For checking the ttgpingfuncon cf the relay 8 wel sfx subsequently rseting he fushbutons ers Installs nthe terminal box. “The trina are covered by a clear plasto sreen olay (Fig.2) The relay ceive element consis f the lap vale with attached permanent magnet. The magnet actuate the 52 feedeoontact ana serves for thing he lap vain poston “Transtoemern serve’. Anintrmaclsta postion ‘Fhe fa valve tot pose, Fa, 2Heushg epee arin Tip" FUNCTION ‘Te prteaie relays enefglzed by ol low rom the tapchanger head othe ol conservator eny. Theo ow operates the fap valve, I beng ttoped Ino the "OF" poston. The reeg-contal Is acuste, the chou breaker ee operated andthe tanstomer swiched fhe tne The protective relay Is not energized by the tap changer being subject to nominal load or permis vedo INSTALLATION Mounting The protective relay hes o be mounted in the ple ealng rem the tapchenger head to he ol conseratr. ‘The flay mst be leted as near as posible othe tpchanger head 5:14 foro mounting the protective relay, function should be checked. Remove he cover ofthe trina tae! puehbiton“Tisnsfomar off” tap vv tnt tne materia the miso ofthe npectonvindow, 9.8) 19 push baton “Transtomein serve ap valves vera ig. 4) “Tomaggetarminale loses rtertothe mansion saving of CChook always te postion f the Nap valve the appendix core post 5.1.8: The pls leedng from the poet rly oth tanehangar heed ato the ol conserva have to nominal tore of 25 mm st leas. The have to ba mound Incned by at least 2 per cdr oer res escape og. The ely shou be sop and net exceed io Mechel Provide sop valve between pce relay and ol conservator. Electrcal connections ‘Te tripping sich ofthe protstve relay may be fumighed as nis or ne antat.n ay cae, ho energies ‘in ofthe relay must resul in immediatly ping the crc breckoro the assole trenstrmear, Fos Fos ap va pon ap vate poston ‘52.1 Forertering he loads uso the trea hos ofthe terminal box. ble gland snot supped by us. 522 Remove the cler plastic sree. Comect tho grounding esto the round screw ME in the teminl Box fm torgue 8 5.25 Lockthe teins box cover (ax. omque SN 524 Bloding of te protective relay dng ting of ranstormer Isnot necessary. PUTTING INTO OPERATION When traformeri put ito serie, protect relay should be tested acorting fo section 6.1.1 Make sure te cicubreskes stich ofthe tnsfomer when te est push buon “Trp” is operatd Be ‘su thal hey can sch tne wanstomer on agen oly afer the ph button “Rese” ofthe protective rey has ben pessoa The eck 2s fhe emia bx over may ba lateENERGIZATION OF THE PROTECTIVE RELAY Find cu tine af energation and operating poston of he apehenge Examine the tapchanger Neos over. ob eaksCUSN to op ae vate Chock the postin of the lp valve baing in poston “Tensions of”. no, he tiplng cet has tobe vain, 2. Conte the Transformer Manulacturo, Put he tapehanger io sence agsin only when you are surethst no damags has coeue, rol fow has ted the flap valve (vain postion “Tiersormer oP), the vansfomer manufactur should ‘SPECIAL DESIGNS (ONLY ON REQUEST AND AGAINST SURCHARGE) “Tipping Swteh wih change-over contact or NC Conia, “This ely can be povided witha pping sich wih change-over const (redconacs) or NC Contact, Maka/Gren ourent capabity ma 1 ampere, 24.280 Va, 200 V8 3 imax tampa, 24 250 Vd, 190W Pa ‘APPENDIX: Protective relay RS 2001, mension craving 821000 Pipe Conrecton (or use wih Type DLTC ony) 23060, GENERAL ‘Te proactive cle vont the {atu ie part of cur spp ‘The protective relay has tobe connected ing ray is energized TECHNICAL DATA Housing Protection Relay ive Fop vavo aperture Citel ol fow ping the Hap van (at 20°C) ‘wen akerGreak curent oapabiy Tost votage o ground ‘heck proat DESIGN Housing (Fig. 1) way that tha Inmadatly etched of wen the outdoor design Ps tp valve wth eperurs 7mm rin mie 20% reedcontct, Forcthercorsctlinwp ee section 8, special daigns. max Sanpere, 24.250 a. 400 VA max. 3 amperes, 24. 250V de. 250W 20.uovote, 60 He, 1 min. tos lobe Oona, The housing is provided wih 2 anges for connecting pipes lasdng to the tpchanger head and to the ot Conservator “Te ap valve postion can be checks through the inspection glass on font the hous Fox ross)Jf PROTECTIVE RELAY RS 2001 I coments Page : j 1. General 3 t 1 ae 2, Technical Data 3 4 1 | 3, Design 3 Thee 4 Faneton & 5. Installation 4 6. Puting info operation 5 1. Enaruan of he Protective Flay 8 we & Special Decne 8 & Append 6 «fp te cauTion cence Wi ‘Description ané Technical Specifications given in this booklet are for gener MiReszasraranserntth so wesrcamny papa gudonn oe ace the pn chang ar) St | 7 | Tie Fults meno iContact Ades: M/s Easun ~ MR Tap Changers Ltd. Works Regd. Offex 252 M.TH, Road, Thunnrevur 602 024, INDIA Phono: @1-4-ea0nee9,ea0006 Fax 44-0881 Emsll : — omein-@easungroupsprncpg.me.snlnat.n “Temple Tower, 6th Fear, 476 Anna Sell, henna 600035, INDIA Phone: ‘4et-teaan0792 Easun - MR Tap Changers Lid. 232 MT.H. Road Tiruninravur 602 024 PROTECTIVE RELAY RS 2001 Operating Instructions| : - lida iy adh lqd ts xt Lh i le | Veg) leh 1 1} Ish a) ) MET ELL) |) | Ue] let for vng tet poton cet dono 18 SG ned cope 28 grate PUD yo 3 B13) [gl z ‘wes is usec Elslelo[&le) |slsle 3 | /E/3/3)3]213|=\2\8|§ By Feewsing heal seh 15a. Puc bls clu snc tN race uses. Brelelele]SiSlelHaL | | Veli |e | 42, opmaton EVES] 12/5 /B\RIE ISL Ela] 2 Cont 41673 phase AG SO Hz FY sean tothe motor cou nd 11 A.C eae pa ecievelEl eH EIElelelE te cone ect Te mcrae penn canbe pom er yee cele pa Pte (2/53) 2|5|5|2|2(8|8|5|3|2|21 8) Protided on therght ste of tw housing, |_| 313 | ls /S3lg = E 43. Running through to an end position ]=|2)3|a|2|e |2)2)8)a|e|=[e|4|5|8 (boston tr poston 4 ter pation hes ben chad ha conepncng Ink such oper 2 ht eergzaton of he ‘are pean ale ologe post. re oor ve canon be cpr he Secon twee Seem ny cnr er opty etre pus een, en pation ns eased 7 | fre ont t antcn pen, fe conte canes nga ba erga. Nowe ar ave can rb Cente oestn tar potion 2 44 Manual Service: 4 3 By ting the hand crak, the Crark hand Irock atch Is energjeed and two phases ofthe moter Chutes wales te corel rem orc 8 4 i i ASSEMBLY ® SF SEs For Coupling of OLTC an Brive, please refer Appensix L i 53 Mounting mee ve nt the tantra tank ad Tre meter ae ut steno bo otha vanes ark. Te conependrg etnias ‘rein th Gack tee bo. Tho postin of hae bat shoul be edule ote eof he hard Gran ofthe sbf etal the cet asi Ww bo obtains, Take carta th moter cv ut & i mounted wetland fat th ing hat axa malgrment wi he sha ofthe Reve gear. The t ‘mater dive uit shoud be fied et the transformer tank rigtly, 20 that it dose not move from it's tal postion when axemacad apoied ons to. APPLY M0 VAC SUPPLY 5 vida] | g 52 Mouming tain shat i 521, nwa at “Toe cv shat is the mecharisal cennecton between mtr drive and tap changer head. The be ne Clea ro nf Ta wt os reed Aide F Serotec a an ono a = “Ths cine shat cugings a the asm fr bath paris. Sth end ofthe squere aft ae connected to the reepectve implement by twa couping racket and one couping ch, 4150 PHL Sake Ae SUPPLY ‘Square shat have tobe thumaditstherequed lenge when they ers mound on te traneforre38 uplng netrustons linen mounting abeeve te illoningkeructons: cc the halon bats the bo thet ens, 2 Attach the to couping brake othe het" scrae 5 orn doe 10 at whe) as i washer) Ses ts coup brackets on th sau shat 3 135 Pose, tighten the M6 rus. masmur ecu a. reat "Ong nd courting pn