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Effect of Welding Variables on Cracking in

Cobalt-Based SMA Hardfacing Deposits

Investigation focuses on establishing guidelines for depositing


crack-free hardfacing weld metal

BY R. V. SHARPLES A N D T. G . G O O C H

Introduction consumable composition, this will gen- one known for its tendency to crack on
erally involve a reduction in deposit cooling. This combination of process
Weld deposition of hardfacing alloys hardness, w h i c h may be unacceptable and material is widely used in hardfac-
is commonly employed to increase the in terms of service properties. Where ing applications, especially on site.
service life of components subject to such a material change is inapplicable,
abrasive wear. A number of alloys are the most common preventative measure Approach
commercially available, based largely is to apply preheat (Refs. 1, 2), on the
on iron, nickel or cobalt matrices, and basis that the cooling rate after welding In essence, the risk of cracking in the
offering various properties in the deposit can be reduced with a concomitant re- hardfacing is governed by the tensile
(Refs. 1, 2). In general, greater life is ob- duction in the differential contraction ductility of the deposit and by the ap-
tained for many applications by using strain between the cladding and the sub- plied shrinkage strain (Refs. 2, 3). The
deposits of higher hardness, this being strate. However, few quantitative data former is dependent on the material
obtained via the presence of hard sec- have been, published on the effects of composition and microstructure, and the
ond-phase particles, especially carbides, welding conditions on the cracking (or latter on composition and welding con-
in the matrix. However, at high hardness service) behavior of weld-deposited ditions, especially, from practical expe-
levels, the tensile ductility of the hard- hardfacing (Ref. 3); thus, unless prior rience, on the preheat level (Ref. 3). Tests
facing is reduced and cracking can occur practical experience exists, substantial were therefore carried out varying de-
as a result of welding contraction strain. procedure development is commonly posit dilution and preheat temperature,
Such cracking does not necessarily sig- necessary to achieve crack-free hardfac- changes in dilution and composition
nificantly reduce the service wear life of ing. being achieved by altering the welding
the component, and indeed is sometimes The present program was initiated to current with single- and double-layer de-
seen as an advantage in reducing resid- examine the effects of varying welding position.
ual stress levels (relief checking). conditions on the cracking sensitivity of Test welds were deposited circumfer-
Nonetheless, in many instances, crack- weld-deposited hardfacing. A particular ential onto a steel bar of 1 00-mm (4-in.)
ing is undesirable, whether to obtain a objective was to explore the feasibility diameter and 300-mm (1 2-in.) length.
sealing surface or to avoid fatigue fail- of producing nomograms affording gen- This geometry was selected as constitut-
ure, for example, and a requirement ex- eral guidance on welding procedures to ing a semi-infinite heat sink of fairly high
ists for deposition of crack-free, high- avoid cracking with different hardfacing restraint. Preliminary tests showed that
hardness surfacing. alloys so that procedural development differentiation could be made between
Cracking can arise either in the solid trials can be minimized. Shielded metal the incidence of cracking in the ECoCr-
state because of low tensile ductility or arc (SMA) welding was chosen to make B deposits produced with varying weld-
during solidification. The latter mecha- deposits on steel using consumables ing current.
nism of cracking can normally be over- meeting AWS A5.1 3 ECoCr-B specifica-
come by reducing travel speed, with at- tion, an excellent hardfacing alloy but
Experimental Procedure
tention to arc extinction procedure to
avoid crater cracking, but the former Materials
crack type represents a rather more in-
tractable problem in hardfacing alloys. KEY W O R D S The hardfacing material used was in
Essentially, the incidence of cracking can the form of SMA electrodes of 4-mm
be related to the tensile ductility of the ECoCr-B (0.1 6-in.) diameter, obtained to the AWS
deposit, and hence, to its composition Hardfacing Alloys A5.13 ECoCrB specification. The sub-
and hardness. W h i l e cracking can be Welding Variables strate bar material was 0.4% carbon steel
avoided by selection of an alternative Cracking 080 A42 (Ref. 4) (Table 1), as represen-
Tensile Ductility tative of components for w h i c h such
Nomograms hardfacing might be employed in prac-
R. V. SHARPLES and T. G. GOOCH are with
SMAW tice.
The Welding Institute, Abington Hall, Abing-
ton, Cambridge, U.K. Co-Based Consumable
Wear Resistance Deposition and Welding Conditions
Paper presented at the 72nd Annual AWS Abrasive Wear
Meeting, held April 14-19, 1991, in Detroit, Deposits were made manually by
Mich. welding in the flat position onto the bar

