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Catalog SynRM 9AKK105671 07-2012 WEB PDF
Catalog SynRM 9AKK105671 07-2012 WEB PDF
Low voltage
High output synchronous reluctance
motor and drive package for pump and
fan applications
We provide motors and generators,
services and expertise to save energy
and improve customers processes
over the total lifecycle of our products,
and beyond.
2 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
High output synchronous reluctance
motor and drive package for pump and
fan applications - Sizes 160 to 315
04 General information
04 Package benefits
05 Motor and drive highlights
06 High output synchronous reluctance motors
08 Synchronous reluctance motor technology
10 Ordering information
11 Mounting options
14 Rating plates
15 Technical data
16 Variant codes
20 Mechanical design
20 Stator
21 Bearings
24 Bearing selection
26 Terminal box
33 Dimension drawings
39 Accessories
39 Protective roof and tachometer
40 Silencer
41 Slide rails
43 Motor construction
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 3
General information
Package benefits
High output synchronous reluctance motor and drive Superior reliability minimizes the cost of downtime
packages offer performance comparable with permanent Bearing failure causes approximately 70 % of unplanned
magnet motors. The synchronous reluctance motors combine motor outages. Bearing temperature in the synchronous
conventional, proven stator technology with an innovative reluctance motor are low, which extends bearing lifetime and
rotor design. The industrial drive is loaded with purpose- service intervals for lower maintenance costs and improved
designed software, and the package as a whole is optimized reliability. Even when a bearing eventually needs replacing,
for pump and fan applications. there are no magnetic forces involved unlike in a permanent
magnet motor so changing bearing is as fast and easy as
Cool motor cuts the cost of running with an induction motor.
The synchronous reluctance rotor has neither magnets nor
windings. Rotor losses are virtually eliminated, resulting in very
cool running. This advantage is the basis for a design that
delivers high power density coupled with high efficiency. Other
benefits include high output, a very compact size, and low
energy consumption, especially in variable speed operation
with partial loads.
4 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Motor and drive highlights
Motor highlights
Powerful yet highly compact to two frame sizes smaller
than a conventional motor.
Can be customized like an induction motor: variant codes
and mechanical construction are based on the proven
M3BP cast iron Process performance motors. The same
easily available and replaceable parts are used.
Straightforward design without magnets or rotor cage.
Competitive when compared to both traditional and other
new technologies.
Higher reliability through lower bearing temperatures.
Higher efficiency than in conventional VSD-driven induction
motors.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 5
High output synchronous reluctance motors
Same power smaller motor IE3 compact design without compromising efficiency
The High output synchronous reluctance motor is up to High output synchronous reluctance motors in sizes 160 - 315
two frame sizes smaller than an induction motor with the meet or exceed the efficiency levels of IE3 induction motors
same output. The size advantage increases with speed when both types of motor are VSD-driven. The technical data
so the benefit is greater for 3000 rpm than for 1500 rpm section of this catalog shows motor efficiency values with a
applications. A light, compact motor results in cost-efficient VSD supply. The efficiency values and IE class of induction
installations. motors are usually determined with a sinusoidal supply.
Same size higher power Additional losses attributable to the VSD supply are typically
The size advantage of synchronous reluctance motors can 10 - 30 %, which means that about one IE class is lost in
also be exploited to increase capacity without changes in the motor efficiency when compared with a sinusoidal supply.
motor installation. In other words, a high output synchronous This must be noted when comparing the efficiency values of
reluctance motor can deliver up to twice the output of different motor types. It should also be noted that the energy
an induction motor of the same size. Again, this power savings gained by speed control are much greater than the
advantage is greater at higher speeds. loss in motor efficiency.
IE2 IE2
95 95
IE1 IE1
94 94
93 93 ABB2XM1,'.52#RTOOKX
(,($#.+RTOOKX
92 92 (,($52#RTOOKX
91 91
90 90
89 89
10 100 10 100
Rated power (kW) Rated power (kW)
How to estimate motor efficiency with VSD (non-sinusoidal) Example: 45kW 3000rpm IE2 induction motor
supply based on direct-on-line supply efficiency level given in IE2 efficiency level 92,9% with sinusoidal network supply.
induction motor catalogue. Additional motor losses due to non-sinusoidal supply 20%
(typical average)
Typical efficiency with VSD supply = 1 - (1-0,929) x 1,2 = 91,5%
ABB High output synchronous reluctance (HO SynRM) motor
efficiency with VSD supply: 94,6 %
6 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Why are the motors packaged with drives to ABB for package selection at other speeds, or use the
New technology motors are more challenging from the DriveSize software.
control point of view than traditional induction motor and
drive packages. When selecting a new technology motor and Insulation protection
drive package, it is important to ensure that the package Synchronous reluctance motors have the same stator winding
is suitable for the application the drive must have the insulation as other ABB low voltage motors. The insulation
right control software for the specific application. Contact is approved for a 500 V VSD supply. For voltages above 500
ABB for information concerning available products and V, follow ABBs instructions regarding the correct insulation
supported applications. The performance of synchronous system and the output filters drive.
reluctance motor is verified with ABB drives. Performance and
functionality with other drives can not be guaranteed. Bearing currents
Synchronous reluctance motors rated above 100 kW are
Package selection equipped with one insulated bearing as standard, which
The technical data section lists matched motor and drive together with the correct cabling is sufficient to secure
packages for easy selection. The packages deliver the rated trouble-free operation up to 350 kW. Above 350 kW the
power at any speed between nominal and maximum. Refer drive should be equipped with a common-mode filter as an
additional measure.
Continuous and short-term loadability
150
Torque (%)
100
IC 411, self-cooling
50
0 20 40 60 80 100 120 140
Speed (%)
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 7
Synchronous reluctance motor technology
Introduction
The synchronous reluctance motor is a three-phase electric Reluctance is the inverse of permeance and, is in practical
motor with a magnetically anisotropic rotor structure. In the terms magnetic resistance; high reluctance results in low
four-pole version, the rotor has four high and four low inductance. The axes with high permeance can be referred to
permeance axes. High permeance means high magnetic as the direct or d-axe, while the axes with high reluctance can
conductivity and higher inductance, while low permeance be referred to as the quadrature or q-axe.
means lower inductance.
The figures below show cross-sectionals of a synchronous
reluctance motor. The different axes in the rotor are identified
in the figure on the right.
Cross-sectional illustration of a four-pole synchronous reluctance motor (left), and the definition of the magnetic d- and q-axes of its rotor (right).
