Professional Documents
Culture Documents
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Detailed Steps
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Knob.................................................................................................................................................................. 3
Step 1: Creating the Wireframe Geometry .................................................................................................. 3
Step 2: Creating the Basic Surfaces............................................................................................................ 6
Step 3: Performing Operations the Basic Surfaces..................................................................................... 7
Step 4: Analyzing and Modifying the draft angle.......................................................................................14
Step 5: Offsetting a solid ............................................................................................................................16
Wireframe Recapitulation Exercise ...............................................................................................................21
Surface Recapitulation Exercise....................................................................................................................25
Operation Recapitulation Exercise ................................................................................................................34
Advanced Tasks Recapitulation Exercise .....................................................................................................47
Plastic Bottle...................................................................................................................................................58
Step 1: Bottle Bottom Creation ..................................................................................................................58
Step 2: Bottle Body Creation......................................................................................................................82
Step 3: Bottleneck ....................................................................................................................................102
Step 4: Assemble the three bodies..........................................................................................................132
Step 5 : Create the Bottleneck Screw......................................................................................................148
Space Mouse Base Solution........................................................................................................................161
Step 1: Create the Filleted pad. ...............................................................................................................161
Step 2: Create the surfacic elements.......................................................................................................167
Step 3: Sew the surface on the Pad. .......................................................................................................174
Step 4: Create the Groove. ......................................................................................................................175
Step 5: Split the solid with an imported surface. .....................................................................................177
Step 6: Shell the created solid. ................................................................................................................179
Step 7: Create the Shaft...........................................................................................................................180
Step 8: Create the Holes and Pockets. ...................................................................................................182
Step 9: Assemble a new body. ................................................................................................................193
Designing the Lemon Squeezer ..................................................................................................................201
Step 1: Completing the wireframe elements ...........................................................................................201
Step 2: Creating the basic surfaces.........................................................................................................207
Step 3: Creating a blend surface with coupling and adding the handle .................................................210
Step 4: Creating filtering holes.................................................................................................................219
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Load the part called knob_start.CATPart from the Companion and save the part in the Students
directory.
1. You are going to create first profile not using the sketcher, working on support. First switch to the
WIREFRAME Open body (Define in Work Object option in the contextual menu).
d. Click the circle icon to create the first profile on the predefined support .
e. Select the center and radius type and Part Arc circle limitation.
f. Create the center point on the fly clicking the Center Point field:
g. Select the coordinates point type and key in X=0, Y=0 and Z=0.
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h. Key in the radius 64mm, the start angle 90deg and the end angle 0deg:
2. You are going to create second profile not using the sketcher, working on support.
d. Click the circle icon to create the first profile on the predefined support .
e. Select the center and radius type and Part Arc circle limitation.
f. Create the center point on the fly clicking the Center Point field:
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g. Select the coordinates point type and key in X=30, Y=50 and Z=0.
h. Key in the radius 20mm, the start angle 190deg and the end angle 260deg:
b. Select the line icon and draw this line with its constraints:
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1. You are going to create two extruded surfaces.
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1. You are going to trim the first extruded surface and the revolution surface.
a. Click on the WULP icon .
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c. Using the Other side element 1 and Other side element 2 button, aim to obtain this:
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e. Select the trim surface and activate the Assemble result button:
d. Click OK to confirm.
6. You are going to create a variable filet on the previously created trim.
a. Click on the YDULDEOHUDGLXVILOOHW icon .
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7. You are going to create an edge filet on the previously created surface.
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8. You are going to create the symmetric surface and join the two surfaces.
a. Click on the V\PPHWU\ icon .
b. Select the previously created surface as element to symmetrize and the YZ plane as reference:
c. Click OK to confirm.
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b. Select the previously created join as element to symmetrize and the ZX plane as reference:
c. Click OK to confirm.
d. Click on the MRLQ icon and select the Join.1 surface and the Symmetry.2 surface.
e. Click OK to confirm the join creation.
The operations on the surfaces are all performed. You should get this:
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1. You are going to analyze the draft.
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1. You are going to create a solid from the previously created surface.
a. Select Start / Mechanical Design / Part Design.
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2. Then you are going to split the solid to make its bottom face plane.
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c. Zoom on the left bottom to check that the bottom of the part is no more plane.
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b. Select the Rubber material under the other tab of the material library.
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Load the part called wireframe_recap_begin.CATPart from the Companion and save the part in the
Students directory.
1. First you are going to create a maximum Z extremum on the left curve.
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c. Select the Sketch.1 and the Extremum.2 to define the second curve.
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Load the part called surface_recap_begin.CATPart from the Companion and save the part in the
Students directory.
1. First you are going to Offset 7 surfaces (1 mm.) from the inside of the Solid Clamp.
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f. Once you have created the seven surfaces clcik on the cancel button to deactivate the function.