W E L D I N G RESEARCH SUPPLEMENT I 195-s


Examination
Table 1 M a t e r i a l Analysis

Cracks were detected both aurally as


Element ( w t - % ) they occurred during initial cooling and
Material Fe C S P Si Mn Ni Cr Mo Cu Co W by dye penetrant testing carried out after
deposition of the 3rd bead and again
ECoCr-B< > a
2.38 1.70 - >(c (c) 1.02 c
-< > 2.47 31.5 0.20 (c) Bal 8.70
(c)
after the final run. Sections were taken
080A42< b > Bal 0.41 0.021 0.012 0.19 0.82 0.22 0.23 0.07 0.24 0.02
from deposits, mounted, ground and
(a) Manufacturer's analysis. polished to a 1 pm finish. They were ex-
(b) TWI Ref. No. S/85/205. amined under an optical microscope to
(c) Not determined.
assess deposit microstructure and as a
further check on the incidence of crack-
ing.
rotating at a surface {i.e., travel) speed To determine the extent of dilution,
of 130 mm/min (5 in./min). Single-layer the amount of iron present in the deposit
deposits consisted of three beads with was measured by using energy disper-
approximately 2 5 % overlap between sive x-ray analysis in conjunction with a
Table 2Summary of Effects of Welding
each, and for double-layer samples, a scanning electron microscope. Analyses
Conditions on Incidence of Cracking in the
Deposited Hardfacing further two beads were deposited on the were taken in each of beads 3 and 5.
original three beads. Hardness measurements on trans-
Nominal Welds were made at preheats rang- verse sections were made using a Vick-
Heat Cracking ing from 20 to 300C (68 to 572F) for ers pyramidal diamond indentor under
Preheat C u r r e n t Input currents between 100 and 160 A at volt- a load of 5 kg.
(Q (A) (k)/mm 1st Layer 2 n d t a y e r ages between 21 and 24 V, as summa-
20 100 1
b
C< a >, NC< > C, C
rized in Table 2. Welding was performed
120 1.2 NC C using DC, electrode positive conditions. Results
150 1.6 NC C In most cases, the same nominal condi-
40 100 1 C c tions were used for both layers. The pre- Material Microstructure and
150 1.6 NC c heat was applied by placing the test bar Cracking Behavior
70 120 1.2 NC c in a furnace at the required temperature,
150 1.6 NC c and it was maintained as an interpass Figures 1 and 2 show representative
100 100 1 NC, C c, c temperature for deposition of adjacent deposits and cracking. Both the first and
120 1.2 NC c second layers showed primary solidifi-
beads. On completion of welding of
150 1.6 NC c each layer, the test piece was allowed cation to the metallic a-phase, with sub-
150 100 1 NC c sequent formation of interdendritic car-
120 1.2 NC c to cool in air to room temperature. Some
tests under specific conditions were re- bides, as in Fig. 3. The carbide content
150 1.6 NC c in the second layer was, however, very
200 100 1 NC CNC peated to clarify behavior as necessary.
much higher than in the first beads.
150 1.6 NC c Thermocouples were harpooned into
250 120 1.2 NC NC the 3rd and 5th bead weld pools during The cracking observed was virtually
150 1.6 NC NC all transverse to the weld bead, roughly
(c)
deposition, and the cooling cycle down
100 100 1 C perpendicular to the substrate, and had
(c) to about 1 00C (21 2F) was recorded.
250 100 1 C formed apparently randomly along the
300 160 1.8 NC (c) Cooling rates from 800 to 500C (1472
_(c) to 932F) were determined. This cool- deposit (Figs. 1, 4). The cracking oc-
200 100 1 NC
ing parameter was taken as correspond- curred w i t h negligible plastic strain in
(a) Cracked the matrix, and developed along the car-
ing to a temperature range close to that
(b) Not cracked. bide phase. No solidification cracking
(c) Not dete rmrned. at w h i c h cracking commences during
was observed.
cooling (Ref. 2), and because data exist
(Refs. 5, 6) to predict the effect of chang- In addition to cracking in the de-
ing welding conditions, joint heat sink, posited bead, fusion line and heat-af-
etc., on the deposit cooling cycle. fected zone (HAZ), hydrogen cracking

Fig. 1 View of test weld: 1 kj/mm and 10CPC preheat.

Fig. 2 Transverse section through test weld: 1.2 kj/mm and 150C
preheat.

