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Grading Sheet
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MIME 3470Thermal Science Laboratory
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Experiment 18
~~~~~~~~~~~~~~
GRADER d
Last Rev.: 17 JUL 08 BRAYTON CYCLEJET ENGINE : MIME 3470 Page 2
MIME 3470Thermal Science Laboratory purpose and provides acceptable quantitative results for gas turbines.
~~~~~~~~~~~~~~ The foremost assumption of this model is that air is the working fluid
Experiment 18 treated as an ideal gas throughout the cycle. Thus, neither the mass
BRAYTON CYCLE JET ENGINE of injected fuel nor the different chemical make up and properties of
~~~~~~~~~~~~~~ the exhaust gases are considered.
LAB PARTNERS: NAME NAME The Brayton cycle (Figure 2b) used to model a steady-flow gas
NAME NAME turbine further assumes the following idealized processes:
NAME NAME States 1 to 2s Isentropic compression of air.
SECTION States 2s to 3 Reversible, constant-pressure heat-addition to the air
EXPERIMENT TIME/DATE: TIME, DATE no actual combustion is considered and the products
~~~~~~~~~~~~~~ of combustions (exhaust) is considered to be air.
OBJECTIVES of this experiment are to: States 3 to 4s Isentropic expansion of air.
1. Understand the basic operation of a Brayton cycle 1. States 4s to 1 As the model is a closed cycle, a process between
2. Determine the performance (efficiencies) of an actual turbine States 4s and 1 must be considered. This is modeled
components and the cycle. as a reversible, constant-pressure heat rejection at
Q in
ambient pressure.
Figure 3Compressor and Associated Control Volume The Mathcad example below demonstrates using the integral
Note that ideally there is no heat transfer from the control volume function (as promised above) and the Mathcad library function root.
to the surroundings. Under steady-state conditions, and neglecting Dummy Data (Temperatures in Degrees C & Pressures In psig;
the kinetic and potential energy effects, the first law of Want Degrees K & psia--But DO NOT Apply Units):
thermodynamics for this control volume is then written as P atm 14.7 Define New Units: kJ 1000 J
comp H 2 H1
W (1) T 1 20.1 273.15 P 1 0.1 P atm P 2 8.9 P atm
Molec ular Weight of Air: M 28.97
represents enthalpy flow and the power to compress the air
where H
8.31434 kJ
is Wcomp . Note that, thermodynamically, work performed on a Gas Constant for Air: R
M kg K
process is negative. However, W Func tion for Spec ific Heat of Air:
comp as expressed in Equation 1 is
2 5 9
. As we have the same mass a 28.11 b 0.1967 10 c 0.4802 10 d 1.966 10
positive because H 2 is larger than H 1
2 3
flow rate both into and out of the control volume, we may write the
cp ( T )
a b T cT d T
kJ
specific form of the first law as M kg K
m wcomp m h2 m h1 or wcomp h2 h1 (2) Compressor Isentropic Outlet Enthalpy--
Refer to the tool bar for the integral func tion:
Constant pressure specific heat is a function of temperature only
c p(T) = (h/T)p; thus T
cp ( T ) P2
T T 2s root d T R ln T 300 600
h T
T P1
c p T dT (3)
T1
Tref
T 2s 335.012
where Tref is some reference temperature. To solve the integral, we To find the enthalpy, integrate the func tion use dh = cp dT
need some relation for cp since specific heat is a function of As a referenc e temperature, use T ref 273.15
temperature. For air, we will define specific heat as [2] T
a bT cT 2 dT 3 kJ h ( T ) cp ( T ) K d T
c p T (273K < T < 1800K) T
28.97 kg K ref
The units of Degrees Kelvin have been added to the function.
(4)
This is bec ause no units have previously been c ommitted to
where T Temperature in Kelvin degrees
temperature but we have given units to the func tion c p(T) and
28.97 Molecular weight of air we want the units of enthalpy to be kJ/kg. So we supply the
a 28.11 units for the dT term.
b 0.1967 102 Thus, the isentropic enthalpy of State 2s is
kJ
c 0.4802 105 h 2s h T 2s
h 2s 62.135
kg
d 1.966 109.
Thus, enthalpy is
Last Rev.: 17 JUL 08 BRAYTON CYCLEJET ENGINE : MIME 3470 Page 4
The irreversibilities present in the real process can be represented where, cp specific heat
by introducing the compressor isentropic efficiency, ho stagnation enthalpy
w h h1 h static enthalpy
comp isen wcomp s h2 s
h1
(8) To stagnation temperature
comp a 2a T static temperature.
where the subscripts s and isen both refer to the isentropic process For constant cp (cold air-standard model assuming an ideal gas)
and the subscript a refers to the actual process. this becomes
Combustor ho h c p To T 1V 2
2
(14)
Now consider the combustor and its associated control volume of NOW, we ask: How fast must the flow be moving before the
Figure 4. Under steady-state conditions, neglecting kinetic and velocity term causes noticeable differences between To and T?
potential energy effects, and following the procedure used for the
To answer this, we note that in the thermodynamic tables for air in
compressor, the first law for this control volume is written as
the vicinity of 1000K that a 1K difference in temperature leads to
qin h3 h2 a (9) about a 1.14kJ/kg change in enthalpy. Converting this to velocity
using Equation 13
Q in
c.v.
kJ m2 1V2 m
ho h 1.14 1140 2
V 47.74 V
Combustor
kg s2 s
(Heat Exchanger)
(15)
This converts to about 108mph or 175km/hr. So, for low velocity
flows such as Stations 1 and 2, we can ignore the effects of
velocity and say that T To. We can also ignore the velocity of the
Figure 4 Combustor and Associated Control Volume gas at Station 3just after the constant pressure heat addition
Turbine where gases have not yet been allowed to expand to a lower
Next, consider the turbine and its control volume as shown in Figure 5. pressure and reach a higher velocity. Further, since the purpose of
Following the example of the previous components of the jet engine: the turbine is to extract shaft work and not to accelerate the flow,
for steady-state conditions and neglecting the kinetic and potential we also ignore the velocity of the gas at Station 4. So, the only
energy effects, the first law for this control volume is location where the gas velocity is significant enough that we must
wturb wcomp wcycle h3 h4 a (10) differentiate between static (thermodynamic) temperature and total
The isentropic turbine efficiency is developed as was done for the temperature is at Station 5 (see Figure 6).
compressor: Now, what about differentiating between static and stagnation
pressure? A gas moving at less than Mach 0.3 is usually
turb isen h4a h3 (11) considered as incompressibleconstant density. If the gas is air at
h4 s h3 room temperature (say, 300K), its density is 1.1614kg/m3. Further
if the gas is at rest, its static and stagnation pressures are the same
po = p = 1.01325 105 N/m2. Using Equation 12 and giving the
gas the velocity we computed above in Equation 14 of 47.74m/s
Compressor the static pressure of the gas becomes
W comp W cycle N
See Figure 1 p o 1.01325 10 5 p 12 V 2
2
c.v. m
1atm
Figure 5Turbine and Associated Control Volume 2
Comments on Pressure and Temperature Measurements kg m (16)
Thermodynamic properties such as enthalpy are usually tabulated as
p 12 1.1614 47.74
3 s
functions of static (thermodynamic) temperature, T, and pressure, p. m
Yet in this experiment, the only static pressures are p1 and p3 and the N
1.32348103 0.01306 atm
only static temperature is T1. All other measured temperatures and m2
pressures are stagnation (or total) values, usually denoted with the We see that the velocity must be large before static and total
subscript of o. Stagnation pressure is defined by pressures are appreciably different.
po p 1
2
V 2 (12) We conclude that for our engineering calculations, the total pres-
sure and temperature data values may be substituted with static
where, po stagnation pressure values for Stations 1 thru 4. The high velocity of the expanded gas
p static pressure will only be significant at Station 5the nozzle outlet.
fluid density
The student may be a bit confused by the term expand. In an enginee-
V fluid velocity. ring application whenever a gas is expanded the desire is to do such
The stagnation temperature is determined from the stagnation reversiblyi.e., get as much desired effect from the working fluid. If a
enthalpy which is gas were to simply explodea very irreversible process little useful
To work could be captured from the process. Both the turbine and the
c p T dT 12 V
1V2 2
ho h 2
or ho h (13) nozzle of a jet engine are designed to recover as much useful work as
possible from an expanding gas. In the case of the turbine, if the
T
expan-sion process caused higher gas velocity, the turbine would be
Last Rev.: 17 JUL 08 BRAYTON CYCLEJET ENGINE : MIME 3470 Page 5
conver-ting thermal energy into kinetic energy instead of its desired Knowing po5a, p5a, and To5a, we can solve for T5a using Equation
job of generating shaft power. So we do not want to increase the 20 and using a root solver as we did with Equation 7
working fluids velocity through the turbine. On the other hand, the To5 a
dT p
job of a nozzle is to convert thermal energy to thrust energy i.e., s 0 c p T R ln o5a
(20)
velocity. T p 5a
T5a
Cycle Efficiency for a Jet Engine Now, we know all the temperatures associated with the enthalpies
Thermodynamic efficiency, th, is defined as of Equation 19 and can compute the thermodynamic efficiency.
Desired Energy Output
th Finally, to determine the ideal Brayton cycle thermodynamic effici-
Energy That Costs Input Energy
(17)
ency, we consider only isentropic expansions thus we need to
The reader will remember that gas turbines are used for two dif- compute T5s from T5a just as we computed T2s and T4s. Thus,
ferent functions. The first is where shaft power is needed to propel
an aircraft or a fast boat or to drive an electric generator. In such T5 s
dT p
cases, the turbine is designed to absorb as much of the energy 0 s 5 T5 s , p 5a s 4 T4 s , p 4a c p T R ln atm
from the exhaust gases as possible. Some of this energy is used to T p 4a
T4 s
drive the compressor and the rest is net shaft work for the cycle,
(21)
W cycle . In this usage, the thermo-dynamic efficiency for the To compute the ideal Brayton cycle efficiency, we do not use Equation
cycle is 19 and apply isentropic values instead of actual values of enthalpy.
Ideally, the shaft work absorbed by the turbine is entirely used to drive
W cycle w turb w comp h3 h4 a h2 a h1 the compressor. However, only 70 to 90 % of the actual energy
th absorbed by the turbine is actually passed on to the compres-sor. This
Q in q in h3 h2a lost energy could be used in an ideal cycle to produce thrust. Thus, the
(18) ideal thermodynamic efficiency is defined as
and activate fuel flow. The SR-30 engines fuel system is very directs the combustion products into a converging nozzle for
similar to large-scale enginesfuel atomization via 6 return flow further expansion. Details of the engine may be viewed from the
high-pressure nozzles that allow operation with a wide variety of cutaway provided in Figure 10.
kerosene based liquid fuels (e.g., diesel, Jet A, JP-4 through 8).
Instrumentation, Data Acquisition, and Data Import to Mathcad
The sensors are routed to a central access panel and interfaced
with data acquisition hardware and software from National
Instruments. The manufacturer provides the following description
of the sensors and their location. Along with fuel flow and digital
thrust readouts the data acquisition system (LabVIEW) creates the
following eleven data files as functions of time:
Shaft rpm (SPEED)
Compressor Inlet: Static Pressure (P1)
Static Temperature (T1)
Compressor Outlet: Stagnation Pressure (P2)
Stagnation Temperature (T2)
Combustion chamber/Turbine Inlet:
Static Pressure (P3)
Stagnation Temperature (T3)
Turbine Outlet: Stagnation Pressure (P4)
Stagnation Temperature (T4)
Figure 9MiniLab Jet Engine and Experimental Setup
Thrust Nozzle Exit: Stagnation Pressure (P5)
Engine Components and Measurement Locations
Stagnation Temperature (T5)
The engine consists of a single stage radial compressor, a counter-
flow annular combustor and a single stage axial turbine which
INLET
NOZZLE OUTLET
NOZZLE
OIL PORT
Compressor
Inlet
COMPRESSOR/TURBINE FUEL
Compressor SHAFT INJECTOR
Outlet
Turbine Inlet
Turbine Outlet Figure 10Cut-Away View of Turbine Technologies SR-30 Engine
To
read LabVIEWs data Exit
Nozzle files (*.lvm) into Mathcad:
1. With Mathcad open, select from the menu
INSERT / DATA /FILE INPUT.
