.7
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.8
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.9
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.10
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.11
450
450
1,125
1,125
2,250
2,250
3,350
3,375
5,600
5,625
9,300
9,375
16,750
16,875
3.12
400
450
1,025
1,125
2,025
2,250
3,025
3,375
5,050
5,625
8,400
9,375
15,125
16,875
3.13
450
450
1,125
1,125
2,250
2,250
3,375
3,375
5,625
5,625
9,375
9,375
16,875
16,875
3.14
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
3.15
350
400
900
1,025
1,800
2,025
2,700
3,025
4,500
5,025
7,500
8,375
13,500
15,075
3.16
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
3.17
350
400
900
1,000
1,800
2,000
2,700
3,000
4,500
5,000
7,500
8,325
13,500
14,950
3.18
425
450
1,100
1,125
2,175
2,250
3,250
3,375
5,400
5,625
9,000
9,375
16,200
16,875
ISA-75.19.01-2006
- 24 -
Table A.2 Hydrostatic shell test pressures (psig) cast iron valves
per ASME B16.1 (1)
Class 25
Class A
Sizes (NPS)
Class 125
Class A
Class 250
Class B
Class A
Class 800
Class B
Class B
4-36
42-96
1-12
1-12
14-24
30-48
1-12
1-12
14-24
30-48
2-12
70
40
270
300
230
230
600
750
450
450
1200
Table A.3 Hydrostatic shell test pressures (psig) ductile iron valves
per ASME B16.42 (1)
Class 150
Class 300
400
975
25
ISA75.19.01-2006
Annex B References
This annex is an integral part of this standard. It is placed after the main text for convenience.
List of standards and specifications referenced in this standard.
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B16.1
Cast Iron Pipe Flanges and Flanged Fittings, Classes 25, 125, and 250
ASME B16.34
ASME B16.42
Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300
Available from:
ASME
Three Park Avenue
New York, NY 10016-5990
Tel: (800) 843-2763
A106
A126
Standard Specification for Gray Iron Castings for Valves, Flanges, and
Pipe Fittings
A182/A182M
A203/A203M
A204/A204M
A216/A216M
A217/A217M
A240/A240M
A302/A302M
ISA75.19.01-2006
26
A312/A312M
A335/A335M
A350/A350M
A351/A351M
A352/A352M
A355
A358/A358M
Standard Specification for Electric-Fusion-Welded Austenitic ChromiumNickel Stainless Steel Pipe for High-Temperature Service and General
Applications
A369/A369M
Standard Specification for Carbon and Ferritic Alloy Steel Forged and
Bored Pipe for High-Temperature Service
A376/A376M
A387/A387M
A395/A395M
A430/A430M
Standard Specification for Austenitic Steel Forged and Bored Pipe for
High-Temperature Service
A479/A479M
Standard Specification for Stainless Steel Bars and Shapes for Use in
Boilers and Other Pressure Vessels
A494/A494M
A515/A515M
A516/A516M
A537/A537M
A672
A675/A675M
27
ISA75.19.01-2006
A691
Standard Specification for Carbon and Alloy Steel Pipe, Electric-FusionWelded for High-Pressure Service at High Temperatures
A696
Standard Specification for Steel Bars, Carbon, Hot-Wrought or ColdFinished, Special Quality, for Pressure Piping Components
A739
A789/A789M
A790/A790M
B127
B160
B161
B162
B163
B164
B165
B166
B167
B168
B333
B335
B407
ISA75.19.01-2006
28
B408
B409
B423
B424
B425
B434
B435
B443
B444
B446
B462
B463
Standard Specification for UNS N08020, UNS N08026, and UNS N08024
Alloy Plate, Sheet, and Strip
B464
B468
B473
Standard Specification for UNS N08020, UNS N08024, and UNS N08026
Nickel Alloy Bar and Wire
B511
29
ISA75.19.01-2006
B535
B536
B564
B572
B573
B574a
B575
B581
B582
B599
Standard Specification for Nickel-Iron-Chromium-MolybdenumColumbium Stabilized Alloy (UNS N08700) Plate, Sheet, and Strip
B620
B621
B622
B625
B649
B672
Standard Specification for Nickel-Iron-Chromium-MolybdenumColumbium Stabilized Alloy (UNS N08700) Bar and Wire
B677
Standard Specification for UNS N08925, UNS N083454, and UNS N08926
Seamless Pipe and Tube
ISA75.19.01-2006
30
B688
Available from:
ASTM
100 Barr Harbor Drive
West Conshohocken, PA 19428-2959
Tel: (610) 832-9585
Fax: (610) 832-9555
Developing and promulgating sound consensus standards, recommended practices, and technical
reports is one of ISAs primary goals. To achieve this goal the Standards and Practices Department
relies on the technical expertise and efforts of volunteer committee members, chairmen and reviewers.
ISA is an American National Standards Institute (ANSI) accredited organization. ISA administers United
States Technical Advisory Groups (USTAGs) and provides secretariat support for International
Electrotechnical Commission (IEC) and International Organization for Standardization (ISO) committees
that develop process measurement and control standards. To obtain additional information on the
Societys standards program, please write:
ISA
Attn: Standards Department
67 Alexander Drive
P.O. Box 12277
Research Triangle Park, NC 27709
ISBN: