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ABSPub87 HullsDuringConstruction PDF
ABSPub87 HullsDuringConstruction PDF
July 1998
ABS
Incorporated by Act of Legislature of
the State of New York 1862
Copyright 1998
ABS
American Bureau of Shipping
Two World Trade Center, 106th Floor
New York, NY 10048 U.S.A
Foreword
This guide provides guidance on shipbuilding quality standards for the hull structure during
construction.
Details relevant to structures or fabrication procedures not covered by this standard are to be
approved on a case by case basis of procedure qualifications and/or recognized national
standards.
2.0 Scope
The standard covers typical construction methods and gives guidance on quality standards for
the most important aspects of such construction. Unless explicitly stated elsewhere in the
standard, the level of workmanship reflected herein will in principle be acceptable for primary
and secondary structure of conventional designs. A more stringent standard may however be
required for critical and highly stressed areas of the hull, and this is to be agreed with the
Bureau in each case.
It is intended that these standards provide guidance where established shipbuilding or national
standards accepted by the Bureau do not exist.
For use of this standard, fabrication fit-ups, deflections and similar quality attributes are
intended to be uniformly distributed about the nominal values. The shipyard is to take
corrective action to improve work processes that produce measurements where a skewed
distribution is evident. Relying upon remedial steps that truncate a skewed distribution of the
quality attribute is unacceptable.
In general, the work is to be carried out in accordance with the Rules and under the survey of
the classification representative.
Provisions are to be made for proper accessibility, staging, lighting, and ventilation. Welding
operations are to be carried out under shelter from rain, snow, and wind.
Welding of hull structures is to be carried out by qualified welders, according to approved and
qualified welding procedures and with welding consumables approved by the Bureau.
Welding operations are to be carried out under proper supervision by the shipbuilder.
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Welding operators using fully mechanized or fully automatic processes generally need not
pass approval testing provided that the production welds made by the operators are of the
required quality. However, operators are to receive adequate training in setting or
programming and operating the equipment. Records of training and production test results
shall be maintained on individual operators files and records, and be made available to the
Bureau for inspection when requested.
5.0 Materials
Detail Table #
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Welding Details
Typical Butt Plate Edge Preparation (Manual 5.15 and 5.16
Welding)
Typical Fillet Weld Plate Edge Preparation 5.17 and 5.18
(Manual Welding)
Typical Butt And Fillet Weld Profile (Manual 5.19
Welding)
Lap, Plug And Slot Welding 5.20
Distance Between Welds 5.21
Automatic Welding 5.22
Repair
Typical Misalignment Repair 5.23 to 5.25
Typical Butt Weld Plate Edge Preparation 5.26 and 5.27
Repair (Manual Welding)
Typical Fillet Weld Edge Preparation Repair 5.28 to 5.30
(Manual Welding)
Typical Fillet And Butt Weld Profile Repair 5.31
(Manual Welding)
Distance Between Welds Repair 5.32
Erroneous Hole Repair 5.33
Repair By Insert Plate 5.34
Weld Surface Repair 5.35
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Table 5.1
Breadth Of Flange
3 mm 5 mm
compared to template
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Table 5.2
Built-Up Sections
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Table 5.3
Corrugated Bulkheads
Mechanical bending
R 3t mm Material to be suitable
for cold flanging
(forming) and welding
in way of radius
Depth of corrugation 3 mm 6 mm
Breadth of corrugation 3 mm 6 mm
P: 6 mm P: 9 mm
P: 2 mm P: 3 mm
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Table 5.4
D = 25 mm 0 mm See Rules
- 5 mm 3/2.11.2
F = 15 mm 5 mm
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Table 5.5
NOTE:
Mn Cr + Mo + V Ni + Cu
Ceq = C + + + (% )
6 5 15
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Table 5.6
Block Assembly
Distortion 10 mm 20 mm
Squareness 5 mm 10 mm
Squareness 10 mm 15 mm
Distortion 10 mm 20 mm
Squareness 10 mm 10 mm
Twist 10 mm 20 mm
Squareness 10 mm 15 mm
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Table 5.7
Special Sub-Assembly
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Table 5.8
Shape
Cocking-up of aft-body 20 mm
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Table 5.9
Shape
Applied to ships of
Molded breadth at midship 15 mm 15m breadth and
above. Measured on
the upper deck
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Table 5.10
300<s<1000
Parallel part 4mm
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Table 5.11
l = span of frame
(minimum l =3m)
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Table 5.12
Alignment
Other:
a t1/2 measured
on the median
a (2t1- t2)/2
measured on the
heel line
Other:
a t1/2 measured
on the median
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Table 5.13
Alignment
Secondary members
a 0.20t
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Table 5.14
Alignment
Position of scallop d 75 mm
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Table 5.15
Square butt
t 5 mm see Note 1
G = 3 mm
NOTE 1
Different plate edge preparation may be accepted or approved by the Bureau on the basis of an appropriate
welding procedure specification.