Functional principle
When a magnetic field is produced in the air gap by applying Since performance is dependent on information about the
exciting currents to the stator windings, the rotor will strive to position of the rotor, the motor always needs a frequency
align its most magnetically conductive axis, the d-axis, with converter it will not operate properly direct-on-line. The
the applied field, in order to minimize the reluctance in the rotor runs in synchronism with the applied vector field,
magnetic circuit. In other words, torque is produced in the air striving to minimize reluctance in the magnetic circuit that is
gap between the stator and rotor whenever the applied field present, and this functional principle has given its name to the
vector and the d-axis of the rotor are not aligned. technology synchronous reluctance.
The magnitude of the vector field and the speed of its Synchronous reluctance motors run smoothly due to the
rotation can be controlled by a frequency converter. The high sinusoidal air gap field distribution and operation with
saliency of the rotor means that its angular position can be sinusoidal current.
simply detected by a sensorless control. Expensive absolute
encoders, resolvers and other rotational sensors are therefore
nor required.
8 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Rotor design Further considerations
The rotor of a synchronous reluctance motor comprises Eliminating rotor joule losses in the synchronous reluctance
electric steel plates stacked together to form a rotor package. motor has led to compact construction, good efficiency levels
Holes punched in the electric steel plates form flux barriers, and cooler bearing temperatures. The main disadvantage of
as illustrated in the figures on page page 8. this technology is that the motors power factor is generally
not as good as with induction motors.
The torque produced by the motor is proportional to the
difference between the inductances on the d- and q-axes: Since there is always a frequency converter between the
the greater this difference, the greater the torque production. motor and the grid, the lower power factor is not apparent
The synchronous reluctance motor is therefore designed on the grid side and consequently does not have an impact
with magnetically conductive material, iron, in the d-axis and on the grid supply dimensioning. However, the lower power
magnetically insulating material, air, in the q-axis. factor may sometimes mean that a frequency converter with a
higher current rating is needed.
As the rotor has no windings and consequently no joule
losses, it runs considerably cooler and with better efficiency The stator and frame design are based on proven induction
than the rotor in an induction motor. The cool running of the motor technology, and the rotor consists of only iron and
rotor also means lower bearing temperatures, which in turn air. The lack of windings and permanent magnets in the
increase the reliability of the bearing system. rotor eliminates the potential faults associated with these
components, resulting in robust motor technology optimized
for industrial variable speed applications.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 9
Ordering information
When placing an order, specify motor type, size, and product
code according to the following example.
Positions 1 to 4 Position 11
3GBL = Totally enclosed fan-cooled synchronous reluctance - (dash)
motor with cast iron frame, sizes 160 - 315
Position 12
Positions 5 and 6 Mounting arrangement
IEC-frame A = Foot-mounted motor
16 = 160 B = Flange-mounted motor. Large flange with clearance
20 = 200 holes.
25 = 250
28 = 280 Use a variant code for ordering any other mounting arrangement.
31 = 315
Position 13
Position 7 Voltage and frequency code
Pole pairs
2 = 4 poles Position 14
Position 10 Position 15
Running number Variant codes
10 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Mounting options
Code I/Code II
Product code pos. 12
Foot-mounted motor IM B3 IM V5 IM V6 IM B6 IM B7 IM B8 A = foot-mounted,
IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071 term.box top
R = foot-mounted,
term.box RHS
M000007
L = foot-mounted,
term.box LHS
M000008
Flange-mounted motor, IM B14 IM V18 IM V19 *) *) *) C = flange mounted,
small flange IM 3601 IM 3611 IM 3631 IM 3651 IM 3661 IM 3671 small flange
M000009
Foot- and flange-mounted IM B35 IM V15 IM V36 *) *) *) H = foot/flange-
motor with feet, large flange IM 2001 IM 2011 IM 2031 IM 2051 IM 2061 IM 2071 mounted, term.
box top
M000010
S = foot/flange-
mounted, term.
box RHS
Foot-mounted motor, shaft IM 1002 IM 1012 IM 1032 IM 1052 IM 1062 IM 1072 J = foot/flange-
with free extensions mounted, small
flange
M000012
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 11
Rating plates
The motors main rating plate shows the motors performance
values at nominal speed. The lubrication plate specifies
regreasing amount, regreasing interval in hours - depending
on the mounting position and ambient temperature - and
types of lubricant recommended.
M000287
See respective "Motor Manual"
12 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Technical data
High output synchronous reluctance motors
This table presents technical performance data for the currently available high output motor and drive packages. Variant codes
and construction details are based on the M3BP motor.
