4' x 4' Game Table

May 16, 2014

Note: Part A and B are the same, just B is flipped for assembly.

Slots are all 3/4 in wide

centered on measurement

12" 12" 12" 12"

A - Short Cross

48"

48"

B - Long Cross

REVISIONS

01
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Table Top 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 C - Upright

12
-3
/8
21-1/4"

"
7-
3/
8"
E - 45 Upright
8"

2-1/4"

D - Wheel Base

2 1/2 in Swivel Caster

9-3/4"
2 1/2 in Locking Swivel Caster

REVISIONS

02
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Legs 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 * - Note that Upright support is on the side with the NON locking Casters

24-3/4"

11-1/8"

F - Base Leg Top

Part G - Base Leg Bottom

is centered on
the upright

C - Upright

21-1/4"
G - Base Leg Bottom

23-1/4"

REVISIONS

03
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Legs 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 8"
13-7/

F - Top

Connect Base to the top with Part F.

Screw F into the Top and then connect to base with Hinges

REVISIONS

04
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Legs Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Folding Leg Bracket

Item #: 39505 From Rockler.com

24-3/4"

J - Connection

I - Top

K - Hinge Support

4-1/2"

H - Side
21-1/4"

I Bottom

6"
2 1/2 Inch Swivel Caster

REVISIONS

05
MM/DD/YY REMARKS
Drop Down Leg 1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 4"

Drop Legs are attached to Top

4 inches in from edge.

Remember that the drop

legs are only attached to
the connection boards
by the hinge.

REVISIONS

06
MM/DD/YY REMARKS
Drop Down Leg Connection 1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Note Location of Locking Casters
Note that the Base Leg supports are on this side - important if you are to
build the base storage box.

REVISIONS

07
MM/DD/YY REMARKS
Notes 1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Add Hard Board Surface

Add Metal Flashing(if desired)

add Felt or
Other Covering of your Choice

M - Long Outer Edged

L - Short Outer Edge

2"
48
" -1/
49

To attach Felt and Metal Flashing I used 3M 90 Spray Adheasive

Tipping Hazard when in Upright Position
REVISIONS

08
MM/DD/YY REMARKS
Surfacing an Edge Boards 1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
To have two 4'x4' table attach together you will need to not glue one of the long outer edge boards on each table.
Use screws from the inside of the table or have those boards attach with a draw hasp.

REVISIONS

09
MM/DD/YY REMARKS
Surfacing an Edge Boards 1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
4 x 6 Gaming Table

May 16, 2014

 16" 16" 16"
Short Cross - A
1-1/4"

48"

Slots are all 3/4 in wide

centered on measurement

3/4 wide cut out

72"
Long Cross - B
1-1/4"

12" 12" 12" 12" 12" 12"

REVISIONS

01
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Table Top 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Upright C
21-1/4"

1-1/4"
12
-3
/8
"

7-
3/
8"
45 Side E
8"

2-1/4"
Wheel Base D

2 1/2 in Swivel Caster

9-3/4"
2 1/2 in Locking Swivel Caster
22"

REVISIONS

02
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Legs 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 * - Note that Upright support is on the side with the NON locking Casters

Part G - Base Leg Bottom

is centered on
F - Base Leg Top 48-3/4" the upright
23-1/8"

C - Upright

21-1/4"
G - Base Leg Bottom

47-1/4"

REVISIONS

03
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Legs 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 /8 "
13-7

F - Base Top

Connect Base to the top with Part F.

Screw F into the Top and then connect to base with Hinges

REVISIONS

04
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Base Leg Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Left Side Leg Right Side Leg
12-3/4"
J - Connection Piece
Folding Leg Bracket
I - Top
K - Hinge Support
Item #: 39505 From Rockler.com
4-1/2"
21-1/4"

H - Side

I - Bottom

6"

2 1/2 Inch Swivel Caster

REVISIONS

05
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Drop Down Legs 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 4"

Drop Legs are attached to Top

4 inches in from edge.

Remember that the drop

legs are only attached to
the connection boards
by the hinge.

REVISIONS

06
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Drop Down Leg Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Note that the Base Leg supports are on this side - important if you are to Note Location of Locking Casters
build the base storage box.

REVISIONS

07
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Drop Down Leg Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Add Hard Board Surface

Add Metal Flashing(if desired)

add Felt or
Other Covering of your Choice

"
/4
-3
72
L - Short Outer Edge 49-1
/2"
M - Long Outer edge

To attach Felt and Metal Flashing I used 3M 90 Spray Adheasive

Tipping Hazard when in Upright Position
REVISIONS

08
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Drop Down Leg Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
4' x 8' Folding Game Table
May 16, 2014
 All Slot cuts are 3/4' wide and centered on measurement

3/4"

16" 16" 16"

1 1/4"

48"

A - Short Cross

B - Long Cross

96"

1 1/4"

12" 12" 12" 12" 12" 12" 12" 12"

REVISIONS

01
MM/DD/YY REMARKS

Table Top 1
2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 C - Upright
21 1/4"

E - 45 Side

12
3/
8"
7
3/
8"

8"

2 1/4" D - Wheel Base

Locking 2 1/2 inch

Swivel Caster

2 1/2 Inch Swivel Caster

9 3/4"
22"

REVISIONS

02
MM/DD/YY REMARKS

Base Legs
1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 F - Top

72 3/4"

21 1/4"
22 1/2" 22 1/2"
21 1/4"

C - Upright

G - Bottom

71 1/4"

Base Bottom is centered on the upright

NOTE - Upright support is on the

NON locking caster side

REVISIONS

03
MM/DD/YY REMARKS

Base Legs
1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
Add Connection Board to top of Base Legs
and connect to top with screws and
to base legs with hinges.

REVISIONS

04
Connection Board 1
MM/DD/YY
_ _ /_ _ /_ _ ...
REMARKS

for Base Legs to Top

2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Left Side Leg Right Side Leg
12 3/4" J - Connect Pieces Folding Leg Bracket
I - Top Item #: 39505 From Rockler.com
4 1/2"
K - Hinge
21 1/4" Support

H - Side

I - Bottom

6"

2 1/2 Inch Swivel Caster

REVISIONS

05
MM/DD/YY REMARKS

Drop Down Legs 1

2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 4"
Drop Legs are attached to Top
4 inches in from edge.

Remember that the drop

legs are only attached to
the connection boards
by the hinge.

REVISIONS

06
Connecting the Drop Down Legs 1
MM/DD/YY
_ _ /_ _ /_ _ ...
REMARKS

2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Note that the Base Leg supports are on this side - important if you are to Note Location of Locking Casters
build the base storage box.

REVISIONS

07
MM/DD/YY REMARKS

Table Assemble Notes

1 _ _ /_ _ /_ _ ...
2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Add Metal Flashing(if desired)
Add Hard Board add Felt or
Other Covering of your Choice

L - Short Outer edge

M - Long Outer edge

96"
49
1/
2"

To attach Felt and Metal Flashing I used 3M 90 Spray Adheasive

Tipping Hazard when in Upright Position

REVISIONS

08
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...

Finishing the Top 2

3
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Cut List 4 x 4 Table

Part Letter Number Description Size

needed

A 5 Short Cross 1 x 3 x 48 in.

Top
B 5 Long Cross 1 x 3 x 48 in.

C 3 Upright 1 x 3 x 21 1/4 in.

D 2 Wheel Base 1 x 3 x 22 in.

Base Legs
E 4 45 Side 1 x 3 x 12 3/8 in.

F 2 Top 1 x 3 x 24 3/4 in.

G 1 Bottom 1 x 3 x 23 1/4 in.

H 4 Sides 1 x 3 x 21 1/4 in.

Drop Down I 4 Top & Bottom 1 x 3 x 6 in.

Legs
J 2 Connection 1 x 3 x 24 3/4 in.

K 2 Hinge Support 1 x 3 x 4 1/2 in.

L 2 Short Outer Edge 1 x 4 x 48 in.

Top Sides
M 2 Long Outer Edge 1 x 4 x 49 1/2 in.
 Cut List 4 x 6 Table

Part Letter Number Description Size

needed

A 7 Short Cross 1 x 3 x 48 in.

Top
B 4 Long Cross 1 x 3 x 72 in.

C 3 Upright 1 x 3 x 21 1/4 in.

D 2 Wheel Base 1 x 3 x 22 in.

Base Legs
E 4 45 Side 1 x 3 x 12 3/8 in.

F 2 Top 1 x 3 x 48 3/4 in.

G 1 Bottom 1 x 3 x 47 1/4 in.

H 4 Sides 1 x 3 x 21 1/4 in.

Drop Down I 4 Top & Bottom 1 x 3 x 6 in.

Legs
J 4 Connection 1 x 3 x 12 3/4 in.

K 2 Hinge Support 1 x 3 x 4 1/2 in.

L 2 Short Outer Edge 1 x 4 x 49 1/2 in.

Top Sides
M 2 Long Outer Edge 1 x 4 x 72 in.
 Cut List 4 x 8 Table

Part Letter Number Description Size

needed

A 9 Short Cross 1 x 3 x 48 in.

Top
B 4 Long Cross 1 x 3 x 96 in.

C 4 Upright 1 x 3 x 21 1/4 in.

D 2 Wheel Base 1 x 3 x 22 in.

Base Legs
E 4 45 Side 1 x 3 x 12 3/8 in.

F 2 Top 1 x 3 x 72 3/4 in.

G 1 Bottom 1 x 3 x 71 1/4 in.

H 4 Sides 1 x 3 x 21 1/4 in.

Drop Down I 4 Top & Bottom 1 x 3 x 6 in.

Legs
J 4 Connection 1 x 3 x 12 3/4 in.

K 2 Hinge Support 1 x 3 x 4 1/2 in.

L 2 Short Outer Edge 1 x 4 x 49 1/2 in.

Top Sides
M 2 Long Outer Edge 1 x 4 x 96 in.
 Game Table Shopping List 4 x 4 Table

Item Quantity Source

1 x 3 x 8 Select Pine or 10
wood of choice

1 x 4 x 8 Select Pine or 3
wood of choice

2 1/2 (64mm) Locking 2 http://

Swivel Caster www.homedepot.com/p/
Everbilt-Rubber-Wheel-
(Home Depot Model # Swivel-2-1-2-in-Plate-
49510 Caster-with-
Internet # Brake-49510/203661075
203661075
Store SKU #
852350)

2 1/2 (64mm) Swivel 4 http://

Caster www.homedepot.com/p/
Everbilt-Rubber-Wheel-
(Home Depot Model # Swivel-2-1-2-in-Plate-
49478 Caster-49478/203661055
Internet #
203661055
Store SKU #
841439)

2 1/2 Narrow Utility Hinge 2 http://

(2-pack) (4 total hinges needed) www.homedepot.com/p/
Everbilt-2-1-2-in-Zinc-
(Home Depot Model # Plated-Non-Removable-
15165 Pin-Narrow-Utility-
Internet # Hinges-2-
202033979 Pack-15165/202033979?
Store SKU # keyword=202033979
241008)
 Item Quantity Source

1/4 in.-20 x 1-1/2 in. Zinc- 24 http://www.lowes.com/

Plated Carriage Bolt pd_63332-37672-240018_
0__?
(Lowes Item #: 63332| productId=3058609&Ntt=1
Model #: 240018) -1%2F2+1%2F4+inch
+carriage
+bolts&pl=1&currentURL=
%3FNtt
%3D1-1%252F2%2B1%25
2F4%2Binch%2Bcarriage
%2Bbolts&facetInfo=

1/4 in. Zinc-Plated Split 24 http://

Lock Washer www.homedepot.com/p/
Crown-Bolt-1-4-in-Zinc-
(Home Depot Model # Plated-Split-Lock-
20226 Washer-20226/205026604
Store SKU #
590796)

1/4 in.-20 Zinc-Plated Hex 1 25-Piece Pack http://

Nut (25-Pieces) (24 total nuts needed) www.homedepot.com/p/
Everbilt-1-4-in-20-Zinc-
(Home Depot Model # Plated-Hex-Nut-25-
08424 Pieces-08424/202102404
Internet #
202102404
Store SKU #
328249)

Deck Mate #8 1-1/4 in. 1 http://

Star Flat-Head Wood Deck www.homedepot.com/p/
Screws (1 lb.-Pack) Deck-Mate-8-1-1-4-in-Star-
Flat-Head-Wood-Deck-
(Home Depot Model # Screws-1-lb-
177931 Pack-177931/202308466
Internet #
202308466
Store SKU #
177931)
 Item Quantity Source

