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BIG POWER IN ALL PLACES

Boxer 322D Parts Manual


Serial No.s 2793 and Higher
Part No. 76345-809

Manufactured by:
Phone: Morbark, Inc.
Sales - 800-831-0042, 8507 S. Winn Rd., P.O. Box 1000,
Parts and Service - 800-255-8839 Winn, Michigan 48896
www.boxerequipment.com www.morbark.com
®
PARTS MANUAL REVISION LOG

Date Pages Description


Rev:
Affected: Changed: of Changes:
- Jan 6, 2015 All Initial Release
Table of Contents

Parts List and Illustrations Page Number

Routine Maintenance Replacement Parts................................................................... 2


Universal Mounting Plate and Loader Arm.................................................................. 2
Loader Arm Assembly................................................................................................. 4
Decals Group.............................................................................................................. 6
Travel Drive Group...................................................................................................... 8
Idler Wheel and Spring Assembly............................................................................. 10
Mid-Wheel Assembly..................................................................................................11
Main Control Valve Group......................................................................................... 12
Auxiliary Valve Group................................................................................................ 14
Rear Frame Assembly............................................................................................... 16
Hydraulic Cooler Group............................................................................................. 18
Muffler Parts Group................................................................................................... 20
Hydraulic Pump Group.............................................................................................. 22
Battery Group............................................................................................................ 24
Diesel Fuel Group..................................................................................................... 26
Electrical Components Group................................................................................... 28
Engine Cooling Group............................................................................................... 30
Motor Mounting Group.............................................................................................. 32
Schematics................................................................................................................ 34

1
Routine Maintenance Replacement Parts
The following parts should be considered as normal stock parts in your location. Keeping a supply
of these will enable you to keep the Boxer in full service.

Part Name Part Number


Maintenance Kit................................................................................................................29834-701
Idler Wheel Repair Kit......................................................................................................29834-703
Mid - Wheel Repair Kit.....................................................................................................29834-704
Engine..............................................................................................................................29211-004
Air Filter Elements
Outer.......................................................................................................................29135-771
Inner........................................................................................................................29135-772
Fuel Filter.........................................................................................................................29295-003
Hydraulic Filter.................................................................................................................26838-114
Engine Oil Filter................................................................................................................29295-045
Hydraulic Filter Head........................................................................................................26838-113
Hydraulic Oil.....................................................................................................................Chevron Rykon Premium
ISO 46 or equal
Seal Kit for Tilt Cylinder....................................................................................................26820-045
Seal Kit for Lilt Cylinder....................................................................................................26820-043
Seal Kit for Wheel Motor..................................................................................................26735-087
Replacement Ignition Key................................................................................................29211-929
Replacement Dash Panel Key.........................................................................................29341-436

2
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1
Universal Mounting Plate

2
3
21
7 6 11 4
5
6
7
8
9 10
7
11 9 8
16 17 20
15 19
22 7
14 12
18
9 8
15 12
7

15 23
10
25 14
24 13

27
26

2
Universal Mounting Plate
Item No. Description Quantity Part Number
1 COUPLER LATCH PIN 2 30090-803
2 SPRING 2 24741-087
3 ROLL PIN 2 21154-015
4 ATTACHMENT PLATE 1 29510-426
5 PIN CLIP - RIGHT 1 30003-803
6 ROUND PIN 2 30024-803
7 GREASE ZERK - STRAIGHT 6 26891-005
8 BOLT 4 21619-103
9 LOCK WASHER 4 21171-140
10 CONNEX BUSHING 6 23128-005
11 PIN CLIP (CLOSED) 2 30004-803
12 ROUND PIN 2 30025-803
13 BOOM ARM 1 40055-803
14 AUXILIARY HOSE 2 26265-078
15 BULKHEAD FITTING 2 26510-305
16 QUICK DISCONNECT, FEMALE 1 26538-215
17 QUICK DISCONNECT, MALE 1 26538-216
18 HOSE 1 26211-119
19 HOSE 1 26211-116
20 CYLINDER - TILT 1 26820-028
20A TILT CYLINDER SEAL KIT (Not Shown) 1 26820-045
21 COUPLER LATCH STOP 2 30042-803
22 90 DEGREE FITTING 2 26510-105
23 PIN CLIP - TOP CYL 1 30016-803
24 RELIEF BLOCK 1 26614-681
25 BOLTS 2 21454-028
26 FITTING 2 26510-213
27 FITTING 1 26510-205

