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Powerclick PC Z

PC Z 06
HALFEN POWERCLICK FRAMING SYSTEM


POWERCLICK in One View

Never has little given so much


tHREE SIZES one system


63 T


V 63
POWERCLICK SyStEm 63

EN13
480


150mm
400mm
Suitable for pipes with nominal diame-
ters up to DN 150 mm or 400 mm on
agreed applications

PC6PC6-P
Catalogues PC 63 and PC 63-P

41
POWERCLICK SyStEm 41

80mm,
150mm
Suitable for pipes with nominal dia-
meters up to 80 mm or 150 mm with
short spans or agreed applications

PC41
Catalogue PC 41

22
POWERCLICK SyStEm 22

5mm
Suitable for pipes with nominal diame-
ters up to 25 mm

PC41
Catalogue PC 41

POWERCLICK ACCESSORIES

Cantilever arms, pipe clamps, sliding


supports

PC Z
Catalogue PC Z



Simple and Time Saving Assembly

ONE SYSTEM compatible with all channels


for economic support frames

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4/Page 4

7/Page 7

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6/Page 6

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Systems used:

6
Powerclick System 6
41
Powerclick System 41

Powerclick System 

/ Material/Finish

fv = S 5JR fv = S 235JR hot-dip galvanized (piece galv.) Availability:


A4 = 1.4571/1.4401 A4 = stainless steel grade 1.4571/ 1.4401 = Standard

fv = - fv > 50m fv = - connection part fv,


- fv > 45m zinc coating > 50 m
- fv > 50m - bolt connection fv,
chromatized, coating > 45 m
- channel fv, zinc coating > 50 m



Cantilever arms

Cantilever arms

Cantilever arm including end cap Cantilever arm including end cap
/type /type /type /type
51
KON 41/1 HCS-KON 41/1/2 KON 41/2 HCS-KON 41/2/2
/pre-assembled /pre-assembled
L
134
180

25

/type HCS-KON 41/1/2 /pre-assembled /type HCS-KON 41/2/2 /pre-assembled


/Length /Length H
Designation L [mm] Stock no. Designation L [mm] [mm] Stock no.
HCS-KON 41/1/2 - fv - 175 00.010-00004 1 HCS-KON 41/2/2 - fv - 325 70 00.00-00005 1
HCS-KON 41/1/2 - fv - 325 00.010-00005 1 HCS-KON 41/2/2 - fv - 475 0 00.00-00006 1
HCS-KON 41/1/2 - fv - 475 00.010-00006 1 HCS-KON 41/2/2 - fv - 625 80 00.00-00007 1
HCS-KON 41/1/2 - A4 - 175 00.010-00001 1 HCS-KON 41/2/2 - fv - 775 40 00.00-00008 1
HCS-KON 41/1/2 - A4 - 325 00.010-0000 1 HCS-KON 41/2/2 - A4 - 325 70 00.00-00001 1
HCS-KON 41/1/2 - A4 - 475 00.010-0000 1 HCS-KON 41/2/2 - A4 - 475 0 00.00-0000 1
HCS-KON 41/2/2 - A4 - 625 80 00.00-0000 1
HCS-KON 41/2/2 - A4 - 775 40 00.00-00004 1

/Length /Length H
Designation L [mm] Stock no. Designation L [mm] [mm] Stock no.
KON 41/1 - fv - 175 010.010-00001 1 KON 41/2 - fv - 325 70 010.00-00001 1
KON 41/1 - fv - 325 010.010-0000 1 KON 41/2 - fv - 475 0 010.00-0000 1
KON 41/1 - fv - 475 010.010-0000 1 KON 41/2 - fv - 625 80 010.00-0000 1
KON 41/1 - A4 - 175 010.010-00004 1 KON 41/2 - fv - 775 40 010.00-00004 1
KON 41/1 - A4 - 325 010.010-00005 1 KON 41/2 - A4 - 325 70 010.00-00005 1
KON 41/1 - A4 - 475 010.010-00006 1 KON 41/2 - A4 - 475 0 010.00-00006 1
KON 41/2 - A4 - 625 80 010.00-00007 1
fv = , hot-dip galvanised
KON 41/2 - A4 - 775 40 010.00-00008 1
A4 = A4, stainless steel grade A4

Application Examples

KON 41/1 KON 41/2

kg

kg
kg
kg
kg

kg
kg

4

Powerclick Powerclick bolt, Bracing

Powerclick bolt Bracing

641 Powerclick
:
Connection to framing channels Bracing
system 63, 41 and 22: incl. 2 Powerclick bolts,
preassembled
0
35
0
29 55

: /Max.
steel: 60 Nm 45 13

5
A4 /Max. 16
5
stainless steel 55 Nm
grade A4:


Designation Stock no. Designation Stock no.
HCS-GWP41/41-fv-m12x25 008.010-0000 50 HCS KON - Z1 - fv 00.050-0000 1
HCS-GWP41/41-A4-m12x25 008.010-00001 50 HCS KON - Z1 - A4 00.050-00001 1

fv = , hot-dip galvanised fv = , hot-dip galvanised


A4 = A4, stainless steel grade A4 A4 = A4, stainless steel grade A4

Application Examples

Bracing for cantilever arm


e.g. for conduits with
thermal expansion kg
or wind kg kg

loads

Assembly example:
Assembly:
KON-Z1 Unscrew locking plate, set KON-Z1 and
insert the bolts through the slots in the
back of the profile, tighten the bolt.