2. You are going to create a blend surface to close off the Offset Surfaces.
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3. You are going to Insert a JOIN operation to assemble all the Offset surfaces and the Blend surface
into one single surface.
a. Multi select the seven Offsets and the created blend.
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4. You are going to Extract a Boundary Curve from this JOIN surface.
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5. You are going to Create a Sweep Surface using the circular section curve (Output1) per parameters
on the right.
c. Select the Output1 circle as Guide curve1 and the Output1-Plane as Reference surface.
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6. You are going to create a Loft tangent to the Join and the Sweep surfaces
c. Select the %RXQGDU\ as second sectionand the-RLQas tangent surface. Check that the two
profiles are in the same direction.
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Load the part called dolphin_begin.CATPart from the Companion and save the part in the Students
directory.
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c. Under the Units tab, select the Length parameter and change the units to inch (in) in the combo
box.
d. Select OK to validate.
2. Create a Face-Face Fillet (Radius 0.9 in)
a. Select the Face-Face Fillet icon.
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c. Select the face of the second upper fin as shown, change the radius fillet value if necessary.
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e. Check the Trim support elements option and click on OK to confirm the fillet creation.
7. Create Edge Fillets between the Body and the front side fins.
a. Select the Edge Fillet icon.
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Load the part called dolphin_begin.CATPart from the Companion and save the part in the Students
directory.
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b. Click inside the Inputs field then multi-select the six sketches.
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c. In the properties dialog box, select the Graphic tab then change the Color and Thickness of Lines
and Curves as shown below.
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d. Click on OK to confirm.
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g. Click on OK to confirm.
h. Redo the same operation for the other sketches to obtain a tree as shown below.
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1. Insert a New Open Body
a. Select ,QVHUW in the Menu bar.
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2. Select the created Open Body in the tree and edit its properties.
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f. In the Point Definition dialog box select a 3RLQWRQSODQH type, complete the fields as shown
below then click on OK to confirm.
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g. Once you have created the center point, choose the ,QWHUVHFW as point then enter DQG
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d. Select the Point.2 (the point you have just created) as element to symmetrize and Intersect.1 as
Reference axis.
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b. Select the Circle.2 and Point.2 as tangent elements. Select BiTangent as tangency type.
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d. Select the Circle.2 and Symmetry.1 as tangent elements. Select BiTangent as tangency type.
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b. Select the Circle.2 and Line.1 as elements to trim and choose the side to keep as shown below.
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9. Redo the same operation with the Line.2 and the created Trim.1
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Select the created Plane.4 as element and the YZ plane as reference. Click on OK to confirm the
creation.
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c. Select the ,QWHUVHFW as revolution axis and (90deg ; 90 deg) as Start and End angles. Click on
OK to confirm the surface creation.
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b. Select the 5HYROXWH and the 6ZHHS you have just created and keep the sides as shown
below.
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d. Select the 5RWDWH icon then the 6SOLW you have just created as element. Select ,QWHUVHFW as
axis and enter GHJUHHV as angle. Check the 5HSHDWREMHFWDIWHU2. option. Click on 2..
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e. Enter 3 for the number of instances in the Object Repetition dialog box.
f. Click on OK to confirm.
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19. Select the Join icon the Split.2 and all the rotated instances.
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1. Insert a new Open Body.
2. Edit the Properties of the new Open body then under the Feature Properties tab rename it as
%RWWOHB%RG\.
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a. Select the 6NHWFK as Curve. Select the =;SODQH as Support. Enter an Offset value of PP.
Click on OK to confirm.
b. Redo the same operation with the same entities but in the Reverse direction.
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c. Click on OK to confirm.
4. Select the &LUFOH as Curve. Select the 3ODQH as Support. Enter an Offset value of PP
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a. Select the &LUFOH as first Curve and the 3DUDOOHO as second curve as shown below.
b. Click on 2. to confirm.
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7. Create another combined curve between the 6NHWFK. and the 3DUDOOHO.
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d. Click on 2. to confirm.
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c. Open a contextual menu in the Distance field then choose Edit formula.
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d. In the formula Editor dialog box, select the formula field. In the tree select the 2IIVHW parameter
under the 3ODQH feature, then key in after the inserted string. Click on OK.
e. The distance formula has been added in the Translate definiton dialog box and a preview of the
result is displayed.
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h. Click on OK to confirm.
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e. Click on OK to confirm.
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13. Trim the created revolved surface with the previous Join.
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1. Insert a new Open Body.
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2. Edit the Properties of the new Open Body then under the Feature Properties tab rename it as
Bottleneck.
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a. Select the3RLQWicon
b. Select %HWZHHQ as Point type then select the ,QWHUVHFWas first pointDQG,QWHUVHFW as second
point. Enter a UDWLR of then click on OK.