Motor
Speed Freq. Current Torque Torque Output Speed Torque Torque Inertia Weight
efficiency
Suggested
Output nN fel Full load IN TN T OL/ P nmax T2 T OL/ J m frequency
converter type for
kW Motor type Product code r/min Hz 100% A Nm TN kW r/min Nm T2 kgm 2 kg no overload use
)
3000 r/min 400 V network*
33 M3BL 160 MLB 3GBL 162 001 -_SB 3000 100 93.5 76.7 105 1.5 33 3600 88 1.2 0.05789 130 ACS850-04-078A-5
40 M3BL 160 MLC 3GBL 162 002 -_SB 3000 100 93.9 92.5 127 1.5 40 3600 106 1.2 0.07022 157 ACS850-04-094A-5
45 M3BL 160 MLE 3GBL 162 003 -_SB 3000 100 94.6 103 143 1.5 45 3600 119 1.2 0.08637 174 ACS850-04-103A-5
62 M3BL 200 MLA 3GBL 202 001 -_SB 3000 100 95.1 144 197 1.5 62 3600 164 1.2 0.24247 279 ACS850-04-144A-5
72 M3BL 200 MLC 3GBL 202 002 -_SB 3000 100 95.4 166 229 1.5 72 3600 191 1.2 0.28718 304 ACS850-04-166A-5
97 M3BL 250 SMA 3GBL 252 001 -_SB 3000 100 95.2 224 309 1.5 97 3000 309 1.2 0.49911 396 ACS850-04-225A-5
112 M3BL 250 SMB 3GBL 252 007 -_SB 3000 100 95.3 259 357 1.5 112 3000 357 1.2 0.57534 428 ACS850-04-260A-5
125 M3BL 250 SMC 3GBL 252 002 -_SB 3000 100 95.5 288 398 1.5 125 3000 398 1.2 0.63250 454 ACS850-04-290A-5
)
2100 r/min 400 V network*
25 M3BL 160 MLB 3GBL 162 007 -_SB 2100 70 92.3 58.8 114 1.5 25 2500 96 1.2 0.05789 130 ACS850-04-061A-5
31 M3BL 160 MLC 3GBL 162 008 -_SB 2100 70 93.0 72.4 141 1.5 31 2500 118 1.2 0.07022 157 ACS850-04-078A-5
39 M3BL 160 MLE 3GBL 162 009 -_SB 2100 70 93.7 90.4 177 1.5 39 2500 149 1.2 0.08637 174 ACS850-04-094A-5
44 M3BL 200 MLA 3GBL 202 005 -_SB 2100 70 93.8 102 200 1.5 44 2500 168 1.2 0.24247 279 ACS850-04-103A-5
62 M3BL 200 MLC 3GBL 202 006 -_SB 2100 70 94.0 143 282 1.5 62 2500 237 1.2 0.28718 304 ACS850-04-144A-5
88 M3BL 250 SMA 3GBL 252 005 -_SB 2100 70 95.0 201 400 1.5 88 2500 336 1.2 0.49911 396 ACS850-04-202A-5
98 M3BL 250 SMB 3GBL 252 008 -_SB 2100 70 95.2 224 446 1.5 98 2500 374 1.2 0.57534 428 ACS850-04-225A-5
115 M3BL 250 SMC 3GBL 252 006 -_SB 2100 70 95.5 258 523 1.5 115 2500 439 1.2 0.63250 454 ACS850-04-260A-5
124 M3BL 280 SMA 3GBL 282 215 -_DB 2100 70 95.2 259 564 1.4 124 2400 493 1.1 0.85741 604 ACS850-04-260A-5
134 M3BL 280 SMB 3GBL 282 225 -_DB 2100 70 95.5 279 609 1.5 134 2400 533 1.2 0.99990 639 ACS850-04-290A-5
160 M3BL 280 SMC 3GBL 282 235 -_DB 2100 70 95.8 329 728 1.5 160 2400 637 1.2 1.21364 697 ACS850-04-387A-5
1500 r/min 400 V network*)
17 M3BL 160 MLB 3GBL 162 004 -_SB 1500 50 91.2 42.6 108 1.5 17 1800 90 1.2 0.05789 130 ACS850-04-044A-5
20 M3BL 160 MLC 3GBL 162 005 -_SB 1500 50 92.0 49.2 127 1.5 20 1800 106 1.2 0.07022 157 ACS850-04-050A-5
25 M3BL 160 MLE 3GBL 162 006 -_SB 1500 50 92.8 58.5 159 1.5 25 1800 133 1.2 0.08637 174 ACS850-04-061A-5
33 M3BL 200 MLA 3GBL 202 003 -_SB 1500 50 93.2 76.9 210 1.5 33 1800 175 1.2 0.24247 279 ACS850-04-078A-5
40 M3BL 200 MLC 3GBL 202 004 -_SB 1500 50 93.5 92.9 255 1.5 40 1800 212 1.2 0.28718 304 ACS850-04-094A-5
71 M3BL 250 SMA 3GBL 252 003 -_SB 1500 50 94.3 166 452 1.5 71 1800 377 1.2 0.49911 396 ACS850-04-166A-5
86 M3BL 250 SMB 3GBL 252 009 -_SB 1500 50 94.6 200 547 1.5 86 1800 456 1.2 0.57534 428 ACS850-04-202A-5
97 M3BL 250 SMC 3GBL 252 004 -_SB 1500 50 95.0 225 618 1.5 97 1800 515 1.2 0.63250 454 ACS850-04-225A-5
103 M3BL 280 SMA 3GBL 282 213 -_DB 1500 50 94.8 221 656 1.4 103 1800 546 1.1 0.85741 604 ACS850-04-225A-5
118 M3BL 280 SMB 3GBL 282 223 -_DB 1500 50 95.3 246 758 1.3 118 1800 626 1.1 0.99990 639 ACS850-04-260A-5
134 M3BL 280 SMC 3GBL 282 233 -_DB 1500 50 95.6 279 853 1.5 134 1800 711 1.2 1.21364 697 ACS850-04-290A-5
155 M3BL 315 SMA 3GBL 312 213 -_DB 1500 50 95.7 321 987 1.3 155 1800 822 1.1 1.64183 873 ACS850-04-387A-5
180 M3BL 315 SMB 3GBL 312 223 -_DB 1500 50 96.0 374 1146 1.4 180 1800 955 1.1 1.86867 925 ACS850-04-387A-5
205 M3BL 315 SMC 3GBL 312 233 -_DB 1500 50 96.1 423 1305 1.3 205 1800 1088 1.1 2.03880 965 ACS850-04-430A-5
250 M3BL 315 MLA 3GBL 312 413 -_DB 1500 50 96.4 516 1592 1.4 250 1800 1326 1.1 2.45071 1116 ACS850-04-521A-5
275 M3BL 315 MLB 3GBL 312 423 -_DB 1500 50 96.5 573 1751 1.5 275 1800 1459 1.2 2.67755 1169 ACS850-04-602A-5
315 M3BL 315 LKA 3GBL 312 813 -_DB 1500 50 96.4 659 2005 1.5 315 1800 1671 1.2 3.03536 1357 ACS850-04-693A-5
350 M3BL 315 LKC 3GBL 312 833 -_DB 1500 50 96.5 712 2228 1.5 350 1800 1857 1.2 3.77259 1533 ACS850-04-720A-5
*) Consult ABB for package availability in other network voltages. Is / IN = Starting current
For further information, see catalog ABB machinery drives, ACS850, code: 3AUA0000041481 EN Tl / TN = Locked rotor torque
Tb / TN = Breakdown torque
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 13
Variant codes
Frame size
Code / Variant 160 200 250 280 315
Administration
530 2-year extension on standard warranty R R R P P
531 Sea freight packing NA NA NA P P
532 Packing of motor in vertical mounting position NA NA NA P P
Balancing
423 Balanced without key P P P P P
424 Full-key balancing P P P P P
Bearings and lubrication
036 Transport lock for bearings P P P P P
037 Roller bearing at D-end P P P P P
039 Cold resistant grease NA NA NA P P
040 Heat resistant grease NA NA NA P P
041 Bearings regreasable via grease nipples P P S S S
043 SPM compatible nipples for vibration measurement P P S S S
057 2RS bearings at both ends P P P NA NA
058 Angular contact bearing at D-end, shaft force away from bearing P P P P P
059 Angular contact bearing at N-end, shaft force towards bearing P P P P P
060 Angular contact bearing at D-end, shaft force towards bearing NA NA NA P P
061 Angular contact bearing at N-end, shaft force away from bearing NA NA NA P P
107 Pt100 2-wire in bearings P P P P P
128 Double PT100, 2-wire in bearings NA NA NA P P
129 Double PT100, 3-wire in bearings NA NA NA P P
130 Pt100 3-wire in bearings NA NA NA P P
194 2Z bearings greased for life at both ends S S P NA NA
420 Bearing mounted PTC thermistors NA NA NA P P
433 Outlet grease collector NA NA NA P P
506 Nipples for vibration measurement: SKF Marlin Quick Connect stud CMSS-2600-3 NA NA NA P P
654 Provision for vibration sensors (M8x1) NA NA NA P P
796 Grease nipples JIS B 1575 PT 1/8 Type A P P P P P
797 Stainless steel SPM nipples P P P P P
798 Stainless steel grease nipples P P P P P
799 Grease nipples flat type DIN 3404, thread M10x1 NA NA NA P P
800 Grease nipples JIS B 1575 PT 1/8" pin type NA NA NA P P
Branch standard designs
178 Stainless steel / acid proof bolts P P P P P
204 Jacking bolts for foot mounted motors NA NA NA P P
209 Non-standard voltage or frequency (special winding) P P P P P
419 Textile industry design P P P P P
Cooling system
68 Light-alloy metal fan P P P P P
206 Steel fan NA NA NA P P
791 Stainless steel fan cover NA NA NA P P
793 Fan for reduced noise level (2-p fan) R R R NA NA
794 Fan for reduced noise level (4-p fan) R R R NA NA
Coupling
35 Assembly of customer supplied coupling-half NA NA NA P P
Documentation
141 Binding dimension drawing P P P P P
Note: Some variants cannot be used together.