Note:
 For fixing to concrete use 2 site drilled
M1 bolts diameter M12.

5

Pipe clamps

Pipe clamp Pipe clamp free in axial direction

DN 5 - DN 150 DN 5-DN 150


Pipe clamps DN 25 - DN 150, pre-assembled Pipe clamps DN 25 - DN 150, pre-assembled
with additional square washers free for
thermal
expansion

Da Da

L
L
K
K

free for
thermal expansion Square washer

Da : / outside diameter Da : / outside diameter


EPDM / rubber insulation, EPDM, EPDM / rubber insulation, EPDM,
-0 +90 / temperature proof -30 - + 90C -0 +90 / temperature proof -30 - + 90C

Type Selection

DN 25 DN 25
Da= 33,7 Designation Stock no. Da= 33,7 Designation Stock no.
K = 108,5 mm 1 HCS-RADV- 48/2 -fv 001.010-00008 K = 108,5 mm 1 HCS-RADV- 48/2D -fv 001.00-00008
L = 8,5 mm 1 HCS-RADV- 48/2 -A4 001.010-00001 L = 8,5 mm 1 HCS-RADV- 48/2D -A4 001.00-00001

DN 40 DN 40
Da= 48,3 Designation Stock no. Da= 48,3 Designation Stock no.
K = 10 mm 1 HCS-RADV- 60/2 -fv 001.010-00009 K = 14 mm 1 HCS-RADV- 64/2D -fv 001.00-00009
L = 94 mm 1 HCS-RADV- 60/2 -A4 001.010-0000 L = 98 mm 1 HCS-RADV- 64/2D -A4 001.00-0000

DN 50 DN 50
Da= 60,3 Designation Stock no. Da= 60,3 Designation Stock no.
K = 1 mm 1 HCS-RADV- 75/2 -fv 001.010-00016 K = 1 mm 1 HCS-RADV- 75/2D -fv 001.00-00016
L = 105 mm 1 HCS-RADV- 75/2 -A4 001.010-00015 L = 105 mm 1 HCS-RADV- 75/2D-A4 001.00-00015

DN 80 DN 80
Da= 88,9 Designation Stock no. Da= 88,9 Designation Stock no.
K = 165 mm 1 HCS-RADV-105/2 -fv 001.010-00011 K = 165 mm 1 HCS-RADV-105/2D -fv 001.00-00011
L = 19 mm 1 HCS-RADV-105/2 -A4 001.010-00004 L = 19 mm 1 HCS-RADV-105/2D -A4 001.00-00004

DN 100 DN 100
Da= 114,3 Designation Stock no. Da= 114,3 Designation Stock no.
K = 191 mm 1 HCS-RADV-131/2 -fv 001.010-0001 K = 191 mm 1 HCS-RADV-131/2D -fv 001.00-0001
L = 165 mm 1 HCS-RADV-131/2 -A4 001.010-00005 L = 165 mm 1 HCS-RADV-131/2D -A4 001.00-00005

DN 125 DN 125
Da= 139,7 Designation Stock no. Da= 139,7 Designation Stock no.
K = 17 mm 1 HCS-RADV-157/2 -fv 001.010-0001 K = 17 mm 1 HCS-RADV-157/2 D-fv 001.00-0001
L = 191 mm 1 HCS-RADV-157/2 -A4 001.010-00006 L = 191 mm 1 HCS-RADV-157/2D -A4 001.00-00006