4. Select the3ODQHicon
a. Select 3DUDOOHOWKURXJKSRLQW plane type. Select the 3ODQH as UHIHUHQFH and the just created
3RLQW as SRLQW. Click on 2. to confirm the point creation.
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a. Select the6NHWFKicon
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d. Select the&RQVWUDLQWicon
e. Select theCenter of the lower arc then the ,QWHUVHFW point, open a contextual menu then
choose a coincidence constraint.
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f. Put a FRLQFLGHQFH constraint between the lower point of the first arc and the 3ODQH.
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b. Select a Maximum type, the just created6NHWFKas element and the Z axis as direction. Click
on OK to confirm the point creation.
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c. Select the &LUFOH as second section then the 3URMHFW as Closing point.
d. Select the %RXQGDU\ as third section then the H[WUXGH surface as tangent and the 3URMHFW as
Closing point.
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d. Create a line with same characteristics but starting from the 3RLQW
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e. Redo the same operation with upper edge of the Extruded surface.
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1. Insert a new Open Body
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d. Redo the same operation with the 3ODQH and the %RWWOHB%RG\.
6. Redo the same operation with the 3ODQH and the %RWWOHB%RWWRP.
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9. Redo a Trim operation between the %RG\B6W\OH and the just created 7ULP.
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10. Redo a Trim operation between the %RWWOHB%RWWOH and the 6ZHHS
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11. Redo a Trim operation between the just created 7ULP and 7ULP
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1. Insert a new Open Body
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c. Open a contextual menu in the point field to create on the fly the Point. Select Create Point.
d. Choose 2QFXUYH as Point type. Select the 6NHWFK as Curve then enter a PP distance from
the upper vertex of the sketch as shown below.
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b. Select the last created Point.5 as Starting point. Select the Intersect.1 as axis. Enter a pitch =
3mm and a Height = 7 mm then choose Counterclockwise as orientation.
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c. In the new Plane Definition dialog box, choose $QJOH1RUPDOWR3ODQH as plane type
d. In the 5RWDWLRQ D[LV field open a contextual menu then select &UHDWH /LQH.
e. In the /LQH'HILQLWLRQ dialog box, choose 3RLQW'LUHFWLRQ as Line type
f. In the 3RLQW field open a contextual menu then select &UHDWH3RLQW.
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g. In the 3RLQW 'HILQLWLRQ dialog box choose 3RLQWE\FRRUGLQDWHV as Point type then create a
point with the as FRRUGLQDWHV.
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j. Click on OK to create the Line.
k. In the Plane Definition dialog box select XY plane as reference and enter a Angle of 6.5 deg.
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b. Select the Sketch.1 as Profile.
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c. Select the last created Plane as Limit.
d. Click on OK to create the Pad.
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b. Click on OK to create the Fillet.
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1. Switch to the Generative Shape Design workbench.
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b. Click on OK to create the Line.
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1. Switch to the Part Design workbench.
a. Select the previous Trim surface as shown below.
b. Click on the red arrows to orient the material direction.
c. Click on OK to create the solid.
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b. Click on OK to create the Groove.
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1. Select the ,PSRUWHG6XUIDFH in the tree and show it.
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a. Select the Imported surface as Splitting Element.
b. Click on OK to Split the Solid.
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1. Select the Shell icon.
a. Select the bottom face as Face to remove and enter an inside thickness of 2mm.
b. Click on OK to create the Shell.
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b. Click on OK to confirm.
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1. Select the +ROH icon.
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b. Choose 6LPSOH as Hole type, then 8SWR1H[W as Extension type and enter PP as Diameter
value.
c. Click on OK to create the Hole.
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b. Click on OK to create the pocket.
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b. Choose 6LPSOH as Hole type, then 8SWR1H[W as Extension type and enter PP as Diameter
value.
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c. Under the Hole node in the tree double ckick on the created sketch of the hole to open it
d. Add the following contraints on the hole center.
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a. Select the previous hole as element to repeat.
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b. Select the just created sketch as positions template.
c. Click on OK to confirm the pattern creation.
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b. Click on OK to confirm the edge fillet creation
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b. Click on OK to create the pocket.
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1. Insert a new Body.
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b. Click on OK to create the shaft.
5. Select the (GJH )LOOHW icon.
a. Select the following edges on thge created shaft then enter a radius value of 0.4mm.
b. Click on OK to create the fillet.
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b. Select the just created Body.2 as element to repeat. Enter 6 as number of instances then 60
degrees as angular spacing.
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c. Select the cylindrical face of the hole as reference element.
d. Click on OK to confirm the Pattern creation.
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We will design this lemon squeezer using:
- Swept, fill and blended surfaces.
- Operations on these surfaces.