For welding procedures other than manual welding, see paragraph 4.2 Qualification of weld procedures
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Table 5.16
NOTE 1
Different plate edge preparation may be accepted or approved by the Bureau on the basis of an appropriate
welding procedure specification.
For welding procedures other than manual welding, see paragraph 4.2 Qualification of weld procedures
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Table 5.17
NOTE 1
Different plate edge preparation may be accepted or approved by the Bureau on the basis of an appropriate
welding procedure specification.
For welding procedures other than manual welding, see paragraph 4.2 Qualification of weld procedures
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Table 5.18
NOTE 1
Different plate edge preparation may be accepted or approved by the Bureau on the basis of an appropriate
welding procedure specification.
For welding procedures other than manual welding, see paragraph 4.2 Qualification of weld procedures
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Table 5.19
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Table 5.20
when t 12 mm
Slot welding l = 80 mm
G = 20 mm
L= 2l-3l max. 250mm
when t > 12 mm
l = 100 mm
G = 2t
L = 2l-3l max. 250 mm
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Table 5.21
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Table 5.22
Automatic Welding
See Note 1
NOTE 1
Different plate edge preparation may be accepted or approved by the Bureau on the basis of an appropriate
welding procedure specification.
For welding procedures other than manual welding, see paragraph 4.2 Qualification of weld procedures
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Table 5.23
Others
a > 0.2t1 or a > 3 mm
release and adjust
Other
a > t1/2 release and adjust over a minimum
of 30a
When 3 mm < a 6 mm
Alignment of height of T-bar, L- building up by welding
angle bar or bulb
When a > 6 mm
release and adjust over minimum L = 50a
for primary structure and L = 30a
elsewhere
a > 5 mm
members to be re-aligned
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Table 5.24
Gap between bracket/intercostal When 2mm < a 5mm weld leg length to
and stiffener be increased by increase in gap
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Table 5.25
Gap around stiffener cut-out When 2mm < s 5mm weld leg length to be
increased as much as increase in gap
opening over 2mm
20 mm b 50mm
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Table 5.26
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Table 5.27
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Table 5.28
Liner treatment
t2 t t1 Not to be used in cargo area or
G 2mm areas of tensile stress
a = 5 mm + fillet leg length perpendicular to liner
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Table 5.29
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Table 5.30
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Table 5.31
Typical Fillet And Butt Weld Plate Edge Preparation Repair (Manual Welding)
Microgrooves of ground
edge to be parallel to main
stress direction
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Table 5.32
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Table 5.33
Holes made erroneously D < 200 mm Strength members Fillet weld to be made
open hole to minimum 75 mm dia. fit after butt weld
and weld spigot piece
t1 = t2 L = 50 mm, min
Strength members
Holes made erroneously D > 200 mm open hole to over 300 mm and fit
insert plate
Other members
open hole to over 300 mm and fit
insertt plate
OR fit lap plate
t1 = t2 L = 50 mm, min
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Table 5.34
L = 300 mm minimum
B = 300 mm minimum
R = 5t mm
100mm minimum
L min 300 mm
Welding sequence
(1) (2) (3) (4)
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Table 5.35
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