Flaca he caging pho the nn snd sie the square shat togster wh tha cxting Frovdo the opposite tunion wth coupe backs and couping pn. Fn the square shah Pace secind counting each and tighten the "eet MB) a waster eck washer aD) mts, Maks sre tne ther en ail cearerce cf nm bstsen couping pn and couping beck Fray then the cousin backs max. eraue Stim ploed on both se ofthe bevel gear and net to ‘ne tp changer nea ots “Te screws of coupling brackets nat to motor dove uit mast be thane ae aca eth rotation ng ofmetr ave has been ecvalaes. Rotational ag adlustment ofthe tapehanger and motor eve For the felowing procedure the tapchanger and metor civ must be the same tap postion, The motor ve has tobe at tothe same poston as fend inthe tapchanger, Motor civ and tapchanger can, nowetr, ly be coupes ony nen he roston tag hee i ny hs been balanced. Fortis purpose proceed as flrs: a1 “Tum the Rane crak cocks tonards “Lower” url tho energy acrumultr of ho tapchanoe is roca. 522 Sas ee Sorin ceeroea raratea nena a ene eee eee ee pons see eae sonatas el Teme aloe —s eel ecee oer creel oe dcicnamearneletom ntenmsasnres een vaa et nee eee es aaa sce ia es eae reneaeeenanctatetna es eed acerca ceaetesroee eats ieaanl | Exams (GoaFig.8) ‘Tum the crank clockwise (ag. fom potion 6 to 6) rotation tea detained 2 revoalns ‘a Fg). Tum th crank counter clockwise (ec, fram gcaiton 6 fo 6) rotation la detained: 8 rovcktos ‘Uncupe, “Equi by naring the crak for hal tho Cesnos: 172 (og) = 1 rewhaen counter ochwiee Racal, (Checking the recut: iT ar 22 89 ea OE pote Ube, a conta pana an Cree Fr resting the mst ive fom manga sardce looking bot eto rather s pushed. Te cause the rk a ‘ha deca) motor Hoching ss) suc suspended, PUTTING INTO OPERATION Before cennscing the metor ive to ths mal chock wha vag, gurent and power ofthe suc) cara wih he requtsd vais, Wien checking te vote fe he ctr out tak cave that the PVE hase eaquenosis cece, MAINTENANCE As tho gaaing and the ball beaings of tho ihn moor re suliclenity suppd with graoo, a requer ‘marterance not nacessay. erecomd,hawever,cccascnalnepecre hat oud foo = the using tt watergroct = npecectats nctonng ofthe bun dlactical ler — the pearance cf the motor aive aretha bln eqpment — te opr ncn fe Sep Aen Sch Pat 11) ar Aoan er ucts ches ‘he conc ree ae he pba dergages. Ate axe te ‘SPECIAL DESIGNS Ie equipment descroed in scton 2 ol sft or cran operating conten, the mor chive ut NAS maybe suoplc wh teeing addtorl element. (ther rated votagosansir rated roqvencies formato cul, cont crt and sidinycct, 0.6, Conte cre ctor protective sich butin ovie for automaticaly runing treugh ener sera parang potions. APPENDIX ‘schematic dagram (Stan. sos 471336 ‘General rangement of Daving Macanigm Yeo oat eae {Geuping af LTC & Deve MA wth Type'D Tapohangor 25553 ‘Souping of OLTC & Drive Maz with Type Yor Type Mt Tapchenger 1825 580 ‘eve! Gear CO8300-200 Dimensional Dring Bis ot8 tes ng haps vr oy nin LTO evasesuamonnorvon oman soa ree ne err oe cara Seige | Sa arg eos abo sath 8, Ereurrg te mah mars on we pies en be Uneaten SM MBrafe Fm th 3 tuts te TR ‘Sige fens posts races the anep Sen Poo meby APSR SES LTS Sea See * ESTER Nawattrteot ra epenor noon aes etgecece Einwtecescen se ‘The cw oouing betesn satgy eosin shat Kew sg irs EER eS are, 2 TP eo, ing bck to lll ote rae poston a per ta 2 Me tek ate ent Te 6 [Recto Fleece gai i sSoamulirotn arenas ~ ‘taldng oars thal The law couping le prnided inbetasen esting he ‘hw tap auton ani eat we Pe ah shencounter 110 [arenges mectanioaty belo the epxing un), tho ‘change-ver sich 18) er the step-by-step gear (fected tbe ‘ogee 115), the fit etch 1772 [pa ino operat by bo init stops 114 of the postin whee! 113), and the rote corel rane eortact The finit catch 179 fad at tha ht sido of the oper boxe peat by tha hand era achat th veral|||| z \|. | Billa) Ble elas ESE AIsT3)a\s AEs SCEEEEEEEE L : ki 2 7 he ie e A ib L —14 f eee [p25 553 wel SECTION AB 8 ureng pd tore wochange persion spr 8 sconds Pad torque altho ing shat olen Perains ofthe crank shat pr tpchargs pasion $3 Mex numbar of ener postons 35 \otge forspsce eter 20 vos sngeshase, 50 He Cente Vatage SHOVAG. 50H Heater ower epprox 15 wat Tet Vote 2 Fava, 1 min West pros 90 kg Housing ‘Shes mea two pats oooyardtirged cove) (Outdoor sin, Gearing Continuous Mrcaton,no mainance Flangad metor Macrarical unoaxtingby tention gesrin ‘both end postions. Mocharca6 igre counter Becta conta ‘Step by sop goa enargzatin by push butons, lctialimt et emote pcteninsecaton Contactrango fr Galt ds potntometar and crank For emernoncy ence an austingpurpoess 3. DESIGN 31 Fler cur Standard Goneral rangement & Dinensional rswing 180 061R?. See Appench. “The housing consists of two pats, the body and the cover. Bah ste manufactured for Mic Sesl ‘Shoot. The sel set cabinet gots 4 coure of metal vesimet, a pre coal and a fish cost of BS. (7 ou and future ren ie. “he cover can sal be roved by ju Itng the door upwards, The nts botoen cover ana the body #0 ‘roected by alodge and sealed fl uta gaskals, “The spice fr the poston cai encthe counters pu betwen 2 gaskets nd is ld by an aluino window fame fda the etaral ao he dor. Te apertures or thoFand crank ans the push buttons Sled by gaskets. The trou holo for tho vaca art ofthe ing set is protected by fe sang Protect bo fer the vertca ang shat que 8. Tho vents 0 the tp and betam ef he Body. Te am forth hard craks thera 68 he body 82 Motor and Gearing S29 a. °) Gein ent otc fanged to ech other fom a unt, Tho ges bos ec by four screws nthe upper pat ot ‘a boy. The ges box contin — the Pinca! goa, cxnsising of he coguhests 2, 3 and 6 and he ntemuption gser 6. The owl rensmisen os? — the Asst oe to and crank, cansting of he eve hed 12 and be coguheds 14 ara. ‘Cogutool 15 goers wth ehh othe pinta gear. The gobs Weramiscn rato Batwoan crark tt AOand ting hat 71s 1:2, — the contel goa fr he epg unit 111 sth pal 121 both sd poston, consisting f worm 11 \wormwhed 12, the cogs 104 and 108. Te global ransssen rato between cing shaft 7 snd Spent ehh 105 26, the pring und ha perme 40" aravclton ger sacng operat, ‘Tracie of pate etlactadoy hecagwtedle 1 and 18MOTOR DRIVE UNIT MA2 Contents General Technical Data Design... Contd Orca Assembly en Putting into Operation... Mabnionance SpectalDesions «.. ‘Append PEN Peeena ‘CAUTION Descrton and Tectricalspecicatens ghen in his bookie fr geal purpoos (uldace ony Wo reso th option of changing any det fund ncessay ALL OIMENSIONS ARE ML a4 BEVEL GEAR JEASUN ~ | EAsUPREFACE, “Tha vaning domarcs n sono, and inchs of Transformer Users and Transformer Desire. oad to & wide range of designs in Oro Mechanism, A tecnica! brcchuro of th ind can net raturaly cops with al possi cambinaon. Trae it mus be Kept hind tha is brochure deseo the sosontl fetus and tnctonal aspects of ony cur stand Drive Mecham, ardinindhidal cates, there may beeen nde. ‘The above comment i parley peti to Wing Diagrams, ito vwesina of whieh must be oblaned ih each caso fo Be Testor ManutactirerEasun » MR Tap Changers Ltd. 252 (New 612), MH, Road Thuniaravur- 802 024, Chennai Fortis contact Easun - MR Tap Changers Ltd. works 232 (New 612), MIT. Road, Trunloavur- 802.024, hennsi INDIA Prone ‘soi-aacedioees,€800882, 6260880 8 e200662 Fax sotaa-sso0sst Email easunmr@ysi.com igs ones: Tangle Tower, 8 Fou 47S, na Sl Chena 600086, IA MOTOR DRIVE UNIT MA2 Phone’ Menai