#8 2 in. Star Flat-Head 1 http://

Wood Deck Screws (1 lb.- www.homedepot.com/p/
Pack) The-DeckMATE-8-2-in-
Star-Flat-Head-Wood-
(Home Depot Model # Deck-Screws-1-lb-
115664 Pack-115664/204811801
Store SKU #
734836)

Folding Leg Bracket 1 Pair http://www.rockler.com/

folding-leg-bracket
Rockler.com Item #39505

2-3/4 in. Draw Hasp in 2 http://

Zinc Plate www.homedepot.com/p/
National-Hardware-2-3-4-
(Home Depot Model # V35 in-Draw-Hasp-in-Zinc-
2-3/4 D-HSP ZN Plate-V35-2-3-4-D-HSP-
Internet # ZN/204380091
204380091)

Galvanized Steel Roll 1 Roll http://

Flashing Optional www.homedepot.com/p/
Gibraltar-Building-
(Home Depot Model # Products-Roll-Valley-20-in-
A959-10-20 x-10-ft-Galvanized-Steel-
Store SKU # Roll-Flashing-Mill-
566918) Optional A959-10-20/204844835
 Game Table Shopping List 4 x 8 and 4 x 6 Tables

Item Quantity Source

1 x 3 x 8 Select Pine or 15
wood of choice

1 x 4 x 8 Select Pine or 4
wood of choice

2 1/2 (64mm) Locking 2 http://

Swivel Caster www.homedepot.com/p/
Everbilt-Rubber-Wheel-
(Home Depot Model # Swivel-2-1-2-in-Plate-
49510 Caster-with-
Internet # Brake-49510/203661075
203661075
Store SKU #
852350)

2 1/2 (64mm) Swivel 4 http://

Caster www.homedepot.com/p/
Everbilt-Rubber-Wheel-
(Home Depot Model # Swivel-2-1-2-in-Plate-
49478 Caster-49478/203661055
Internet #
203661055
Store SKU #
841439)

2 1/2 Narrow Utility Hinge 2 http://

(2-pack) (4 total hinges needed) www.homedepot.com/p/
Everbilt-2-1-2-in-Zinc-
(Home Depot Model # Plated-Non-Removable-
15165 Pin-Narrow-Utility-
Internet # Hinges-2-
202033979 Pack-15165/202033979?
Store SKU # keyword=202033979
241008)
 Item Quantity Source

1/4 in.-20 x 1-1/2 in. Zinc- 24 http://www.lowes.com/

Plated Carriage Bolt pd_63332-37672-240018_
0__?
(Lowes Item #: 63332| productId=3058609&Ntt=1
Model #: 240018) -1%2F2+1%2F4+inch
+carriage
+bolts&pl=1&currentURL=
%3FNtt
%3D1-1%252F2%2B1%25
2F4%2Binch%2Bcarriage
%2Bbolts&facetInfo=

1/4 in. Zinc-Plated Split 24 http://

Lock Washer www.homedepot.com/p/
Crown-Bolt-1-4-in-Zinc-
(Home Depot Model # Plated-Split-Lock-
20226 Washer-20226/205026604
Store SKU #
590796)

1/4 in.-20 Zinc-Plated Hex 1 25-Piece Pack http://

Nut (25-Pieces) (24 total nuts needed) www.homedepot.com/p/
Everbilt-1-4-in-20-Zinc-
(Home Depot Model # Plated-Hex-Nut-25-
08424 Pieces-08424/202102404
Internet #
202102404
Store SKU #
328249)

Deck Mate #8 1-1/4 in. 1 http://

Star Flat-Head Wood Deck www.homedepot.com/p/
Screws (1 lb.-Pack) Deck-Mate-8-1-1-4-in-Star-
Flat-Head-Wood-Deck-
(Home Depot Model # Screws-1-lb-
177931 Pack-177931/202308466
Internet #
202308466
Store SKU #
177931)
 Item Quantity Source

#8 2 in. Star Flat-Head 1 http://

Wood Deck Screws (1 lb.- www.homedepot.com/p/
Pack) The-DeckMATE-8-2-in-
Star-Flat-Head-Wood-
(Home Depot Model # Deck-Screws-1-lb-
115664 Pack-115664/204811801
Store SKU #
734836)

