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Cationic Modification of Cotton Fabrics and Reactive

Dyeing Characteristics
Neboja Risti, Ivanka Risti

High Professional School of Textile, Leskovac, Jablanicki Okrug Serbia And Montenegro

Correspondence to:
Nebojsa Ristic email: bojana1998@ptt.rs

ABSTRACT
The effect of cationic modification of cotton fabrics, substantive dye and affects color fastness on fabric.
using commercial agent Sintegal V7conc, on reactive The most important parameters affecting exhaustion
dyeing characteristics was studied in this work. The and fixation of reactive dyes are temperature, salt
changes after cationization and their effects on concentration, alkali concentration, and liquid ratio
practical application of reactive dyes were identified [3]. The main drawback of reactive dyes is low
by various methods. Cationically modified fabrics equilibrium exhaustion, due to low dye affinity for
have more positive zeta potential, compared to cotton, requiring high amounts of salt and alkali in
untreated fabrics, which has a favorable influence on the dyeing bath, which, when released into the water
reactive dyeing in the absence or presence of salt. streams, produce disturbances in delicate
Color intensities of reactive dyes reached their biochemistry of water organisms.
maximum on samples treated with the highest
concentration of Sintegal V7conc solution and dyed The purpose of physical and chemical procedures for
in the presence of standard salt concentration. The modification of cellulose fibers is to increase reactive
results obtained indicate that color intensity increase dye exhaustion and fixation degree and saving
is a combined contribution of both salt and cationic electrolytes. The pretreatment to improve
agent on adsorption and fixation of reactive dyes on functionality and dyeing ability of cellulose fibers,
cotton. using cationic agents, has attracted attention recently
[4-7]. The reason for such treatment is improvement
Keywords: Cationic modification, cotton, zeta of cationic activities of cellulose fibers and reduction
potential, reactive dye, dyeing. of electrostatic repulsion of negative ions resulting in
a positive effect on absorption of anionic dyes and
INTRODUCTION poly electrolytes. Recently reported were the results
For cotton dyeing, reactive dyes have been used very of chemical, structural and morphological changes of
often and they are, by consumption, the most cotton after treatment with triazine derivatives
important textile dyes [1]. High popularity of reactive containing cationic and anionic groups [8], and the
dyes is based on producing brilliant and fast colors effects of the treatment on dyeing with reactive dyes
with a wide range of shades using various [9]. A number of changes are identified on modified
environmentally friendly procedures. Reactive dyes cotton: formation of new molecular structures
stand out from other dyes by their ability to make containing cationic and anionic groups, very low
covalent bonds between carbon atoms of dye reactive reduction of crystallinity degree, and modification of
group and oxygen atoms of cotton hydroxyl groups surface morphology. Modified cotton was dyed with
under alkaline conditions [2]. Reactive dyes are reactive dyes and a higher exhaustion and fixation
divided, according to the structure of reactive group, degree of reactive dyes was achieved as a result of
in haloheterocycle and vinyl sulfone based dyes, reaction with new groups. The pretreatment of cotton
which react with cellulose through nucleophilic fabrics with cationic polyvinyl amino-chloride
substitution and addition mechanisms, respectively. increases dye reactivity and induces the Freundlich
Commercially, the widest used systems are: vinyl type of isotherm to be replaced by Langmuir type
sulfone (VS), monochlorotriazine (MCT), after modification [10]. The increased yield of
bifunctional dyes, difluoro chloropyridine (DFCP), reactive dye on cotton fabrics treated with
monofluorotriazine (MFT) and dichlorotriazine commercial cationic agent is explained by positive
(DCT). In addition to reacting with fiber, reactive surface charge of cationized cotton fiber [11].
dyes also react with water (dye hydrolysis) in a form Moreover, introduction of amine groups in the cotton
which cannot bond to cotton, but behaves as a structure increases reactive dye yields due to ionic

