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6 axis articulated arc welding robot Panasonic ideas for life TAVWERS series Robot fused with welding power supply Pelco M SMC e LoL Ces) Ue eter aR Developed for dedicating arc welding High performance manipulator HEAT High power TAWERS, Ta-t400WwGH EX TALt400G he é performance Manipulator collision protection and flexible control Prevents damage caused by unexpected interference Manipulator extemal force release control absorbs external impact ater detection. eIncreased speed and rigidity Large drive motor and improved reduction gear rating allow fast and accurate movement ‘Increased durability Features developed spec Integrated wire feeder AG servo motor delivers precise wire feed contol ‘More room to work Unique and compact wrist axis and curved arm design decrease interference. Reduced cable management 439% loss cables than provious madol \Wie feeder integration futher reduces cable management. Revolutionary chology impro\ nts via software upgra Welding power source fused with robot control HEAT a Advanced high speed software control +#’Active Feed.-Forward" controls welding waveform every 10 micro seconds. ‘*Sottware-based control allows arc characteristics to be changed from pulse to CV and from MIG to TIG without changing the power unit, ‘Design enables additional welding waveform Innovation such as “SP-MAG II HD-Pulse process” ‘SP-MAG I Hyper Dip Pulse Bry Normal Pulse Easy-to-use welding condition library Pa i 4 ‘United control wth wide margins eases deployment = with minimal taining. State-of-the-art power unit 1 100ktz high-speed advanced inverter technology 0 ‘*Spatter reduced by Secondary Switching technology oy f 1 4 A F =: 50A at 42 volts 100% cv / 100 Expani = TAWERS can be upgraded with optional accessories and software (HEAT, TAWERS-TIG, TAWERS-MIG, etc.) jap welding ‘#SP-MAG II welding process achieves 30% less spatter than the original SP-MAG process through the ‘combination of HS (Hyper Stablization) and Secondary Switching control . of wpater generation | Sha Siang paces \S stots ty osra po! =SP:Superimpostion HS:Hyper Stabilization ‘*Secondly Switching Control decreases spatter by momentary shutting ff the output during the short circuit process _Spatterguneration has been reduced to one-tenth compare with 350682, mac AITO | on tiaras ie 82 mac BED Puss Eveluonary Dp Pulse wavtorn Evolutionary Dip Pulse waveform = “ype eeander py fodee Type otter py tse tine nt eid cave T00K_oeed penn Son ertera unser Dep ante Improved gap handling and reduced burn-through ‘*HD-Pulse expands the possibilities of Pulse welding. ‘*HD Pulse allows a shorter arc length which increase stability and minimizes the effects of arc blow. [Prevention|ef burn-through ate EES Sonny = _ A “The combination of higher welding speed and lower welding current yields lower power consumption by 10% or more, ue= Increased quality Decreased cost Maximizes the quality of CO2 welding while minimizing spatter MTS-CO2 enables smooth bead appearance and par-bottom-shaped certain penetration penn | Cn peril tel SPCC), + Oo ic ral ial SPEC) +2 ‘Seking gos “CO: (700%) “on =Cosmi6ng=| Sori lel SPCC. are ok Spd faemin ‘Shiking gas" C07 (100%) te lA el (SPCC, 2 Biri Ml teal SPCC) 320 Span tom ‘ore 250 Syed 00cm ro: yatta (nm la) ‘Wow Yona (.amma Shatang ee '¢Or Shr gue 600008) nas a 0G (WORSEISITSICONERSIA] Meta! Transfer Stabitization etna af contin he welding wavetom to sabiz the ata rans in CO2 waling ‘Welding waveform of MTS-CO: oe (© Initial short circuit controt he Ting SSmting mana] Sacondary switching detects and decoasas tho curt at ‘he moment ho wie ily touches the pus 12 Constrietion (Necking) control “Secondary suthing Stet the necking phenomenon and ‘reas be power st perf he shor tang released ©DMTS control ‘When the sort crout i olesing, MTS contol the pol ration caused by Be eignton of he ae ‘This realy esuces he neldores of secondary short outs dri the arcing pao Metal transfor ‘Down to 0.6mm aluminum plate ean be welding by “5 wsing the new Pull AC MIG system Sar Fu Dg ere mie kel teen =a Eomeny ‘Burn through i minimized ‘ven when welding a 2mm gap. Low pulse function produces ideal bead appearance. — S17 ‘One system tats apolicable for thin fo mile plate (ide current range from 22A to 3508) sConuraton of TANERS PULLAC-MIG nye ater soaig ne YovEST AGA Tit DaXCil ‘AC Pulse MIG Welding unit for Aluminum Dessay aa [uate Be a { = The only hardware required to new change from standard TAWERS. to TIG is the welding torch. *Pre-neating processes improves deposition efficiency and enables faster welding speed. ‘Flexible filer position allows increased accessibility around the welding work piece. #AC servo feeder promotes accurate wire feeding ‘Straight wie feed guide tube reduces wire feed friction ‘Touch Sense Start eliminates high frequency noise