Complete solutions for

safe transport
of material

Overhead monorail
systems

PRB1400-0001a-E
 Overhead monora
ASSEMBLY OF PREFABRICATED PARTS 1450

Technical details
Load: up to 200 kg/m
Rail dimensions: 40 x 40 x 2.5 mm
Finish: galvanized, bare
or plastic coated
Operating conditions: -5C to +250C
Standard elements: curves, switches,
hoist and lowering stations, suspen-
sion trolleys underslung cranes, revolv-
ing cranes, motorised distances
Accessories: suspensions, blocking
devices, interlocks

Examples of application:
Coating of fasteners, conveying of textiles, brackets, containers,
windows, cabinet making, bicycle assembly and plastic parts.

ASSEMBLY OF PREFABRICATED PARTS 1480

Technical details
Load: up to 800 kg/m
Rail dimensions: 80 x 80 x 5 mm
Finish: galvanized, bare
or plastic coated
Operating conditions: -5C to +250C
Standard elements: curves, switches,
hoist and lowering stations, suspension
trolleys underslung cranes, revolving
cranes, motorised distances
Accessories: suspensions, blocking
devices, interlocks

Examples of application:
Coating of bulky items, transport of machine parts,
containers, motors, pumps and vehicle components.
ail systems for a safe and easy tra
ASSEMBLY OF PREFABRICATED PARTS 1460

Technical details
Load: up to 320 kg/m
Rail dimensions: 50 x 50 x 3.5 mm
Finish: galvanized, bare
or plastic coated
Operating conditions: -5C to +250C
Standard elements: curves, switches,
hoist and lowering stations, suspen-
sion trolleys underslung cranes, revolv-
ing cranes, motorised distances
Accessories: suspensions, blocking
devices, interlocks

Examples of application:
Coating of parts, conveying of carpets, textiles, containers, window making, cabinet making,
furniture assembly, heaters, surfboards and testing instruments.

SELECTION OF THE ASSEMBLY OF PREFABRICATED PARTS

SELECTION OF RAIL TYPE
Assembly of prefabricated parts 1450 1460 1470 1480 Temperature

Max. line load [kg/m] 200 320 500 800

up to max. 60C
Max. single load [kg] 125 160 250 400
ambient
Max. load per standard suspension trolley [kg] 100 160 200 250 temperature
Max. load per heavy load suspension trolley [kg] - - 400 500
Load reduction on higher temperatures:
from 60 to 100C approx. 15%
from 60 to 200C approx. 25%
from 60 to 250C approx. 40%

SELECTION OF THE SUPPORT DISTANCE

Assembly of prefabricated parts 1450 1460 1470 1480

max. line load [kg/m] 200 320 500 800

at 1.0 m support distance
max. spot load [kg] 125 160 250 400
max. line load [kg/m] 50 200 410 800
at 1.5 m support distance
max. spot load [kg] 50 160 250 400
max. line load [kg/m] - 50 200 500
at 2.0 m support distance
max. spot load [kg] - 90 200 400
The determination of the support distance depends on the dimensions of the rail type or on the construction conditions.
nsport of material
ASSEMBLY OF PREFABRICATED PARTS 1470

Technical details
Load: up to 500 kg/m
Rail dimensions: 63 x 63 x 4 mm
Finish: galvanized, bare
or plastic coated
Operating conditions: -5C to +250C
Standard elements: curves, switches,
hoist and lowering stations, suspen-
sion trolleys underslung cranes, revolv-
ing cranes, motorised distances
Accessories: suspensions, blocking
devices, interlocks

Examples of application:
Coating of parts, transport of pumps, transport of containers,
furniture, heaters, plates, ceilings and vehicle components.

INSTALLATION OF STANDARD ELEMENTS

Switch Turning switch

Easy planning and high reliability due to the installation of standard elements
Rail programme Underslung cranes Motorised sections
1450,1460, 1470, 1480 for displacements of transported goods on motorised parts to assist ease of movement
Curves surfaces (e.g. slopes, drying furnaces)
90 (Standard curve) Revolving cranes
Switches for rotating the transported material Accessories
manual or pneumatic (e.g. in front of dashboards) suspensions for ceiling or
Turntables Suspension trolleys steel construction attachments
control the flow of material with two or more axles blocking devices/interlocks to
at intersections with or without traverse protect the transported material
manual or pneumatic with or without guide rollers
Hoist and lowering stations Suspensions
for level crossings by means of synchronous also made for individual requirements
chain hoist (e.g. dipping)
 Applications
For an economic internal transport of individual conveying
systems by assembling prefabricated parts, which ena- VARNISHING / COVERING
ble a perfect flow of materrial. Various accessories, such
as switches, curves etc. allow the realisation of complex
layouts. Due to the assembly of prefabricated parts and
its easy installation it is possible to plan and install over-
head monorail systems for various applications.

HOSTING / LOWERING

Supply line in a spraying cabin

CONVEYING OF HEAVY GOODS

Dipping for machine parts

BUFFERING / STORING

Heavy goods buffer storage for carpets

The advantages of a Wampfler overhead monorail

system are:
low investment costs
reduction of interrnal transport times
reduction of handling times
Buffer storage for pumps increased productivity
easy working
accurate flow of material
installation with regard to the product
extensions are always possible
MANUFACTURE / PROCESSING individual extensions using special constructions
flexible adaption to altered manufacturing layouts
easy planning due to a clearly structured assembly of
prefabricated parts

MOTORISED SECTIONS

Manufacture of rim profiles for built-in kitchens Transport over a steep incline
 Full-Liner Worldwide!
Right round the globe, our nu-
merous subsidiary companies
and agents and our 500 staff
members are ready to meet
your most demanding require-
ments.
We work in close cooperation
with our customers to devel-
op very special solutions, re-
searching new areas of tech-
nology and turning them into
future-oriented products. To
help you reach your targets,
we offer you innovative tech-
nology with the highest quali-
ty, combined with a service
that starts with consultation,
and doesnt stop after instal-
lation.
Our worldwide marketing and
communication network en-
sures a fast and rapid re-
sponse. All our expertise is at
your disposal, wherever you
need it.

http://www.wampfler.com

Safety Systems
Switch strips, bumpers, spiral cable sys-
tems, enclosed small chain systems, sen-
sitive pressure mats, rubber buffers, cellu-
lar buffers, hydraulic buffers, damping ele-
Handling Systems ments, rubber to metal hoist units.
Equipment carriers, tool transporters, hand-
operated overhead conveyor systems, jib
booms, turntables, underslung cranes, ca-
ble winders, hose winders, balancers, elec-
trical and pneumatic accessories, work-
benches.

Energy Supply Systems

Cable trolley systems, energy guiding
chains, flat cables, round cables, hoses,
conductor bar systems, spring-loaded and
motor-driven cable reels, slip ring bodies.

Wampfler AG Rheinstrasse 27+33 D-79576 Weil am Rhein-Maerkt

Customer Support: Phone +49 (0) 7621 / 66 22 22 Fax +49 (0) 7621 6 62-144
E-Mail: info@wampfler.com http://www.wampfler.com