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Volume 7, Issue 4 2012
attraction between cationic groups and reactive dye with water and dried at room temperature. Table I
anions [12]. Precationization of cotton using shows sample labels and treatment parameters.
commercial agents containing epoxide group gave
TABLE I. Sample labels and treatment parameters.
better color yield during printing of cotton fabrics
with pigments and anionic dyes and lower loss of
color after several washing cycles [13]. It was found
that during cationization of cotton, etherification of
primary hydroxyl groups on cellulose takes place
[14]. The reaction is superficial since X-ray MEASUREMENTS AND ANALYSIS
diffraction showed that cationization has no effect on Zeta Potential Measurement
cotton crystalline structure [15]. Dyeing of cationized The Zeta potential of cotton fibers was measured by
cotton without salt indicated that reactive group type the streaming method using an electrokinetic
did not affect the dye yield on cationized cotton and analyzer (EKA, A. Paar) in a cylinder cell adjusted
color fastness was not changed [16]. Commercial for textile fiber measurement. Measurement was
cationic agents can also be successfully used to performed in relation to pH values of electrolyte
enhance cotton dyeing with natural dyes in acidic solution (10-3 mol/dm3 KCl). The fiber sample, 1 g
medium with ultrasound [17, 18]. mass, is placed in the instrument measuring cell
between two electrodes (Ag/AgCl). Under the
In this study, cotton fabric was treated with influence of the given pressure, electrolyte solution
commercial cationic agent in order to enhance dyeing flows through the measuring cell with the stationary
ability of cotton with reactive dyes of various sample. As a result of hydrodynamic streaming of
functional groups. The dyeing was performed both liquid through the sample, a streaming potential (Up)
with and without salt. Identification of cationic agent or streaming current (Ip) arises which is then
on cotton fabric samples was done by measuring measured on an electrokinetic analyzer. From the
fabric zeta potential, retained water quantity, and the given values, zeta potential is calculated according to
use of scanning electron microscopy. The aim of this the Helmholtz-Smoluchowsky equation [19]:
work was to determine the changes on the surface of
cationized cotton fabrics and to correlate them with
reactive dyeing characteristics to improve reactive U p L
(1)
dye utilization. 0 Q R p
EXPERIMENTAL
or
Materials
Bleached cotton fabric with surface mass of 204.5
g/m2 was used in the experiment. Pretreatment was I p L
made using commercial cationic agent Sintegal
(2)
0 Q R p
V7conc (Chemapol, Czech Republic). Sintegal
V7conc is quaternized polyglykol ether of fatty
amine with cationic character. For dyeing the samples where, zeta potential (mV), Up streaming
the following dyes were used: monochloro triazine potential (mV), Ip streaming current (mA),
reactive dyes Ostazin Red H-3B (C.I. Reactive Red permittivity electrolyte solution (Fm-1)(kgm-3s4A2), 0
45:1) and Ostazin Blue H-BR (C.I. Reactive Blue 5) vacuum permittivity (Fm-1)(kgm-3s4A2),
(Chemapol, Czech Republic) and vinyl sulfone dynamic viscosity of solution (Pas)(kgm-1s-1), p
reactive dyes Remazol Red B (C.I. Reactive Red 22) pressure difference between capillary ends (Pa)
and Remazol Brilliant Blue R (C.I. Reactive Blue 19) (Nm-2), L capillary length (m), R electrical
(Dy Star, Germany). The dyes used were of resistance (), Q capillary cross-section (m2).
commercial grade.
To measure zeta potential, the samples of cotton
Cationization of Cotton Fabric fabric were washed in deionized water to
The cotton fabric was treated with cationic agent conductivity of 1-4 S/cm.
Sintegal V7conc solutions with three concentrations
(0, 5 g/L, 1 g/L and 2 g/L) by exhaustion method at SEM Analysis
50oC without salt. After 30 minutes, 10 g/L Na2CO3 For the characterization of surface morphological
was added and the treatment prolonged for an changes, the scanning electron microscope JEOL
additional 30 minutes. The cationized samples were JCM 5300 (Jeol-Japan) was used. The samples were
neutralized with diluted acetic acid solution, rinsed prepared for scanning using the standard preparation

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Volume 7, Issue 4 2012
procedure applying gold vapor to fiber surface for K
five minutes to make it conductive for cathode
S T
deposition of gold vapor. F 100% (5)
K
Water Retention Value
To determine the water retention, the samples of S 0
cotton fabrics were immersed in distilled water for 24
hours and then centrifuged at 7800 min-1 for 2 Where subscript T refers to fabric treated in soap
minutes. After weighing (Ww) and drying at 105oC, solution and subscript 0 to untreated fabric.
the mass of dry samples (Wd) was measured and
water retention values calculated from: Percentage of dye intensity increase (I) on cationized
samples compared to untreated sample is given by
WRV Ww Wd / Wd (3) the following equation:

K / S k K / S o
Dyeing and Colo r Measurements I= 100% (6)
The dyeing of 4 g samples was carried out in an K / S o
Ahiba type G7B laboratory apparatus with vertical
movement of material at a bath ratio of 1:45. Where subscript k refers to cationized fabric samples
and subscript 0 to untreated fabric.
All dyeing was carried out using the All-in method.
Dye concentration was 1% based on material mass, Color uniformity was calculated by measuring K/S
Na2CO3 20 g/L and NaCl concentrations were 0, 10 values on 20 random sample spots at maximum
and 50 g/L. absorption wave lengths using Eq. (7) and Eq. (8):
Dyeing was carried out at 80oC (Ostazin dyes) and 2

( K / S ) ( K / S )
60oC (Remazol dyes) for two hours, reaching n

temperatures in 20 min. Dyeing start was at room i,


temperature. After dyeing, the samples were washed ( ) i 1
(7)
and divided in two parts. One sample part was treated n 1
in anionic washing agent solution Jugopon 50
(sodium salt of alkyl benzene sulfonate, Chromos, n
Croatia) with 2 g/L concentration at 95oC for 10 min. K / S 1
n K / S i, (8)
After rinsing and drying at room temperature, i 1
coloristic measurements were made on both sample
parts on reflexion spectrophotometer Spectraflash SF Where () is the standard deviation of each random
600X (Datacolor, USA) to determine color intensity spot K/S value with (K/S), is the maximum
(K/S), fixation degree F, percentage increase in color absorption wave length, n is the number of measured
intensity (I), and color uniformity (). spots, and (K/S)i, is the K/S value of each random
spot.
Color intensities (K/S) were determined at maximum
dye absorption wave length (Ostazin Red H-3B, = Color uniformity expressed by () is improved when
550 nm; Ostazin Blue H-BR, = 630 nm; Remazol () value decreases [20].
Red B, = 520 nm and Remazol Brilliant Blue R, =
610 nm) using Kubelka-Munk equation: Wash fastness was determined according to ISO 105-
CO6 (1994).
K 1 R
2
(4) RESULTS AND DISCUSSION
S 2R Zeta Potential
The surface of textile fibers in neutral water solutions
where: K light absorption coefficient, S light is negatively charged due to dissociation of
scattering coefficient, R D65/10 light reflection. functional groups and adsorption of ions from the
solution, inducing formation of electrical double
K/S values were calculated based on reflection values layer in water solutions of electrolytes. Dissociated
of untreated and soap solution treated sample, and carboxyl groups formed by oxidation of aldehyde
fixation degree was calculated from Eq. (5): groups on terminal glucoside units also contribute to

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Volume 7, Issue 4 2012
the negative charge of the cotton surface apart from Surface Morphology
dissociation of functional hydroxyl group. The Cotton fiber surface structure was examined by
negative surface charge of textile fibers, known as scanning electron microscopy in order to estimate the
zeta potential (), hampers anionic dye adsorption on cationization effect on surface morphology. Figure
the fiber surface [21] and has a greater significance 2(a) shows a micrograph of untreated cotton fiber
for dye utilization if dye affinity is lower. The Zeta surface where a system of shallow parallel grooves
potential of cotton fabric was measured by streaming can be seen. Figure 2(b) and Figure 2(c) depict
current method depending on pH values of 0,001 M micrographs of cationized fiber surface. It can be
KCl solution in a pH range of 2, 5 to 10. noticed, based on these micrographs, that there are no
big changes in surface morphology, though the
Measured zeta potential values, shown in Figure 1, cationized fiber surfaces are slightly rougher than that
indicate dissociation of functional groups (-OH and of untreated cotton fiber, due to cationization agent
COOH) of cotton cellulose inducing negative fabric deposits. Apart from increased roughness of modified
charge. At all solution pH values, untreated cotton cotton fibers, it can be concluded that the extent of
fabric had the lowest zeta potential value and the cationization did not affect the fiber physical
lowest pH value when = 0. Negative charge of structure, so the hand of treated samples remained
cationized cotton fabrics is significantly lower unchanged. This is an advantage of the treatment
irrespective of treatment agent concentration. It is compared to polymer material treatment which
obvious, from measured zeta potential values at pH produces certain stiffness of fabrics.
10, that all cationized fabrics are much more
positively charged and, therefore, show better Water Retention Value
adsorption of anionic dyes [22, 23]. In this work, a Wetting and soaking of liquids is especially
long chain cationic compound, commercial product important in industrial processes such as dyeing and
Sintegal V7conc was used at three different finishing. Wetting, transport and retention of liquids
concentrations. Binding of cationic surfactant during in porous textile materials are complex phenomena
the treatment leads to the change of fabric surface depending on fiber surface morphology and geometry
charge. The change appears first inside the so called of fabric pores. Changes of chemical composition,
Stern's layer. Due to long hydrophobic chain, the next fiber surface morphology, and structure of fiber pores
step of adsorption is tail-to-tail binding resulting in can modify fabric hydrophilic characteristics. Figure
orientation of positive molecule part toward solution, 3 shows retained water values for untreated and
so the positive charge appears to be more positive cationically modified fabrics. On cationically
zeta potential. It was shown that this molecular modified cotton fabrics, water retention value is
orientation increases zeta potential of cotton fabrics minimally reduced because cationization occurs
cationized with Sintegal V7conc from = -19 mV for mainly on primary hydroxyl groups of C-6 atom of
P0 to = -15,3 mV for P0,5, to = -14,9 for P1 and cotton cellulose [24], so certain number of functional
to = -13,7 mV for P2 at pH 10, which are reactive groups is blocked for water molecules. Probably, the
dyeing conditions. fabric pore structure is slightly changed, resulting
also in slightly reduced water retention values. Very
10 small change of hydrophilicity of cationized samples
[m V ]