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1. Using the icon at the bottom of the screen, create an evolution law:
a. In the LAW EDITOR window, declare 2 parameters (real type) clicking 2 times on this button:
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Note: to make parameters appear in the formula, double-click on the parameter in the parameter list.
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2. We are going to create an extremum point (minimum) on the Sketch.1 using the Z direction.
a. Click on the icon
b. Element: Sketch.1
c. Direction: W Axis
d. Mode: min
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3. Now we are going to split the Sketch.1 with the 2 points : Extremum.1 (previously created) and
Point.3
a. Click this icon
b. Element to cut: Sketch.1
c. Cutting element: Point.3
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4. Now we will translate the point Project.2 in the Z direction (offset: 10mm)
a. Click the icon
b. Element: Project.2
c. Direction: select Plane.3 in the tree (CATIA will take as direction the normal to this plane: Z)
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5. We are going to create a plane parallel to the Plane.3 and passing through the previously created
point
a. Click this icon
b. Plane type: Parallel through point
c. Reference: Plane.3
d. Point: Translate.2
6. Now we will create a circle lying on this new plane, centered on the point Translate.2 (radius=2mm)
a. Click the icon
b. Circle type: center and radius
c. Center: Translate.2
d. Support: Plane.5
e. Radius: 2mm
f. Circle limitations mode :
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1. We are going to use the previously created wireframe elements to create an explicit sweep
a. Click this icon
b. Profile type: explicit
c. Profile: Split.3
d. Guiding curve: Join.2
e. Spine: Circle.4
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1. First, we are going to create the wireframe that will support the coupling points creation
a. Click the icon
b. Select the upper edge of the surface Sweep.1
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1RWH : Do not forget to select the propagation mode called Point Continuity
d. Click the icon to create a plane passing through the previously created boundary
e. Select the Boundary.4
f. Then create a point on this plane (coordinate: 0,0) clicking the icon and selecting the mode
On Plane.
g. Key in the coordinates: H=0 and V=0.
2. Now, we are going to create the first coupling point using the function Polar Extremum
a. Click the icon
Type: Min Radius
b. Contour: Boundary.4
c. Support: Plane.6 (previously created)
d. Origin: Point.5 (previously created)
rd
e. Reference direction: X (select it with the 3 button of the mouse)
f. CATIA calculates the point on the curve that is the closer from the origin point (Point.5)
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g. As you see, many points are possible. We will keep only one:
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g. Repeat the operation 8 times, each time choosing the previously created point as reference point:
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c. Then project all the previously creating points (those lying on Boundary.4):
d. Multi-Select the previously created points to project.
e. Select the icon
f. Select the support: Boundary.5 (previously created)
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5. The coupling points are now ready. We are going to use them to create the connecting surface
between Fill.3 and Join.3 (the 2 swept surfaces previously garthered)
e. And now select the coupling points (Near.1 and its projected point) so that you should get this:
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Note: Always make sure the two selected curves are oriented in the same direction. If not, click on the red
arrow to invert the direction as shown:
The blend surface is created. You can now join it to Join.3 and Fill.3 with the icon .
The resulting entity is called Join.4
6. We are now going to add the handle to the previously created surfaces.
a. Show the handle.
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b. Trim it with Join.4 by clicking the icon and selecting the handle and Join.4
Note: the operation is made in Open.Body.4 but the handle is another Open.Body. So, the original handle
is not automatically hidden. You have to hide it yourself to visualize the result of the trim operation.
7. Finally, we are going to add a fillet on the sharp edge shown above.
a. Click the icon
b. Select the sharp edge and key in a 1mm radius value.
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You have completed all the surface creation of the Lemon Squeezer. The only thing to do now is to add
filtering holes (useful to filter the pips while squeezing a lemon).
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1. Create a 10mm offset plane from XY (-Z direction).
2. Create this sketch in this plane:
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4. Now we are going to project Sketch.6 (ellipse) and CircPattern.1 on the main surface called
EdgeFillet.2.
a. Click the icon and select the Sketch.6.
b. Projection type: Along a direction
c. Support: EdgeFillet.2
d. Direction: Z (select it by clicking with the 3rd button of the mouse in the direction panel)
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5. Repeat the same operation with CircPattern.1 but deselect the option Nearest Solution:
a. CATIA asks you if you want to keep only of the sub-elements engendered by the operation or not:
6. Now we are going to split EdgeFillet.2 using the previously projected curves
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a. Select the icon and select EdgeFillet.2 (main surface) as element to cut.
b. Select the first projected curve (ellipse projection) as cutting element.
7. You obtain a result called Split.4. Now split Split.4 the same way but using the Circular pattern
projection as cutting element.
Note: even if this projection contains many disconnected curves, CATIA sees it as only one entity.
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