Folding Leg Bracket 1 Pair http://www.rockler.com/

folding-leg-bracket
Rockler.com Item #39505

2-3/4 in. Draw Hasp in 2 http://

Zinc Plate www.homedepot.com/p/
National-Hardware-2-3-4-
(Home Depot Model # V35 in-Draw-Hasp-in-Zinc-
2-3/4 D-HSP ZN Plate-V35-2-3-4-D-HSP-
Internet # ZN/204380091
204380091)

Galvanized Steel Roll 1 Roll http://

Flashing Optional www.homedepot.com/p/
Gibraltar-Building-
(Home Depot Model # Products-Roll-Valley-20-in-
A959-50-20 x-50-ft-Galvanized-Steel-
Store SKU # Roll-Flashing-Mill-
208316) Optional A959-50-20/204844834
 Putting it All Together

Assembly Direction

May 22, 2014

 Assembling the Table Top

1. Cut to length Parts A and B.

2. Measure out and mark the location of each slot to cut.

3. Measure and Mark the depth of each slot as well.

4. Cut out each slot.

* The goal is to have a fairly snug fit. These connections will only
have glue so the
pieces can not have gaps where they meet. When marking and
cutting remember
that your saw blade has a width so you need to place it correctly.
Part A laid out.
5. Lay out the parts and dry fit them together. If they are way to snug
than either cut away
some more material or use sandpaper so the fit is correct.

6. Take the pieces apart and then assemble using wood glue. If the wood
is not straight you
may need to clamp the pieces together until the glue dries.

7. You will need to screw the corner pieces together as well. If you do
you need to pre-drill a pilot hole for the screw. This will keep the wood
from splitting. The screw should be flush to just barely inset into the
wood. Do not drive it in to far as this may make the wood split.
* Alternately you may use a finishing nail instead of a screw.

This is the complex and time consuming part of the build. Take your time
and measure out well. When this is done the rest will move along fairly
Part B Added and testing fit. quickly.

This design will insure your top has nice 90 corners, is light, and strong.
The corners will need either screws or
finishing nails to hold it together.

REVISIONS

01
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Assembly Directions 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Base Leg Assembly

1. Cut out parts C, D, and E.

2. Screw upright C to the Wheel Base D so that one edge is flush to the outside edge.
Use 2 inch screws.

3. Attach the 2 45 Supports using 1-1/4 inch screws.

Repeat these steps so that you have 2 end cap pieces for the base legs.

* remember to always use glue and pre-drill a pilot hole.

Centered on the upright

The Upright is flush to the outside edge of the base

REVISIONS

02
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Assembly Directions 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Base Leg Assembly
Top board F
1. Attach the Top board F to the base sides using 2 inch screws.

2. Attach the Bottom board G using 2 inch screws. This board is centered on the uprights
of the base sides.

* remember to always use glue and pre-drill a pilot hole.

Board G is centered on the Upright

Bottom board G

REVISIONS

03
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Assembly Directions 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Base Leg Assembly

1. Attach the remaining uprights. There is only one on the 4 and 6 foot tables and
2 on the 8 foot table.
2 inch screws here
Use 1-1/4 inch screws on the bottom of the support and 2 inch screws on the top

* remember to always use glue and pre-drill a pilot hole.

1-1/4 inch screws here

REVISIONS

04
MM/DD/YY REMARKS
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 Base Leg Casters Assembly

1. Place a locking caster on the wheel base D and mark where you will need to drill holes
for the carriage bolts. Note that the locking casters go on the side of the base legs that is
opposite the upright support.

2. Drill 1/4 holes then attach the caster to the base. Place the carriage bolt through from
the top and then use a lock washer and nut on the underside to attach the locking caster
Locking
Caster
is 3. Place the NON locking caster on the other side of the wheel base D and mark where hole
Opposite are to be drilled.
the
Upright 4. Drill 1/4 holes then attach the caster to the base. Place the carriage bolt through from
the top and then use a lock washer and nut on the underside to attach the non-locking
caster.

repeat for the other side

Non-Locking Caster
is on same side
as the Upright

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 Base Leg Hinge Assembly

1. Attach the hinges to the base legs as shown. To attach place the
hinge with the top half of hinge folded onto the top of the top board.
This will ensure proper spacing and operation.

Note that the hinges are attached to the top board on the same side as
the upright supports.

Hinge
attaches to
same side as
upright support.