S= Included as standard
P= New manufacture only
M = On modification of a stocked motor; or on new manufacture, the number per order may be limited
R= On request
NA = Not applicable
14 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Frame size
Code / Variant 160 200 250 280 315
Drain holes
65 Existing drain holes fully plugged P P P P P
448 Drain holes with metal plugs NA NA NA P P
Earthing bolt
67 External earthing bolt S S S S S
Hazardous environments
Heating elements
450 Heating element, 100-120V P P P P P
451 Heating element, 200-240V P P P P P
Insulation system
405 Special winding insulation for frequency converter supply P P P P P
Mounting arrangements
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3) P P P P P
066 Modified for specified mounting position differing from IM B3 (1001), IM B5 (3001), B14 (3601), P P P P P
IM B35 (2001) & IM B34 (2101)
305 Additional lifting lugs P P P P P
Noise reduction
055 Noise reduction cover for foot mounted motor NA NA NA P P
Painting
105 Paint thickness report NA NA NA P P
114 Special paint color, standard grade P P P P P
115 Painting system C4M acc. to ISO 12944-5: 2007 R R R P P
168 Primer paint only NA NA NA P P
179 Special paint specification R R R NA NA
754 Painting system C5M acc. to ISO 12944-5:2007 R R R P P
755 Aluminum metalizing and painting accorcing to NORSOK M501 revision 5, Method 2A NA NA NA P P
Protection
005 Protective metal roof, vertical motor, shaft down P P P P P
072 Radial seal at D-end P P P P P
073 Sealed against oil at D-end P P P P P
158 Degree of protection IP65 P P P P P
211 Weather protected, IP xx W P P P NA NA
401 Protective roof, horizontal motor NA NA NA P P
403 Degree of protection IP56 P P P P P
404 Degree of protection IP56, without fan and fan cover P P P R R
434 Degree of protection IP56, open deck NA NA NA P P
783 Labyrinth sealing at D-end NA NA NA P P
784 Gamma seal at D-end P P S NA NA
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty P P P P P
004 Additional text on std rating plate (max 12 digits on free text line) P P P P P
098 Stainless rating plate S S S NA NA
126 Tag plate NA NA NA P P
135 Mounting of additional identification plate, stainless P P P P P
139 Additional identification plate delivered loose P P P P P
159 Additional plate with text "Made in ...." NA NA NA P P
160 Additional rating plate affixed P P P P P
161 Additional rating plate delivered loose P P P P P
163 Frequency converter rating plate. Rating data according to quotation. P P P P P
Shaft & rotor
069 Two shaft extensions acc. catalog dimensions (EA or N) P P P P P
070 One or two special shaft extensions, standard shaft material R R R P P
131 Motor delivered with half key (key not exceeding shaft diameter) P P P NA NA
Note: Some variants cannot be used together.
