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Cracking in Stellite Welds PDF
Cracking in Stellite Welds PDF
BY R. V. SHARPLES A N D T. G . G O O C H
Introduction consumable composition, this will gen- one known for its tendency to crack on
erally involve a reduction in deposit cooling. This combination of process
Weld deposition of hardfacing alloys hardness, w h i c h may be unacceptable and material is widely used in hardfac-
is commonly employed to increase the in terms of service properties. Where ing applications, especially on site.
service life of components subject to such a material change is inapplicable,
abrasive wear. A number of alloys are the most common preventative measure Approach
commercially available, based largely is to apply preheat (Refs. 1, 2), on the
on iron, nickel or cobalt matrices, and basis that the cooling rate after welding In essence, the risk of cracking in the
offering various properties in the deposit can be reduced with a concomitant re- hardfacing is governed by the tensile
(Refs. 1, 2). In general, greater life is ob- duction in the differential contraction ductility of the deposit and by the ap-
tained for many applications by using strain between the cladding and the sub- plied shrinkage strain (Refs. 2, 3). The
deposits of higher hardness, this being strate. However, few quantitative data former is dependent on the material
obtained via the presence of hard sec- have been, published on the effects of composition and microstructure, and the
ond-phase particles, especially carbides, welding conditions on the cracking (or latter on composition and welding con-
in the matrix. However, at high hardness service) behavior of weld-deposited ditions, especially, from practical expe-
levels, the tensile ductility of the hard- hardfacing (Ref. 3); thus, unless prior rience, on the preheat level (Ref. 3). Tests
facing is reduced and cracking can occur practical experience exists, substantial were therefore carried out varying de-
as a result of welding contraction strain. procedure development is commonly posit dilution and preheat temperature,
Such cracking does not necessarily sig- necessary to achieve crack-free hardfac- changes in dilution and composition
nificantly reduce the service wear life of ing. being achieved by altering the welding
the component, and indeed is sometimes The present program was initiated to current with single- and double-layer de-
seen as an advantage in reducing resid- examine the effects of varying welding position.
ual stress levels (relief checking). conditions on the cracking sensitivity of Test welds were deposited circumfer-
Nonetheless, in many instances, crack- weld-deposited hardfacing. A particular ential onto a steel bar of 1 00-mm (4-in.)
ing is undesirable, whether to obtain a objective was to explore the feasibility diameter and 300-mm (1 2-in.) length.
sealing surface or to avoid fatigue fail- of producing nomograms affording gen- This geometry was selected as constitut-
ure, for example, and a requirement ex- eral guidance on welding procedures to ing a semi-infinite heat sink of fairly high
ists for deposition of crack-free, high- avoid cracking with different hardfacing restraint. Preliminary tests showed that
hardness surfacing. alloys so that procedural development differentiation could be made between
Cracking can arise either in the solid trials can be minimized. Shielded metal the incidence of cracking in the ECoCr-
state because of low tensile ductility or arc (SMA) welding was chosen to make B deposits produced with varying weld-
during solidification. The latter mecha- deposits on steel using consumables ing current.
nism of cracking can normally be over- meeting AWS A5.1 3 ECoCr-B specifica-
come by reducing travel speed, with at- tion, an excellent hardfacing alloy but
Experimental Procedure
tention to arc extinction procedure to
avoid crater cracking, but the former Materials
crack type represents a rather more in-
tractable problem in hardfacing alloys. KEY W O R D S The hardfacing material used was in
Essentially, the incidence of cracking can the form of SMA electrodes of 4-mm
be related to the tensile ductility of the ECoCr-B (0.1 6-in.) diameter, obtained to the AWS
deposit, and hence, to its composition Hardfacing Alloys A5.13 ECoCrB specification. The sub-
and hardness. W h i l e cracking can be Welding Variables strate bar material was 0.4% carbon steel
avoided by selection of an alternative Cracking 080 A42 (Ref. 4) (Table 1), as represen-
Tensile Ductility tative of components for w h i c h such
Nomograms hardfacing might be employed in prac-
R. V. SHARPLES and T. G. GOOCH are with
SMAW tice.
The Welding Institute, Abington Hall, Abing-
ton, Cambridge, U.K. Co-Based Consumable
Wear Resistance Deposition and Welding Conditions
Paper presented at the 72nd Annual AWS Abrasive Wear
Meeting, held April 14-19, 1991, in Detroit, Deposits were made manually by
Mich. welding in the flat position onto the bar
Fig. 2 Transverse section through test weld: 1.2 kj/mm and 150C
preheat.
196-s I M A Y 1992
Fig. 3 Microstructure of test weld in Fig. 1, 320X. A Third run; B fifth run.
Fig. 4 Typical deposit cracking, 100X. Fig. 5 - HAZ cracking from deposit toe, 50X.
i i n i i i
100 200 300 100 120 140 160
Preheat t e m p e r a t u r e , C Current, A
Fig. 6 Effect of preheat temperature on deposit cooling times, 800-500C, for 1 Fig. 7 Effect of current on dilution, measured as iron
and 1.6 kj/mm, with bounding lines. content of the deposit.
1 1 i
- o = First layer
Q = Second layer
Solid symb ols = cracking
25 -
D o
20 -
0
-
o , o
in
*~ __ * " "n __
15 -
cu
e
10 -
V "*1
\ 8
o
-
C .# .4*00
0 20 o o
o : \ o
Iron c o n t e n t , %
Fig. 8 - Effect of deposit dilution, measured as iron content, on hardness.
5 -
\
10 20 30 40
% iron in deposit
200-s I M A Y 1 992