REVISIONS

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 Base Leg attachment to table Top

1. Attach the second Base Leg Top F to the hinges and then screw that
board to the underside of the table top using 1-1/4 inch screws.

The easiest war to accomplish this is to lay the top upside down on the
floor or on top of saw horses. The place the base legs in position to
screw on the connecting top piece to the top.

You would not see the hinges here.

They would fold and be attached to the connector top board.

* remember to always use glue and pre-drill a pilot

Attached to Table Top with 1-1/4 inch screws
hole.

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 Drop Leg Assembly

1. Attach the Sides H and Top & Bottom I to form a basic Box.
Top I Use 2 inch screws.

Side H

Bottom I

* remember to always use glue and pre-drill a pilot

hole.

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 Drop Leg Assembly

1. Attach the Hinge Support K flush to one side.

Use 2 inch screws from the side.
Flush

Screw in from the sides

* remember to always use glue and pre-drill a pilot

hole.

2. Attach the drop hinge centered and flush with the top using the
supplied screws. There should be no need to drill pilot holes for these.

REVISIONS

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 Drop Leg Assembly
4"
1. Attach table top Connection Boards J to the table with 1-1/4 inch
screws. They should be 4 inches back from the edge.

* Refer to drawing for the table you wish to build for placement. The 4
foot square table has 2 long connection boards that are used for both
drop legs.

* remember to always use glue and pre-drill a pilot

hole.

2. Attach the drop leg assembly by screwing the hinge into Connection
boards J as shown.

* This is a little tricky. You can do this with the table in the folded up
position and then clamping the leg in place OR place the table upside
down on the ground as you did with the base leg assembly.

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 Table Surface Choices and Assembly

1. Use finishing nails to attach hardboard to the tabs top.

You can use any type of material for a surface. To make it magnetic I
used galvanized flashing and cut to fit. Then used spray glue to glue
that to the hardboard.

You can glue felt down or just cut to fit so you can change out colors.

* remember to always use glue

REVISIONS

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 Finishing the sides

1. Attach sides L and M so that the bottom is flush with the table top
bottom. This will create a lip so dice will not roll off the table.

Screw these to the top using 1-1/4 inch screw from inside and
underneath the table top. If you dire them to far in the may protrude
through the side. (You would have to drive them in quite a ways) If this
does happen just back the screw out a little.

2. Stain or paint to your desire!

I used Danish oil. I found this to give a very nice look!

* remember to always use glue

** For Connecting 2 of the 4 foot tables **

Do not use glue on one long board side. This will be the piece you
remove on both tables to then place them together. A couple spring
hasps underneath the table should deb enough to keep them together.

REVISIONS

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A
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 Tools Needed
Tape Measure
Screwdriver/Nutdriver - - Like this one
Hammer
Jigsaw
Variable Speed Drill
1/4 inch (7mm) Drill bit
3/32 inch (2mm) Drill bit
Clamps - - Like these
Sand Paper
Wood Glue

This Drill Bit Set should have all you need.

Tool Upgrades!

Air Nailer with Air Compressor

Table Saw
Stacked Dado Blade for Table Saw
Compound Miter Saw
Orbital Palm Sander
PROJECT TITLE

May 16, 2014

 B - Box Side Frame
A - Box Front Frame

C - Box Back Top Frame

D - Box Bottom Support

* See Last Page for lumber dimensions

REVISIONS

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A
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 Step 1

Attach C - Top Back Frame 12 in up.

12"
Step 2
Attach all 4 of B - Side Frame Pieces

REVISIONS

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Base Box Assembly 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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5 _ _ /_ _ /_ _ ...
Step 3 Step 4
Attach A - Front Bottom Frame Piece Attach D - Bottom Support Pieces

Step 5
Attach A - Front Top Frame Piece

REVISIONS

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 Bottom Panel All Sides are 3/16 Hardboard.

Check measurement and cut Bottom - Place this first.

Then check measurement and cut sides panels and place.

