RT5000-6500

PartsDepartment
copyl

Chrisman Manufacturing, Inc.

7399 Beatline Road
Long Beach, MS 39560
228-864-6293
228-864-1381 Fax
navigatorforklift.com

calena@navigatorforklift.com
 3

3-B
3-A

see below
6
01-0122
6
5
7
4 6 5
4

Refrence Number Part Part Number

1 Suspension Seat Back 01-0017
2 Suspension Seat Bottom 01-0018
3a Suspension Seat Assembly 01-0028
3b Bucket Seat Assembly 01-0224
4 7/16" X 1-1/2" NF Bolt 07-0103
5 7/16" Washer 07-0037
6 Seat Belt Spacer 02-0024
7 Seat Belt Assembly 01-0029

Seat Belt
Mounting Bar with
spacers
p/n 01-0122
 1

1 2 *** Measure rod for seal kits

1.06 Rod p/n 02-0035
1.125 Rod p/n 02-0037
Wheel Motor Guards
sold as pair 01-0043
18-0013 Stabilizer Cylinder

1
1 2

1
1
3

Refrence Number Part Part Number

1 1" Snap Ring 07-0001
2 Pin 1" x 4.15" 07-0002
3 Pin 1" x 3.27" 07-0003
4 Universal Stabilizer Leg Set(Left and Right 03-0000
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

SteeringAxleAssembly

1
2

3 7 8 7
5 23 23
9
4

7 7
8
6 10 10

28
1

11
12 27 1
7
13
20 23
14 27
15
7 29 24
16 21
8
17
20
6

25 6 26

1990's-2001
17 2000-2015
16
18

19

03-0008 03-0009

DETERMINEWHICHSTEERINGAXLE
YOURMACHINEISEQUIPPEDWITH.

Pg.3
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

Steering Axle Assembly

Ref. # Description Part # Qty.
1 3/4” NC Nylock Nut 07-0009 3
2 3/8” x 2” Keyway 07-0010 1
3 3/8” NC Lock Nut 07-0011 2
4 3/8” x 1-1/2” NC Bolt 07-0105 2
5 Yoke 03-0006 1
6 3/4 x 3-1/2” NC Bolt 07-0013 3
7 Nylon Bushing 02-0009 6
8 1/4”-28 x 3/8” NF Set Screw 07-0015 4
9 Steering Link 03-0007 1
10 5/16” x 3/8” Set Screw 07-0016 2
11 Oil Seal Collar 02-0010 1
28 Oil Seal Collar Pressure Relief Vent 07-0313 1
*12 Upper Oil Seal 02-0011 1
**13 3” Bat Nut 07-0018 1
**14 3” Locking Washer 07-0019 1
**15 3” Locking Bat Nut 07-0034 1
Option Some Units Had a 4 prong Nut 07-0116 1
Option Some Units Had a Tab Washer 07-0115 1
*16 Awd Caster Bearing 02-0012 2
*17 Awd Caster Race 02-0013 2
*18 Awd Lower Oil Seal 02-0014 1
19 Awd Kubota Caster Sold with Bat Nuts& Washers 03-0008 1
Option Auburn Axle see Pictures 03-0009 1
20 1-1/4” Swing Arm Bushings 02-0015 2
21 1-1/4” Swing Arm 03-0010 1
Option Before 2004 1" Swing Arm 03-0011 1
Option Before 2004 1" Swing Arm Bushings 02-0016 2
23 3/4” x Ball Bushing 02-0017 3
24 1” x Ball Bushing 02-0018 1
25 1-1/4” Swing Arm Post 03-0014 1
Option Before 2004 1" Swing Arm Post 03-0022 1
26 Steering Cylinder Post 03-0023 1
27 1-" Snap Ring 07-0001 1
Option 1" Snap Ring 07-0001 1
29 Steering Cylinder 18-0010 1
Steering Cylinder Seal Kit 1.13 02-0042
Steering Cylinder Seal Kit 1.125 02-0033
Steering Cylinder Seal Kit 1.06 02-0035
* Bearing and Seal Kit Items 12,16,17, & 18 02-2003 1
** Bat Nut Kit Items 13,14, &15 02-2004 1

Pg.4
Frame side
13-0000
pin 1x2.75 p/n is P/N for Weld on Tubes For 2x2
07-0235 Guide Blocks Round

15
B 13-4000 Side Shift
Post with 09-0043 Pin
welded on it

14a,b
A 14

07-0090 C
3.9 with 12
lug pin
x4
13 13
Mast side pin 02-0018
1x3.75 p/n 1.62x1 ball bushing
2 spacers per pin
or
07-0236 02-0029
1.75x1 ball bushings Must Measure OD of bearing
02-0096