DN 150 DN 150
Da= 168,3 Designation Stock no. Da= 168,3 Designation Stock no.
K = 65 mm 1 HCS-RADV-185/2 -fv 001.010-00014 K = 65 mm 1 HCS-RADV-185/2D -fv 001.00-00014
L =  mm 1 HCS-RADV-185/2 -A4 001.010-00007 L =  mm 1 HCS-RADV-185/2D -A4 001.00-00007

fv = , hot-dip galvanised
A4 = A4, stainless steel grade A4

6

Sliding suppor ts + Accessories

Sliding support Spacer clip

DN 15-DN 00, DIN 567, A


M 12 55
Sliding support DN 15-DN 200, pipe clamps acc. to DIN 3567, shape A 1 x HZS 41/ - fv 8.8 - M1 x 50
Spacer clip, used in pairs,
each preassembled with 1 x
15
HZS 41/22 - fv 8.8 - M12 x 50 a
H
106,5 Da 30
2
14
min. 170 mm
Assembly dimensions
100
100 Max. 60 Nm
Max. 60 Nm
200
100
a
Designation [mm] Stock no.
HCS AHS5/1-fv HCS AHS 5/1 - fv 1 008.040-00001 0
Fixing with 2 spacer clips HCS AHS 5/1 - fv HCS AHS 6/1 - fv 17,5 008.040-0000 0

Type selection Adaptor plate

DN 15
Da= 21,3 Designation Stock no.
H = 116 The adaptor plate is suitable for applications of all conventional sliding
1 HCS HRG 4 - 21 - fv 091.040-00001
supports, which are attached by means of alternative clamp fixings.
DN 25
Da= 33,7 Designation Stock no.
H = 1 DIN 7991
1 HCS HRG 4 - 33 - fv 091.040-0000
Adaptor plate, 2 flat head bolts M 12 acc. to DIN 7991, preassembled
DN 40

Da= 48,3 Designation Stock no.
5
H = 19 18
1 HCS HRG 4 - 48 - fv 091.040-0000
Note: Flat head bolt
DN 50 must not protrude
Da= 60,3 Designation Stock no. 12
0 after assembly
H = 16
1 HCS HRG 4 - 60 - fv 091.040-00004 12

DN 65
Da= 76,1 Designation Stock no.
H = 144 Designation L[mm] Stock no.
1 HCS HRG 4 - 76 - fv 091.040-00009
HCS PL 185x120x12/2-fv 008.00-00001 1
DN 80
Da= 88,9 Designation Stock no.
H = 150

1 HCS HRG 4 - 89 - fv 091.040-00005 Application example for adaptor plate with alternative sliding support
DN 100
Da= 114,3 Designation Stock no.
H = 166
1 HCS HRG 4 -116 - fv 091.040-00006

DN 125
Da= 139,7 Designation Stock no.
H = 178
1 HCS HRG 4 -141 - fv 091.040-00007

DN 150
Da= 168,3 Designation Stock no.
H = 19
1 HCS HRG 4 -168 - fv 091.040-00008

DN 00
Da= 219,1 Designation Stock no.
H = 17,5
1 HCS HRG 4 -219 - fv 091.040-00010
fv = , fv = hot-dip galvanised

7

Pipe clamps

m8/m10 Isophonic Pipe clamp M8/M10

HCS HRS-DI
Pipe clamp HCS HRS-DI Application example

incl.
1 GWP 41/41 M10,
 MU 10-gv DIN 94 FK 8
and
1 US M10-gv

EPDM / rubber insulation, EPDM,


-0 +90 / temperature proof -0 - + 90C

Type selection GWS threaded rod GWS

DN 10 GWS
Da= 17,2 Designation Stock no.

1 HCS HRS-DI-17-gv 005.010-00001
Threaded rod GWS
DN 15
to be ordered separately!
Da= 21,3 Designation Stock no.
1 HCS HRS-DI-21-gv 005.010-0000

DN 20
Da= 26,9 Designation Stock no.
1 HCS HRS-DI-27-gv 005.010-0000

DN 25
Da= 33,7 Designation Stock no.
1 HCS HRS-DI-33-gv 005.010-00004

DN 32 Designation
Da= 44,5 Designation Stock no.

1 HCS HRS-DI-44-gv 005.010-00005 Designation Stock no.
GWS GWS m10-gv-l=1000 mm 0400.040-00001
DN 40
Da= 48,3 Designation Stock no.
gv = DIN 975 1m zinc coated DIN 975 12 m
1 HCS HRS-DI-48-gv 005.010-00006

DN 50
Da= 60,3 Designation Stock no.
1 HCS HRS-DI-60-gv 005.010-00007

DN 65
Da= 76,1 Designation Stock no.
1 HCS HRS-DI-76-gv 005.010-00008

DN 80
Da= 88,9 Designation Stock no.
1 HCS HRS-DI-89-gv 005.010-00009

: Applies to pipe clamps:


gv = DIN 50961 / ISO 450 5 m
DIN 50961 / ISO 4520 zinc coated 5 m
GWP : Locking plates GWP:
+ 5 m zinc coated + chromated 5 m

8

Load information

Basis of calculation

Calculation are in accordance with the


DIN 18800 rules of general steel construction and
DIN 18800

Torque


Powerclick bolt
60 Nm (, steel)
55 Nm ( A4,
stainless steel
grade A4)