3
Loader Arm Assembly

16 2 1
9
4 2 3

2 15 4 5
3 10
11
6
14 7
8
13

9 10
11
2 7 12

Item No. Description Quantity Part Number


1 FLUTED KNOB 1 29341-496
2 BUSHING 7 23128-005
3 ROUND PIN 2 30027-803
4 GREASE ZERK 2 26891-005
5 BOOM SAFETY LOCK PIN 1 21129-435
6 BOOM SAFETY LOCK 1 30062-803
7 FITTING, SAE MALE STR 2 26510-105
8 LIFT CYLINDER HOSE ASSY 2 26211-115
9 90 DEGREE ZERK 2 26891-042
10 BOLT 3 21619-103
11 LOCK WASHER 3 21171-140
12 RETAINER CLIP 1 30014-803
13 ROUND PIN 1 30025-803
14 LIFT CYLINDER 1 26820-030
15 PIN CLIP 2 30016-803
16 ROUND PIN 1 30108-803

4
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5
Decal Group

1
3
19
4

7
21
1 6
20
2
4
14
8

9
1 13
10
18 12
11
6

17
15
3

16
7

6
Decal Group
Item No. Description Quantity Part Number
1 CRUSH HAZARD DECAL 4 39510-001
2 MODEL NUMBER DECAL 2 39510-100
3 DANGER ZONE DECAL 2 39510-006
4 BURN HAZARD DECAL 2 39510-057
5 BATTERY EXPLOSION HAZARD DECAL 1 39510-007
6 BOXER DECAL 2 39510-140
7 TIE DOWN DECAL 3 39510-005
8 CYLINDER LOCK INSTALLATION DECAL 1 39510-012
9 AUXILIARY VALVE WARNING DECAL 1 39510-024
10 DIESEL FUEL ONLY DECAL 1 39510-010
11 READ OPERATOR’S MANUAL WARNING DECAL 1 39510-008
12 SAFETY INSTRUCTION DECAL 1 39510-022
13 OPERATING CONTROLS DECAL 1 39510-021
14 ATTACHMENT SECURITY DECAL 1 39510-013
15 ISO 46 HYDRAULIC FLUID DECAL 1 39510-015
16 SHUT OFF FUEL DECAL (inside frame under filter) 1 39510-003
17 CALIFORNIA PROP 65 WARNING DECAL 1 39510-014
18 CALL BEFORE YOU DIG DECAL 1 39510-149
19 LIFTING EYE DECAL 1 39510-004
20 MORBARK DECAL 1 39510-145
21 BOXER INTERNET DECAL 1 39510-023
22 TAG, MOD, WT, HP (NOT SHOWN) 1 39510-155
23 TAG, SN, MAN DATE (NOT SHOWN) 1 39510-154

7
Travel Drive Group

3
18

21

19
3 4
2
20

14

11
1 15, 16, 17
5
13

8 7

9 4
10
11 6
12

8
Travel Drive Group
Item No. Description Quantity Part Number
1 BOLT 8 21619-258
2 FRONT IDLER ASSEMBLY 1 SEE PAGE 10
3 FITTING, 45° 4 26510-052
4 WHEEL MOTOR 2 26735-102
5 WOODRUFF KEY 2 26735-088
6 OUTPUT SHAFT 2 26737-086
NS WHEEL MOTOR SEAL KIT (NOT SHOWN) 2 26735-087
7 TRACK 2 29510-401
8 DRIVE HUB 2 30106-803
9 COTTER PIN 2 21126-022
10 SPROCKET 2 30109-803
11 WASHER, LOCK 12 21171-143
12 BOLT 12 22425-255
13 CASTLE NUT 2 22531-361
14 MID-WHEEL “SPOOL” ASSEMBLY 6 SEE PAGE 11
15 BOLT 2 21619-103
16 WASHER 2 21161-011
17 WASHER, LOCK 2 21171-140
18 TUBE ASSY, RIGHT WHEEL MOTOR, FRONT PORT 1 42034-804
19 TUBE ASSY, LEFT WHEEL MOTOR, FRONT PORT 1 40071-803
20 TUBE ASSY, LEFT WHEEL MOTOR, REAR PORT 1 26598-803
21 TUBE ASSY, RIGHT WHEEL MOTOR, REAR PORT 1 42033-804