Note:
8 Slide Carriage Assembly
8 9 10 Comes With Parts Shown in
A and B only, Bearings are Not included
11

A
7

4 6
3
C 5
1 2
07-0236 pin for non side shift
B tilt cyl (front and back)
Refrence Number Part Part Number
1 3/8" X 2" NC Set Screw 07-0082
2 3/8" NC Nut 07-0025
3 Backing Plate 13-0001
4 2" X 2" Round Guide Block 13-0002
5 1-1/4" Fine Thread Gr8 Nut 07-0026
6 1-1/4" Lock Washer 07-0027
7 3" Cam Follower Bearing 02-0019
8 1-1/2" Snap Ring 07-0029
9 1/8" Tilt Pin Shim 02-0020
10 3/32" Tilt Pin Shim 02-0021
11 1.5" X 12" Pin 07-0030
12 Side Shift Cylinder 18-0014
13 Tilt Cylinder With Side Shift 18-0012
14a Extend Cylinder 18-0011
14b Extended Frame Extend Cylinder 18-0211
15 Hose Support Bracket 13-0003

Extended Frame extend cylinder Seal Kit 02-0148

Standard Frame extend cylinder Seal Kit Rod 1.06 02-0035

Standard Frame extend cylinder Seal Kit Rod 1.125 02-0033
Standard Frame extend cylinder Seal Kit Rod 1.25 02-0034
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

Slide Carriage Assembly

12 Side Shift Cylinder 18-0014

Seal kit Side Shift Cylinder Rod 1.06 02-0035
Seal kit Side Shift Cylinder Rod 1.00 02-0043
13 Tilt Cylinder with Side Shift 18-0012
Seal kit Tilt Cylinder with Side Shift Rod 1.50 Current-2002 02-0039
Seal kit Tilt Cylinder with Side Shift HPC Rod 1.50 Before 2002 02-0044
Option Tilt Cylinder without Side Shift 18-0028
Seal kit Tilt without Side Shift Rod 1.25 Current -2004 02-0040
Seal kit Tilt without Side Shift Rod 1.25 Stamped IZ on Clevis 02-0038
14 Extend Cylinder EXT Frame 18-0211
14 Extend Cylinder 18-0011
Seal kit Extend Cylinder EXT Frame 02-0148
Seal kit Extend Cylinder Rod 1.125 02-0033
Seal kit Extend Cylinder Rod 1.25 02-0034
Seal kit Extend Cylinder Rod 1.06 02-0035
15 Hose Support Bracket 13-0003
** Slide Carriage Assembly With Side Shift 13-0008
Option Slide Carriage Assembly With Side Shift With EXT Frame 13-0018
Option Older Slide Carriage Assembly Without Side Shift 13-0016
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
6.74" BreatherAssembly

4
8
3

5
6 NOTE: AIR BREATHER ASSEMBLY INCLUDES
2,3,4,5,6,7,& 8

ITEM 6 THE AIR BREATHER BODY

COMES WITH 5, 7, 4, & 3

7
1 ITEM #5 END CAP COMES WITH 7

9
2 1

13 1
11
N/A 1
10
12
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

6.74" Air Cleaner Assembly

Ref. # Description Part # Qty.
1 3” Hose Clamp 07-0048 1
2 6.74" Air Cleaner Body Bracket 17-0001 1
3 Inner Air Filter 17-0002 1
4 Outer Air Filter 17-0003 1
5 6.74" Air Cleaner End Cap with Boot Valve 17-0004 1
6 6.74" Air Cleaner Body with End Cap &Filters 17-0005 1
7 Air Breather Boot Valve 17-0006 1
8 Air Cleaner Dust Bowl 2.51" 17-0010 1
9 2-1/2 – 2-1/4 Rubber Reducer 17-0007 1
10 5/16 Lock Nut 07-0102 6
11 5/16 x 3/4 NC Flange Bolt 07-0058 6
12 Awd Riser Bracket 17-0014 1
13 2-1/2 to 1-9/16 Rubber 90 hose 17-0203 1
14 1-1/2 x 2 Rubber Reducer-NA NA 1

Pg 8
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
KubotaV2003EngineMounts
RIGHTSIDE
LEFTSIDE
Front
1 1

2
2

3
3

4 4

LEFTSIDE
Rear RIGHTSIDE

No.2BoltsIntoEngine

1
1

8
7

2
2

3
3

Note:Boltlengthwill
changewhenusing 4
updatedexhaustbracket. 4
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
KubotaV2003EngineMounts