Pax Sera causes Onerating instructionsfarcoutsid with a brush and rane formar i. Fal osh wih ans fonnae ofan ay. 53 Removing the contact shell Remove and telat contact shale conecitvalyon one ver swith secoe aftr the other Toremore the contact shee Sucre tbe eat te poston whar the transtion concise closed! Release tho spring enory 2c. ‘omar sn tun the ve shaft by moans ofthe operating key ul the windup slog and the cocking sigo have reached a stable pos Fig. 11 Measurement f transi resstor on dint pints ‘on just abot inthe mile ‘ote contact shells (09. 12,13, 14). Fig.21 Dive Shat 57 Contact wear of main switching contacts and ‘wansition contact “The admissible conact wear ofthe petion an be given WARNING: Inspections ofthe tap changer equipment are obligatory. Dierogaaing the Inspection Intrvas can affect. the troublertee operation of tap changor and transformer 15 Summary otinspection |Anploalinapecton includes he ‘otouing wore = Witherawing and reining the diverter sich unit = Ctosring he vera sec at compartment and vert sary the tap changer ot cor- seratortank = Changing ne ewihing a Checking he divertor etch ot comearment and diverter ston unt = Determining te contact nase Measuring ne ranston resis = Checking the protective ay, dhe sha meter ere ust and, where present the ol f- terunt and vokage regulate, “The verter swteh unt shou rot beerposedto along than necessary at max. oF 10 eu Inepectin work shoul not bo [ WaRin@ nepecton mast b= | conied out by quali, skilled persenne! only. The Inatructions should bs followed stity Damage which s found curing Inspection naeds immodi contact with EIR for assi- tance. Do net put the tap ‘hanger in service unt the damage has been corrected Do not ater or moslty the tap ‘hanger equipment without ror consuting ER. Improper or incomplete work cared out during inspection ‘can attect the troubleree operation oftap changer an transformer. Under certain ee bumstances this ean cause property damage andlor per sonal injury. 2 Preparation 21 Necessary equipment empty vessels foray lhe necessary quai of new Vransforer oor Seaning and olehonge ky_96 728 120 170 245 Umer tas 180 T5017 100, “abo Oi fing avery ines = anol pump or caning ana reing = a dip pan; —miscatineous brushes and ab- Sarent, on-uzzing ees for een =a wore = atteg doves: = lg of vat ews un ‘av s7o TON 118 Tes “Teble I Wihsrawal lah a men inspection toot = spare pans Ploasenote: Lock st, settock ing sees ana nts should never be used bos and shouls be replaced during reassembly ‘CAUTION: Always use E-MR ‘authorized replacement parts. Pars of other origin can atest the toublestee operation of tap changer and transformer. 22 Safety precautions WARNING: Tho user of the plant should perform the oiowing safety measures. The traneformer must be suitched ff aolated and secured against eciosing. Allterminsla must be rounded visibly (by means of ‘ound cables or ground witenes). “The working ares should be marked clery ‘Start with inspection only after althese safety precautions: Ihave been carted out. Dis- regarding thom endangers tives, 23 Operating position when ‘whthraning the diverter ‘teh unit “The verte seth unt can be tran in ay operating post ton Tae noe ol he operating poston whan withering the ni. However we recommen on gins ipl to witharaw he dvertr sch nthe adustnent postion which s rated by 2n row onthe posi i ls othe meter sre4 nepecton interval IMPORTANT: We recommend Inspection ofthe tap changer ‘equipment at regular intervals {ormaintain a high vel of operat ing rtabitty. In gonoral he inspection canbe ‘attiog out vitin ene cy by EAMUR qualified and waned personnel provided ite wot Dropare and organiza We strongy recommend to