9
Idler Wheel and Spring Assembly

1
2
3 16
4 11
10

5 12
13 13
6 14
15
10 9
11
8 7

Item No. Description Quantity Part Number


1 TENSION LOCK PLATE 1 30010-803
2 JACKING BOLT WELDMENT 1 40057-801
3 SPRING TENSIONER WELDMENT 1 40007-803
4 SPRING 1 24741-190
5 TRACK FORK WELDMENT 1 40055-801
6 LOCK WASHER 1 21171-143
7 BOLT 1 21612-611
8 FLAT WASHER 1 32217-901
9 WHEEL ASSEMBLY LH, Note: Determined from attachment end 1 40040-803
WHEEL ASSEMBLY RH, Note: Determined from attachment end 1 40009-803
10 BEARING 2 29510-427
11 IDLER SPACER TUBE 2 30017-803
12 IDLER PIN 1 40018-803
13 SEAL 2 29510-431
14 SNAP RING 1 24125-008
15 FRONT IDLER WHEEL 1 29510-404
16 GREASE ZERK STRAIGHT 1 26891-005

10
Mid Wheel Assembly

2
3
4
5
6
7

8
6
5
3 4
2

Item No. Description Quantity Part Number


1 MID-WHEEL ASSEMBLY (INCLUDES #’S 4 - 8) 1 29510-520
2 NUT 2 21733-410
3 WASHER 2 21161-126
4 SEAL 2 29510-428
5 SNAP RING 2 29510-429
6 BEARING 2 29510-430
7 MIDWHEEL 1 29510-521
8 MIDWHEEL AXLE 1 30029-803

11
Main Control Valve

1
36

34 33
35
2
31 4
5
37 6
2 7
28 30

29 8

9
10
27 11 4
26 12
19 3
18 13
25 17 11
23
15
24 38 20 14
22 16

21

12
Main Control Valve
Item No. Description Quantity Part Number
1 CONTROL KNOB 2 29341-462
2 BOOM/BUCKET CONTROL LEVER 3 30097-803
3 STRAIGHT FITTING 4 26510-208
4 STRAIGHT FITTING 5 26510-209
5 TUBE, COUNTERBALANCE TO CONTROL VALVE 1 40029-803
6 90 DEGREE FITTING 1 26510-109
7 TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, FRONT PORT 1 40071-803
8 TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, REAR PORT 1 26598-803
9 CARTRIDGE VALVE 1 26633-366
10 COUNTERBALANCE VALVE 1 26633-221
11 LIFT CYLINDER HOSE ASSEMBLY 4 26596-201
12 TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, FRONT PORT 1 42034-804
13 TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, REAR PORT 1 42033-804
14 TUBE, COUNTERBALANCE TO AUX VALVE 1 40030-803
15 90 DEGREE FITTING 1 26510-108
16 TUBE 40073-803
17 TEST PORT 1 26538-425
18 TEST PORT DUST CAP 1 26538-416
19 STRAIGHT FITTING 1 26510-207
20 TEE FITTING 1 26510-335
21 CARTRIDGE 1 26661-258
22 NYLOCK NUT 2 21733-457
23 STRAIGHT FITTING 2 26510-209
24 TUBE, DIVERTER TO AUX VALVE 1 40028-803
25 DIVERTER VALVE 1 26629-153
26 90 DEGREE FITTING 1 26510-107
27 STRAIGHT FITTING 1 26510-207
28 BOLT 2 21619-062
29 UNION FITTING 1 26512-505
30 CONTROL VALVE ASSEMBLY 1 26661-206
31 KNOB 1 29341-497
32 CONTROL LEVER 2 30098-803
33 NUT - M8 X 1.25 4 21731-708
34 NUT - M10 X 1.5 ZC 4 21731-710
35 ROUND LEVER SHAFT 2 30098-803
36 TRAVEL CONTROL HANDLE, CAST 2 29341-498
37 STRAIGHT FITTING 1 25843-016
38 TUBE 1 26598-802

13
Auxiliary Valve Group

2
3
4

15

5
13
14 6
10
8
13
11 9
12 7
Item No. Description Quantity Part Number
1 TEXTURED GRIP 1 29341-463
2 LEVER 1 30101-803
3 BOLT 3 21619-062
4 FLAT WASHER 3 21161-008
5 FITTING, SAE MALE 90 1 26531-144
6 CLAMP 1 26516-410
7 HOSE, TO HYDRAULIC COOLER 1 18510-556
8 VALVE 1 26629-155
9 RELIEF VALVE CARTRIDGE 1 26661-209
10 NYLOCK NUT 3 21733-457
11 FITTING, SAE 1 26510-209
12 TUBE ASSY, AUX TO COUNTERBALANCE 1 40030-803
13 HOSE 2 26265-076
14 FITTING, SAE MALE 90 1 26510-107
15 FITTING, SAE MALE STR 2 26510-206