Kubota Engine Mounts

Ref. # Description Part # Qty.
1 7/16” x 1-1/2” NC Flange Bolt 07-0103 8
2 12mm x 1.25 x 35mm Bolt 07-0042 14
3 7/16” x 1” NC Flange Bolt 07-0049 8
4 Rubber Motor Mount 06-0001 4
5 Front Left Motor Mount 06-0009 1
6 Front Right Motor Mount 06-0010 1
7 Left Rear Motor Mount 06-0011 1
8 Right Rear Motor Mount 06-0012 1

Pg10
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

Kubota V2003
6

Kubota V2403
7

6
A B

Foot Pedal Throttle

2
Control
5
P/N 04-0056
10

3
4

ToEngineThrottle
7
6

9 10

Throttle Control (B)

Ref.# Description Part# Qty.
1 ThrottlePedal 01-0005 1
2 1/4”x1”NCFlangeBolt 07-0055 2
3 ThrottleCableBracket(body) 01-0006 1
4 1/4”NCLockNut 07-0063 2
5 1/4”NFLockNut 07-0064 2
6 KubotaThrottleLever(engine) 04-0003 1
7 ThrottleReturnSpring 07-0065 1
8 KubotaThrottleAngle(engine) 04-0006 1
9 ThrottleCable 04-0002 1
10 CableEnd 04-0001 2
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

Directional
Control 2
2
3
4
1 3

1 8
1
3 3
6
5 6
9

1
0 1
1 1
2

Directional Control
Ref. # Description Part # Qty.
1 Directional Pedal 01-0008 1
2 1/4” x 1” NC Bolt 07-0055 4
3 1/4” Flat Washer 07-0062 8
4 1/4” Lock Washer 07-0054 2
5 1/4” NF Lock Nut 07-0064 2
6 1/4” NC Lock Nut 07-0063 4
7 Back Up Alarm Bracket 01-0009 1
8 Directional Pedal Bracket (Body) 01-0010 1
9 Directional Cable 04-0007 1
10 Directional “Y” Bracket 01-0011 1
11 1/4” Ball Rod End 04-0009 2
12 AWD Hydraulic Transmission Pump 18-0038 1

Pg14
Lift Pump Suction Fitting Setup
18-0349 20-16 Cup
18-0380 16-16 (90*)
18-0419 Barb

18-0436 Suction Hose

 18-M779962
Cap Kit for Roquet
Control Valve
 06-0061
W Nylon Flex Plate 8.5 OD

The metal coupler will be torqued down on the

shaft on the M46 transmission pump, the nylon
flex plate will be behind you bell housing.

Ji·, -

,:t';i,.ff,-!
,.,, :
·1.
fj'- '
.' 'A,

-··
,
. '
"

�'
(� .

15T coupler
Danfoss M46 AWD Transmission 18-0038
O-ring 02-0090
Eaton Lift Pump 18-0030
Lift Pump Mounting Bolts 07-0345

MP1 Transmission 18-0151

O-Ring 18-B70155
Truolla Lift or Gear Pump18-0109

V2403 Trans Mounting Bolts 07-0040 10-1.5x30mm Bolts

Lift Pump Mounting Bolts 07-0345

V2403 Kubota Engine Bell Housing 06-15440988BP

V2003 Kubota Engine Bell Housing 06-0078
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
FuelTank
NOTE:ClearTubeUsedBeforeFeb
.-03 PresentMachinesUseElectronicFuelG 2
auge 1

1 1 1
0 3 0

BEFORE
FEB.-03

4
1
1

9
8
7

1
2

20-0009 14-0003 20-0008

 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

FUELTANK
Ref.# Description Part# Qty. OldPart#
1 4312-4x2Fitting 1
2 5502-2x2Fitting 1
3 5502-4x4Fitting 1
4 4312-5x4Fitting 1
5 5502-4x4Fitting 1
6 4312-5x4Fitting 1
7 4312-4x4Fitting 1
8 5502-4x4Fitting 1
9 5/16FuelHose(Clear) 08-0001 1 HT-001
10 5/16FlangeNut 07-0050 4 FH-107
11 FuelTank 14-0001 1 TK-002
12 FuelTankMountingStrap 14-0002 2 BF-026
13 FuelTankCap 14-0003 1 TK-010

Pg18
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
Wheel Assembly

8 3

5
1

Kubota and Isuzu

Engines forklifts take
two left mounted tires
and one right mounted
tire

***4: RearDriveMotor
Pg20
Note:Requires80oz.OfTireSealant
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
Wheel Assembly

Tire Assembly
Ref. # Description Part # Qty.
1 Super Trencher Tire 16-0015 3
2 Poclain Rim 16-0010 3
3 Poclain Drive Motor (Front) 15-0001 2
4 Poclain Drive Motor (Rear) 15-0005 1
5 Wheel Motor Mount (Nuts) 15-0002 30
6 Wheel Motor Mount (Lock Washer) 15-0003 30
7 Wheel Motor Mount (Bolt) 5/8” x 2” NC 15-0004 30
8 Hippo Tire 16-0014 3
***** Poclain Wheel Studs 16-0029
***** Poclain Wheel Nuts 16-0020
***** Tire Sealant (Requires 80 oz. Per Tire) 16-0012