haven speatons performed by our Techn ‘al Soros. This Guarantees 8 prolessona peormance ncuding alte latest updating ct epectic Compenen othe ats operation via, Inui fr spare pas when pera Ingan inepection which hal nt be carted ou by E-MR personnel (Gleare nseat ap cranger num- Derans number of paratens). “The number fap change opers- tions dotermining the nspectonn- tervals indicated in Tele tare Figure based on experience wth ube of usual ol quate. Rogar of the ruber of para {ion wo recommend repection ‘ter 6t07 yaar of enee, or ater ‘4 yoar fear, fhe tap changer ‘operating vllage 2220. “The tap slacor of our onload tap changers are goneraly main teranco-tes, However, special care shoud be taken with epecal applications. This apples 6g ti stl ranstormare where high umber of ap change operations are tobe expected, Here we recom ‘mene to contact ou Technics Ser Woe ater about 1,000,000, operations, “The divertor eit unt ofthe tap hangor has tobe epleced by 2 now one ster about 00,000 opera. ‘on lates the number af oparations pe sgt sitching ai atows to years 1,000 or Rghs, we recom axtendthe inspection and ol ‘mended the use of aural iter change ntval, Continuous Dlaniiype51 manulscturedby our fering ae iereaase he mechenk Principal MR Germany. calle the verter wich by Standard vauos for sp changer ol tasting aesoring io CIGRE report ‘218 (1962 apply to Teanetermor ost servic ampere: ae paeta as~ Noe 1 Uy25 Wa eupnoeic pay a one 2 agin lnm ar cpt Tae pn a be caied outer 61 7 years i 4, Bopainats en tari Uy 2265 eps mst Dela aa pis cabot apes kh Ut Oe [wa Doe) Fores rbot of wee | “<40 pen > 20KV/2,5 mm cere cstv | aivesem mnie eco be ma eae Ontoad ‘Tranatoemer ‘Number oftap change | ee ee va 0s ro : vn | Miso |= soa ‘100000 itt no rr ‘aa Tie Sten oven von | ee ns operating kay unt ne pa locke (80 fg. 57,38). (Oporto tha vata eich sever times to cheek ts mechanical function, Finaly check again the transition ‘esators as desorbadin 22eton 62, Settheaivertor swith to hs ‘withdrawal position (see ection 51) “Tho Gverterswich unit snow ready tobe reinstated, 8, Reattach the support cylinder with support plato: bots M820 (ws. 18), each wih 2 washers, max. torque 22 Nm. En sure alignment angle marke on oto atthe spring enerpy ac- cumulator housing and on top st the suppor pate ig. 39,40). ‘Operate the verter swich several times to check ts mechanical no- tin i. 4, Finalyohock again th raniten resistors as desorbed section‘St the diverter site tots ‘witherawal postion (s0e sections.) “Tha cvererswtch units now ready tobe rita, 2. Reinetallation ofthe diverter ewe unit Femove the ap changer head Lt ne ever switch unt overne ‘open tap changer heed. Loner ‘eve inate ollompertment low. Ivan carey. Won emounting he deter ‘wich uit, necessary, tbe Ireulting Sat gy nthe couping engages. Ensure allgnment of marks onthe ‘suppor plate of dvr eth unt ‘nd inthe tap changer hea, Fc the divertor etch un bythe serens ofthe support plate. ‘Standard dosign: 4 sroms M820 (ws.19, Special design for betaype tank Instaitin: 5 nus MB (8.13, Both types sacra ty sping washers, max torque 2 Nn. eine the postion inating ‘eo (put on op shat 10._ONFiting ‘CAUTION: The tap changer of compartmentand the ‘stociated oleonservator ‘must only be fled with new ‘mineral insulating olor Ianstormers according olEC 296 (1982). The use of other flleanafect the troubletee ‘operation of ap changor and transformer. Fiinew onto the diverter seh Cllcompartment up tote level ot the support plate. Putthe cover on the tap changer ead making sre thatthe gasket ts prope necessary epics the Ong. “Tne head covera attached by 24 bots M10 (5 17), max torque 34 "Nm, secured by eping washers. ‘Open