and adjusts the arc start height ‘*Auto Vatage Contsol (AVC) automaticaly controls arc length. (Software option) Sorrrcsnr ‘AXU01339 (ar cooled) TAWERS-IG software _YA1OPMT1 ‘Autoastonson software YAIGPWX1 Wir rec stand YWACLFOSt ssComposing unit of TAWERS-TIG ‘Rated specifications of torch unit fa pain, [esr [ae a ec te AEE eae ton [tet [ete ie ms oa Rane ota Tae [Si nae Scere r TNS Regia ri RTA sex | [aeaisng at — scoacont — scat sear can sie “Tack woling by 0.8mm welding wire ‘Siungau Wid bce -c0, a8) oer Wire feed lone adjuster Torque iter er erent. resistance in feeding system, ‘Feed force and torque are adjusted by one simple operation ‘*Appleable toa wie range of welaing wire types ana slameters. “For European countries, CE complied model Rated specifications (YW-PAFOATEOO s avaiabie, froseane [ov ane ase froeane [aos nse etheanny [ener thea [ke fseavox———[ann oe fsedoa [ann eslnio we [eset Sane ae FEN [etna sama [svn re stcaicanaiz [Mrs Shier nl FCW Carrsoom | YWPAFOCIEOO [i dood [sin [rerorst [ors Osea rss) oo. ye fe [oatagea [peso ancorne a [Desir arn 06nrw ion ss [ess We HEAT! & High-torque, high-speed feed motor achieves accurate high- speed wire feeding. ‘SP-MAGII and HD-Pulse processes are standard. HEAT process option also available, High-torque, high-speed feed motor achieves accurate high-speed wire feeding, Optional TAWERS Arc Sensor / Touch Sensor software functions eliminate additional hardware requirements, USE Funetions include: ‘Touch sensor ‘Thick pate ‘Middle plate ‘Variable wists weaving , A bes! — High-duty cycle, water-cooled torch is rated at 450A @ 100% Duty cycle (CV) Torch cable is integrated into the robot arm. Rigid, robust arm Compact wrist design New integrate torch cable design for stable wire feeding Improved flexibly of torch cable Stable wire feeding by dedicated toch cable 7” et be is Le_senit i) i. , Bagh SL reteer ony ' <> “Zncped PET Rew rar Foterance or] |suncentnn: ne of eovmiral 2c t Integrated torch cable prevents interference and improves work piece accessibility. « Integrated wire AG servo moor defers precse wie fed conto Back ade of TS-140000G manipulator ‘* More room to work {Unique and compact wrist axis and curved arm sign decrease interference Welding power cable ‘* Reduced cable management Gasnote 43% less cables than sila robols ints class, Wire feeder integration further reduces cable management Sener cable oor power cable Lift)Start) ‘lmproves weld start quality and weld cycle time “The robot Its up the welding torch quickly atthe start and end of the wel, By coordinating the robot motion with the welding waveform and wie feed contro, quality and cycle time are improved. LiftEnd function Porn) Tira we utojextenision control Simplified teaching for odd-shaped work and adaptive control for heat distortion compensation Robots detects changes in stck-out and ‘compensates automatically G® @& GE face] eos] Fao ‘*Break-through process for quality control Integrated arc data collection (up to 50 micro second resolution) enables precise monitoring ofthe welding process. Data can be collected and used for quality control This function monitors the welding process and wams of Violations via user-defined process control limits ‘The welding waveform data can be stored and displayed ‘on the robot pendant for analysis, ae C Preset and actual welcing waveform data is logged in ‘synchronization with the weld program. ‘Traceabilly can be performed within this single too, Torch angle is dlsplayed onthe robot pendant, reducing teach time ane enabios improved bead appearance from weld to wel, {A the robot moves to weld start points, the wire is. ‘automaticaly; thereby, improving ae start This function enables robot movement at a pre-set astance by every elek ofthe jog dial. This useful when working In arrow, costficted spaces orn fine-tuning robot positon ornertra ry simulation ‘Check the actual comer tajactory ofthe robot while in program test mode eBtick allt function Automatically detects a wire stuck at the end of a weld and resjnies the ac to release the wis. art retry function: ‘Automatically dtocts ac slat allure and retries the ae start Operator can safely very taught program Including welding ‘without swehing te automate mode es } ERS spiral) ‘Spiral weaving movernent produces ideal bead appearance ialminum MIG welding by syreonaing with welng ot Dui and wire feed speed Ickes in optanal YA~“GPMMT {TAWERS aluminum MIG function) ana YA-TQPMNATOA CTAWERS symonranous weaving low-pulse function). [ Spiral weaving movement ] “etstronnns conn iD coupe __cngie Plesn - russ. “wo robots work as one ent for synchronous welding ontrol ‘Robots and extemal axis can be defined as groups ‘This allows for greater lex in system integration anism sration pendant (YA-I1NPUP1Y**) User-friendly design

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