S= Included as standard
P= New manufacture only
M = On modification of a stocked motor; or on new manufacture, the number per order may be limited
R= On request
NA = Not applicable
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 15
Frame size
Code / Variant 160 200 250 280 315
164 Shaft extension with closed key-way S S S P P
165 Shaft extension with open key-way P P P S S
410 Stainless steel shaft (standard or non-standard design) R R R P P
Standards and regulations
Stator winding temperature sensors
120 KTY 84-130 (1 per phase) in stator winding R R R P P
121 Bimetal detectors, break type (NCC), (3 in series), 130 C, in stator winding P P P P P
122 Bimetal detectors, break type (NCC), (3 in series), 150 C, in stator winding P P P P P
123 Bimetal detectors, break type (NCC), (3 in series), 170 C, in stator winding P P P P P
124 Bimetal detectors, break type (NCC), (3 in series), 140 C, in stator winding P P P P P
125 Bimetal detectors, break type (NCC), (2x3 in series), 150 C, in stator winding P P P P P
127 Bimetal detectors, break type (NCC), (3 in series, 130 C & 3 in series, 150 C), in stator winding P P P P P
435 PTC - thermistors (3 in series), 130 C, in stator winding P P P P P
436 PTC - thermistors (3 in series), 150 C, in stator winding S S S S S
437 PTC - thermistors (3 in series), 170 C, in stator winding P P P P P
438 PTC - thermistors (3 in series), 190 C, in stator winding NA NA NA P P
439 PTC - thermistors (2x3 in series), 150 C, in stator winding P P P P P
441 PTC - thermistors (3 in series, 130 C & 3 in series, 150 C), in stator winding P P P P P
442 PTC - thermistors (3 in series, 150 C & 3 in series, 170 C), in stator winding P P P P P
445 Pt-100 2-wire in stator winding, 1 per phase P P P P P
446 Pt-100 2-wire in stator winding, 2 per phase P P P P P
502 Pt-100 3-wire in stator winding, 1 per phase NA NA NA P P
503 Pt-100 3-wire in stator winding, 2 per phase NA NA NA P P
511 PTC thermistors (2 x 3 in series), 130 C, in stator winding NA NA NA P P
Terminal box
015 Motor supplied in D connection NA NA NA NA NA
017 Motor supplied in Y connection NA NA NA NA NA
019 Larger than standard terminal box NA NA NA P P
020 Detached terminal box NA NA NA P P
021 Terminal box LHS (seen from D-end) P P P P P
022 Cable entry LHS (seen from D-end) P P P P P
157 Terminal box degree of protection IP65 P P P P P
180 Terminal box RHS (seen from D-end) P P P P P
230 Standard metal cable glands P P P S S
231 Standard cable glands with clamping device NA NA NA P P
277 Cable sealing end unit, size small for C-opening NA NA NA P NA
278 Cable sealing end unit, size medium for D-opening NA NA NA NA P
279 Cable sealing end unit, size large for D-opening NA NA NA NA P
292 Adapter C-C NA NA NA P NA
293 Adapter D-D NA NA NA NA P
294 Adapter E-D NA NA NA NA P
295 Adapter E-2D NA NA NA NA P
380 Separate terminal box for temperature detectors, std. material NA NA NA P P
400 4 x 90 degr turnable terminal box S S S S S
402 Terminal box adapted for Al cables NA NA NA S S
409 Large terminal box with two terminal blocks NA NA NA P P
413 Extended cable connection, no terminal box NA NA NA P P
418 Separate terminal box for auxiliaries, standard material P P P P P
447 Top mounted separate terminal box for monitoring equipment NA NA NA P P
466 Terminal box at N-end NA NA NA P P
467 Lower than standard terminal box and rubber extended cable. Cable length 2 m. P P P NA NA
468 Cable entry from D-end R R R P P
469 Cable entry from N-end P P P P P
Note: Some variants cannot be used together.
S= Included as standard
P= New manufacture only
M = On modification of a stocked motor; or on new manufacture, the number per order may be limited
R= On request
NA = Not applicable
16 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Frame size
Code / Variant 160 200 250 280 315
567 Separate terminal box material: cast iron P P P P P
568 Separate terminal box for heating elements, std. material NA NA NA P P
569 Separate terminal box for brakes NA NA NA P P
729 Aluminum non-drilled flange for cable glands P P P P P
730 Prepared for NPT cable glands NA NA NA P P
731 Two standard metal cable glands P P P S S
740 Prepared for PG cable glands P P P NA NA
742 Protective cover for accessory terminal block in main terminal box NA NA NA P P
743 Painted non-drilled flange in steel for cable glands P P P P P
744 Stainless steel non-drilled flange for cable glands NA NA NA P P
745 Painted steel flange equipped with nickle plated brass cable glands NA NA NA P P
746 Stainless steel cable flange equipped with standard nickle plated brass cable glands NA NA NA P P
Testing
149 Test according to separate test specification R R R R R
760 Vibration level test P P P P P
761 Vibration spectrum test for one motor from specific delivery batch NA NA NA P P
762 Noise level test for one motor from specific delivery batch P P P P P
763 Noise spectrum test for one motor from specific delivery batch NA NA NA P P
764 Test for one motor from specific delivery batch with ABB frequency converter available at NA NA NA P P
ABB test field. ABB standard test procedure.
Variable speed drives
62 Tachogenerator NA NA NA P P
182 Mounting of non-listed pulse tacho NA NA NA P P
470 Prepared for hollow shaft pulse tacho (L&L equivalent) P P P P P
472 1024 pulse tacho (L&L 861007455-1024) P P P P P
473 2048 pulse tacho (L&L 861007455-2048) P P P P P
479 Mounting of other type of pulse tacho with shaft extension, tacho not included R R R P P
570 Prepared for hollow shaft pulse tacho (L&L 503) P P P NA NA
572 1024 pulse tacho (L&L 503) P P P NA NA
573 2048 pulse tacho (L&L 503) P P P NA NA
582 1024 Pulse tacho, GHK912-GBR-1024, BEI IDEACOD NA NA NA P P
583 2048 Pulse tacho, GHK912-GBR-2048, BEI IDEACOD NA NA NA P P
658 Special tacho mounted, price category 1 NA NA NA P P
659 Special tacho mounted, price category 2 NA NA NA P P
660 Special tacho mounted, price category 3 NA NA NA P P
701 Insulated bearing at N-end P P P/S S S
704 EMC cable gland P P P P P
Note: Some variants cannot be used together.
S= Included as standard
P= New manufacture only
M = On modification of a stocked motor; or on new manufacture, the number per order may be limited
R= On request
NA = Not applicable
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 17
Mechanical design
Stator
The motor frame is made of cast iron and includes feet, Motors can be supplied for foot mounting, flange mounting,
bearing housing, and terminal box. Integrated cast feet allow and combinations of these.
very rigid mounting and thus minimal vibration.
Drain holes
Motors that will be operated in very humid or wet In case of vertical mounting, the upper plug must be
environments, and especially under intermittent duty, should hammered home completely. In very dusty environments, both
be provided with drain holes. The appropriate IM designation, plugs should be hammered home.
such as IM 3031, is based on the method of motor mounting.
When mounting differs from foot-mounted IM B3
Motor sizes 160 to 315 are fitted with drain holes and arrangement, please use variant code 066 when ordering.
closable plugs. The plugs are open on delivery. When (See variant code 065 under Drain holes and variant code 066
mounting the motors, ensure that the drain holes face under Mounting arrangements in the Variant codes section.)
downwards.
closed
open
M000178
open
Motor sizes 160-315. As standard with drain holes and closable plugs.
18 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Bearings
Synchronous reluctance motors are normally fitted with When there are high axial forces, angular-contact ball bearings
single-row deep-groove ball bearings, as shown in the table should be used. This option is available on request. When
below. ordering a motor with an angular-contact ball bearing, specify
also the method of mounting and the direction and magnitude
If the bearing at the D-end is replaced with a roller bearing of axial force. See Variant codes for special bearings.
(NU- or NJ-), higher radial forces can be handled. Roller
bearings are suitable for belt-drive applications.