196-s I M A Y 1992
Fig. 3 Microstructure of test weld in Fig. 1, 320X. A Third run; B fifth run.

w a s o b s e r v e d . Figure 5 s h o w s c r a c k i n g heat t e m p e r a t u r e s , e s p e c i a l l y w i t h p r e - Discussion


i n i t i a t e d at t h e d e p o s i t t o e i n a s a m p l e heat to a b o v e 2 0 0 C (392F). N o partic-
p r o d u c e d at 1 k j / m m (25 kj/in.) a n d 4 0 C ular difficulties w e r e experienced w i t h Effect of Welding Conditions
(104F) preheat. The H A Z cracks w e r e slag r e m o v a l , a n d there w e r e n o i n d i c a -
of the toe and underbead type lying t i o n s t h a t r e s i d u a l slag c o n t r i b u t e d t o C r a c k i n g o c c u r s in a d e p o s i t as a re-
r o u g h l y parallel to the w e l d i n g direc- c r a c k i n g in the s e c o n d layer. sult of t h e strains set u p not o n l y by u n -
t i o n , t h e f o r m e r s o m e t i m e s b e i n g asso- T h e H A Z c r a c k i n g o c c u r r e d o n l y in e q u a l c o o l i n g rates w i t h i n t h e d e p o s i t ,
c i a t e d w i t h c r a c k i n g in the c l a d d i n g m a - deposits p r o d u c e d w i t h preheat levels b u t also by a n y e x p a n s i o n m i s m a t c h b e -
terial. Cracking appeared predominantly u p t o 1 0 0 C . Results o f h a r d n e s s m e a - t w e e n d e p o s i t a n d substrate. In the case
i n t e r g r a n u l a r , a n d w a s largely c o n f i n e d surements on typical cracked and u n - o f h a r d f a c i n g , t h e p r o b l e m is e x a c e r -
to the transformed H A Z . The H A Z m i - c r a c k e d H A Z s are g i v e n in T a b l e 3. T h e bated b y the h i g h material strength o v e r
c r o s t r u c t u r e p r o d u c e d b y t h e first layer highest hardness was f o u n d w i t h 2 0 C a r a n g e o f t e m p e r a t u r e s t h a t resists ac-
v a r i e d f r o m f u l l y m a r t e n s i t i c in t h e d e - p r e h e a t , b u t , e s p e c i a l l y in t h e o t h e r c o m m o d a t i o n o f s h r i n k a g e strain. It f o l -
posits w i t h the most rapid c o o l i n g to w e l d s , it m u s t b e p r e s u m e d t h a t s o m e lows that any degree of d i l u t i o n of a
mixed higher temperature transforma- t e m p e r i n g a n d s o f t e n i n g f r o m t h e as- ECoCr-B or s i m i l a r a l l o y b y a steel s u b -
t i o n p r o d u c t s at the longer c o o l i n g times. w e l d e d hardness had o c c u r r e d d u r i n g
T h e H A Z c r a c k s w e r e o b s e r v e d o n l y in subsequent preheating and deposition
the martensitic m i c r o s t r u c t u r e s . of the s e c o n d layer.
Table 3Representative Results of HAZ
Hardness Measurements
Effect of Welding Conditions
Dilution
Nominal Maximum
A s u m m a r y of the effects of c u r r e n t
Heat HAZ
and preheat o n d e p o s i t c r a c k i n g is given D i l u t i o n as assessed b y the i r o n c o n -
Preheat Current Input HAZ Hardness
in T a b l e 2 . For b o t h layers, c r a c k i n g in t e n t of t h e d e p o s i t i n c r e a s e d w i t h i n - (C) (A) (kj/mm) Cracking HV5<a>
the h a r d f a c i n g w a s r e d u c e d b y increas- c r e a s i n g c u r r e n t a n d , t o a lesser e x t e n t ,
i n g c u r r e n t or p r e h e a t t e m p e r a t u r e , a n d p r e h e a t Fig. 7. T h e d e p o s i t hardness 20 100 1 C<b> 473
c r a c k i n g o c c u r r e d m a i n l y in the s e c o n d m e a s u r e m e n t s are p l o t t e d against d i l u - 100 100 1 C 349
layer, r e q u i r i n g a substantial increase in t i o n in Fig. 8. Hardness fell at higher d i - 150 100 1 NC< C > 289
300 160 1.8 NC 317
preheat level for its a v o i d a n c e . As illus- lution levels. N o evidence of deposit
trated in Fig. 6, c o o l i n g t i m e s f r o m 8 0 0 c r a c k i n g a r o u n d hardness i n d e n t a t i o n s (a) Vickers hardness w i t h 5 kg indenting load.
to 5 0 0 C (At a _ 5 ) increased at higher pre- w a s seen. (b) Cracked.
(c) Not cracked.