Pg20
1 0mx1 Sm-1.5 Front poclain wheel motor
Backing Plate with 8 bolt
with brake 15-0001
holts on rear motor i,1065
15-0012
#4115 ®
Includes
P/N 15-0122
045 o ring 142 & 143
15-0097

Rear Poclain motor A14461T

(non brake)

1 0mmx40mm-1.5
Torque 63 ft lbs
12mmx80mm-1.75 must be replaced
torque 107 ft lbs DO NOT REUSE

alien cap head bolt alien cap head bolt

010 CYLINDER BLOCK 15-0098 1 u,SCREW 15-011 7

025 CAM RING 15-0040 1 UtO·RING 15-0013
027 0-RING 15-0105 107 BRAKE PISTON 15-0041
040 VALVING COVER ASSEMBLY 15-0111 108 BRAKE SPRING WASHER 15-0042
045 ORING 109 BRAKE SNAP RING 15-0043
070 BEARING SUPPORT ASSEMBLY 110 BRAKE SHAFT 15-0044
078 Lip Seal 111 SEALS 15-0103
072 RADIAL LIP SEAL ns BRAKE KIT 15-0119
074 INNER BEARING 141 COVER PLATE WITH O RINGS 15-0008
075 SET OF SHIMS 142 PLUG 15-0120
spring kit for this motor which 076 THRUST RING 143 oring for backing plale 15-0081
is p/n A28569D 077 SNAP RING iJ7T
�
15-01 02
078 Lip Seal
This includes 6 pcs BRAKE BODY
,__
outer bearina
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
MajorComponents

C
B 93" Outer Mast Rail A
fits standard 12ft
mast 09-0053
B

16

14

13

19
11
12
10
A
93" Inner Rail
p/n 09-0051
9 fits a standard 12 ft.
Mast
7 8
5
6
4
15

3 1
2

Pg21
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
Major Components

Major Components
Ref. # Description Part # Qty.
1 Fuel Tank 14-0001 1
2 Hydraulic Fluid Tank 14-0007 1
3 Hood With Hinge 01-0030 1
4 Body 01-0031 1
5 Air Cleaner Housing 01-0032 1
6 Valve Body Housing 01-0033 1
7 Front Engine Access Panel 01-0034 1
8 Foot Platform 01-0035 1
9 Kubota Steering Axle (caster) 03-0008 1
10 Awd Frame 01-0036-8 1
11 Oil Cooler Mounting Bracket 01-0039 2
12 Oil Cooler Guard 01-0040 1
13 Awd Slide Carriage 13-0008 1
14 Lift Carriage 09-0013 1
15 Hydraulic Fluid Cap With Dipstick 14-0005 1
16 Awd Load Back Rest 09-0010 1
*** Hood Latch 01-0041 2
*** Hood Hinge 01-0042 1
19 Wheel Motor Covers 01-0043 2

Pg22
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

1
7
3
2
4
5
3

HYDRAULIC CYLINDERS
Ref. # Description Part # Qty.
1 6 Ft. Lift Cylinder 18-0004 1
1 8 Ft. Lift Cylinder With Check Valve 18-0005 1
1 10 Ft. Lift Cylinder With Check Valve 18-0006 1
1 10 Ft. Tru-View Lift Cylinder 18-0007 1
1 12 Ft. Lift Cylinder With Check Valve 18-0008 1
1 12 Ft. Tru-View Lift Cylinder 18-0009 1
2 Steering Cylinder 18-0010 1
3 Extend Cylinder 18-0011 2
4 Tilt Cylinder With Side Shift 18-0012 2
5 Stabilizer Leg Cylinder 18-0013 2
6 Side Shift Cylinder 18-0014 1
7 Lift Block 18-0003 1

Pg23
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

SEAL KITS
Description Part # Qty.
Extend Cylinder Seal Kits

Rod Size 1.125 02-0033 1

Rod Size 1.25 02-0034 1
Rod Size 1.06 02-0035 1
Rod Size 1.06 With Tie Bolts On Cylinder 02-0036 1
Stabilizer Cylinder Seal Kits

Rod Size 1.06 02-0035 1

Rod Size 1.125 02-0037 1
Tilt Cylinder (With Side Shift On Your Machine) Seal Kits