2. The dialog box below will appear
Last Rev.: 17 JUL 08 BRAYTON CYCLEJET ENGINE : MIME 3470 Page 7
4. Slowly open the throttle. Make sure that you allow the engine 2. From this plot, select three points in time where you consider
time to reach steady state by monitoring the digital engine rpm the gas turbine to be operating at steady state. Then determine
indicator on the panel. The reading fluctuates somewhat so use the indices of the data vectors corresponding to these times.
your judgment. For the example plot above, the first steady-state time chosen
5. Take data at 3 different engine speeds. You will use the data to was 95sec. In the previous column, a time vector of tP1 was
study how cycle and component efficiencies change with speed. established. The student needs to find (by trial and error) what
6. After you are done taking data, turn off the fuel flow switch first. index of the vector corresponds to about 95sec (or what ever
7. The data will be stored in LabVIEW files (*.lvm) which can time the student chooses from his or her data).
be read by Mathcad. 3. For the 3 steady-state operating conditions, calculate com-
DATA ANALYSIS & REPORT pressor isentropic efficiency, turbine isentropic effici-
1. First, read your data files and plot all 11 data values (5 ency, actual thermodynamic efficiency (based on thrust),
pressures, 5 temperatures, and rpms vs. time) on one plot and the ideal Brayton cycle thermodynamic efficiency
similar to that shown below. based on thrust for the jet engine. For the reference
temperature in computing enthalpy, use Tref = 273.15K.
4. On one graph, plot comp isen vs. rpm, turb isen vs. rpm,
th vs. rpm and th isen vs. rpm for the 3 steady-state
conditions.
2. How does the actual cycle efficiency compare with the ideal
Brayton cycle efficiency?
Answer:
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APPENDICES
APPENDIX AGEORGE BAILEY BRAYTON
George Bailey Brayton and two cylinders arranged in a V, having a much higher power-to-weight ratio;
with the exception of electric starting, which would not be introduced until 1924,
b. 3 October 1830, Compton, Rhode Island
most modern gasoline engines are descended from Daimler's engines.
d. 17 December 1892, London, England.
Evolution of the Turbine Engine
Brayton was the son of a cotton mill superintendent who
John Barber received the first patent for a turbine engine in England in 1791.
was himself an inventor. He was fascinated with engines
His design was for propelling a 'horseless carriage.' The turbine was designed
and began seriously experimenting with combustion in a
with a chain-driven, reciprocating type of compressor. It had a compressor, a
cylinder at age thirteen. After minimal public schooling, he
combustion chamber, and a turbine. The gas-turbine engine was first
apprenticed in a machine shop in Providence and became a master machinist.
successfully tested by F. Whittle in 1937, and first applied by the Heinkel Aircraft
At age 18 he invented a new type of steam boiler, and later worked for the
Company in 1939. Today, gas-turbines are used by practically all aircraft except
Corliss Machine Works that produced the great Corliss steam engines. By age
smaller ones, by many fast boats, and increasingly been used for stationary
24, he was already experimenting with a concept for an internal combustion
power generation, particularly when both power and heat are of interest.
engine that could run on liquid fuels; he would work on the idea for 18 years
before receiving a patent on it in 1872 for the Ready Motor gas engine. The
Patent Office identifies this, 2-cycle engine as a hot-air engine that ran quietly
with kerosene. Brayton's engine was an interesting one. It used two cylinders,
connected, with the pistons running in opposite phase. One was the compres-
sion cylinder, which compressed the fuel-air mixture to a somewhat higher
pressure than the pressure in the power cylinder. Introducing the new principle
of fuel injection, it pumped the combustible mixture into the power cylinder,
where it was continuously ignited and burned during the power stroke, keeping
the pressure up in the cylinder as the piston was displaced, thus accomplishing
work per unit of fuel. However, much of the efficiency gained by this method was
lost due to the lack of an adequate method of compressing the fuel mixture prior
to ignition. The power cylinder, operating at a slightly lower pressure than the
compression cylinder, was quite a bit larger. Although this engine was not very
successful, it was considered the first safe and practical oil engine.
These engines were commercially available gas or oil burning hot air designs
from which the Brayton, or isobaric combustion, cycle originated.
A gas turbine, if you think about it, operates much the same way. This constant-
pressure combustion cycle is known by engineers as the Brayton cycle, though
few could draw a picture of a Brayton engine.