Fig. 4 Typical deposit cracking, 100X. Fig. 5 - HAZ cracking from deposit toe, 50X.

W E L D I N G RESEARCH SUPPLEMENT I 197-s


i i i
40 " Preheat
25 1 i = 20C /
o = 100*C y
a = 250T '
D = 1.6kJ/mm /
20 - D
30 / First -
/ layer ,
/ / /
S 15 / / y
a
S / y
D a ' / 20 y
a
^ ^ /
^ y
M 10 h n a ^ .^ Y
Q
s
cn
c
-B-.- 9 - 1 "" ! ^
o ^-"- 10
^-^s Second jj
o _ ' Layer , '
5 = ,,
D*

i i n i i i
100 200 300 100 120 140 160
Preheat t e m p e r a t u r e , C Current, A

Fig. 6 Effect of preheat temperature on deposit cooling times, 800-500C, for 1 Fig. 7 Effect of current on dilution, measured as iron
and 1.6 kj/mm, with bounding lines. content of the deposit.

1 1 i

- o = First layer
Q = Second layer
Solid symb ols = cracking
25 -
D o

20 -
0
-
o , o
in
*~ __ * " "n __

15 -
cu
e
10 -
V "*1
\ 8
o
-
C .# .4*00
0 20 o o
o : \ o
Iron c o n t e n t , %

Fig. 8 - Effect of deposit dilution, measured as iron content, on hardness.
5 -
\

10 20 30 40
% iron in deposit

Fig. 9 Effect of cooling time from 800 - 500 C on


deposit cracking.

198-s I MAY 1992


strate w i l l be particularly important in
avoiding cracking because dilution both
reduces compositional (and to a large
extent expansion) mismatch and also
makes a softer and more accommodat-
ing deposit by decreasing the carbide
content. In principle, the overall situa-
tion is made more complex when a sec-
ond layer of deposit is added because
compositional differences between the
new layer and its substrate become
much less, but so does the degree of ac-
commodation required. In addition, mis-
match strains generated in the first layer
w i l l , to some extent, be transmitted to
the second layer, but the concept of tol-
erance to shrinkage strains being deter-
mined by dilution should remain valid.
It was further argued above that the
effective applied strain and hence crack-
ing risk is influenced by preheat level 300 200 100 10 20 30 40
and subsequent cooling rate. Certainly Preheat temperature, "C % iron in deposit
this is indicated by practical experience
with the proviso that a general preheat Fig. 10 Proposed nomogram for derivation of SMA welding conditions giving a specified
is applied to the substrate so that severe iron content in the deposit, with no brittle hardfacing cracking.
temperature gradients do not exist.
On this basis, the present data were ular hardfacing/substrate combinations. Hardfacing Cracking Behavior
plotted as in Fig. 9, considering dilution It will be necessary also to define the
and cooling conditions. It can be seen cooling rate and dilution experienced The very high strength and low duc-
that a bounding curve can be identified, in any particular hardfacing operation. tility of the deposit from ECoCr-B elec-
dividing cracked and uncracked de- Some guidance on the latter is given in trodes, and its great sensitivity to d i l u -
posits. There w o u l d seem to be a dis- Fig. 7, but clearly more information is tion, dominate the behavior of a deposit
tinction between the first and second needed. In regard to cooling rate, a num- almost to the exclusion of other factors
layer results, as discussed further below, ber of nomograms exist (Refs. 5, 6) for and are responsible for the somewhat
but it is considered that a diagram of this prediction of At 8 . 5 . For infinite heat different response of the first and sec-
type could well form the basis for a sinks, and using the bounding lines from ond layers. It was difficult to generate
nomogram system to define welding Figs. 6 and 9, it is possible to develop a cracks in the first layer, but the crack/no-
conditions giving crack-free deposits. nomogram construction as in Fig. 10, crack boundary appears to approach a
