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Tribology Origin and Future PDF
Tribology Origin and Future PDF
H. PETER JOST
President, International Dibology Council, K. S. Paul Products Ltd., Angel Lodge Labs.,
Nobel Road, London N18 3DB (U.K.)
1. Intr~uction
We all know the story of Newton asleep under an apple tree, when
an apple fell on his head. He woke up, and established the Laws of Gravity.
As Tribologists, we may well ask whether, had Newton slipped on a banana
skin, that would have led to his recognition of the importance of force trans-
ference between two surfaces in relative motion, from which the concept of
tribology might have been born 300 years ago.
Alas, bananas were not available in the 17th century, and this recogni-
tion therefore had to wait until 1966 when, on March 9,1966, the word and
concept of tribology were first enunciated to an unsuspecting world in a
report of a Committee of the British Department (Ministry) of Education
and Science [lf. In it, tribology, derived from the Greek tribes-rubbing, was
defined as The science and technology of interacting surfaces in relative
motion - and of associated subjects and practices.
Largely because of its multidisciplinary nature, the concept of tribol-
ogy had been universally neglected, or even overlooked. As a direct result of
this neglect, the development of mechanical engineering design had been
retarded, and vast sums of money had been lost through unnecessary wear
and friction and their consequences.
3. Economic savings
In spite of the fact that tribology has been identified as a subject of great
importance, largely because of its multi-disciplinary nature embracing phy-
sics, chemistry, metallurgy and engineering, the concept of tribology had
previously received insufficient attention. As a result, development of design
was retarded, and many hundreds of millions of pounds were lost each year
through unnecessary wear, friction and connected breakdowns, wasted
energy etc. The D.E.S. report stated that in the U.K. alone $515000000
(at 1965 values) could be saved, if greater attention were paid to tribology
(Fig. 1). It was this figure of savings that launched tribology on its successful
road. In other words economics, rather than logic or needs lie at the root of
the world-wide recognition of tribology. I am sure that a lesson is to be
learnt from this.
Experience over the past 23 years has shown that the estimated savings,
approximately 1% of the GNP, were a significant underestimate. It is now
Reduction in energy
28 ___- consumption through
lower friction
Savings in investment
Reduction in
manpower - -__
Fig. 1. Economic savings through tribology, as shown in D.E.S. Report, 1966, (in E
million at 1965 values).
3
Others
gg3j Fractllres
CorrosNx
m Lubrl<.atcd Wear
Fig. 2. Estimated cost of maintenance in German Steel Works (1983) by plant areas and
causes of maintenance (repair) requirements. (Source - Dr. Deutscher, BFI, Dusseldorf.)
input areas, and allowing for a considerable degree of overlap, the division
could be as follows: (a) materials science and technology, 40%; (b) mechan-
ical systems, 30%; (c) lubrication and lubricants, 20%; (d) others, including
condition monitoring, tribo-diagnostics, instrumentation, tribo-information
dissemination (data banks and others), 10%. The definition of mechanical
systems used is that of the 1984 ASME Report of the same title, viz. A
mechanical system can be defined as an interconnection of mechanical and/
or electromechanical components, coordinated and controlled by computa-
tional and informational networks (and often humans), which accomplishes
dynamic tasks involving mechanical forces and motions and energy flows
[91.
If these are the input areas, in which future research and development
will have to take place, what are the demand areas, i.e. in the customer
areas of tribology that have to be satisfied by additional knowledge and
application of tribology?
5. The demand areas of tribology*
*Tribological demand areas cannot be separated with any degree of accuracy, since
considerable overlap almost invariably occurs. The classification below is therefore made
on the basis of an areas paramount tribological requirements.
TABLE 1
Wear coefficients for different lubrication systems
Fig. 3. Space station (NASA Artists impression). Tribology reliability of the highest
order will be of crucial importance in the operation of the many interacting surfaces in
relative motion. (Source - European Space Agency.)
7
The third impetus in this demand area will come from miniaturization
of equipment. Ultimate failure of such miniaturized equipment could well
be due to lack of tribological knowledge. Even if one does not go as far as
considering the tribological problems of a motor car engine of a matchbox
size, there is little doubt that engines, gear boxes and other transmission
eq~pment will be reduced in size. Therefore, whether in celestial or terres-
trial areas of operation, re~ability of such highly rated components will be a
principal requirement of advancing technologies. The advance in microelec-
tronics makes this development inevitable, and tribology will play an impor-
tant role in it.
tion, braking and similar usages, but where wear beyond a certain rate is
undesirable, or even unacceptable.
There can be little doubt that economic forces compelling tribological
development will be considerable; they will not be limited to conventional
applications, but apply to an even greater extent to the tribology of space
mechanisms.
6.1.1. Materials
Under this heading fall the following.
(a) Materials that can operate in vacuum conditions up to lo- Torr,
and which retain their tribological properties, even after having been station-
ary for periods of up to 3 - 15 years (Fig. 5) ;
(b) Materials that can operate t~~logic~ly reliably in nuclear and
radiation conditions;
(c) metallic composites, especially those with thermal stability and
with high thermal and electrical conductivity and strength;
(d) composite materials, having a polymer matrix;
(e) materials capable of tribological surface interaction in temperature
ranges from -100 C to 900 C.
6. I. 2. Surace treatments
The tribotechnical aspects of these material developments will be one
of the two principal areas of much future research. The other will be the
surface treatments of materials for the purpose of enh~cing their tribo-
Fig. 6. Space tribology. A vacuum chamber test rig at the European Space Tribology
Laboratory (Risley) for the experimental determination of friction and wear of gears
for satellites. (Source - National Centre of Tribology, Risley, U.K.)
logical characteristics. This is an area which has already seen much research
and development, some yielding spectacular results.
To obtain tribological improvement of surfaces, either the surfaces can
be modified without altering the chemistry, or by chemical or thermo-chem-
ical diffusion treatments, altering the surface chemistry, or by impregnating
with, or adding layers to surfaces, which heading includes low shear strength
materials, such as molybdenum disulphide, graphite and others [17]. Phys-
ical vapour disposition (CVD), ion implantation and laser surface modifica-
tions are so far the best known techniques of tribological surface treatments.
Surface modifications range from 0.1 I.rrn for ion implantation to a
few microns. Roberts expressed the view that such surface treatments affect
the reliable and predictable performance, and lead to the avoidance of un-
scheduled downtime, and therefore have clear life-cost implications across
the whole spectrum of industry [lS]. However, he warns that the effect-
ive exploitation of the considerable potential benefits of this wideranging
technology by the end user in industry will require a conscious effort of
technological transfer on the part of the scientists engaged in this exciting
and fast developing field of applied science.
bustion engine design, and that of tribological low energy loss materials to
new transmission designs. These two developments alone could make the
100 plus miles per gallon family ear a feasible reality during the next 15
years.
Whilst in the lubrication sphere of tribology, especially the hydro-
dynamic sphere, there are many formulations, parameters and models, that
can be used to optimize design, this is not the case in the tribomaterials
sphere. Formulae, quantifiable design criteria and models are required by
the mechanical engineering designer. There are at present few, if any, that
can convert simple friction and wear theories into actual designs; they must
essentially be evolved.
The tribology of metal cutting and forming is another branch of tribol-
ogy meriting research and development. Special attention to this subject has
been given by a number of researchers, especially in seizure tribology
[ 191; more attention is required to remove all the major constraints which
influence the efficiency of metal cutting processes.
Research leading to the identification of tribological, i.e. force transfer-
ence causes of tribo-deformation and damage, and to the establishment of
adequate models of frictional and wear processes is therefore urgently
needed. Belyi [ZO] suggests that the present unsatisfactory state of affairs
has led to a situation in which high margins of ignorance often reduce and
even minimize the progress made in areas of tribo-materials and tribo-tech-
nology. It is difficult to disagree with this statement.
100
I
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n
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Miners1 Synlhcfic Ester FlUOK+ Poly(phenyl
Hydrocnrhon ether ether)
are also used, their advantages being: (a) fast response times, (b) very low
energy requirements, (c) the availability of a well-developed signal analysis
theory and highly sensitive equipment. Their use, however, is at present in
the main confined to liquid and semi-solid lubricated mechanisms.
There exists a large and unfulfilled need in the area of in-line condition
monitoring in unlubricated or solid lubricated tribological conditions. Begin-
nings have been made on certain industrial, automotive and nuclear applica-
tions. However, in general, it is an area which requires intensive research and
development during the next decade.
6.3. Tribo-information
The field of tribo-information has developed only during the past 10 -
15 years as an independent branch of technology transfer. More than 10 000
papers and articles on tribology are now published annually. Data banks have
been created for quick reference, that of the Federal German Materials Test-
ing Institute (BAM) being the most advanced and comprehensive in the
western world [ 241.
Probably the most advanced and potentially valuable scheme is the A
Computerised Tribology Information System (ACTIS), being developed in
the U.S. under the chairmanship of Dr. S. Hsu, director of ceramics, of the
U.S. National Institute of Standards and Technology (formerly the National
Bureau of Standards). Centralised, comprehensive tribology information
system, PC - based and user-friendly, its aim is to facilitate &bo-technology
transfer to industry, to promote cross-disciplinary communication and
enhance the state of research. ACTIS will comprise DATA bases on six ele-
ments: (1) numerical data; (2) design codes; (3) bibliographic; (4) newsletter;
(5) research in progress; and (6) product literature. The objectives of ACTIS
are to provide: (a) quick, economic, direct access, up to date tribological
data on materials; (b) best judgement values by experts; (c) design codes in
conjunction with critical data. By the use of ACTIS it is aimed to: (1)
elevate the state-of-the-art of tribology; (2) avoid unnecessary research; (3)
facilitate new product development; (4) facilitate the use of triboligical data
by non-tribologists and thereby avoid catastrophies and save materials and
energy.
The pro~amme of ACTIS, which is intended to be wholly inter-
national, as indeed is tribology, is planned in three phases. The planning
phase 1 is now complete. Ultimately the international self-supporting non-
profit organisation and its work will cover these aspects.
Fig. 8. Heart valve. Artificial heart valve, pumping corrosive liquid containing poorly sus-
pended crystals (blood) at a continuous rate of 37 million operations per annum. The
original design led to flap-hinge failure after relatively short periods. After redesign ac-
cording to best tribo-material and mechanical principles, these non-return valves can now
operate satisfactorily in excess of 15 years. (Source - National Centre of Tribology).
Fig. 9. Medical tribology. The original design of Charnleys hip joint had a life expectancy
of about 3 years. The tribologically redesigned hip joints can be guaranteed to have a 25
year useful wear life. (Source- Bio-Engineering Group for the study of Human Joints,
Department of Mechanical Engineering, The University of Leeds, Leeds, U.K.).
as rowing. The application of new tribological knowledge in these fields is
bound to lead to the breaking of numerous world records.
Advances have also been made in macro-terrestrial tribology, and con-
siderable development can be foreseen to take place in this area of tribology,
uiz. that of movement of plates on which our continents rest. This work
could well lead to the elimination of earthquake disasters, and to the direc-
tion of volcanic eruptions to areas, where they will do least harm.
8. Conclusion
References