Weights and max. support spacings of steel pipes

tRR 100 Values are approximately as per TRR 100 1 kN =^ 100 kg

40mm 80mm
Empty pipe
without insulation water filled pipe water filled pipe water filled pipe insula-
without insulation insulation thickness tion thickness 80 mm
40 mm
Nominal Outside Wall
diameter diameter thickness
Max. recomm. Max. recomm.
support spacing support spacing

[mm] [mm] [kg/m] [m] [kg/m] [kg/m] [m] [kg/m]


DN 15 1, ,0 0,96 1,70 1,19 3,71 1,0 7,64
DN 5 ,7 ,6 2,01 ,15 2,64 5,54 1,80 9,69
DN 40 48, ,6 2,95 ,60 4,41 7,76 ,0 12,17
DN 50 60, ,9 4,13 ,00 6,46 10,18 ,70 14,81
DN 80 88,9 , 6,81 ,80 12,15 17,25 ,80 21,89
DN 100 114, ,6 9,89 4,0 18,90 24,86 4,0 29,88
DN 15 19,7 4,0 13,47 4,50 27,09 33,91 4,50 39,31
DN 150 168, 4,5 18,29 4,90 38,22 46,00 4,90 51,84

9

Load information cantilever arms

F z max Max. Safe Load F z max per Load Point for Cantilever Arms

KON 41/1
L [mm] Fz max [kN]:
x Max. safe load Fz max [kN] for channel length L [mm]:

L = 175 L = 325 L = 475


HCS-KON-Z1
Fz [kN] Fz [kN] Fz [kN]

5,5 ,65 1,75

kg

L/2 L/2
,70 ,10 1,50

,65 1,0 0,85

kg

L
1,90 1,05 0,75

,65 1,0 0,85

kg kg

L/3 L/3 L/3


1,85 1,05 0,75

1,75 0,85 0,55

kg kg kg

L/4 L/4 L/4 L/4


1,5 0,70 0,50

LL 13 x 26


Max. force at connection
Length FZ FQ
70

25

FZ [mm] [kN] [kN]


180

175 , 5,5


21

325 ,97 ,65


FQ
475 ,87 1,75
LL 13 x 26

: =
Explanations: () M = 0 kNcm
= point load without lateral forces M Max. tightening torque M = 30 kNcm
(e.g. pipes without expansion)

x = / Superposition
y FX /or Fy = 0, FZ max Fixings using site drilled bolts and adhesion anchors may need site testing.
()
z (Point loads with lateral forces)

10

Load information cantilever arms

F z max Max. Safe Load F z max per Load Point for Cantilever Arms

KON 41/2
L [mm] Fz max [kN]:
x Max. safe load Fz max [kN] for channel length L [mm]:

z
Load situation
L = 325 L = 475 L = 625 L = 775
HCS-KON-Z1
Fz [kN] Fz [kN] Fz [kN] Fz [kN]

7,50 5,00 ,50 ,65


kg

L/2 L/2 5,50 ,0 ,0 1,65

4,90 4,75 ,50 ,65


kg

L ,60 1,70 1,40 1,0

4,80 ,70 ,75 ,05


kg kg

L/3 L/3 L/3 ,85 1,70 1,5 0,90

,40 ,45 1,85 1,40


kg kg kg

L/4 L/4 L/4 L/4 1,85 1,0 0,85 0,65

LL 13 x 26

50

Max. force at connection Length FZ FQ H


25

[mm] [kN] [kN] [mm]


FZ
325 9,0 10,0 70
H

475 10,16 7,40 0


FQ 625 8, 5,55 80
21

775 6,6 4,0 40


LL 13 x 26
: =
Explanations: () M = 0 kNcm
= point load without lateral forces M Max. tightening torque M = 30 kNcm
(e.g. pipes without expansion)

x = / Superposition
y FX /or Fy = 0, FZ max Fixings using site drilled bolts and adhesion anchors may need site testing.
()
z (Point loads with lateral forces)

11
HALFEN
HALFENBeijingConstruction Accessories Distribution Co., Ltd.

DIN EN ISO 9001:2000QS-81 HH

Beijing
6D601 10000
Room 601, Tower D, Vantone Centre, No.A6 Chao Yang Men Wai Street,
Chaoyang District, Beijing, P.R. China 10000
T+8610 5907 00
F+8610 5907 18

Shanghai
1701160 00040

applies also to copying in extracts.


Room 160, Jingan China Tower, No.1701 West Beijing Road, Jing An

006 HALFEN GmbH,


District, Shanghai, P.R. China 00040
T+861 5108 8785
F+861 688 051

Guangzhou
65006 51060
Room 006, Eastern Tower, The Plaza, No.65 Tianhe Road,
Guangzhou, P.R. China 51060
T+860 8758 904
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.000 07/09
PCZ-06-E-CN-07/09

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