Such a nomogram should be appli- whereby the cooling rate necessary to near-vertical line. This implies that di-
cable to hardfacing systems generally, avoid cracking at the required dilution lution was the main factor influencing
and not only to the ECoCr-B consum- is directly related to welding conditions. crack formation in the first layer, pre-
ables utilized in the present work. How- At present, the nomogram must be re- sumably via its effect on the carbide con-
ever, the practical usage of data in the garded as only a tentative proposal, and tent, and that about 2 0 % was the criti-
form of Fig. 9 will require consideration substantially more testing is essential to cal level, irrespective of cooling rate in-
of a number of aspects of behavior. In define its practical viability. Indeed, a sofar as this was an independent vari-
the first instance, the control of dilution number of reservations must be ex- able. Thus, from Fig. 8, any first layer
is particularly important in hardfacing pressed. First, Fig. 9 was obtained for a deposit with a hardness below say 450
as it markedly affects the wear and cor- specific material/welding process com- HV would be expected to be crack-free
rosion resistance of the deposit (Refs. 3, bination and for only one consumable almost without regard to its conditions
4, 7). Low levels of iron dilution may be batch; whereas, other hardfacing alloys of deposition, noting that only one con-
acceptable (as is the case with ECoCr- must be expected to show a different sumable was tested and given that the
B), but in general, the greater the per- cracking response with changes in dilu- present level of restraint was sufficient
centage of iron in a hardfacing layer, the tion, depending on the composition in- to represent a worst case. In principle,
poorer its properties w i l l be. The ten- volved. Further, the use of dilution as an deposit cracking could be influenced
dency for increased dilution to decrease input presupposes that process and also by the volume expansion associ-
the likelihood of cracking may lead to welding conditions influence cracking ated with transformation to martensite
the use of welding conditions causing only by determining the depth of sub- in the substrate. However, since c o o l -
higher dilutions than are compatible strate penetration. For practical pur- ing rate had little effect on first layer
with the service conditions of the com- poses, this may be true but appropriate cracking (Fig. 9), such an effect is un-
ponent, when maximum performance study of such welding variables is re- likely to be of particular significance.
will not be given by the hardfacing de- quired. Moreover, it is assumed that the On the other hand, dilution of the sec-
posit. Hence, when employing Fig. 9, a cracking test piece geometry used is rel- ond layer was restricted to low levels.
decision must be taken as to the permis- evant to service. Even if this is the case, Here, the crack/no-crack boundary
sible dilution level. If, for example, de- Fig. 10 is limited to substrate geometries would appear to be nearly horizontal,
posit hardness can be taken as a useful w h i c h act as a semi-infinite heat sink that is, cooling rate was the controlling
guide to the resistance of a surface un- and allow no accommodation of resid- factor with dilution having much less ef-
dergoing low-load abrasive wear (Ref. ual stresses by distortion. In this last re- fect. It is difficult or impossible to
3), data as in Fig. 8 may be applicable, spect, the nomogram will err on the con- achieve such low dilution in a single
but will need to be generated for partic- servative side. layer with the SMA process, but this is