the sop vate between protete olay and olleonse- ‘ator. Vent he tap changer had through the blesder ve inthe top changer head cover (erove ser cap MO /w.s. 98 and it vave tappet by means oa scrowaver Ventine suction pipe (serow ap i6.w. 2, bloederseow MO with chess head max, torus 2 Nm, 00 ig 42 Unie wth etatonary of te unit Filup he oll conservator cits orginal evel ‘CAUTION: The wanstormer sould be energised not ‘arir than 1 our after the ling. 11, Motor Drive ‘The ontoad tap changer ype Mis operated by motor cv uit WAZ ‘mounted ouside the anstomer tank, wth meamum operating post ion f 28, “The ave shat the machen ‘connection between motor ve and tap changer head. The bevel (gear connocs the vrial ana hotznial pais ofthe dive shat ‘The vercal pat has tobe meunios ‘betveen motor da unit and bevel gear, andthe noize partbe- tween bevel goa an ap changer hase dive salt coupings ere the same tor bath pars. Goth ends ‘ofthe square shat are connaced tothe rospectivo implement two coupling brackets and ane coupling pin ‘Square sha have to be tinned to the required lengths when they are ‘mountedon the vansiormer. 41.4 Coupling instructions \Whon mourtngobsewe thetllow. lng nstotons: 1. Checkine shana tween theo shat ond 2. tach to ousting brackets the shah by "6" scons ME {wrench size 10) adtat washer (rn) ana fock washer). Soe {he coupling brackets on the square shalt 9 fares posse, {ightan the MB nur. torque ohn. 3 Lubroeie“O" rng and co Ping Fg'3 Centric Upper Gear UnitPrincipal parts of the on-load tap changer 8 “ 6 6 ages Tap changer he Pection insoato: Inepection cise Driv sat fox poston Indicator onshot Tap changer head ‘cover batt Hesd cover gaat, Tap changer hesd cover Upper gear unt wth dive shat 25, Pipe connttion for potectv lay Pipe connection 8 fr suction spe Pipe connsction@ foram pe (tho iter nit ony) Bleeder vate ofp changer head cover Bleeder facity for tanstomer ot Bleeder serew fe ston pine Diver switch ol compartnent ‘Botom ofl compartrant racing ings “erinal of dveter etch ol compartment Suction pipe “Teo selector suppor “Tep selector goar Fie tap selector change-over seisctor Tap selector terminal hee ewtch unt ‘Suppor cytnder ‘Suppor plate Fiery serew tng hog ‘Transton resistors Poe the couping pi inthe union ae eee aquara stat {ogetier wth th cousin, Provide the oppost rion with couping each end counting pin. Fin he square haf Place second coupling bracket and fghton the “6” bolts (6) wth at wash, lock washer and (45) ut {Make sure that here isan axa ‘oarence of 2mm betoon ooh Bling pn and counting bck 7._ nay ghten he couping brackets (ras torque him) placed ‘on both sido othe bevel gear and next fo the tap changor head, Note:The srows of coupingbrsck- ts nae to motor cio ut must be ‘ightened and locked when the ri ‘on ag of motor deve has been squatzes 11.2 Rotational leg adhustment ofthe tap changer an motor drive For the folowing pccedure the tp changer and moor dive must ‘he same tp postion. The meter ‘do Maso be ato the same postion as feurdin the tap changer. Motor ave ned ap changer cs, however, ally be coupled ony won thereto ag there ie ny) hs been bebanced, Feri purpose poosed as alone: 1.2: Tum the hand rank coe wise towards "Lower" unl ihe nergy accurator oft ap changers released, 11.22 Comin oranking and aunt the rvoltone neoessary for releasing the spring unio the notre, tia“ which can ‘be atin heard (about 3105, revoaion). 11.29 Tum the band rank counter clocvise towards also” niin energy accumatr othe tap change iseleased. 11.24 Contin cranking and count the reveione, asin 1.2.4. 