Rod Size 1.50 Stamped RM 02-0039 1

Tilt Cylinder (Without Side Shift On Your Machine) Seal Kits

Rod Size 1.25 02-0040 1

Rod Size 1.25 Stamped IZ # # # # On Clevis 02-0038 1
Steering Cylinder Seal Kits

Rod Size 1.06 02-0035 1

Rod Size 1.13 Stamped RM 02-0042 1
Side Shift Cylinder Seal Kits

Rod Size 1.06 02-0035 1

Rod Size 1.00 Stamped RM 02-0043 1
Rod Size 1.50 02-0044 1

Pg24
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

AwdSteeringComponents

AWD Steering Wheel

Ref. # Description Part # Qty.
1 Steering Wheel Knob 01-0044 1
2 Steering Wheel 01-0045 1
3 Steering Column 01-0046 1
4 Orbitrol 18-0037 1
*** Steering Column Jam Nut 01-0048 1

Pg25
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

Decals

1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

16 17 18 19 20

Pg26
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

DECALS
Ref.# Description Part# Qty.
1 Decal 05-0001 4
2 Decal 05-0002 1
3 Decal 05-0003 1
4 Decal 05-0004 1
5 Decal 05-0005 1
6 Decal 05-0006 1
7 Decal 05-0007 1
8 Decal 05-0008 1
9 Decal 05-0009 1
10 Decal 05-0010 1
11 Decal 05-0011 1
12 Decal 05-0012 1
13 Decal 05-0013 1
14 Decal 05-0014 1
15 Decal 05-0015 1
16 Decal 05-0016 1
17 Decal 05-0017 1
18 Decal 05-0018 1
19 Decal 05-0020 1
20 Decal 05-0021 1

Pg27
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

AWD LIGHTS ELECTRICAL SYSTEM

BROWN
BROWN
1 1
LIGHT
7-WIRE 4 SWITCH
SOCKET
BROWN
BROWN

RED

3 BROWN
RED

BLACK BLACK
YELLOW (LEFTTURN)

GREEN(RIGHTTURN)
BROWN

BROWN

GROUND

BROWN
RED RED
(BRAKE)

BROWN TAILLIGHTS
WHITE WHITE

BROWN
2 BROWN

2
WHITE WHITE
BROWN 2 2 BROWN

WORK
SIDEMARKER LIGHT
LIGHTS
WHITE WHITE
BLACK

3 3 1
GROUND

BROWN BROWN

Pg28
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

AWD LIGHTS ELECTRICAL SYSTEM

AWD Lights
Ref. # Description Part # Qty.
1 Work Lights 19-0001 4
2 Tail Lights 19-0002 4
3 Marker Lights 19-0006 5
4 3 Position Toggle Switch 19-0004 1

Pg29
 STROBE BACK UP BACKUP HORN
LIGHT SWITCH ALARM HORN BUTTON BATTERY

11

17

16

14
15
+ -

19
(RED) (RED) (RED)

(BLACK)
(BLACK)
TRACTION
LOCK TRACTION
BRAKEBLOCK

18
BUTTON (GROUND) BLOCK
(RED)

14(BLACK)
(YELLOW) (YELLOW)

(BLACK)
(BLACK)
ACC. ACC.
BRAKE
SWITCH (GROUND) (GROUND)
GROUND (RED)

50 (GREEN)

KUBOTAASSY. 50(GREEN)
10 (RED) 12(RED)
SWITCHSTARTER 1XYAZAKI
14 (WHT) CONNECTOR
30(RED)

19 50 17(BLUE)
ACC.(YELLOW)
ACC.(YELLOW) 16 (YELLOW) ALTERNATOR
ACC.(YELLOW)

10
ACC 3-WIRE
17 30 BLUNT CUT CONNECTOR
ACC.(YELLOW)
(RED)

ACC. (YELLOW)
ACC.(YELLOW) ACC.(YELLOW)

ACC.(YELLOW)
ACC.(YELLOW)

OIL (ORANGE)
(ORANGE)
GAUGE
(YELLOW)

6
(YELLOW)

(YELLOW)
TEMP (WHITE)
(WHITE)
GAUGE
12(RED)

10(RED)

50(GREEN)
Chrisman Manufacturing

(ORANGE)

3 2 1

8
BLUE
(WHITE)

BUTT
3/8
RING
NAVIGATOR 5000,5500,&6500 Parts Guide

AWD LIGHTS ELECTRICAL SYSTEM

# 10RINGINS INS
BLUE(17)

(BLACK)
3X YAZAKI
(YELLOW) 2 PLACES CONN. 5/16
SHORT TEMP.SEND OIL RING
30 AMP STOP ELECTRIC UNIT SENDING INS
SHUT-OFF UNIT S T A R T E R