14
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15
Rear Frame Group

15

31 9 29
32 2
35

27 14
11
5 30
26 34
24
3 32
35
12
3

36
4 21

22
19
1 6
22
20 22
7
22 23
25
33
16 13
31
35 33
17 8

18 28 10
17
17
17

16
Rear Frame Group
Item No. Description Quantity Part Number
1 GUARD, BELT 1 40065-803
2 PANEL, LOCKING 1 40032-803
3 CONTROL PANEL 1 30007-803
4 HOLDER, MANUAL 1 39234-210
5 SPACER, CONTROL PANEL 2 33107-703
6 MATT, RUBBER 1 32234-901
7 HOSE, 2” ID 1 32232-901
8 BRACKET, AIR FILTER 1 30135-803
9 PANEL, CONTROL 1 30089-803
10 PLATFORM, OPERATOR 1 30066-803
11 WRENCH, TRACK 1 30051-803
12 PLATE, CONTROL PANEL SPACER 1 30047-803
13 ROUND, OP BUSHING 1 30033-803
14 LOCK, PUSH BUTTON 1 29341-495
15 GRIP,TEXTURED 1 29341-464
16 BONNET, RAIN 1 29321-406
17 AIR CLEANER,REMOTE MOUNT HEAVY DUTY 1 29295-136
18 MOUNTING BAND, AIR CLEANER 1 29295-111
19 ELBOW, RUBBER 2" 90° 1 29295-080
20 INTAKE, ELBOW,TUBE 1 29295-038
21 GUARD 1 29211-004
22 CLAMP, HOSE, 2 1/2" 4 26516-023
23 DIE SPRING 1 24741-188
24 GROMMET, RUBBER 1 24721-379
25 NUT 1 21733-461
26 NUT, NYLOCK 1 21733-305
27 NUT, WING 1 21713-212
28 BOLT 1 21619-358
29 BOLT 1 21619-257
30 BOLT 1 21619-056
31 BOLT 2 21619-055
32 WASHER, LOCK 2 21171-139
33 WASHER, FLAT 2 21161-516
34 WASHER, FLAT 1 21161-157
35 WASHER,FLAT 3 21161-008
36 RIVET, ALUM, 1/4" X 3/4" 1 21118-110

17
Hydraulic Cooler Group

2 1
3
4

5
6 8
5
7 7
6
9

10
13
11

12

15 14
16
6 5
5

19 6
7 7

18 17 9

18
Hydraulic Cooler Group
Item No. Description Quantity Part Number
1 HYDRAULIC COOLER ASSEMBLY 1 26844-131
2 BOLT 4 21625-731
3 FLAT WASHER 4 21171-037
4 FAN 1 26844-132
5 O-RING - #12 4 26511-912
6 FITTING 4 26531-146
7 CLAMP 4 26516-410
8 HOSE - AUX VALVE TO COOLER INLET 1 18510-556
9 HOSE - COOLER OUTLET TO FILTER INLET 1 18510-553
10 HYDRAULIC TANK CLEAN OUT COVER 2 26849-402
11 COVER GASKET 2 26849-440
12 CERAMIC MAGNET (in hydraulic tank) 1 26849-172
13 HYDRAULIC OIL DIPSTICK 1 40088-803
14 BOLT 2 21619-053
15 WASHER, LOCK 2 21171-139
16 FILTER ASSEMBLY MOUNTING BRACKET 1 30141-803
17 REPLACEMENT SPIN ON FILTER ELEMENT 1 26838-113
18 HOSE - FILTER OUTLET TO TANK INLET 1 18510-553
19 HYDRAULIC FILTER HEAD 1 26838-112

19
Muffler Parts Group

11

10
3
2 11
3 8
1
9

6
4

20
Muffler Parts Group
Item No. Description Quantity Part Number
1 NUT 2 21733-303
2 LOCK WASHER 5 21161-011
3 BOLT 1 21625-716
4 FLAT WASHER 1 21171-139
5 EXHAUST MANIFOLD GASKET 2 29135-221
6 NUT (FLEX EXHAUST TO MANIFOLD) 4 21733-005
7 EXHAUST FLEX JOINT 1 29295-029
8 MUFFLER MOUNTING BRACKET 1 40064-803
9 FLAT WASHER 2 21161-008
10 BOLT 2 21619-105
11 NUT 4 21733-305
12 MUFFLER ASSEMBLY 1 29211-053
13 BOLT 2 21612-030
14 LOCK WASHER 2 21171-189
15 UPPER HEAT SHIELD 1 29211-045
16 BOLT 4 21619-055
17 LOWER HEAT SHIELD 1 29211-046
18 NUT 2 21731-309
19 MUFFLER 1 29211-044
20 LOCK WASHER 4 21171-189
21 BOLT 4 21612-029
22 MUFFLER HEAT SHIELD 1 29211-047
23 LOCK WASHER 1 21171-408
24 NUT 1 21731-035
25 EXHAUST TIP 1 29211-048
26 EXHAUST PIPE CLAMP 1 29211-052
27 FLAT WASHER 2 21161-110
28 BOLT 1 21620-061