Standard motor with deep-groove ball bearings Motor with roller bearings, variant code 037
Bearing seals
These tables present the standard and alternative sizes and
types of seals per motor size.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 19
Bearing life
The nominal life L10h of a bearing is defined according to ISO The calculated bearing life L10h for power transmission by
281 as the number of operating hours achieved or exceeded means of coupling (horizontal machine):
by 90 % of identical bearings in a large test series under
specified conditions. 50 % of bearings achieve at least five Motor sizes 280 to 315 200,000 hours
times this lifetime.
Lubrication
On delivery, motors are prelubricated with high-quality The lubrication intervals can also be calculated according to
grease. For the recommended grease, see Manual for low the L10 principle, which usually gives twice as long interval
voltage motors and synchronous reluctance motor and drive times. L10 values are available from ABB at request.
package- specific extra pages delivered together with the
motor, or for motor sizes 160 315, see the lubrication plate Motors with relubrication nipples
on the motor. In frame sizes 280 315, the bearing system allows the use
of a valve disc to ease lubrication. Motors are lubricated while
Motors with bearings greased for life running.
Motors with frame size 160 200 are equipped with bearings
greased for life, a standard for smaller frame sizes. Bearings The grease outlet opening has closing valves at both ends.
are lubricated with high-quality, high-temperature grease. These should be opened before greasing and closed 1 2
Bearing types are stated on the rating plate. hours after regreasing. This ensures that the construction is
tight and bearings remain dust- and dirt-free.
The approximate lifetime of bearings in four-pole motors
is about 40 0000 duty hours. Lifetime is subject to the A grease-collection method can be used as an option.
application and its load conditions.
The following tables show lubrication intervals according to
Lubrication intervals the L1 principle for various nominal speeds in 25 C ambient
ABB follows the L1 principle in defining lubrication intervals. temperature. These values apply to horizontally mounted
According to this principle, 99 % of motors will make the motors (B3) with 80 C bearing temperature and high-quality
interval time. The synchronous reluctance motor sizes 250 to grease containing lithium-complex soap and mineral or PAO-oil.
315 have regreasable bearings as the standard solution.
Lubrication intervals
Lubrication intervals in duty hours for ball bearings Lubrication intervals in duty hours for roller bearings
Amount of Amount of
Frame grease, Interval h at Interval h at Interval h at Frame grease, Interval h at Interval h at Interval h at
size g/bearing 3000 r/min 2100 r/min 1500 r/min size g/bearing 3000 r/min 2100 r/min 1500 r/min
Ball bearings Roller bearings
160 greased for life 160 25 6000 8500 10500
200 greased for life 200 40 4000 6500 8500
250 60 4000 8000 11500 250 60 2000 4000 5500
280 40 - 6300 9600 280 40 - 3100 5250
315 55 - - 7600 315 55 - - 3800
20 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Grease lifetime
Motors greased for life are delivered with bearing grease The grease lifetime L10, applicable to permanently lubricated
intended for normal temperatures in dry or humid bearings is defined as the number of operating hours after
environments. The normal ambient temperature is 40 C which 90 % of bearings are still adequately lubricated. 50
and in some cases even higher. Refer to the table below to % of the bearings achieve twice the lifetime L10. However,
see how temperature affects grease lifetime. Only sizes 160 40 000 hours should be regarded as the definitive maximum
and 200 are delivered with permanently lubricated, shielded lifetime after which bearings should be replaced.
bearings as standard.
Grease lifetime L10 in deep groove ball bearings of type 2Z, horizontally mounted motors in continuous duty
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 21
Bearing selection - Applications with radial forces
Pulley diameter
When the desired bearing life has been determined, the Where:
minimum permissible pulley diameter can be calculated with D= pulley diameter, mm
FR as follows: P= power requirement, kW
n= motor speed, r/min
7
D = 1.9 10 K P
K= belt tension factor, dependent on belt type and duty
n FR type. A common factor for V-belts is 2.5.
FR = permissible radial force
22 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Applications with axial forces
The following tables present permissible axial forces on the Permissible loads of simultaneous radial and axial forces can
shaft in Newtons, assuming zero radial force, a 25 C ambient be supplied on request.
temperature, and normal conditions at 50 Hz. The values are
given for a calculated bearing life of 20,000 and 40,000 hours For axial force FAD, it is assumed that the D-bearing is locked
per motor size. with a locking ring.
M000022
Permissible axial forces, motor sizes 160 315 FAD FAZ
Mounting arrangement IM B3
FAZ
M000023
Mounting arrangement IM V1 FAD
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 23
Terminal box
Standard terminal box
Terminal boxes are mounted on top of the motor at D-end as If no cable type is not specified in the order, it is assumed to
standard. The terminal box can also be mounted on the left or be a PVC-insulated non-armored cable, and its termination
right side (see Ordering information). parts are determined as shown in the table below.
The terminal boxes for motor sizes 160 to 315 can be turned To ensure the delivery of desired terminations for the motor,
4*90. For motor sizes 90 to 132 this is not standard, but can please state the cable type, quantity, size and outer diameter
be ordered with a variant code. when ordering. Non-standard design of terminal boxes, such
as size or degree of protection, is available as option.
The degree of protection for the standard terminal box is
IP 55. Motor sizes 160 to 350 come with connection flanges Terminations are suitable for Cu- and Al-cables (Al-cables on
with tapped cable entries, and can be provided with cable request for motor sizes 160 to 250). Cables are connected to
glands as an option. In motor sizes 280 to 315 the terminal terminals by cable lugs, which are not included in the delivery.
box is normally equipped with flanges with cable glands
or cable sealing end units. The standard flange material is See Variant codes for available options.
siluminum.
Cable Single
sealing core
45 end Cable cross- Terminal Terminal
Terminal Terminal adapter unit outer section bolt bolt
Motor Speed box box (variant Threaded Cable (variant diameter mm2/ size size
size r/min type opening code holes gland code) mm phase 3x 6x
160 1500 - 3000 160 2xM63x1.5 - 2x34 - 45 1x70 M10
200 1500 - 3000 260 2xM63x1.5 - 2x34 - 45 1x95 M10
250 1500 - 3000 350 B 2xM63x1.5 2x34 - 45 1x150 M12
280 1500 - 2100 210 C - 2xM63x1.5 2xM63x1.5 - 2x32 - 49 2x150 M12
315 SM, ML 1500 370 D - 2xM63x1.5 2xM63x1.5 - 2x32 - 49 2x240 M12
315 LKA 1500 750 E E-D (294) - - Medium (278) 2x48 - 60 4x240 M12
315 LKC 1500 750 E E-D (294) - - Medium (278) 2x48 - 60 4x240 M12
Auxiliary cable entries
160 - 250 1500 - 3000 1xM16x1.5 5 - 9
280 - 315 1500 - 2100 2xM20x1.5 8 - 14
24 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Examples of terminal boxes and connection parts
The pictures below show terminal boxes and their connection parts for various motor sizes.