Front and Back Panel
Then check measurement and cut front and back panels

Side Panels

REVISIONS

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 All Frame Pieces are made from 1x3 select pine
4x8 4x6 4x4
A - Frame Front - 2 69 3/4 47 1/4 21 3/4
B - Frame Side - 4 9 1/2 9 1/2 9 1/2
C - Back Top - 1 71 1/4 47 1/4 23 1/4
D - Bottom - 1 (Split) 69 3/4 45 3/4 21 3/4

Inside Panels are all 3/16 Hardboard

4x8 4x6 4x4
Bottom - 1 8 3/4 x 69 3/4 9 1/2 x 45 3/4 8 3/4 x 21 3/4
Sides - 2 8 3/4 x 11 1/16 9 1/2 x 11 1/16 8 3/4 x 11 1/16
Front and Back - 2 11 1/16 x 69 3/8 11 1/16 x 45 3/8 11 1/16 x 21 3/8

REVISIONS

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Book holder with Dice Tray

May 16, 2014

 11-1/4"

9-3/4"

9-3/4"
A - Drawer Front

B - Drawer Bottom

1/2"
C - Drawer Back

D - Drawer Stop

E - Drawer Side

3/16"
3/8"
1/4"

A - 1 1/4" x 3/4" x 11 1/4" 3/4" 1/2" 1/2"

B - 10" x 9 3/4" 3/16" Hardboard 3"
C - 13/16" x 1/2" x 9 3/4" Pine Drawer Front Dado Detail
D - 2 1/16" x 1/2" x 9 3/4" Pine
E - 13/16" x 1/2" x 3" Pine 2-1/16"
1-1/4" 13/16"

10"

REVISIONS

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Drawer 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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F - Drawer Frame
3/4"

10-7/8"

2-1/2"
2-1/2"
3/16"
1/4"

3/8"

REVISIONS

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3 _ _ /_ _ /_ _ ...

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This design fits between any top cross pieces that are 12" apart.
If you were to design for between the 16" wide top cross pieces
you would need to adjust the width of the drawer bottom, drawer front, and the
tray back piece.

Place the frame first. Then insert drawer WITHOUT the drawer stop.
Then screw the stop to the back side of the drawer.

REVISIONS

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Drawer Assembly 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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Book Holder with Dice Tray

May 16, 2014

 10"

2-1/4"
D - has a 3/8 x 3/8 Slot cut 3/8 from bottom
3/4"
3"

5-3/4"
1"

3/8"
3/8"

2"

3"
A - Top

10"

Parts A, B, E, and F are 3/8" thick Pine boards. C - Back Rail

A - 2 1/4" x 10"
B - 8" x 10"
E - 3" x 1"
F - 10" x 1"
D - Back
Parts D and C are from 1" x 3" Select Pine

C - 3/4" square x 10"

D - 5 3/4" x 10" F - Tray Front & Back

B - Bottom
E - Tray Sides

REVISIONS

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Book Holder with Dice Tray 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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Campaign Box
May 16, 2014
 3/4" 5-1/2"
3"
3/8"
3/4"
14-3/4"

3" 1/4"

3/8"
Top Support
Left Side Right Side
Detail of dado cut for back of box.

REVISIONS

01
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1
Sides of Box 2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
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5 _ _ /_ _ /_ _ ...
 1/4"

1/4"
1/4"

3-1/2"
24-3/4"
Bottom

3/4"

Connect Bottom to Sides

Be sure to align Slot

REVISIONS

02
MM/DD/YY REMARKS
1
Bottom of Box 2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
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13-7/8" Back just slides into the slots

Back
(1/4 Plywood or Hardboard)
25-1/2"

Front should be level

with side supports

26-1/4" Front
(3/4 Plywood
or your choice)
14"

Front attaches
flush to bottom

REVISIONS

03
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1
Front and Back of Box 2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 24-3/4"

3-1/2"
3/4" 3/4"
3/4"

26-1/4"

3/8"

1/4"
1/4"

REVISIONS

04
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1
Top of Box 2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
3 _ _ /_ _ /_ _ ...

A
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5 _ _ /_ _ /_ _ ...
 For Final Assembly you would
place this on the underside of
the table. The sides that are
above the box is where it would
attach to the table top cross
pieces.