Another source reports: George Bailey Brayton was an inventor of engines. He
constructed a number of different patterns of these engines, some of which he
put into small boats or launches; they were the primitive naphtha launches now
in general use. Probably the most highly finished engine he ever built was sent
to the Centennial at Philadelphia, afterwards it ran the shop on Potter Street,
Providence, RI, and later it was sent to Sayles' Bleachery; he invented an eyelet
and rivet machine, The patents of these machines were probably the most
remunerative of any he ever obtained, netting him nearly fifty thousand dollars.
He went to England on business in Oct., 1892, and while there died; his body
was brought home in 1893. His home was Boston; his family still resides there."
Birth: 1839, East Greenwich, Kent, Rhode Island
Death: Bet Oct 1892 and 1893, Leeds, West Yorkshire,
England
Father: William H. Brayton
Mother Minerva Bailey
Married: Rhonda V. Dean, 23 Oct 1862 In Providence, RI
Daughter: Mavelle Clifton Brayton
Evolution of the Internal-Combustion Engine
Braytons engine was displayed at the 1876 Philadelphia Centennial Exhibition.
Although more impressive steam engines were displayed, Braytons engine
pointed to the future. The Otto & Company engine, patented in 1876 was not
ready in time to be displayed at Philadelphia. Ottos engine for first time placed
internal combustion on a soundly competitive footing with steam power. It was
on display in Paris in 1878.
Inspired by Braytons mammoth internal combustion engine at the Centennial
Exposition, George B. Seldon (inventor and lawyer, 1846-1922) began working
on a smaller lighter version, succeeding by 1878 in producing a one cylinder, 2
HP, 370 pound version which featured an enclosed crankshaftthe Road
Engine. He filed for a patent in 1879not just for the engine but the entire
concept of an automobile. Through legal maneuvers, this was granted in 1895
poised to reap royalties from the fledgling American auto industry. George
Braytons Ready Motor
Selden, despite never actually producing a working model of an automobile,
Exhibit Title: Brayton, Geo. B., Philadelphia, Pa., Exhibit #590b,
had a credible claim to have patented the automobile.
Machinery Hall,
The first person to experiment with an internal-combustion engine was the Bldg. #2.George B. Brayton's hydro-carbon Ready
Dutch physicist Christian Huygens, about 1680. But no effective gasoline- Motor engine.
powered engine was developed until 1859, when the French engineer J. J. Centennial Photographic Co. / Centennial Exhibition Digital Collection
tienne Lenoir built a double-acting, spark-ignition engine that could be
http://genweb.whipple.org/d0041/I55267.html
operated continuously. In 1862 Alphonse Beau de Rochas, a French scientist,
http://libwww.library.phila.gov/CenCol/cedcimgview.taf?CEDCNo=c012140
patented but did not build a four-stroke engine; sixteen years later, when
Culp, John S., M.D., http://www.atis.net/stationary-engine/digest/v03.n502
Nikolaus A. Otto built a successful four-stroke engine, it became known as the
http://imartinez.etsin.upm.es/bk3/c17/Power.htm
Otto cycle. The first successful two-stroke engine was completed in the same
http://www.asme.org/history/brochures/h135.pdf
year by Sir Dougald Clerk, in a form which (simplified somewhat by Joseph Day
http://www.nationmaster.com/encyclopedia/George-B.-Selden
in 1891) remains in use today. George Brayton, an American engineer, had
http://personalwebs.oakland.edu/~leidel/SAE_PAPER_970068.pdf
developed a two-stroke kerosene engine in 1873, but it was too large and too
http://www.infoplease.com/ce6/sci/A0858862.html
slow to be commercially successful. In 1885 Gottlieb Daimler constructed what
http://www.asme.org/history/biography.html#Brayton
is generally recognized as the prototype of the modern gas engine: small and
http://www.cre8tivenergy.com/brayton.html
fast, with a vertical cylinder, it used gasoline injected through a carburetor. In
http://www.hw.ac.uk/mecWWW/research/whm/term2_2000/part2.PDF
1889 Daimler introduced a four-stroke engine with mushroom-shaped valves
http://www.maritime.org/fleetsub/diesel/chap1.htm
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