M000422
M000423
Fig 1. Terminal box for motor sizes 160 - 250, Fig 2. Terminal box for motor sizes 280 - 315
connection flanges with tapped cable entries. with connection flange and cable glands.
M000426
M000427
Fig 3. Terminal board for motor sizes 160 - 250, Fig 4. Terminal board for motor sizes 280 - 315.
connection flanges with tapped cable entries.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 25
Terminal box alternatives
Optional adapters
There is a broad selection of cable termination accessories for
the termination of one or several cables. The most common
ones are presented below, for other options please contact
ABB.
M000443
Main terminal box Adapters Cable sealing end units,
flange and glands
One size larger terminal box can be selected if larger single cross section is needed
Max single cross section Variant code 019 larger Size of opening with Max single cross section
Standard terminal box Size of opening per phase mm2 terminal box than standard Variant code 019 per phase mm2
210 C 2x240 370 D 2x300
370 D 2x300 750 E 4x500
750 E 4x500 1200 E 4x500
26 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Optional adapters
To allow easy termination of cables entering the terminal box These can also be used to allow the mounting of several
from above or below, an angle adapter is recommended. cable sealing end units or gland plates.
292 C C Steel
M000430
293 D D Steel
M000431
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 27
Cable glands and cable sealing end units
Cable glands
The table below shows the selection of cable gland types and
the possible cable outer diameter for each size. Armoured and
NTP cable glands are available as options.
Outer diameter, mm
Variant code 745; Variant code 231;
Painted steel flange equipped with Standard cable glands with clamping Variant code 704;
brass cable glands device EMC cable gland
Motor sizes Motor sizes Motor sizes Motor sizes Motor sizes Motor sizes
Cable gland type 160 - 250 280 - 315 160 - 250 280 - 315 160 - 250 280 - 315
M20 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14
M25 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16
M32 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21
M40 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27
M50 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35
M63 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49
M75 NA 46 - 60 NA NA NA NA
M90 NA 55 - 70 NA NA NA NA
M000437
two main cables. In addition there are two plugged M20 holes
for auxillary cables.
48-60 mm *) holes
60-80 mm *) holes
*) The cable seal inside the cable sealing end unit can be used so that it is suitable for cable diameters 40-52 mm.
28 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Auxiliary terminal box Related variant codes:
It is possible to equip the motors from frame size 160 380 Separate terminal box for temperature detectors,
upwards with one or several auxiliary terminal boxes for standard material
connection of auxiliaries like heaters or temperature detectors. 418 Separate terminal box for auxiliaries, standard
The standard auxiliary terminal box is made of aluminum and material
equipped with M20 glands for entry of the connection cables. 567 Separate terminal box material: cast iron
As an option cast iron box is also available. 568 Separate terminal box for heating elements,
standard material
Connection terminals are of a spring-loaded type for quick 569 Separate terminal box for brake
and easy connection. These are suitable for up to 2,5 mm2
wires. Auxiliary terminal boxes are equipped with an earthing
terminal. The first auxiliary terminal box is as standard located
a RHS at D-end.
Aluminum auxiliary terminal box, Aluminum auxiliary terminal box, Cast iron auxiliary terminal box
small (80 x 125 mm, max 12 strips). large (80 x 250 mm, max 30 strips) (211 x 188 mm, max 30 strips)
Earthing size M4 Earthing M4 Earthing M6
M000439
M000440
M000441
Standard cable entry size M20. The number of entries depends on the terminal box type and the number of selected auxiliaries.
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 29
Terminal box dimensions
Dimensions for terminal box inlets
Inlet c d e f g
B 71 M8 194 62 193
C 62 M8 193 62 193
M000088
D 100 M10 300 80 292
E 115 M12 370 100 360
M000205
M000206
Motor size A1 B1 H1
160 - 315: box type
160 257 257 145
260 257 257 136
350 300 311 150
280 - 315: box type
210 416 306 177
370 451 347 200
750, top-mounted 686 413 219
750, side-mounted 525 413 219
30 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Dimension drawings
Motor sizes 160 - 250
Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)
M000404
Motor Speed
size r/min A AA AB AC AD AE B B BA BB C CA CA CB D DA DB DC E EA EG EH
1)
160 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28
2)
160 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28
200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36
250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42
250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42
Motor Speed
size r/min F FA G GA GB GC H HA HD HE K L LC UB1 UB2 VA VB VC VD VE
1)
160 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 584 671.5 M63 M16 49 257 81 177 129
160 2) 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 681 768.5 M63 M16 49 257 81 177 129
200 1500 - 3000 16 14 49 59 39.5 48.5 200 23 514 241 18.5 821 934 M63 M16 82 257 81 177 129
250 3000 18 16 53 64 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156
250 1500 - 2100 18 16 58 69 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156
Tolerances: M3BL: The table above shows the main dimensions in millimeters.
A, B ISO js14 1)
MLB For detailed drawings, visit our web pages at www.abb.com/
C, CA 0,8 2)
MLC and MLE motors&generators, or contact ABB.
D, DA ISO k6 < 50 mm
ISO m6 < 50 mm
F, FA ISO h9
H +0 -0,5
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 31
Motor sizes 160 - 250
Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)
M000405
Motor Speed
size r/min AC AE D DA DB DC E EA EG EH F FA G GA GB GC HB HE
1)
160 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227
2)
160 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227
200 1500 - 3000 413 257 55 45 M20 M16 110 110 42 36 16 14 49 59 39.5 48.5 314 241
250 3000 508 300 60 55 M20 M20 140 110 42 42 18 16 53 64 49 59 376 297
250 1500 - 2100 508 300 65 55 M20 M20 140 110 42 42 18 16 58 69 49 59 376 297
Motor Speed
size r/min L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE HB HE
1)
160 1500 - 3000 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129
2)
160 1500 - 3000 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129
200 1500 - 3000 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129
250 3000 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
250 1500 - 2100 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
Tolerances: M3BL: The table above shows the main dimensions in millimeters.
D, DA ISO k6 < 50 mm 1)
MLB For detailed drawings, visit our web pages at www.abb.com/
ISO m6 < 50 mm 2)
MLC and MLE motors&generators, or contact ABB.