21
Hydraulic Pump Group

ENGINE FLY
WHEEL 4 5 6 15 16 17
2
3
8
7
14 16

9 10
TO TANK

18
19
(To Bottom of 11 13
Invertor Valve)

( T o T op of 12
Inv er tor Valve)

22
Hydraulic Pump Group
Item No. Description Quantity Part Number
1 PUMP DRIVE MOUNTING KIT 1 29295-032
2 MOUNTING FLANGE 1 29211-053
3 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 29211-054
4 PUMP DRIVE HOUSING 1 29211-055
5 FLAT WASHER 2 21171-140
6 BOLT (PUMP MOUNT FASTENER KIT) 2 21625-106
7 PUMP DRIVE HUB 1 29295-112
8 HYDRAULIC PUMP 1 26711-055
9 LOCK WASHER 4 21171-140
10 BOLT 2 21625-106
11 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 26598-802
12 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 26598-801
13 O-RING, #10 2 26511-910
14 O-RING, #12 1 26511-912
15 90° FITTING 1 26531-145
16 CLAMP 2 26516-003
17 SUCTION HOSE 1 18510-573
18 FITTING 1 26510-213
19 FITTING 1 26510-211

23
Battery Parts Group

3
8 9 2

1
7
6
5

Item No. Description Quantity Part Number


1 HOLDOWN CLAMP 2 29315-302
2 FLAT WASHER 2 21161-007
3 NUT, WING 2 21713-115
4 BATTERY 1 29315-265
5 POSITIVE BATTERY CABLE 1 47006-803
6 CORRUGATED FABRIC LOOM 1 32243-901
7 TERMINAL INSULATOR, RED 1 29315-309
8 BATTERY TERMINAL INSULATOR, RED 1 29315-047
9 NEGATIVE BATTERY CABLE 1 47007-803
NS POWER CABLE 1 47004-803

24
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25
Diesel Fuel Group

1
3 4
2

6
7
18

8
9
14 12
12 11
10
13

15
13
16 12
17

20

21

19

22

26
Diesel Fuel Group
Item No. Description Quantity Part Number
1 FUEL TANK CAP/FUEL GAUGE 1 26849-173
2 FLAT WASHER 2 21161-008
3 LOCK WASHER 2 21171-139
4 BOLT 2 21619-053
5 BUSHED ELBOW 1 25978-179
6 FUEL RETURN LINE 1 32249-901
7 FUEL RETURN LINE GROMMET 1 39236-441
8 FUEL TANK 1 32244-901
9 90° FITTING 1 26531-132
10 RUBBER GROMMET 1 24721-389
11 FUEL LINE 1 32251-901
12 CLAMP 4 26516-230
13 FUEL LINE 1 32250-901
14 CLAMP 1 26516-235
15 BOLT 1 21619-062
16 WASHER 1 21161-007
17 NUT 1 21733-457
18 BUSHED ELBOW 1 25978-134
19 FUEL FILTER/WATER SEPARATOR ASSEMBLY 1 29211-056
20 FUEL FILTER/WATER SEPARATOR BODY 1 29211-049
21 FUEL FILTER 1 29295-003
22 FUEL FILTER BOWL 1 29211-050

27
Electrical Components Group

13

2 3

6
5
7

9
10 1

25 3

15 3 11
3

12

28
Electrical Components Group
Item No. Description Quantity Part Number
1 WARNING LIGHT ASSEMBLY 1 29295-081
2 IGNITION SWITCH W/KEYS 1 29211-935
3 SCREW 2 22341-407
4 IGNITION KEY 1 29211-929
5 HOUR METER 1 29316-962
6 IGNITION SWITCH/HOUR METER MOUNTING PLATE 1 30110-803
7 WARNING SOUNDER 1 29295-105
8 50A RELAY 1 29295-022
9 40 AMP FUSE 1 27311-917
10 15 AMP FUSE 1 27311-910
11 1 AMP FUSE 1 27311-903
12 3 AMP FUSE 2 27311-905
NS 25 AMP FUSE 1 27311-918