cannot negatively affect cotton fiber swelling during


5 dyeing and hygienic properties during product
pH exploitation.
0
2 3 4 5 6 7 8 9 10

-5

-10

P0
-15 P0,5
P1
P2
-20

FIGURE 1. Zeta potential () of cotton fabric cationized with


different concentrations of Sintegal V7conc in relation to pH of
electrolyte 0,001M KCl.

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Volume 7, Issue 4 2012
0,5

0,4

0,3

WRV (g/g)
0,2

0,1

0
P0 P0,5 P1 P2

(a)
FIGURE 3. Retained water value of cationized cotton fabrics.

Dyeing Characteristics
As already mentioned in the introduction, reactive
dyes have a low affinity for cotton and, therefore,
high salt (NaCl or Na2SO4) concentrations are added
to the dyeing bath, which with deep shades amount
up to 100 g/L. Although high quantities of salts are
added, utilization of these dyes, in practical systems,
amounts up to 50-60%. From this reason, increasing
reactive dye utilization would have great
environmental and economic importance, which is
(b) why cationic modification of cotton is suggested.

In this work, standard commercial dyes with different


functional groups and a commercial cationic agent
were used in order to evaluate precationization
efficiency and effect on reactive dye absorption and
fixation, and to estimate application possibilities in
actual industrial systems.

Figures 4-7 clearly indicate the color intensities of


Ostazin and Remazol reactive dyes on cationized
fabrics are much higher than untreated cotton fabrics
in the presence or absence of salt. With untreated
samples the lowest intensity is obtained without salt.
Salt addition progressively increases reactive dye
(c) color intensity, indicating the importance of using
FIGURE 2. SEM micrographs of untreated cotton (a) and cotton salt in conventional dyeing of cotton with reactive
treated with 1 g/l (b) and 2 g/l Sintegal V7conc solution (c). dyes. High quantities of salt are necessary to reduce
negative surface potential of cotton and to overcome
potential barrier which exists in absorption of dyes
from solution to the fiber surface. With cationized
samples, the lowest dye intensities were obtained in
the absence of salt and the highest ones with the
highest concentrations of cationized agent and salt.

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Volume 7, Issue 4 2012
Color intensities on cationized samples dyed in the 0,8

absence of salt are higher than to color intensities of 0 g/L NaCl


0,7
untreated samples dyed with the addition of 10 g/L 10 g/L NaCl
50 g/L NaCl
NaCl. Untreated samples dyed in the presence of 0,6

standard salt quantity (50 g/L) have higher color 0,5

intensities compared to cationized samples dyed in

K/S
0,4
the absence of salt and, therefore, increased
intensities of cationized samples dyed in the presence 0,3

of salt can be explained as a mutual contribution of 0,2

salt and cationic agent to reactive dye adsorption. On


0,1
cationized samples, apart from reaction of dye
reactive group and cotton functional hydroxyl group, 0
P0 P0,5 P1 P2
increased reactive dye adsorption takes place due to
ionic attraction of surfactant cationic groups and
FIGURE 6. C.I. Reactive Red 22 intensity on cationized cotton
reactive dye molecule anionic groups [20]. The fabrics in relation to salt concentration.
increased dye utilization with precationized samples
could be explained by detected zeta potential
reduction due to the presence of cationic surfactant 3