#10 RING INS SOLENOID

2 PLACES
ACC.(YELLOW) FUEL
1

16(YELLOW) PUMP
GLOW
3

PLUG 14 (BLACK)
5/16 RINGINS VOLT
2

16 (BLACK) METER # 10RINGINS

HOUR
7

METER 1/4RING INS

Pg30
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing

AWD LIGHTS ELECTRICAL SYSTEM

AWD Electrical
Ref. # Description Part # Qty.
1 Starter(V2003Engine) 06-0136 1
2 FuelPump(V2003Engine) 06-0182 1
3 GlowPlugs(V2003Engine) 06-0141 4
4 BrakeSwitch 19-0005 2
5 Brake Block 18-0042
6 Oil Pressure Gauge 20-0001 1
7 Hour/Voltage Gauge 20-0002 1
8 Water Temperature Gauge 20-0003 1
9 Alternator(V2003Engine) 06-0166 1
10 Key Switch 19-0007 1
11 Battery 19-0040
14 Strobe Light 19-0009 1
15 Backup Alarm 19-0010 1
16 Horn 19-0011 1
17 Horn Actuator Button Switch 19-0012 1
18 Toggle Switch 19-0005 1
19 Backup Alarm Switch 19-0016 1
**** Toggle Switch Lock Cover 19-0014 1

Pg31
 NAVIGATOR 5000,5500,&6500 Parts Guide
Chrisman Manufacturing
ForkIdenitification

2
1

FORK IDENTIFICATION
Ref. # Description Part # Qty.
1 Class II Pallet Fork 21-0002 2
2 Class II Block Fork 21-0001 4
3 Class II Lumber Fork 21-0003 2
4 Class III Block Fork (6500 only) 21-0005 4
5 Class III Lumber Fork (6500 only) 21-0006 2
*** Class III Pallet Fork (6500 only) 21-0007 2
*** Fork Pin Kit 21-0009 1

Pg32
 Fluid & Filter Replacement
Engine Oil: 15W-40
Shell T 46
Texaco HDZ 46
Hydraulic Oil: BP HV 46
Castrol AWH 46
Exxon Nuto H 46
SAE J1034 compliant (or equivalent)
Antifreeze:
Mixture: 40% antifreeze 60% distilled water
Grease: Chevron Ultra Duty Grease (or equivalent)
Isuzu 8-94456741-1
Isuzu 3LD1 or 3LD2 Fleet Guard LF3462
Baldwin B179
Oil Filter: Isuzu 8-94456741-1
Isuzu 4LD1 or 4LD2 Fleet Guard LF3462
Baldwin B179
Kubota D1703, V2003, V2203, V2403 Baldwin B7152
Isuzu 8-94132947-0
Isuzu 3LD1 or 3LD2 Fleet Guard FF5394
Wix 33386
Fuel Filter: Isuzu 8-94132947-0
Isuzu 4LD1 or 4LD2 Fleet Guard FF5394
Wix 33386
Kubota 1403, 1703, 2003, 2203 Baldwin BF791
Inner Baldwin RS3705
Navigator 4000
Outter Baldwin RS3704
Air Filter:
Inner Baldwin RS3703
Navigator 5000
Outter Baldwin RS3988
Hydraulic Filter: All Navigator Forklifts Baldwin BT839-10

Kohler KDI 1903

K1903-0042 oil (ED0021750010-S)
K1903-0044 Fuel (ED0021753180-S)
K1903-0045 Outer Air RS3542 Baldwin filter
K1903-0045 Inner Air RS3543 Baldwin filter
17-0063 Hydraulic Filters Baldwin BT839-10 needs 2
hydraulic oil T46
Engine Oil
5w30 cj4 -or 10w30 c j 4----7.5L just under two gallons
 NAVIGATOR 5000, 5500, & 6500 Parts Guide
Chrisman Manufacturing Page 4
Single Cylinder Two-Stage Mast Assembly
Inner & Outer
Mast Bearing Assembly Chain Anchor Bolt
20
20

19
22 7 8
17
Cylinder Pin Assembly
18
2
1 1 Tilt Bushing
07-130
2.142 Spiral Internal
Snap Ring