F, FA ISO h9
N ISO j6
32 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Motor sizes 160 - 250
Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)
M000406
Motor Speed
size r/min A AA AB AC AD AE B B BA BB C CA CA CB D DA DB DC E EA EG EH F FA G
1)
160 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28 12 10 37
2)
160 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28 12 10 37
200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36 16 14 49
250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42 18 16 53
250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42 18 16 58
Motor Speed
size r/min GA GB GC H HA HD HE K L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE
1)
160 1500 - 3000 45 27 35 160 23 460 227 14.5 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129
160 2) 1500 - 3000 45 27 35 160 23 460 227 14.5 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129
200 1500 - 3000 59 39.5 48.5 200 23 514 241 18.5 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129
250 3000 64 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
250 1500 - 2100 69 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156
Tolerances: M3BL: The table above shows the main dimensions in millimeters.
A, B ISO js14 1)
MLB For detailed drawings, visit our web pages at www.abb.com/
C, CA 0,8 2)
MLC and MLE motors&generators, or contact ABB.
D, DA ISO k6 < 50 mm
ISO m6 < 50 mm
F, FA ISO h9
H +0 -0,5
N ISO j6
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 33
Motor sizes 280 - 315
Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)
M000301
Motor Speed
size r/min A AA AB AC AD1) AD2) B B B BA BB C CA CA CA D DA DB DC E EA EG EH
280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40
315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40
315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40
315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40
Tolerances: 1)
Terminal box 370 The table above shows the main dimensions in millimeters.
A, B 0,8 2)
Terminal box 750 For detailed drawings, visit our web pages at www.abb.com/
C, CA 0,8 motors&generators, or contact ABB.
D ISO k6 < 50 mm
ISO m6 < 50 mm
F ISO h9
H +0 -0,5
N ISO j6
34 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Motor sizes 280 - 315
Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)
M000302
Motor Speed
size r/min AC D DA DB DC E EA EG EH F FA G GA GB GC GD GF
280 SM_ 1500 - 2100 577 75 65 M20 M20 140 140 40 40 20 18 67.5 79.5 58 69 12 11
315 SM_ 1500 645 80 75 M20 M20 170 140 40 40 22 20 71 85 67.5 79.5 14 12
315 ML_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12
315 LK_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12
Motor Speed
size r/min HB1) HB2) L LA LB LC LD M N O P S T
280 SM_ 1500 - 2100 482 - 1088 23 948 1238 336 500 450 100 550 18 5
315 SM_ 1500 537 565 1204 25 1034 1352 386 600 550 115 660 23 6
315 ML_ 1500 537 565 1315 25 1145 1463 386 600 550 115 660 23 6
315 LK_ 1500 537 565 1521 25 1306 1669 386 600 550 115 660 23 6
1)
Tolerances: Terminal box 370 The table above shows the main dimensions in millimeters.
2)
D, DA ISO m6 Terminal box 750 For detailed drawings, visit our web pages at www.abb.com/
F, FA ISO h9 motors&generators, or contact ABB.
N ISO j6 (280 SM_)
ISO js6 (315_)
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 35
Motor sizes 280 - 315
Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)
M000303
Motor Speed
size r/min A AA AB AC AD 1) AD2) B B B BA BB C CA CA CA D DA DB DC E EA EG EH F FA G
280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40 20 18 67.5
315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40 22 20 71
315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40 25 20 81
315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40 25 20 81
Tolerances: 1)
Terminal box 370 The table above shows the main dimensions in millimeters.
A, B 0,8 2)
Terminal box 750 For detailed drawings, visit our web pages at www.abb.com/
D ISO m6 motors&generators, or contact ABB.
F ISO h9
H + 0 -1,0
N ISO j6 (280 SM_)
ISO js6 (315_)
C 0,8
36 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Accessories
Protective roof and tachometer
Protective roof Tachometer Separate cooling
Variant code 005 Variant codes with tacho: 183 and 189;
472, 473, 572, and 573 without tacho: 474, 476, 477, 574,
M000057 576, and 577
M000058
M000059
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 37
Silencer for motor sizes 280 - 315
Both foot-mounted and flange-mounted motors can be fitted On the rim there is a rubber strip for sealing on the floor. The
with a silencer to reduce noise level by about 5 6 dB(A). The silencer fits loosely over the motor.
silencer is painted blue and made of 2 mm steel sheet. The
sound absorbing material is 40 mm thick polyurethane foam. The variant code for ordering a silencer is 055.
M000309
Motor Weight
1) 2)
size AV LV LVT DV O S kg
280 SM_ 681 1010 1090 616 50 762 38
315 SM_ 760 1094 1191 697 60 852 47
315 ML_ 760 1205 1302 697 60 852 51
315 LK_ 760 1411 1508 697 60 852 58
1)
Clearance for motor cooling
2)
Clearance for removal of silencer
38 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Slide rails
Slide rails for motor sizes 160 - 250
A set of slide rails includes two complete rails with screws Slide rails can be ordered with article numbers shown in the
for mounting the motor on the rails. Screws for mounting table.
the rails on the foundation are not included. Slide rails have
unmachined lower surfaces and should, before tightening
down, be supported in a suitable manner.
1
M
Ymax.
L
Xmax. 3
N
5
H
B
E
F O G
A
M000063
C
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 39
Slide rails for motor sizes 280 - 315
b1
A set of slide rails includes two complete rails with screws
for mounting the motor on the rails. Screws for mounting
the rails on the foundation are not included. Slide rails have
unmachined lower surfaces and should be supported in a
suitable manner before tightening down. c
a
l1
d g
h
c
(e2) l2 e1
l3 e3
Note: The drawings are suggestive and do not give all details.
40 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Motor construction
Exploded view, frame size 160
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 41
High output synchronous reluctance
motors in brief
Motor size 160 200 250 280 315
Bearing seals Axial seal as standard, radial seal on request V-ring or labyrinth seal as standard
Terminal box Frame material Cast iron EN-GJL-200 Cast iron, at least EN-GJL-250
Cover screw material Zinc electroplated and chromated grade 8.8 steel
Cable glands Cable entries integrated in terminal box Cable flanges as Cable glands as standard
standard, cable
glands as option
Insulation Class F
Winding protection 3 PTC thermistors as standard, 150 C 3 PTC thermistors as standard, 155 C
42 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
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44 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
Notes
ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 45
Notes
46 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators
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9AKK105671 EN 07-2012
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