(Figure 1). 0 g/L NaCl


2,5
10 g/L NaCl
50 g/L NaCl

3,5 2

K/S
0 g/L NaCl
3 10 g/L NaCl 1,5
50 g/L NaCl

2,5
1

2
K/S

0,5

1,5

0
1 P0 P0,5 P1 P2

0,5
FIGURE 7. C.I. Reactive Blue 19 intensity on cationized cotton
0
fabrics in relation to salt concentration
P0 P0,5 P1 P2

In Tables II and III given are values of the increase in


FIGURE 4. C.I. Reactive Red 45:1 intensity on cationized cotton color intensity, I, fixation degree, F, color uniformity,
fabrics in relation to salt concentration. (), and wash fastness. From the results presented, a
rapid increase of color intensities on cationized fabric
1,4
0 g/L NaCl is obvious compared to untreated fabric. On the
1,2
10 g/L NaCl
50 g/L NaCl
fabrics dyed with Ostazin dyes, the highest intensity
increase was detected with dyeing without salt, while
1
in case of Remazol dyes; the highest color intensity
0,8
increase percentage was on the samples dyed in the
presence of minimum salt quantity.
K/S

0,6

0,4
Cationized fabrics contain positive groups which
increase reactive dye exhaustion due to ionic
0,2 attraction and this is most distinctive when the dye is
0
in dissociated form in the solution, i.e. with minimum
P0 P0,5 P1 P2 salt content. At higher salt concentrations the dye
dissociation is progressively suppressed and,
FIGURE 5. C. I. Reactive Blue 5 intensity on cationized cotton therefore, the ionic attraction is lower and the color
fabrics in relation to salt concentration. intensity increase is also reduced. Irrespective of
described effect, cationization efficiency for reactive
dye adsorption is complemented with salt action in
the way that dye chemical potential in the solution is
increased, i.e. the dye affinity for fiber is increased

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Volume 7, Issue 4 2012
shifting dye distribution equilibrium to the fiber side. on cationized cotton fabrics is significantly higher
Moreover, dyeing characteristics of cationized fabrics than on untreated fabrics because dye exhaustion is
using reactive dyes in the presence of salt are the higher on cationized fabrics.
result of both salt and cationic agent action,
simultaneously reducing cotton zeta potential and Standard deviation values () in Tables II and III
increasing dye affinity for fiber. clearly indicate that higher color uniformity is
obtained on cationized samples. The high level of
Fixation degree, F, of reactive dyes applied on color uniformity can be attributed to new embedded
cationic modified fabrics is 5-12% lower compared to cationic groups in cotton outer layer, because non
untreated samples. Lower percentage of fixed dye on polymer cationic agent can penetrate the cotton fiber
modified fabrics is the consequence of reactive dye increasing the number of substantive groups toward
cationic agent complex formation [25] which, due to reactive dye ions and molecules, positively
steric hindrance, can block dye diffusion in the fiber influencing the color uniformity.
and prevent access of dye molecules to cotton
cellulose functional hydroxyl groups. It is possible to The level of dye fastness on samples, after one or
remove (by washing in soap solution) the dye more washing cycles, has identical values which is
remaining in the complex form on cotton surfaces, evidence of stable covalent bonds formed on
giving lower fixation degree. Despite lower values of modified samples as well as in conventional dyeing.
fixation degree, F, the amount of fixed reactive dye
TABLE II. Color characteristics of cationized cotton fabrics dyed with Ostazin reactive dyes.

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Volume 7, Issue 4 2012
TABLE III. Color characteristics of cationized cotton fabrics dyed with Remazol reactive dyes.

CONCLUSION
The main purpose of this work focuses on increasing slightly reduced due to formation of dye-surfactant
reactive dye utilization by cationizing cotton fabrics complex on fiber surface which, because of steric
using a commercial agent. By cationizing with hindrance, blocks dye diffusion into fiber. Compared
different concentrations of commercial agent Sintegal with original fabric, cationized samples have higher
V7conc, the extent of negative surface charge is color uniformity and standard fastness level,
significantly reduced, which is explained as a more indicating that surfactant cationic groups have an
positive zeta potential of fabrics. Nevertheless, all importance for reactive dye absorption and that dye
cotton fabrics have negative charge in alkaline fixation is realized by covalent bonding with cotton
conditions (pH 10) in reactive dye application. hydroxyl groups, similar to standard dyeing.
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