21
Lift Carriage Guide
& Bearing Assembly

16
3 4 5 6
Chain Sheave

13 14 15 13
7 8

12
Tilt Pin Assembly
24

25 26 23 26 25

Measure Here For

Mast Chain

11
 TWO STAGE MAST -SINGLE CYLINDER
Ref# Description Part# Qty
1 1-1/4" Snap Ring 07-0091 4
2 1-1/4" Lift Cylinder Pin 07-0081 2
3 3/8" x 2· NC Set Screw Changed to bolt 2018 07-0082 4
4 3/8" NC Nut 07-0025 4
5 Backing Plate 13-0001 4
6 2' x 1-1/8" Guide Block 09-0001 4
7 Shim 02-0026 8
8 4" Mast Bearing (4 in Lift Carriage 4 in Mast) 02-0023 8
11 Cartridge in the Cylinders with Metal tubes 18-0041 2
12 Lift Block with Cartrides 18-0003 1
13 40mm Snap Ring 07-0084 8
14 Chain Sheave 02-0027 4
15 40mm x 2-3/4" Pin 07-0087 4
16 1/4"x28 set screw0 07-0015 4
17 Anchor bolt pin with cotter pins 07-0088 8
18 Mast Chain"" see chain sets sizes Below (Measure)
19 Chain anchor bolt 09-0003 8
20 5/8" Jam Nut 07-0089 16
21 Tilt cylinder bushing Mast with Side Shift 02-0028 2
•• Tilt cy linder b11Shi11g Mast NON side shift 02-0025 2
22 Mast Bearing Post (Weld On Part) 09-PIN031 4
23 1" x 3.9" Tilt Cylinder Pin w/Lug and Bolt 07-0090 4
24 5/16" x 3/4" NC bolt-Grade 8 07-0058 4
25 1" Snap ring 07-0001 4
26 Tilt Soacer 1/2" 02-0029 8

MEASURE MAST ~68 in.4 Piece Set Mast Chain CS ft.I*

I
I

2 Chains Cut at 64.25" and 2 chains Cut at 130.375" 09-0005 1

I 8' Mast 1 Short Chain with 2 pins 64.25" 09-2001 2
I 8' Mast 1 Long Chain with 2 pins 130.38 09-2002 2

I MEASURE MAST-81 in. 4 Piece Set Mast Chain (10 ft.)"

I 2 Chains Cut at 74" and 2 chains Cut at 156.75" 09-0006 1
I 10' Mast 1 Short Chain with 2 pins 74" 09-2006 2
I 10' Mast 1 Long Chain with 2 pins 156.75" 09-2009 2
I
I MEASURE MAST-93 in. 4 Piece Set Mast Chain (12 ft.)"
I 2 Chains Cut at 86.75" and 2 chains Cut at 180.5" 09-0007 1
I 12' Mast 1 Short Chain with 2 pins 86.75" 09-2003 2
I 12' Mast 1 Long Chain with 2 pins 180.5" 09-2005 2
I
*
* 8' Mast Cylinder MEASURE MAST -68 in.4 Piece Set Mast Chain (8 ft.) 18-0153 I

*
Seal kit 8' 10' lift w/wo ck valve or 12' without ck valve newer than 02 rod size is 1. 7 5" 02-0047 I

* 10' Mast Cylinder MEASURE MAST-81 in. 4 Piece Set Mast Chain (10 ft.)' 18-0006 I

* Seal kit 8' 10' lift w/wo ck valve or 12' without ck valve newer than 02 rod size is 1. 75" 02-0047 I

* 12' Mast Cylinder MEASURE MAST-93 in. 4 Piece Set Mast Chain (12 ft.)' 18-0008 I

* Seal kit 8' 10' lift w/wo ck valve or 12' without ck valve newer than 02 rod size is 1. 7 5"
Seal kit 12' without ck valve newer than 02 rod size is 2"
02-0047
02-0048
I
I

Pg5
 Chrisman Manufacturing, Inc.
7399 Beatline Road
Long Beach, MS 39560
228-864-6293
228-864-1381 Jax

NAVIGATOR FORKLIFTS
1 2
1 3
2

spiral snap
ring 07-0130
1 2
1
3
2

Brass 2
Bushing 3

Ref # Figure #1 Part #

1 Mast Tilt Bushing (1-1/2” x 2” x 2-1/2”) 02-0028

Ref # Figure #2 Part #

1 Tru-View Lift Cylinder See Table
2 1” Flat Washer 07-0007
3 1” Flat Washer 07-0007
4 1” Nylock NC Nut 07-0315

Ref # Figure #3 Part #

1 1” Nylock NC Nut 07-0315
2 1” Flat Washer 07-0007
3 Tru-View Lift Cylinder See Table
 4
1 2 3
6 This changes 2019
5
7
1
2
4
6 4

5 1
1 2

3
3

Ref # Figure #4 Part #

1 Guide Block (1-1/4” x 2” x 2”) 09-0057
2 Scissor Adustment Plate 09-0058
3 Adjustment Set Screw (1/2”-13) 07-0139
4 Mast Bearing 02-0023

Ref # Figure #5 Part #

1 1-1/2” Snap Ring 07-0029
2 1.5” x 2.625” Pin 07-0118
3 1-1/2” x 2” x 1-3/16” Bushing 02-0025