29
Engine Cooling Group

1
2
3
4
5

6
17 7
16 8

9
10

21 11
20 TO P O F TO P O F
RADIA TO R ENGINE
19
18 9

15
TO WA TER 9
PUMP
9

12
TO BOTT OM
OF RADIA TO R 13

9
14 9

30
Engine Cooling Group
Item No. Description Quantity Part Number
1 BOLT 2 21619-105
2 FLAT WASHER 2 21161-008
3 FRONT SHROUD 1 40056-803
4 FLAT WASHER 6 21161-011
5 BOLT 6 21619-105
6 RADIATOR CAP 1 29326-929
7 OVERFLOW TANK HOSE 1 32301-901
8 OVERFLOW TANK 1 29326-928
9 HOSE CLAMP 6 26516-003
10 PROTECTIVE COVER 1 18763-014
11 UPPER RADIATOR HOSE 1 32242-901
12 RADIATOR HOSE - WATER PUMP TO TUBE 1 32240-901
13 RADIATOR TUBE 1 32126-804
14 LOWER RADIATOR HOSE 1 32241-901
15 RADIATOR 1 29326-901
16 LOCK WASHER 4 21171-139
17 FLAT WASHER 4 21161-008
18 BOLT 4 21619-055
19 ELECTRIC FAN 1 29326-930
20 FLAT WASHER 4 21161-007
21 BOLT 4 21459-136

31
Motor Mounting Group

11

10 2
3
9

6
5
4

32
Motor Mounting Group
Item No. Description Quantity Part Number
1 BOLT 12 21612-753
2 FLAT WASHER 12 21171-140
3 LEFT HAND MOUNTING PLATE 1 30137-803
4 BOLT 2 21619-105
5 FLAT WASHER 2 21171-140
6 HYDRAULIC PUMP 1 26711-055
7 BELL HOUSING ADAPTER ASSEMBLY 1 29295-032
8 RIGHT HAND MOUNTING PLATE 1 30136-803
9 ENGINE OIL FILTER 1 29295-045
10 ENGINE HEAT SENSOR 1 2393531.005
11 BELT GUARD 1 40065-803

33
34
COUNTERBALANCE AUX.
VALVE HOSES

CONTROL
VALVE

AUX.
DIVERTER VALVE HYD.
VALVE COOLER
Hydraulic Schematic

IN
OUT
LIFT CYL.

ROD END

VENT HOSE

HYD.
FILTER

HYD. RETURN TO TANK


PUMP

RIGHT LEFT
WHEEL WHEEL
TILT MOTOR MOTOR
CYL.
SUCTION
FROM TANK

ROD
END

FRONT OF VEHICLE
79 80 81
FUSE BLOCK A FUSE BLOCK B WATER 71
16 GA GRE 12 GA RED/WHT 14 GA RED ENG. COOLER WARNING
4 HOUR METER 1A COOLER RELAY 4 COOLER 20A
POWER IN 14 GA RED/BLU FAN LIGHT
16 GA VIO POWER TO
3 3 HYD OIL COOLER
FAN RELAY 3A I
10A
14 GA ORG 14 GA BRN 16 GA YEL
PANEL
2 2 H
WARNING SYSTEM 3A POWER IN SPARE 5A P Q
14 GA BROWN
POWER IN 1 16 GA RED/YEL 14 GA BLU 1 14 GA RED/WHT R S
FROM ACC. ALT/KILL TIMER 3A POWER IN ENGINE KILL 15A

2F
57 56

39 45 45 50
FUSE BLOCKS A & B 67 68 69 70
20 5 6 7

-I-
K -H-
WARNING

BL
16 AWG ORG -R-
16 AWG ORG -S-
16 AWG BLK -P-

G ED
47016-803

J K BUZZER

AW G R
14
14 AW
16 AWG BLK/WHT -Q-
COOLER 13 2FK 8 9 10

x
BL
SPARE N O
FAN - OIL

OM
ARRAY U -K

LO
/BL COOLER

IN
ED -J-

F
G R LK 3/8 LOOM x 8

1/4
AW G B 32 2P

4
E 144 AW IN 44 48
F G 1

35
46 1 12
-N-
H 4 RG -O-
G O LK
51 3 IN 12 AW B
1 16 AWG
16 AWG YEL 16
76 16 AWG BLK/WHT
Electrical Schematic