REVISIONS

05
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1
Top with Latches 2
_ _ /_ _ /_ _
_ _ /_ _ /_ _
...
...
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Cup Holder

May 16, 2014

 Top 5-5/8"

3/16"

3/4"
3/8"

2-1/2"
Lip

3/16"
Front 3-3/4"
Side
Bottom 4-1/2"

3-3/4"
Material List

Top : 3/16 Hardboard - 4 1/2" x 5 5/8"

Front: 1"x3" Select Pine 4 1/2" long
Back: 1"x3" Select Pine 4 1/2" long
5-5/8"

Sides: 1"x3" Select Pine 2 @ 3 3/4" long

Bottom 3/16 Hardboard 4 1/2" Square
Lip 1"x3" Select Pine 3/4" x 3/8" x 4 1/2" long

4-1/2"

REVISIONS

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Cup Holder 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

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Pencil and Die Holder

May 16, 2014

 10" D - Top

E - Bottom

2-1/2"
F - Back
Rail

C - Back

4-1/2"
B - Front

5-1/4"
A - Sides

10"

All Cut from 1" x 3" Select Pine

2-1/2" A - Sides 3/4" x 1" x 4 1/2"

B - Front 3/4" x 1" x 10"
C - Back 3/4" x 2 1/2" x 10"
F - Back Rail 3/4" x 3/4" x 10"
3/4"

Use 3/16 Hardboard for D and E

3/4"
3/4" D - Top 2 1/2" x 10"
2-1/2"

E - Bottom 5 1/4" x 10"

Use Glue and finishing nails to assemble.

1"

3/4"

REVISIONS

01
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Pencil and Die Holder 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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Super Drawer

May 16, 2014

 14-7/8" Cut out 2 of these. This is what will connect to the table top
cross pieces.
The European Drawer slides will also attach to these.

5"
1/2"

REVISIONS

01
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1 _ _ /_ _ /_ _ ...
Side Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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5 _ _ /_ _ /_ _ ...
 Drawer Sides
Cut 2 Sides and 1 Top from 3/16 Hardboard.

Cut a 3 3/8" Diameter hole as indicated.

1-3/8"
Attach Top to sides with glue and clap.
12"

7-1/4"

3/16"

13/32"

3-3/8"
9-1/4"
REVISIONS

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Side Connection 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
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5 _ _ /_ _ /_ _ ...
 3-1/2" 9/16"

All Cut from 3/8 in thick pine.

3/8"
A 3/4" x 3 1/8"
B 3/4" x 5"
C 9/16" x 3 1/2"
C
Attach with glue and small brads.
Clamp well.
B
5"

3/8"
A

3/4"
3-1/8"

3-1/2"
Cut Top of cup holder
from 3/16 Hardboard.
3-3/8"

4-1/4"

Cut 3 3/8 hole as

indicated.

Attach with glue and

brads.

REVISIONS

03
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1 _ _ /_ _ /_ _ ...
Adding Tray and Support 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Cut from 3/8 in thick pine.
Attach with wood glue and clamp well.

3-11
/16"

2"
1/
3-
Cut from 3/16" hardboard.
Attach with glue and brads.

1-3/16"
3/8"

REVISIONS

04
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Adding Underside for Cup Holder 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 4-1/16"
Cut from 3/16 Hardboard.
Attach with wood glue and brads.

"
3-1/2
You can line this bottom with craft foam
to keep condensation from being an
issue.

REVISIONS

05
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Adding Bottom of Cup Holder 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
 Cut Drawer Front from 1/2 in think Pine
11-1/4" Attach with wood glue and finishing nails.

2-5/16"
1/2"
2-5/16"

11-
1/4
"

REVISIONS

06
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Adding the Drawer Front 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
Attach to drawer slides so that
the drawer is flush with front of
table edge.

REVISIONS

07
MM/DD/YY REMARKS
1 _ _ /_ _ /_ _ ...
Connecting to Slides 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...
Writing Table

May 16, 2014

 13-1/4"

A - Top
1-1/2"

5/8"
3/4"

1-7/8"
12"

3/4"

11"

13-1/4"

"
12

A - 3/16 Hardoard - 12" x 13 1/4"

B - 1x3 Select Pine - 11 long piece.
C - 3/4" square x 12" long

Glue and Finishing nails C - Back Rail

I took piece B and measured 5/8 down on opposite edges

and then cut along the diagonal. Example below.
B - Rails

REVISIONS

01
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1 _ _ /_ _ /_ _ ...
Writing Table 2 _ _ /_ _ /_ _ ...
3 _ _ /_ _ /_ _ ...

A
4 _ _ /_ _ /_ _ ...
5 _ _ /_ _ /_ _ ...