Ref # Figure #6 Part #

1 1/2” x 1-1/2” NC Grade 8 Bolt 07-0104
2 1/2” Flat Washer 07-0071
3 1/2” Lock Nut 07-0096
4 1-7 Reach Mounting Bracket Assembly 09-0093
5 1” x 5.75” Pin w/lug 07-0119
6 1” Snap Ring 07-0001
7 3/8” x 3/4” NC Flange Bolt 07-0153
 7
2 1
9 4
1 2 3 4
1 2

02-0020 Spacer added if

5,6 are replaced
8
1 * 3 * 1
4
5,6 3
2
10 1
4

Ref # Figure #7 Part #

1 3-1/2” Cam Follower Bearing 02-0022
2 Scissor Shear Outer Spacer 09-0048

Ref # Figure #8 Part #

1 5/16” x 3/4” NC Flange Bolt 07-0058
2 1” x 3.75” Pin w/Lug 07-0120
3 1” Snap Ring 07-0001
4 Scissor Reach Cylinder 18-0043
5 1” x 1/4” Spacer 02-0099

Ref # Figure #9 Part #

1 Teflon Spcer 02-0106
2 1-1/2” Spiral Retaining Ring 07-0128
3 1.5” x 16.5” Scissor Pivot Pin 07-0121
4 1-1/2” x 2” x 1-3/16” Bushing 02-0025

Ref # Figure #10 Part #

1 40mm Snap Ring 07-0084
3 40mm x 2.625” Pin 07-0122
4 Chain Sheave 02-0027
5 Left Lower Chain Lug Pair 09-0061
6 Right Lower Chain Lug Pair 09-0062
 11,12

13 4
5
4 1
1 3
2 1 1

Ref # Figure #11 & 12 Part # Qty

1 4” Mast Bearing 02-0023 2

Ref # Figure #13 Part # Qty

1 40mm Snap Ring 07-0084 4
2 Chain Sheave 02-0027 1
3 Tru-View Mast Roller Pin 07-0123 1
4 Shim 02-0026 2
5 Teflon Pulley 09-0054 1
14
1

15

3
1
2

Ref# Figure 14 Part # Qty

1 1/2” x 3-1/2” NC Bolt 07-0044 2
2 7/16” x 3” Spring 07-0086 2
3 Mast Hose Mounting Plate 09-0056 1
4 Tension Adjust Bracket 09-0055 1
5 1/2” NC Nyloc Nut 07-0096 2

Ref# Figure 15 Part # Qty

1 Tru-View Hose Clamp 07-0132 1
2 5/16”-18 x 1” Buttonhead Bolt 07-0077 2
TRUVIEW OR SCISSOR CHAIN SET-FOR 10' MAST comes with 8
ANCHOR PINS 07-0088 EVEN IF S/N shows a 10' scissor mast please
measure outer mast size 84" Shipping will not be paid if not correct.
Chains are cut qty 2 AT 69.5" AND 2 AT 70.5"

15

3
Highlighted here are the Items in the
scissor reach shear assembly. The items, 4
12 13

14
scissor reach inner carriage and 7 the scissor
reach outer carriage are separate

1 2 1 3

7
6

1
7
9
4 8
10
5
2
8
4
TRUVIEW OR SCISSOR CHAIN SET-FOR 12'
11

~-•
.~ .
02-0018
1.62x1 ball bushing
MAST comes with 8 ANCHOR PINS 07-0088 or
EVEN IF S/N shows a 12' scissor mast please 1.75x1 ball bushings
measure outer mast size 96" Shipping will not be 02-0096
paid if not correct. Chains are cut qty 2 AT 80.5" Must Measure OD of bearing
AND 2 AT 83"
Scissor Reach Shear Assembly p/n 09-3000

Ref# Scissor Major Components Table Part # Qty

1 10' Tru- View Cylinder 18-0007 2
12' Tru-View Cylinder 18-0009 2
2 10' Tru- View Outer Mast-Side Shift 09-0069 1
12' Tru-View Outer Mast-Side Shift 09-0071 1
3 10' Tru-View Inner Mast 09-0047 1
12' Tru-View Inner Mast 09-0052 1
4 Scissor Reach Inner Carriage 09-0077 1
5 Inner Shear 09-0082 1
6 Outer Shear 09-0083 1
7 Scissor Outer Lift Carriage 09-0042 1
8 Scissor Reach Cylinder 18-0043 1

02-0046 SEAL KIT-6' WELDED,12' 10' scissor 1.5 rod

02-0049 SEAL KIT-SCISSOR REACH CYLINDER ROD 1.13

 p/n 09-7700
switch only

The whole
assembly is
P/N 09-7000

limit Switch will charge

to this in 2019hange
2019

P/N 19-0189
Nav-Reach Proximity Sensor (IFM
Efector)