16 AWG BLK/WHT

LU
27 3/8 LOOM x 10 IN 42
3/8 LOOM x 30

D/B
x 16 AWG BLK AC
4 IN

RE K
-F- 16 AWG VIO
OM DEUTSCH

G BL D
-H- 12 AWG RED/WHT 66 LO IGNITION
-E- 12 AWG RED/WHT

AW G RE

1
-G- 16 AWG BLK 1/4 16 AWG BLK SWITCH

1 4A
65

14 2 AWWG
33 6 IN

IN
16 AWG BLK

2
50
54 19

x2
48 52 59 60 47 DETAIL B

OM
DIODE

LO
SPLICE ACC. 17

1/2
58 62 63 64
5/8 LOOM x 4 IN 23 11

25
1/2 LOOM x 6 IN 29
N

21 5/8 LOOM x 6 IN 19

16 AWG BLK
12 AWG RED/WHT
14 AWG RED/WHT
16 AWG GRN
16 AWG RED/YEL
14 AWG BRN
14 AWG BRN
14 AWG BLU
14 AWG ORG
14 AWG RED/BLU
24 5/8 LOOM x 3 IN 39 49 22 1/2 LOOM x 22 IN
BR

16
G
AW

16 AWG BLK/WHT
14

14 AWG ORG 16 AWG BLK LK


38 43 48 59 11 16 AWG GRN GB
72 AW
10
2 IN x 6 18
14 AWG YEL
-A- 14 AWG RED/WHT
-B- 16 AWG GRN/WHT 16 AWG GRN/WHT 12
-C- 16 AWG BLK AW 50
-D- 14 AWG RED 12 G
AW RED
12 G /W
12
C D 1/4 LOOM x 9 IN 34
AW ORG HT
G
A B 31 13 4 IN 1/4 VIO
75 10 IN WATER TEMP 3/8 LOOM x LO
3/8 LOOM x 8 48 26 OM
REAR 28 3 IN 19 IN x
VIEW IN SWITCH 5 IN 16 16
16 AWG BLK 16 AWG
F
55 AW RE
G B D/Y
2 IN LK E LLO 30
14 AWG RED W
2F
78 4 IN F
53 35 1/8 LOOM x 4 41 48
2 IN IN 13
F
16 AWG GRN
HOUR
2 3 36 37 METER
67 7 IN

12
6 IN
61 18 40

10 AWG BLK

AW
L M
30

12 AWG ORG -M- 2F

G
48
12 AWG ORG -L-

BL
16 AWG BLK/WHT

16 AWG BLK
16 AWG BLK
16 AWG BLK
L M
30

OIL 3 IN 12 AWG VIO -M- 2F


17 12 AWG VIO -L-
PRESSURE
GLOW SWITCH 2 IN FUSE
GROUNDS PLUGS 30 AMP
2 3 73 74

14
EL
12 AW

2 IN 4 IN
GY
GV
IO

12 AW

14 AW

ITEM QTY PART # DESCRIPTION LENGTH (IN) ITEM QTY PART # DESCRIPTION LENGTH (IN) ITEM QTY PART # DESCRIPTION LENGTH (IN)
GO

27 1 18763-022 LOOM, BLACK SPLIT 3/8 10 54 1 18141-318 WIRE, 16 GA GREEN 5 81 1 REF CONNECTOR, 7719 TO BATTERY, SEE
RG

26 1 18763-022 LOOM, BLACK SPLIT 3/8 19 53 1 18141-318 WIRE, 16 GA GREEN 18 80 1 REF PANEL, WARNING LIGHT
40063-803 FOR
25 1 18763-023 LOOM, BLACK SPLIT 1/2 22 52 1 18141-319 WIRE, 16 GA PURPLE 13 79 1 REF CONNECTOR, LIGHT PANEL
F

24 1 18763-024 LOOM, BLACK SPLIT 5/8 3 51 1 18141-320 WIRE, 16 GA YELLOW 7 78 1 27257-176 PLUG, ALTENATOR (KUBOTA 16678-65830) BATTERY INSTALL
23 1 18763-024 LOOM, BLACK SPLIT 5/8 4 50 1 18141-321 WIRE, 16 GA BLACK 14 77 - 13 15
22 1 18763-023 LOOM, BLACK SPLIT 1/2 22 49 1 18141-321 WIRE, 16 GA BLACK 10 76 1 18763-022 LOOM, BLACK SPLIT 3/8 4

21 1 18763-024 LOOM, BLACK SPLIT 5/8 6 48 5 18141-321 WIRE, 16 GA BLACK 12 75 1 27257-134 PLUG, KILL SOLENOID (KUBOTA 19215-63750)
STARTER
20 1 27112-192 STRAIN RELIEF, METRI-PAK 280 47 1 18141-351 WIRE, 14 GA RED/BLU 35 74 1 18141-307 WIRE, 12 GA VIO 33