W E L D I N G RESEARCH SUPPLEMENT I 199-s


i I l 1 1 3) Bounding conditions for deposit
200 oo cracking were defined in terms of de-
Increasing parent metal posit dilution and cooling rate. The ap-
hardenability or weld proach is proposed as a basis for a nomo-
metal hydrogen level ' gram system to predict the risk of crack-
ing in different hardfacing/substrate
150
v / combinations.
4) For the particular electrodes and
substrate steel studied, cracking of first
QJ
\ ' layers was avoided by selection of weld-
CL
ing conditions giving over 20% dilution:
100 \ / / prevention of cracking in the second
layer required a welding procedure such
/ Reducing parent metal that a cooling time from 800 to 500C
/ hardenability or weld above 20 s was obtained.
QJ
c_ 50 / N7 metal hydrogen level 5) Heat-affected zone hydrogen
Q_
cracking was observed. It is probable
/ that existing guidelines for the avoid-
(b) / 1a) / ance of such cracking using austenitic
/ M stainless steel electrodes are applicable
i i i
also to cobalt-based consumables.
0 0.1 0.2 0.3 0.4 0.5 Acknowledgments
The authors thank their colleagues at
Carbon content, % The W e l d i n g Institute for assistance in
Fig. 11 Guide to preheat temperatures using austenitic SMA electrodes at about 1 to 2 kj/mm the course of the program. Particular ac-
to avoid HAZ hydrogen cracking when welding ferritic steels (Ref. 10). A tovv restraint; B knowledgment is made to D. N. Noble
high restraint. The present results are indicated as: = not cracked, = cracked. for initiating the project, to Dr. I. A.
Bucklow for advice, to C. S. Hunt for di-
readily obtained with alternative depo- gender significant sensitivity to hydro- recting the welding, and to N.). Tebbit,
sition methods, for example, by plasma gen cracking. In plain carbon steels such G. H. Dixon and J. E. Clark for carrying
transferred arc surfacing (Ref. 8), and a as 080 A42, some control over HAZ mi- out the experimental work. The work
study of low-dilution first layers pro- crostructure and hardness can be was jointly funded by research members
duced by other processes is necessary achieved by varying welding conditions. of The Welding Institute and the Miner-
to indicate the general applicability (or However, in SMA hardfacing, the heat als and Metals Division of the U.K. De-
otherwise) of Figs. 9 and 10. input employed may be restricted by the partment of Trade and Industry.
It should also be noted that the pre- need for positional welding. In such
sent investigation has concentrated on cases, reliance must be placed on the References
brittle, solid-state cracking. Solidifica- use of preheat, especially to allow hy- 1. Gregory, E. N. 1980. Surfacing by weld-
tion cracking was not found to be a par- drogen diffusion away from the deposit ing alloys, processes, coatings and mate-
ticular problem, but may require further while the material is at sufficiently high rials selection. Met Con 12(12): 685-690.
attention in ECoCr-B deposits at very temperature for hydrogen embrittlement 2. Mathew, M. D., Mannan, S. L, and
high dilution levels or in alternative to be negligible. In this regard, reference Gupta, S. K. 1980. Influence of preheat tem-
can be made to Fig. 1 1 , derived from perature on stellite deposits. Welding jour-
hardfacing materials.
nal 59(7): 213-s to 216-s.
welds in transformable ferritic steels
Heat-Affected Zone Cracking 3. Noble, D. N. 1 985. Abrasive wear re-
made using austenitic SMA consum- sistance of hardfacing weld deposits. Met Con
The location and morphology of the ables. The present HAZ cracking results 17(9): 605-611.
HAZ cracking observed indicate this are shown, and it can be seen that the 4. British Standard 970, Part 1: 1 983.
stems from hydrogen embrittlement. observed behavior is predicted well by 5. Defourny, J., and Bragard, A. 1975.
Clearly, this problem must be recog- the diagram. Characterization of the thermal cycles in the
nized in any scheme intended to give submerged arc butt welding of steel plate by
guidance on welding procedures for pro- means of two parameters of the thermal field.
Summary and Conclusions Rev de la Soud/Lastijdscht 31 (3): 124-1 32.
duction of crack-free hardfaced compo-
nents. Virtually no data exist on weld Study has been carried out on the sen- 6. Berkhout, C. F., and van Lent, P. H.
metal hydrogen levels associated with sitivity of weld deposited hardfacing to 1968. The use of maximum temperature-
cooling time diagrams (STAZ) in the welding
cobalt-based consumables, but in terms cracking stemming from low tensi le duc- of high-strength steels. Schweis und Schneid
of hydrogen solubility and diffusion rate, tility of the deposit. Cobalt-based alloy 20(6): 256-260.
a close parallel can be drawn w i t h to AWS A5.1 3 Grade ECoCr-B was de- 7. Noble, D. N. 1987. The role of flux
austenitic stainless steel and nickel alloy posited onto a 0.4% C steel by the cored arc welding conditions on wear resis-
electrodes (Ref. 9). The risk of HAZ hy- shielded metal arc process, with vary- tance of iron-based hardfacing alloys. Sec-
drogen cracking using stainless steel ing current and preheat levels. The fol- ond International Conference on Surface En-
consumables was discussed by Gooch lowing conclusions were reached. gineering, Stratford upon Avon, England.
(Ref. 10) in terms of base metal transfor- 1) Cracking in the hardfacing was re- 8. Harris, P., and Smith, B. 1983. Facto-
mation behavior and consumable hy- duced by increasing current and preheat rial techniques for weld quality prediction.
Met Con 15(11): 661-666.
drogen level, and it is considered prob- temperature for both single- and t w o -
9. Smithells Metals Reference Book. 1983.
able that the guidelines proposed would layer deposits. E. A. Brandes, ed., 6th Edition, Butterworth
be generally applicable to cobalt-based 2) Sensitivity to deposit cracking was & Co. (publishers) Ltd., London, England.
SMA electrodes as presently employed. substantially higher in the second layer 1 0. Gooch, T. G. 1 980. Repair welding
The maximum HAZ hardness in Table than the first, as a result of lower d i l u - with austenitic stainless steel MMA elec-
3 of over 470 HV is high enough to en- tion and higher deposit hardness. trodes. Met Con 12(11): 622-631.

200-s I M A Y 1 992

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