11.25Balencng the rotation age necessary ifthe number of cok wise revoldons doesnot equal ‘hate the count nce rote tions. nis case the verti par the diving shat ie uncoupled. “Thehand ranks hen tmed 9 thereon sence which equled ‘or evelutens tobe efected “Tha nubor oho bslancing ‘evolutions amaunts onal he “tterencebatwoon he Sookwse landcounter dock evetons exemple (see F-49) Turn te crank clock (9 em postion 6t0 5) rotaton ag dear mined 3 revolts Fig. 43). Tum the rank counter clock (ea. from peation to 6 talon lag determined: 5 revolutons. ‘Unoouple, equalize by tuningthe crank for hal the aterence: 112 63) =1 revlon counter loci, Racal (Checking the result: ‘Cranking clockwise (69. owes postion ) and then countor cock: Wis (9. toward peton 6) results in bth oases inthe same umber of eveitons caneting ‘he roan ag (Rel. Fig 43),Appendix I Rehsoew ua x20 eee Feber ‘omen pr ‘Somprenson spe Poueson sg Eseun WR ‘Onioad tap changer type | Pars designation for ag ‘Tapehangers Ltd Par oft ih ut e082 (cng eer sonoma ave) 12 Designation of omoad tap changer modelo (32) Every tap changer ype isavaale In ruber of ret med. “Those signs vary aecordng te: rub of pols, maxrats trough cure nsusiono gout ap 560- ‘era, andbasle out legram. “The detonation oarperatas all those characterises ana permits gy Kontation of tap changer. Te basic crout hagram ‘od nthe made designation er- Its: numberof ap selector feracts, number ot operating ostons, number of mi-pston, and ype change-over slectr. Bxamele Fi. 2: Oreload tap changer type Mt sinlepol, max. rated treugh-cur tent 0 A uation to ground ac ‘cording Un = 123 1a felocter sie B, base cet ‘agram coae 10191 W meaning contacts, 1 opetting post tone, wth ne mit postion, change-over selector used reversing switch 19 Principal pats of the ‘omoad tap changer ig. 3) ‘Tha prntpal pas of the onoac tao changer are: ~ thotap changer ead, the dveror sien une, the dort seh ol compat: rect and = thetap selector Derr such unt & Top ave uriton tap head are subjecto Inepecon ow A " pose rma ™ J mecha | “ muna | ———e = Taneeent | Basic aM Receermceee! ¢ w Stemtotson |1.1 Operation principle ot the omoad tap changer igs) The diverter sah wanes the cuetrom the tp in sence tha preselected ta, Dung hs Atap-cangs operation begins wth gue change-over, oo eitors ‘htop selector proselcting the reinserted inthe creut ensure ‘esredtan onthe transiomer beak anatro the cient | Eesun— uh | Grsoadtap changer type! | Pate designation for dg. | Tepchangere Lis, | Pansctdveraravacntot | 6082 apreg oer secure tar) |Pleese Note: Drawings and itusrstonscor- | tine nerin may ctr n deta ‘rom tne tap enanger equipment elves. Thay are for reference only and are subject change witout arcane “U1” Operational nce tha co-oadtap changer 112 Derpatn eon loadtp chang mode 113 Pinca pate ofthe omoaatap hanger 14 Inmpostoniarvale 115 Summary cf aperton work 2 Prpaatin 7 21 Neceesry aqupmertorinpeton 22 Salt procasions £23. Operating postion when waving he veer ewich wt 8. Whang the ener ath unt 4 larngtho ol comparment nd dvr sch unt 5. nepatn the dear unt St Watvdenalponion 52 Mrosring he tanston estore 58. Remoning he contact ate 54 Removing he arches 55 Gearing We dene wt Unt 15€ Ceanng the dane thang ive shat ‘58 Datomietngcomsctweer Ragen of the ver evich ring corte and {1 Ohare enc cg comacts 82 Comsctraise 7. Reatchnant ol cont ste “ 4. Reatach ne suport yer wth supe ps 16 9 een te etre it 16 10, OFFting 6 11 Moteeove 6 Append ‘Spirg Ene Assur wih Dive Mechinem 6Easun - MR Tap Changers Ltd. 282M.T.H. Road Tiruninravur 602 024 Comet Aasress: ‘M/s Easun - MR Tap Changers Ltd. Works 282 MT. Rose Trunnraur 602024, INDIA Phone = ot-se-s9nee2 e200869 Fae avae-sanoent + Ema: emrinreasingoun.spintpg.ems.eninetin eg. Ofte: henna 600085, INDIA ON-LOAD TAPCHANGER TYPE M