19 1 27136-123 TUBING, SHRINK 1/4 BLACK 46 1 18141-331 WIRE, 14 GA ORANGE 8.5 73 1 18141-307 WIRE, 12 GA VIO 7
18 2 27214-207 TERMINAL, RING 16-14 GA #8 45 2 18141-339 WIRE, 16 GA ORANGE 14 72 1 27257-136 PLUG, KILL TIMER (KUBOTA 16645-65830)

17 2 27214-231 TERMINAL, RING 12-10 GA #8 44 1 18141-339 WIRE, 16 GA ORANGE 8 71 1 27257-135 TERMINAL,AMP(180907) -


16 2 27214-232 TERMINAL, RING 12-10 GA #10 43 1 18141-353 WIRE, 14 GA RED/WHITE 11 70 1 REF STRIP, JUMPER 4 SOCKET (FUSE BLOCK)

15 2 27214-234 TERMINAL, RING 12-10 GA 5/16 42 1 18141-348 WIRE, 12 GA RED/WHITE 27 69 1 REF STRIP, JUMPER 2 SOCKET (FUSE BLOCK)

14 1 27214-236 TERMINAL, RING 12-10 GA 3/8 41 1 18141-371 WIRE, 16 GA RED/YELLOW 6 68 10 REF TERMINAL, SOCKET 14-16 (FUSE BLOCK)

13 5 27216-060 TERMINAL, FEM SPADE BLUE 40 1 18141-395 WIRE, 16 GA BLACK/WHITE 6 67 2 27315-088 BLOCK, FUSE BLADE TYPE-4 FUSE
12 4 27245-106 CONNECTOR, BUTT 12-10 GA 39 2 18141-395 WIRE, 16 GA BLACK/WHITE 5 66 1 18141-107 WIRE, 14 GA BROWN 30
11 3 27245-206 CONNECTOR, BUTT 16-14 GA 38 1 18141-613 WIRE, 16 GA GREEN/WHITE 6 65 1 18141-107 WIRE, 14 GA BROWN 34
10 1 27255-703 CONNECTOR, RECEPTACLE 37 1 18141-147 WIRE, 12 GA ORG 33 64 1 18141-107 WIRE, 14 GA BROWN 28
9 1 27255-705 WEDGE LOCK, RECEPTACLE, 2 CONTACT 36 1 18141-147 WIRE, 12 GA ORG 7 63 1 18141-303 WIRE, 10 GA BLACK 33
8 2 27255-715 CONTACT, SOCKET 16-18 35 2 18763-020 LOOM, BLACK SPLIT 1/4 4 62 1 18141-305 WIRE, 10 GA RED 35
7 2 27256-716 TERMINAL, FEMALE METRI-PACK 280 34 1 18763-020 LOOM, BLACK SPLIT 1/4 5 61 1 18141-309 WIRE, 12 GA BLACK 33
6 1 27256-717 CONNECTOR, FEM 2-WAY METRI-PACK 280 33 1 18763-020 LOOM, BLACK SPLIT 1/4 6 60 1 18141-311 WIRE, 12 GA RED 13
5 2 27256-726 SEAL, METRI-PAK 280 GREEN 32 1 18763-022 LOOM, BLACK SPLIT 3/8 8 59 1 18141-311 WIRE, 12 GA RED 35
4 1 27257-119 CONNECTOR, 5 PIN SOCKET RELAY 31 1 18763-020 LOOM, BLACK SPLIT 1/4 10 58 1 18141-314 WIRE, 14 GA YELLOW 41

3 2 27311-913 FUSE, BLADE TYPE AT0-30 30 1 27311-909 10 AMP BLADE FUSE - 57 1 18141-315 WIRE, 14 GA BLACK 32
2 1 27311-916 HOLDER, FUSE ATO SEALED 29 1 18763-023 LOOM, BLACK SPLIT 1/2 6 56 1 18141-317 WIRE, 14 GA RED 28
1 3 29315-719 DIODE, 3A HVCA FLASHER 28 1 18763-022 LOOM, BLACK SPLIT 3/8 8 55 1 18141-317 WIRE, 14 GA RED 29

35
BIG POWER IN ALL PLACES

Manufactured by:
Phone: Morbark, Inc.
Sales - 800-831-0042, 8507 S. Winn Rd., P.O. Box 1000,
Parts and Service - 800-255-8839 Winn, Michigan 48896
www.boxerequipment.com ®
www.morbark.com

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